CN112550235A - Automatic wheel washing system and wheel washing method thereof - Google Patents
Automatic wheel washing system and wheel washing method thereof Download PDFInfo
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- CN112550235A CN112550235A CN202011310085.5A CN202011310085A CN112550235A CN 112550235 A CN112550235 A CN 112550235A CN 202011310085 A CN202011310085 A CN 202011310085A CN 112550235 A CN112550235 A CN 112550235A
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- 238000005406 washing Methods 0.000 title claims abstract description 178
- 238000000034 method Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000003993 interaction Effects 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 230000004888 barrier function Effects 0.000 claims description 5
- 230000002596 correlated effect Effects 0.000 claims description 3
- 238000010191 image analysis Methods 0.000 claims description 3
- 238000013316 zoning Methods 0.000 claims description 3
- 230000000875 corresponding effect Effects 0.000 claims description 2
- 239000000306 component Substances 0.000 description 22
- 238000004140 cleaning Methods 0.000 description 8
- 238000011010 flushing procedure Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000005457 optimization Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/042—Wheel cleaning devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic wheel washing system and a wheel washing method thereof, wherein the wheel washing system comprises a wheel washing machine main body, the wheel washing machine main body is connected with a sensing device, and the sensing device is connected with a road gate; the washing machine is characterized in that a circuit board is fixedly arranged in the washing machine main body, a main controller is arranged on the circuit board, and the main controller is respectively connected with the image acquisition component, the user interaction component and the washing execution component. The invention provides an automatic wheel washing system and a wheel washing method thereof, the automatic wheel washing system does not need to be attended by people, can collect engineering truck images, automatically judges the dirt hanging degree and provides a more accurate washing scheme, dirty places are washed for a moment, and the washing time is controlled by regions; finally, the intelligent wheel washing is realized, the efficiency is improved, and the water resource is saved.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to an automatic wheel washing system and a wheel washing method thereof.
Background
The wheel washing machine is also called as car washing platform, it is designed with high-pressure multi-directional washing equipment for tyre and chassis of various engineering vehicles, and is controlled by computer software, and can automatically implement the work of washing and discharging mud, and the washing water can be cyclically used, and when it is continuously worked, it only needs to supplement a small quantity of water, so that it can save a large quantity of water resource, and is specially applicable to washing vehicles in and out of various building sites, mine industry industrial sites, cement product factory, coal mine, power plant and refuse landfill, etc. so as to attain the good engineering without dust pollution.
However, the existing automatic wheel washing machine system for construction sites lacks an automatic feedback link of a cleaning effect, and wheels are cleaned by using fixed washing time no matter what engineering vehicle type and what dirt hanging degree are in operation, so that excessive cleaning or insufficient cleaning is often caused, and people are sometimes required to check and then repeatedly enter a field for washing.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides an automatic wheel washing system and a wheel washing method thereof, which solve the problems that the existing wheel washing system is lack of an automatic feedback link of a cleaning effect, so that excessive cleaning or insufficient cleaning is caused, and people are required to repeatedly enter a field for washing after checking sometimes.
In order to achieve the technical purpose, the technical scheme of the invention is as follows:
designing an automatic wheel washing system and a wheel washing method thereof, wherein the automatic wheel washing system comprises a wheel washing machine main body, the wheel washing machine main body is connected with an induction device, and the induction device is connected with a road gate; the washing machine comprises a washing machine body and is characterized in that a circuit board is fixedly arranged in the washing machine body, a main controller is arranged on the circuit board and is respectively connected with an image acquisition component, a user interaction component and a washing execution component, wherein the image acquisition component is used for acquiring sensed vehicle information, the user interaction component is used for displaying the washing working state of a vehicle, and the washing execution component is used for washing the vehicle running into an operation area.
Further, the image acquisition component comprises a left camera, a right camera, a front camera and a back camera.
Further, the centers of the left side camera, the right side camera, the front camera and the rear camera are provided with a panoramic camera.
Further, the user interaction component comprises: photoelectric indication module, pronunciation indication module, photoelectric indication module, pronunciation indication module all with induction system links to each other.
Furthermore, the washing execution part comprises a waterway humidification module, the waterway humidification module is connected with a plurality of nozzles, and the nozzles are connected with the water tank through water pipes.
Furthermore, a plurality of the nozzles are uniformly distributed in different areas and are connected with corresponding electromagnetic valves one by one, the electromagnetic valves are connected with a flushing control module, the flushing control module is connected with a flushing timing control module, and the flushing timing control module is connected with the main controller.
Further, the sensing device comprises at least one of: infrared sensor, microwave sensor.
Further, a communication module is arranged on the circuit board, and the main controller is connected with the cloud server through the communication module.
Further, the cloud server is in communication connection with a user mobile phone or a user software terminal, and the cloud server and the user software terminal are used for storing and processing the operation record, the operation parameter and the operation state sent by the main controller.
A method of washing a wheel using an automated wheel washing system, the method comprising the steps of:
step S1, when the engineering vehicle enters the wheel washing operation area, the wheel washing system identifies the information of the entering vehicle and reads the information of the license plate and the vehicle type;
step S2, the read information is transmitted to the main controller and matched with vehicle information prestored in the cloud server, and if the acquired information is correlated with the vehicle information prestored in the server, the system considers that the wheel washing condition is met;
step S3, for the engineering vehicle meeting the wheel washing condition, the wheel washing system controls the barrier gate to be opened, the green light to be lightened, and voice prompt is carried out;
step S4, when the vehicle enters the wheel washing workbench, the image acquisition component acquires the geometric characteristic information of the vehicle and transmits the acquired information to the main controller;
step S5, the wheel washing system carries out image analysis, judges the dirt hanging degree of the vehicle, carries out zoning, determines the number of the zones and distributes the wheel washing time for each wheel washing zone;
step S6, washing the wheels of the distributed vehicle;
step S7, after the wheel washing is finished, reading the images around the vehicle, analyzing the washing degree and judging whether to continue washing;
step S8, if the dirt hanging degree of the vehicle meets the set value, the vehicle is judged to be qualified, and the vehicle is washed;
step S9, after the washing is finished, turning on a green light and a voice prompt, and leaving the wheel washing operation area;
and step S10, archiving the parameters of the whole process of the wheel washing operation work and transmitting the parameters to the cloud server.
The invention has the beneficial effects that: the automatic wheel washing system does not need to be watched by people, can collect images of engineering vehicles, automatically judge the dirt hanging degree and provide a more accurate washing scheme, more dirty places are washed for a while, and the washing time is controlled in different areas; finally, the intelligent wheel washing is realized, the efficiency is improved, and the water resource is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a block diagram of an automatic wheel washing system according to an embodiment of the present invention;
FIG. 2 is a block diagram of an embodiment of an automatic wheel washing system;
FIG. 3 is a block diagram of a flow chart of an automatic wheel washing method in use according to an embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
As shown in fig. 1 and 3, an automatic wheel washing system according to an embodiment of the present invention includes a wheel washing machine main body, the wheel washing machine main body is connected to a sensing device, and the sensing device is connected to a barrier; the washing machine comprises a washing machine body and is characterized in that a circuit board is fixedly arranged in the washing machine body, a main controller is arranged on the circuit board and is respectively connected with an image acquisition component, a user interaction component and a washing execution component, wherein the image acquisition component is used for acquiring sensed vehicle information, the user interaction component is used for displaying the washing working state of a vehicle, and the washing execution component is used for washing the vehicle running into an operation area.
In this embodiment, the image capturing component includes a left side camera, a right side camera, a front side camera, and a rear side camera.
In this embodiment, the centers of the left side camera, the right side camera, the front camera and the rear camera are provided with the panoramic camera, so that the image shooting effect can be enhanced.
In this embodiment, the user interaction component includes: photoelectric indication module, pronunciation indication module, photoelectric indication module, pronunciation indication module all with induction system links to each other.
In this embodiment, washing executive component includes water route humidification module, water route humidification module links to each other with a plurality of nozzle, the nozzle leads to pipe and links to each other with the water tank, water route humidification module adopts heating device, and the water that can spray heats, has improved the cleaning performance.
In this embodiment, a plurality of the nozzle is in evenly distributed in the region of difference, and all links to each other with the solenoid valve that corresponds one by one, the solenoid valve is connected and is washed control module, wash control module and connect and wash timing control module, wash timing control module with main control unit links to each other.
In this embodiment, the sensing device includes at least one of: infrared sensor, microwave sensor.
In this embodiment, a communication module is disposed on the circuit board, and the main controller is connected to the cloud server through the communication module.
In this embodiment, the cloud server is in communication connection with a user mobile phone or a user software terminal, and the cloud server and the user software terminal are used for storing and processing the job record, the job parameter, and the job status sent by the main controller.
According to the embodiment of the invention, the wheel washing method of the automatic wheel washing system comprises the following steps:
step S1, when the engineering vehicle enters the wheel washing operation area, the wheel washing system identifies the information of the entering vehicle and reads the information of the license plate and the vehicle type;
step S2, the read information is transmitted to the main controller and matched with vehicle information prestored in the cloud server, and if the acquired information is correlated with the vehicle information prestored in the server, the system considers that the wheel washing condition is met;
step S3, for the engineering vehicle meeting the wheel washing condition, the wheel washing system controls the barrier gate to be opened, the green light to be lightened, and voice prompt is carried out;
step S4, when the vehicle enters the wheel washing workbench, the image acquisition component acquires the geometric characteristic information of the vehicle and transmits the acquired information to the main controller;
step S5, the wheel washing system carries out image analysis, judges the dirt hanging degree of the vehicle, carries out zoning, determines the number of the zones and distributes the wheel washing time for each wheel washing zone;
step S6, washing the wheels of the distributed vehicle;
step S7, after the wheel washing is finished, reading the images around the vehicle, analyzing the washing degree and judging whether to continue washing;
step S8, if the dirt hanging degree of the vehicle meets the set value, the vehicle is judged to be qualified, and the vehicle is washed;
step S9, after the washing is finished, turning on a green light and a voice prompt, and leaving the wheel washing operation area;
and step S10, archiving the parameters of the whole process of the wheel washing operation work and transmitting the parameters to the cloud server.
In order to facilitate further understanding of the above technical solutions, the working principle thereof will now be explained:
as shown in fig. 1-3, when an engineering vehicle enters a wheel washing operation area, a wheel washing system identifies a license plate, associates preset vehicle information, identifies a vehicle type, opens a barrier gate for vehicles meeting wheel washing conditions, lights a green light, and simultaneously prompts by voice to drive into a wheel washing workbench; the main controller reads data of the image acquisition cameras around, the processor analyzes and studies the image to determine the dirt hanging degree and distribution, the number of subareas is determined, reasonable wheel washing time is distributed to each wheel washing subarea, and an execution mechanism starts to wash wheels; after the wheel washing is finished, the main controller reads images around the vehicle and analyzes the cleaning degree; determining whether to continue washing the wheel, and if the wheel is qualified, finishing washing; the green light is turned on, the voice prompt is used for washing the wheel and finishing, the car can leave, and the cloud server is used for archiving the parameters of the whole process of the wheel washing operation work and comprises images before and after the wheel washing.
When the system is used specifically, the cloud server can be accessed, the networking work is realized, and the remote management is realized; in a scene with a cloud server, the working state of the turbine washing machine can be remotely managed; in the wheel washing process, the current working state and past operation records of the wheel washing machine can be checked at any time through PC/mobile phone software; the cloud end can store mass wheel washing data, analyze the working process of the same vehicle type or license plate, wash the number of wheel washing times and continuously optimize the wheel washing scheme, so that the unattended automatic wheel washing system is more intelligent and efficient. In addition, the system can be independently deployed without connecting the Internet; for construction site sites, some networking is difficult, and the wheel washing system can be independently deployed and normally works; the wheel washing experience parameters of different vehicle types preset in the main controller can be used for finishing work well in most scenes, and the efficiency and the energy saving rate are far higher than those of the conventional wheel washing system.
In the automatic wheel washing system, a main controller is a set of processing system combined by software and hardware, is a core component of the device and is responsible for coordinating normal work of all components; the method comprises the steps of receiving videos sent by an image acquisition component in real time, analyzing images in the videos, completing license plate identification, vehicle type identification and dirt hanging degree analysis and study and judgment, and determining a wheel washing scheme, namely a partition strategy, and wheel washing time of each partition according to built-in empirical values; sending an instruction to a wheel washing executing mechanism component to start working; giving out an acousto-optic and electric prompt when a fault occurs or the wheel washing is finished; finally, the record of the wheel washing operation is stored in a local memory; meanwhile, the main controller is also in charge of interactive communication with the cloud server and reports the operation parameters and the process to the cloud.
The image acquisition part is arranged around the wheel washing workbench and is used for respectively shooting images in five directions including a left direction, a right direction, a front direction, a rear direction and a panoramic view, a camera in each direction is not limited to one, and the image acquisition part is arranged according to actual needs to comprehensively acquire images without missing or leaking.
The wheel washing actuating mechanism is a key operation part of the invention, and is different from the prior wheel washing machine in that all nozzles are grouped in different areas according to the adjacent relation, and each group of nozzles is controlled by an electromagnetic valve to act uniformly; the opening and closing of the water spray of each group can be accurately controlled through the electromagnetic valve; the opening duration of each electromagnetic valve, namely the flushing time of each area can be independently controlled; be furnished with heating device in the water supply water route to guarantee in cold northern open air, still can normally wash the wheel. The potential safety hazard caused by icing when water is sprayed out is avoided; the wheel washing execution mechanism is completely controlled by the main controller, and control parameters are calculated by intelligent wheel washing software in the controller; the user interaction part mainly refers to a field sound-light-electricity prompting module, when a fault occurs, a red light is lightened, a voice prompt is given, the fault type and a preset strategy are given, and after wheel washing is finished, voice broadcasting of 'wheel washing is finished', and a signal is used for indicating that a driver can drive away from a workbench; the cloud server and the user software terminal are mainly used for storing and processing operation records, operation parameters and operation states sent by the main controller so as to facilitate remote management, an optimization model is continuously trained by utilizing the data so as to provide an increasingly intelligent wheel washing scheme, and in the wheel washing process, the current working state and past operation records of the wheel washing machine can be checked at any time through PC/mobile phone software, so that the user experience is improved.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An automatic wheel washing system is characterized by comprising a wheel washing machine main body, wherein the wheel washing machine main body is connected with an induction device, and the induction device is connected with a road gate; the washing machine comprises a washing machine body and is characterized in that a circuit board is fixedly arranged in the washing machine body, a main controller is arranged on the circuit board and is respectively connected with an image acquisition component, a user interaction component and a washing execution component, wherein the image acquisition component is used for acquiring sensed vehicle information, the user interaction component is used for displaying the washing working state of a vehicle, and the washing execution component is used for washing the vehicle running into an operation area.
2. An automatic wheel washing system according to claim 1, wherein the image capturing means comprises a left side camera, a right side camera, a front side camera, a rear side camera.
3. An automatic wheel washing system according to claim 2, wherein the centers of the left side camera, the right side camera, the front camera and the rear camera are provided with panoramic cameras.
4. An automated wheel washing system according to claim 1, wherein the user interaction component comprises: photoelectric indication module, pronunciation indication module, photoelectric indication module, pronunciation indication module all with induction system links to each other.
5. The automatic wheel washing system of claim 1, wherein the washing performing component comprises a water path humidifying module, the water path humidifying module is connected with a plurality of nozzles, and the nozzles are connected with the water tank through water pipes.
6. The automatic wheel washing system of claim 5, wherein the plurality of nozzles are uniformly distributed in different areas and are connected with corresponding electromagnetic valves one by one, the electromagnetic valves are connected with a washing control module, the washing control module is connected with a washing timing control module, and the washing timing control module is connected with the main controller.
7. An automated wheel washing system according to claim 1, wherein the sensing means comprises at least one of: infrared sensor, microwave sensor.
8. An automatic wheel washing system according to claim 1, wherein a communication module is arranged on the circuit board, and the main controller is connected with a cloud server through the communication module.
9. The automatic wheel washing system of claim 8, wherein the cloud server is in communication connection with a user mobile phone or a user software terminal, and the cloud server and the user software terminal are used for storing and processing the job record, the job parameter and the job status sent by the main controller.
10. A method of washing a wheel in an automated wheel washing system according to claim 1, the method comprising the steps of:
step S1, when the engineering vehicle enters the wheel washing operation area, the wheel washing system identifies the information of the entering vehicle and reads the information of the license plate and the vehicle type;
step S2, the read information is transmitted to the main controller and matched with vehicle information prestored in the cloud server, and if the acquired information is correlated with the vehicle information prestored in the server, the system considers that the wheel washing condition is met;
step S3, for the engineering vehicle meeting the wheel washing condition, the wheel washing system controls the barrier gate to be opened, the green light to be lightened, and voice prompt is carried out;
step S4, when the vehicle enters the wheel washing workbench, the image acquisition component acquires the geometric characteristic information of the vehicle and transmits the acquired information to the main controller;
step S5, the wheel washing system carries out image analysis, judges the dirt hanging degree of the vehicle, carries out zoning, determines the number of the zones and distributes the wheel washing time for each wheel washing zone;
step S6, washing the wheels of the distributed vehicle;
step S7, after the wheel washing is finished, reading the images around the vehicle, analyzing the washing degree and judging whether to continue washing;
step S8, if the dirt hanging degree of the vehicle meets the set value, the vehicle is judged to be qualified, and the vehicle is washed;
step S9, after the washing is finished, turning on a green light and a voice prompt, and leaving the wheel washing operation area;
and step S10, archiving the parameters of the whole process of the wheel washing operation work and transmitting the parameters to the cloud server.
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| CN202011310085.5A CN112550235A (en) | 2020-11-20 | 2020-11-20 | Automatic wheel washing system and wheel washing method thereof |
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| CN202011310085.5A CN112550235A (en) | 2020-11-20 | 2020-11-20 | Automatic wheel washing system and wheel washing method thereof |
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Application publication date: 20210326 |