CN112549184A - High-efficiency automatic half-cut film material processing method - Google Patents
High-efficiency automatic half-cut film material processing method Download PDFInfo
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- CN112549184A CN112549184A CN202011328859.7A CN202011328859A CN112549184A CN 112549184 A CN112549184 A CN 112549184A CN 202011328859 A CN202011328859 A CN 202011328859A CN 112549184 A CN112549184 A CN 112549184A
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- finished product
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- die cutting
- die
- cut film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a high-efficiency automatic half-cut film material processing method, which comprises the steps of firstly, mounting a half-finished product to be processed on a flat plate, simultaneously carrying out at least two types of die cutting and punching on the same die on a tool apron of a machine table, starting a driving mechanism to drive the flat plate to move so as to feed the half-finished product to be processed, starting the tool apron fixed on the machine table, and carrying out die cutting and punching on the half-finished product to be processed by using the die; the invention improves the die cutting processing efficiency and processing precision of the automatic half-cut rubber roll material.
Description
Technical Field
The invention relates to the field of production and processing machinery, in particular to a high-efficiency automatic half-cut film material processing method.
Background
The cross cutting machine is a very important mechanical equipment in industrial production, the height of cross cutting machine precision directly determines the height of work efficiency and the manufacturing cost of industry, in current cross cutting machine, the cross cutting mode that usually adopts is that the material is sent to the cross cutting rule below, the cross cutting rule rolls the required indentation on the material by pressure extrusion, artifical arrangement is by the extruded product, accomplish the cross cutting, some material areas need carry out secondary cross cutting after once cross cutting before laminating or before laminating, if the cross cutting platform of last time can influence cross cutting efficiency again, so prior art has the weak point, there is the defect, need improve.
At present, a processing mode of half-cut rubber roll materials adopts a twice punching process, a first die cutting is firstly used for forming small holes on products, a rubber-free area is half-cut, and a second die cutting is used for punching positioning holes through sleeving to cut the appearance of the products. This process suffers from two drawbacks: on one hand, the two-step die cutting is adopted, and the efficiency of the die cutting processing is not high; on the other hand, the precision of product can receive the influence, because the hole on the product is separately cross cutting with the product appearance, the hole has the deviation with the relative dimension of appearance, and small deviation, through the unable judgement basically of visualing, only at in-service use, can discover the deviation after laminating with the thing of being pasted, can cause the loss that the back end was reworked and was scrapped and bring like this.
In view of the above-mentioned drawbacks, the present inventors have actively studied and innovated to create a high-efficiency automatic half-cut film material processing method with industrial utility value, and compared with the prior art in which the FPC back adhesive is attached by manual alignment or by using a jig to cover pins, the attaching precision and production efficiency cannot meet the market demand, so that the high-efficiency automatic half-cut film material processing method provided by the present invention adopts automatic attaching instead of manual attaching, and the attaching precision and efficiency are greatly improved.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a processing method for multi-directional die cutting of a composite material belt on the same die cutting table.
The invention relates to a high-efficiency automatic half-cut film material processing method, which specifically comprises the following steps:
1) the semi-finished product to be processed is matched with the discharging roller group through the feeding roller group to complete feeding and die cutting;
2) the semi-finished product can be subjected to at least two types of die cutting and punching simultaneously on the same die on the tool apron above the machine table;
3) starting a driving mechanism to drive the feeding roller group and the discharging roller group to respectively complete feeding and discharging so as to feed a semi-finished product to be processed;
4) and performing die cutting and punching on the semi-finished product to be processed on the die cutting station by using the die on the tool apron.
Further, the die in the step 2) can punch the small hole and the shape of the product simultaneously in the die cutting process.
Further, the method further comprises a step 5), in the step 5), the semi-finished product to be attached after the die cutting and punching in the step 4) is placed at a first adhesive dispensing station, the edge of the semi-finished product is subjected to adhesive dispensing, the semi-finished product subjected to the adhesive dispensing at the edge is placed at a second adhesive dispensing station, the inner surface surrounded by the edges of the corresponding semi-finished product is subjected to adhesive dispensing, heating and curing, the cured semi-finished product is placed at the corresponding attaching station, the attachment is completed under the action of pressure, and the attached finished product is taken down to complete the blanking.
Furthermore, the attaching station and the die cutting station are positioned on the same straight line.
Further, the semi-finished product is a material belt.
Furthermore, a die cutting seat located right below the tool apron is arranged on the machine table.
Further, more than two types of die cutting and punching on at least two surfaces of the semi-finished product can be simultaneously carried out on the same die on the tool apron above the machine table in the step 2).
By the scheme, the invention at least has the following advantages:
the integration of the primary die cutting and the secondary die cutting of the composite material belt effectively improves the die cutting efficiency of the existing die cutting machine, saves labor and reduces cost.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a top view of a machine for performing the high efficiency automated semi-cut film processing method of the present invention;
FIG. 2 is a front view of the measurement product of Table I;
FIG. 3 is a front view of FIG. 1;
fig. 4 is an enlarged schematic view at a in fig. 1.
1 feeding roller group and 2 discharging roller group
3 die cutting seat 4 tool apron
5 Material strip 6 machine
7 positioning rod and 8 material guiding rod
9 waste discharge system
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Fig. 1 to 4 show a high-efficiency automatic half-cut film material processing method, which specifically includes the following steps:
1) after a semi-finished product to be processed, such as a material belt, is fed into the die cutting seat 3 through the feeding roller set 1, the semi-finished product is subjected to die cutting, and feeding and die cutting are completed through mutual matching between the feeding roller set 1 and the discharging roller set 2, wherein the feeding roller set 1 in charge of feeding comprises an upper feeding roller and a lower feeding roller which can be matched with each other to flatten the material belt subjected to die cutting, and the upper discharging roller and the lower discharging roller in the discharging roller set 2 are matched to tension the material belt, so that the die cutting is conveniently performed on the die cutting seat 3;
2) on the same die on the tool apron 4 above the machine station 6, because the die has at least two characteristics on the product, such as small holes on the product and the shape of the product, the product can be punched and die-cut at the position of the shape by the die at the same time, the automatic half-cut film material processing method provided by the invention can be used for performing at least two types of die cutting and punching on the half-finished product, such as a material belt, on the same die;
3) after the driving mechanism is started, the upper feeding roller and the lower feeding roller in the feeding roller group 1 can be driven by the driving mechanism to be matched with each other to flatten the material belt to be subjected to die cutting, and the upper discharging roller and the lower discharging roller in the discharging roller group 2 are matched to tension the material belt, so that the feeding roller group 1 and the discharging roller group 2 respectively complete feeding and discharging, and a semi-finished product to be processed is fed;
4) on cross cutting seat 3, can utilize the mould on blade holder 4 to carry out the cross cutting towards the type to the semi-manufactured goods that is located waiting to process on the cross cutting station, because the appearance that has aperture and product on the product simultaneously on the mould on blade holder 4, like this, can once only accomplish the punching and the cross cutting of waiting to process the product, prevent under the condition of separately processing, to the error that the position of punching on the product probably caused behind the die cutting.
The principle of the high-efficiency automatic half-cut film material processing method provided by the invention is as follows:
1. in order to improve the efficiency of die cutting processing, two dies can be loaded on the same die cutting equipment through redesign, so that at least two times of die cutting operation can be realized on the same die cutting equipment, in addition, according to the jump distance of product design, at least two types of die cutting and punching can be realized on a product to be processed in one process by using a mode of punching front and back sleeves, for example, the product can be subjected to die cutting while being punched;
2. in order to improve the precision of die cutting processing, the small holes punched in the product and the operation of die cutting of the appearance of the product are placed on the same die through the change design of the die on the tool apron 4, so that in the die cutting process, the small holes and the appearance which are needed in the product to be processed can be punched out through the same die.
In this embodiment, in order to perform die cutting and punching for two times on a product to be processed through the same die, the die in step 2) has functions of two dies, so that a small hole and the shape of the product can be punched simultaneously in the die cutting process, and other shapes can be processed on the product to be processed through the same die.
In this embodiment, in order to perform further processing and bonding on the semi-finished product after the die cutting to form a formed product, the automatic semi-cut film material processing method provided by the invention further includes step 5), in step 5), the semi-finished product to be bonded after the die cutting and punching in step 4) is placed at a first glue dispensing station, the edge of the semi-finished product is subjected to glue dispensing through a glue dispensing device, the semi-finished product subjected to glue dispensing at the edge is placed at a second glue dispensing station, the inner surface surrounded by the edges of the corresponding semi-finished product is subjected to glue dispensing, heating and curing through a glue dispensing device, the cured semi-finished product is placed at a corresponding bonding station, bonding is completed under the action of pressure and a bonding device, the bonded formed product is taken down, and blanking is completed on the formed product through the matching between an upper discharging roller and a lower discharging roller in the discharging roller group 2.
In this embodiment, in order to be applicable to banding material area to make things convenient for the material area to carry out cross cutting and laminating in proper order on same processing line under the cooperation of feed roller group 1 and ejection of compact roller set 2, laminating station and cross cutting station are in on the same straight line.
In this embodiment, in order to facilitate the material belt to perform the processing operation on the same production line under the cooperation of the feeding roller group 1 and the discharging roller group 2, the semi-finished product is the material belt 5.
In this embodiment, in order to install cross cutting seat 3 on board 6 and conveniently carry out cross cutting and laminating to the product that waits to process that gets into cross cutting seat 3, the material area, can accomplish cross cutting and laminating moreover on a production line, be equipped with on board 6 and be located cross cutting seat 3 under blade holder 4.
In this embodiment, lie in simultaneously in step 2) on the same mould on blade holder 4 of board 6 top can carry out the cross cutting die stamping more than two kinds of two at least faces to the semi-manufactured goods in step 2), wherein two faces in material area refer to the top surface and the bottom surface in material area 5 respectively, lie in the back of can fixing a position material area 5 of guide pole 8 and locating lever 7 on cross cutting seat 3, utilize blade holder 4 on cross cutting seat 3 to carry out the accurate cross cutting and punch, wherein guide pole 8 and locating lever 7 in the waste material discharging system 9 use of mutually supporting, after locating lever 7 carries out the accurate positioning to cross cutting and the material area 5 after punching, use locating lever 7 to carry out the waste material of arranging to the downthehole remaining waste material after punching.
The high-efficiency automatic semi-cut film material processing method provided by the invention has the advantages that:
1. the processing efficiency is improved, and the product which is punched twice can be subjected to die cutting and punching through one process by going on one production line;
2. the processing precision is improved, when die cutting and attaching are realized on the same production line, and when die cutting is carried out on a product to be processed by the same die, relatively small errors between small holes in the product and the appearance are realized, and possible deviation caused by secondary die cutting is also prevented;
3. the upper and lower cutting dies can be molded and cut into two forms at one time in a machine platform punching mode;
4. the pin distance is fixed, the positioning holes needed by the lower group are die-cut while punching is carried out, and the material belt can be used more stably by fixing the pin distance;
5. in FIG. 2, the small holes and the shapes on the product are cut out by the same die, so that the position degree of the small holes and the shapes can be ensured (the reference data is shown in the table I);
6. the waste of the hole to be cleaned on the product is ejected through the ejector pin on the die, so that automatic waste discharge is realized, and the cost of manual waste removal can be saved;
7. the upper and lower cutting dies can also use the area between two products to place the sleeve punching positioning hole, so as to improve the material utilization rate and save materials, the width specification of the raw material used by a single product can save 12mm at most (for example, if the traditional process of the product needs 42mm width materials, after the new process is adopted, the material width can be shortened to 30mm, and nearly 3 can be saved relatively;
8. the product can be formed by primary die cutting, and secondary punching is omitted, so that the die cutting processing efficiency can be improved by 50%.
TABLE dimensional values for apertures and profiles measured in a conventional process and in this application
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. A high-efficiency automatic half-cut film material processing method is characterized by comprising the following steps:
1) the semi-finished product to be processed is matched with the discharging roller group through the feeding roller group to complete feeding and die cutting;
2) the semi-finished product can be subjected to at least two types of die cutting and punching simultaneously on the same die on the tool apron above the machine table;
3) starting a driving mechanism to drive the feeding roller group and the discharging roller group to respectively complete feeding and discharging so as to feed a semi-finished product to be processed;
4) and performing die cutting and punching on the semi-finished product to be processed on the die cutting station by using the die on the tool apron.
2. The method of claim 1, wherein the automated high efficiency half-cut film processing method comprises: the die in the step 2) can punch small holes and the appearance of a product simultaneously in the die cutting process.
3. The method of claim 1, wherein the automated high efficiency half-cut film processing method comprises: and 5), placing the semi-finished product to be attached after die cutting and punching in the step 4) at a first adhesive dispensing station, dispensing the edges of the semi-finished product, placing the semi-finished product subjected to edge adhesive dispensing at a second adhesive dispensing station, dispensing, heating and curing the inner surface defined by the edges of the corresponding semi-finished product, placing the cured semi-finished product at the corresponding attaching station, attaching under the action of pressure, taking down the attached finished product, and finishing blanking.
4. The method of claim 3, wherein the step of processing the semi-cut film material comprises: the laminating station and the die cutting station are positioned on the same straight line.
5. The method of claim 1, wherein the automated high efficiency half-cut film processing method comprises: the semi-finished product is a material belt.
6. The method of claim 1, wherein the automated high efficiency half-cut film processing method comprises: and the machine table is provided with a die cutting seat positioned right below the tool apron.
7. The method of claim 1, wherein the automated high efficiency half-cut film processing method comprises: and in the step 2), more than two types of die cutting and punching on at least two surfaces of the semi-finished product can be simultaneously carried out on the same die on the tool apron above the machine table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011328859.7A CN112549184A (en) | 2020-11-24 | 2020-11-24 | High-efficiency automatic half-cut film material processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011328859.7A CN112549184A (en) | 2020-11-24 | 2020-11-24 | High-efficiency automatic half-cut film material processing method |
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| CN112549184A true CN112549184A (en) | 2021-03-26 |
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| CN202011328859.7A Pending CN112549184A (en) | 2020-11-24 | 2020-11-24 | High-efficiency automatic half-cut film material processing method |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104310111A (en) * | 2014-08-12 | 2015-01-28 | 苏州工业园区菲铭特自动化科技有限公司 | Laminating process and laminating equipment |
| KR20180108154A (en) * | 2017-03-24 | 2018-10-04 | 손근식 | the machining system of rubber hose for automobile |
| CN108973214A (en) * | 2018-06-22 | 2018-12-11 | 安徽徽之润纸业有限公司 | A kind of paper pallet processing punching cutting integrated device |
| CN208698136U (en) * | 2018-07-16 | 2019-04-05 | 重庆轲铭电子材料有限公司 | It is a kind of that the die-cutting machine of Double layer band bottom surface protection is provided |
| CN109747261A (en) * | 2019-02-25 | 2019-05-14 | 苏州天立达胶粘制品有限公司 | A kind of no knife print film die-cutting apparatus |
| CN110181579A (en) * | 2019-06-26 | 2019-08-30 | 重庆安洁电子有限公司 | Double-sided adhesive punching machine is die cut waste discharge technique |
| CN210824682U (en) * | 2019-06-25 | 2020-06-23 | 南通千百艺塑料科技有限公司 | PE plastic automatic production and processing platform |
-
2020
- 2020-11-24 CN CN202011328859.7A patent/CN112549184A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104310111A (en) * | 2014-08-12 | 2015-01-28 | 苏州工业园区菲铭特自动化科技有限公司 | Laminating process and laminating equipment |
| KR20180108154A (en) * | 2017-03-24 | 2018-10-04 | 손근식 | the machining system of rubber hose for automobile |
| CN108973214A (en) * | 2018-06-22 | 2018-12-11 | 安徽徽之润纸业有限公司 | A kind of paper pallet processing punching cutting integrated device |
| CN208698136U (en) * | 2018-07-16 | 2019-04-05 | 重庆轲铭电子材料有限公司 | It is a kind of that the die-cutting machine of Double layer band bottom surface protection is provided |
| CN109747261A (en) * | 2019-02-25 | 2019-05-14 | 苏州天立达胶粘制品有限公司 | A kind of no knife print film die-cutting apparatus |
| CN210824682U (en) * | 2019-06-25 | 2020-06-23 | 南通千百艺塑料科技有限公司 | PE plastic automatic production and processing platform |
| CN110181579A (en) * | 2019-06-26 | 2019-08-30 | 重庆安洁电子有限公司 | Double-sided adhesive punching machine is die cut waste discharge technique |
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Application publication date: 20210326 |