CN112548807A

CN112548807A - Stable strong rust removal device with multidirectional movement function

Info

Publication number: CN112548807A
Application number: CN202011317344.7A
Authority: CN
Inventors: 李家宁
Original assignee: Dalai Nur Coal Industry Co Ltd
Current assignee: Dalai Nur Coal Industry Co Ltd
Priority date: 2020-11-23
Filing date: 2020-11-23
Publication date: 2021-03-26
Anticipated expiration: 2040-11-23
Also published as: CN112548807B

Abstract

The invention relates to a stable powerful rust removing device with a multidirectional movement function, which comprises a sliding frame, a sliding table, a ball seat, a ball table, a rotating shaft, a workbench, a steel wire rope and a percussion drill, wherein the sliding frame is fixedly connected on a support, the sliding table is slidably connected on the sliding frame, the ball seat is rotatably connected on the sliding table, the ball table is rotatably connected on the ball seat, the rotating shaft is rotatably connected in the ball table, one end of the rotating shaft is fixedly connected with the workbench, the percussion drill is fixedly connected at the other end of the rotating shaft, a plurality of steel wire ropes are folded in half, the ends of the steel wire ropes extend out of the workbench, and braided wires of the steel wire ropes extending out of the workbench are scattered.

Description

Stable strong rust removal device with multidirectional movement function

Technical Field

The invention relates to the technical field of equipment maintenance, in particular to a stable powerful rust removing device with a multidirectional movement function.

Background

In some equipment working in underground wet environment and equipment working in water, due to long-term work and long-term storage, the surface of a workpiece is corroded seriously, and during the derusting period by adopting the angle grinder, the efficiency of removing a thicker rust layer is low due to the extremely high rotating speed of the angle grinder. The handheld angle grinder is flexible to operate, but has large consumption on physical strength and arm strength of workers, and is not beneficial to the derusting work of the outer wall surface of large equipment.

Therefore, in view of the above disadvantages, it is desirable to provide a stable powerful rust removing device having a multidirectional movement function.

Disclosure of Invention

Technical problem to be solved

The invention aims to solve the technical problem of the existing rust removal mode.

(II) technical scheme

In order to solve the technical problem, the invention provides a stable powerful rust removing device with a multidirectional moving function, which comprises a sliding frame, a sliding table, a ball seat, a ball table, a rotating shaft, a workbench, a steel wire rope and a percussion drill, wherein the sliding frame is fixedly connected to a support, the sliding table is slidably connected to the sliding frame, the ball seat is rotatably connected to the sliding table, the ball table is rotatably connected to the ball seat, the rotating shaft is rotatably connected into the ball table, one end of the rotating shaft is fixedly connected with the workbench, the other end of the rotating shaft is fixedly connected with the percussion drill, a plurality of steel wire ropes are folded in half, the ends of the steel wire ropes extend out of the workbench, and braided.

As a further explanation of the present invention, preferably, a plurality of steel wire ropes which are folded in half are annularly and alternately distributed on a workbench, the outer end surface of the workbench is fixedly connected with a plurality of position stabilizing columns, the steel wire ropes are wrapped by the position stabilizing columns, and the inner diameters of the position stabilizing columns are 0.2mm to 0.5mm smaller than the outer diameter of the steel wire ropes.

As a further explanation of the present invention, it is preferable that the spindle is externally threaded with a prism base, and an end face of the prism base abuts against the bent end of the wire rope.

As a further explanation of the present invention, preferably, the periphery of the abutment surface of the prism table and the steel wire rope is fixedly connected with an external baffle, and the external baffle abuts against the side surface of the bending end of the steel wire rope.

As a further explanation of the present invention, it is preferable that the carriage is horizontal in the length direction and has a concave cross section, the sliding table is installed in the groove, the mounting plate is fixedly connected to one side of the carriage, a through hole is formed in the mounting plate, and a bolt is inserted into the through hole to connect to supports having different structures.

As a further description of the present invention, preferably, one end of one part of the carriage is provided with a connecting groove, the connecting groove penetrates through a bottom end plane of the carriage, one end of the other part of the carriage is fixedly connected with a connecting plate, the connecting plate is located on the bottom end plane of the carriage, and the length, the width and the thickness of the connecting plate are the same as those of the connecting groove.

As a further explanation of the present invention, preferably, a bottom end face of the carriage at one end of the connecting groove is provided with a limiting groove, an outer end of the connecting plate is also provided with a limiting groove, a depth of the limiting groove is smaller than a thickness of the carriage bottom plate, a limiting plate is inserted on a side wall of the carriage, the thickness of the limiting plate is the same as the depth of the limiting groove, and a width of the limiting plate is twice as large as the width of the limiting groove.

As a further explanation of the present invention, it is preferable that the side wall of the carriage on both sides of the connecting groove is provided with a connecting hole, both side faces of the connecting plate are also provided with connecting holes, and a steel rod is penetrated in the connecting hole.

As a further description of the present invention, preferably, the sliding table includes a frame, a damping block and springs, the frame is slidably connected to the carriage, the damping block is slidably connected in the frame, a sliding direction of the damping block is perpendicular to a sliding direction of the frame, the plurality of springs are fixedly connected between a top end surface of the damping block and a top of the frame at intervals, and an elastic force of the springs is greater than a gravity of the damping block.

As a further description of the present invention, preferably, the table is fixedly connected with a columnar support table, the top of the support table is provided with an arc-shaped groove, and the arc-shaped groove has the same shape as the end face of the percussion drill chuck.

(III) advantageous effects

The technical scheme of the invention has the following advantages:

according to the invention, the impact drill and the working table frame with the steel wire rope are arranged on the multi-degree-of-freedom sliding frame capable of being spliced and supported by the sliding frame, and the surface of a part can be derusted only by holding the impact drill and propelling the impact drill during working, so that the operation is simple and convenient, the derusting cost is greatly reduced, and the derusting effect is improved.

Drawings

FIG. 1 is a view of the structure of a hammer drill of the present invention;

FIG. 2 is a diagram of the overall assembly effect of the present invention;

FIG. 3 is a bottom view of the present invention;

FIG. 4 is a side view of the present invention;

fig. 5 is a partial cross-sectional view of the table of the present invention.

In the figure: 1. a carriage; 11. mounting a plate; 12. connecting grooves; 13. a connecting plate; 14. a limiting groove; 15. connecting holes; 16. a limiting plate; 2. a sliding table; 21. a frame; 22. a damping block; 23. a spring; 24. a bearing; 3. a ball seat; 4. a table; 41. a saddle; 5. a rotating shaft; 6. a work table; 61. a position stabilizing column; 62. a prismatic table; 63. an outer baffle; 7. a wire rope; 8. and (5) performing impact drilling.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

The utility model provides a powerful rust cleaning device of stable form with multidirectional motion function, combine figure 1, fig. 2, including balladeur train 1, slip table 2, the ball seat 3, table 4, the pivot 5, workstation 6, wire rope 7 and strike and bore 8, balladeur train 1 links firmly on the support, 2 sliding connection of slip table are on balladeur train 1, ball seat 3 rotates to be connected on slip table 2, table 4 rotates to be connected on ball seat 3, pivot 5 rotates to be connected in table 4, 5 one end of pivot links firmly with workstation 6, the 5 other end of pivot has linked firmly strikes and bores 8, a plurality of wire rope 7 fifty percent discount and end all stretch out outside workstation 6, wire rope 7 stretches out the braided wire of the outer part of workstation and scatters.

With reference to fig. 2 and 3, the carriage 1 is horizontal in length direction and has a concave section, and the sliding table 2 is arranged in the groove; 1 one side of balladeur train has linked firmly mounting panel 11, has seted up the through-hole on mounting panel 11, wear the bolt in the through-hole with connect on the support that has different structures, the shape and the height of support then decide according to the equipment shape of treating the rust cleaning to when the support stands on subaerial, the support has horizontal rotation's function, and when the support was fixed on the wall, the support had the rotatory function of vertical face, made slip table 2 can slide to a plurality of directions, improved workstation 6's working range. Balladeur train 1 is the splice frame, the balladeur train 1 of both sides is the distribution of door font, the balladeur train 1 at middle part is flat-plate, the total length of concatenation extension balladeur train 1 through polylith balladeur train 1, spread groove 12 has been seted up to 1 one end of balladeur train of one of them part, spread groove 12 runs through 1 bottom plane of balladeur train, 1 one end of balladeur train of another part has linked firmly connecting plate 13, connecting plate 13 is located 1 bottom plane of balladeur train, the length of connecting plate 13, width and thickness and spread groove 12's.

Referring to fig. 2 and 3, a limiting groove 14 is formed in the bottom end face of the carriage 1 at one end of the connecting groove 12, the limiting groove 14 is also formed in the outer end of the connecting plate 13, the depth of the limiting groove 14 is smaller than the thickness of the bottom plate of the carriage 1, a limiting plate 16 is inserted into the side wall of the carriage 1, the thickness of the limiting plate 16 is the same as the depth of the limiting groove 14, and the width of the limiting plate 16 is twice the width of the limiting groove 14. Connecting holes 15 are formed in the side walls of the sliding frame 1 on the two sides of the connecting groove 12, connecting holes 15 are also formed in the two side faces of the connecting plate 13, and a steel rod penetrates through the connecting holes 15.

When the equipment volume of required rust cleaning is great, then increase the distance of sliding of slip table 2 through the mode of concatenation balladeur train 1, imbed connecting groove 12 with connecting plate 13 this moment in, and make connecting hole 15 hole site align, insert the connecting hole 15 with the steel pole afterwards in, insert limiting plate 16 at last in the spacing groove 14, through the aforesaid method, can not only splice polylith balladeur train 1 together, can also make the 1 indent surface of balladeur train that splices up level and smooth, make the removal of slip table 2 more smooth, when not using simultaneously, can swiftly dismantle balladeur train 1 and stack together, do not occupy too much space.

With reference to fig. 2 and 3, the sliding table 2 includes a frame 21, a damping block 22 and springs 23, the frame 21 is an annular square frame, the frame 21 is slidably connected to the carriage 1, the damping block 22 is a square block, the damping block 22 is slidably connected in the frame 21, the sliding direction of the damping block 22 is perpendicular to the sliding direction of the frame 21, the two springs 23 are fixedly connected between the top end surface of the damping block 22 and the top of the frame 21 at intervals, the elastic force of the springs 23 is greater than the gravity of the damping block 22, a bearing 24 is inserted into the damping block 22, and the ball seat 3 is rotatably connected in the bearing 24; the setting has the slip table 2 of damping piece 22, can use when strikeing the brill 8 energy buffer, and then reduces the probability that balladeur train 1 rocked, keeps balladeur train 1 to have higher structural strength, makes the handheld impact of staff reduce simultaneously and pause and frustrate when boring and feel, reduces the uncomfortable of arm and feels, and it is more handy to use.

Combine figure 3, fig. 4, ball seat 3 is the annular piece, and 3 both ends of ball seat are inserted in bearing 24 through the cylinder pole and are rotated with slip table 2 and be connected, and 3 inner ring terminal surfaces of ball seat are the cambered surface, and 4 pegs graft in 3 inner rings of ball seat and are rotated with ball seat 3 and be connected, and 4 arc surfaces of ball platform and the laminating of 3 inner ring terminal surfaces of ball seat make ball platform 4 can carry out the rotation of multiple scope on ball seat 3, further improve the working range of workstation 6, have linked firmly cylindrical saddle 41 on the ball platform 4, and the arc wall has been seted up at saddle 41 top, the arc wall is the same with the end face appearance of the 8 centre gripping ends of churn drill, can play the effect of auxiliary stay churn drill 8, alleviates staff's handheld burden.

Combine fig. 3, fig. 5, workstation 6 is discoid structure, a plurality of through-hole has all been seted up in the 6 outsides of workstation, the outer terminal surface of workstation has linked firmly a plurality of stationary post 61, the 6 terminal surfaces of stationary post 61 outstanding workstation outside, stationary post 61 and through-hole position one-to-one, a plurality of wire rope 7 of fifty percent discount are in the annular interval inserts the through-hole, stationary post 61 cladding wire rope 7 this moment, stationary post 61 internal diameter is 0.2mm ~ 0.5mm less than wire rope 7 external diameter, when increasing wire rope 7 installation stability, make wire rope 7 can stabilize the joint on workstation 6.

The waste braided steel wire ropes are cut into a certain length and bent, the end heads leak out of the stabilizing column 61 and are disassembled, the contact area of the outer wall surface of the equipment is increased, the impact drill 8 rotates to enable the workbench 6 to rotate at the moment, the steel wire ropes 7 are used for scraping with the outer wall surface of the equipment, each braided wire of the steel wire ropes 7 has a thin diameter and high hardness, the corroded parts can be effectively ground, rust removal work is achieved, the waste steel wire ropes 7 are used for removing rust, waste utilization is achieved, rust removal efficiency higher than that of grinding of an angle grinder is achieved, the steel wire ropes 7 are worn away and cut again, a part of the steel wire ropes can be obtained, a grinding wheel needs to be purchased compared with an angle grinder, and the rust removal cost is further reduced.

Combine fig. 3, fig. 5, 5 threaded connection has prism platform 62 in the pivot 5, prism platform 62 terminal surface and the end butt of buckling of wire rope 7, prism platform 62 and wire rope 7 butt face have linked firmly outer baffle 63 all around, outer baffle 63 and the end side butt of buckling of wire rope 7, the back has been worn and torn of wire rope 7 of front end, rotating prism platform 62 makes prism platform 62 be close to the workstation, this moment prism platform 62 continuously releases wire rope 7 outside steady position post 61, can use wire rope 7 to the at utmost, further improve waste utilization, reduce the cost of removing rust simultaneously.

Because of the thinner braided wire of wire rope 7 is polished, then not only polish into the piece with the rust spot when polishing, also can polish into the piece with the braided wire, simultaneously under the impact of strikeing 8 and high-speed rotation, the piece is very easily splashed, need carry the less wire net in hole on frame 21 this moment, this wire net length can cover equipment at best, not only can follow workstation 6 and together remove, still can not shelter from the sight, can block most piece simultaneously and splash, avoid causing the injury to the staff health.

In conclusion, the waste steel wire rope 7 is used for polishing and derusting, and the derusting efficiency is greatly improved by matching with parts with multiple degrees of freedom, such as the sliding frame 1 and the like. Taking the surface of the coal-drawing trolley for derusting as an example, a worker uses a conventional angle grinder to polish the surface of the trolley for one time for 3 hours, wherein the rest time of the worker is included, and the physical consumption of the worker is large, partial rusty spots still exist on the surface of the trolley, and the surface of the trolley is uneven in appearance. By adopting the equipment provided by the invention, a worker can polish the surface of the trolley once in half an hour, no rest exists in the process, the physical consumption is low, the next trolley can be derusted immediately, and the great working time and physical strength are saved. And the operation method of the worker is combined, the surface of the trolley is very smooth, the surface of the trolley observed by naked eyes is relatively flat, the grains are clear and regular, the existence of rust spots cannot be basically observed, and the rust removal efficiency is extremely high.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. A stable powerful rust cleaning device with multidirectional motion function which characterized in that: including balladeur train (1), slip table (2), ball seat (3), table (4), pivot (5), workstation (6), wire rope (7) and impact drill (8), balladeur train (1) links firmly on the support, slip table (2) sliding connection is on balladeur train (1), ball seat (3) rotate to be connected on slip table (2), table (4) rotate to be connected on ball seat (3), pivot (5) rotate to be connected in table (4), pivot (5) one end links firmly with workstation (6), the pivot (5) other end has linked firmly impact drill (8), outside workstation (6) all stretched out workstation (6) in a plurality of wire rope (7) fifty percent discount and end, wire rope (7) stretch out the braided wire scattering of the outer part of workstation (6).

2. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 1, wherein: a plurality of steel wire ropes (7) which are folded in half are distributed on a workbench (6) at intervals in an annular manner, a plurality of stabilizing columns (61) are fixedly connected to the outer end face of the workbench (6), the steel wire ropes (7) are wrapped by the stabilizing columns (61), and the inner diameter of each stabilizing column (61) is 0.2-0.5 mm smaller than the outer diameter of each steel wire rope (7).

3. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 2, wherein: the rotating shaft (5) is connected with a prism table (62) through external threads, and the end face of the prism table (62) is abutted to the bending end of the steel wire rope (7).

4. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 3, wherein: outer baffles (63) are fixedly connected to the periphery of the abutting surface of the prism table (62) and the steel wire rope (7), and the outer baffles (63) are abutted to the side surface of the bending end of the steel wire rope (7).

5. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 1, wherein: balladeur train (1) length direction level and cross-section are the character cut in bas-relief, and erect in slip table (2) in the recess, balladeur train (1) one side has linked firmly mounting panel (11), has seted up the through-hole on mounting panel (11), wear the bolt in the through-hole in order to connect on the support that has different structures.

6. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 1, wherein: connecting groove (12) have been seted up to balladeur train (1) one end of some, and balladeur train (1) bottom plane is run through in connecting groove (12), and balladeur train (1) one end of another part has linked firmly connecting plate (13), and connecting plate (13) are located balladeur train (1) bottom plane, and length, width and thickness of connecting plate (13) are the same with the length, width and the thickness of connecting groove (12).

7. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 6, wherein: spacing groove (14) have been seted up to balladeur train (1) bottom face of spread groove (12) one end, and spacing groove (14) have also been seted up to connecting plate (13) outer end department, and spacing groove (14) degree of depth is less than balladeur train (1) bottom plate thickness, and it has limiting plate (16) to peg graft on balladeur train (1) lateral wall, and limiting plate (16) thickness is the same with spacing groove (14) degree of depth, and limiting plate (16) width is the twice of spacing groove (14) width.

8. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 7, wherein: connecting holes (15) are formed in the side walls of the sliding frame (1) on the two sides of the connecting groove (12), connecting holes (15) are also formed in the two side faces of the connecting plate (13), and a steel rod penetrates through the connecting holes (15).

9. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 1, wherein: the sliding table (2) comprises a frame (21), a damping block (22) and springs (23), the frame (21) is connected to the sliding frame (1) in a sliding mode, the damping block (22) is connected to the frame (21) in the sliding mode, the sliding direction of the damping block (22) is perpendicular to the sliding direction of the frame (21), the springs (23) are fixedly connected between the top end face of the damping block (22) and the top of the frame (21) at intervals, and the elasticity of the springs (23) is larger than the gravity of the damping block (22).

10. The stable powerful rust removing device with the multidirectional moving function as claimed in claim 1, wherein: the ball table (4) is fixedly connected with a columnar saddle (41), the top of the saddle (41) is provided with an arc-shaped groove, and the arc-shaped groove is the same as the appearance of the end face of the clamping part of the percussion drill (8).