CN112548446A - Automatic defeated material backing plate weldment work platform - Google Patents
Automatic defeated material backing plate weldment work platform Download PDFInfo
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- CN112548446A CN112548446A CN202011360266.9A CN202011360266A CN112548446A CN 112548446 A CN112548446 A CN 112548446A CN 202011360266 A CN202011360266 A CN 202011360266A CN 112548446 A CN112548446 A CN 112548446A
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- 239000000463 material Substances 0.000 title claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 170
- 238000001514 detection method Methods 0.000 claims abstract description 46
- 239000013049 sediment Substances 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 80
- 238000003466 welding Methods 0.000 claims description 32
- 239000002893 slag Substances 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 8
- 230000002349 favourable effect Effects 0.000 abstract description 6
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000011143 downstream manufacturing Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000010006 flight Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The utility model relates to an automatic defeated material backing plate weldment work platform, including defeated material mechanism, the supporting mechanism of setting in the below of defeated material mechanism, a power unit for driving defeated material mechanism and carrying the backing plate to the second end by supporting mechanism's first end, the sediment mechanism that gathers that sets up the second end at supporting mechanism, the first end that sets up at supporting mechanism is used for detecting the online detection mechanism that the backing plate reaches the standard grade and sets up the offline detection mechanism that is used for detecting the backing plate off-line at supporting mechanism's second end, online detection mechanism, communicably connect between offline detection mechanism and the power unit. So set up, be favorable to carrying out intelligent control to the last unloading of backing plate automatically through online detection mechanism and off-line detection mechanism, be favorable to promoting automatic level to save intensity of labour and work load, improve work efficiency, moreover, so that intelligently control the operation of defeated material mechanism, both made things convenient for the staff to weld the backing plate one by one, made things convenient for the transport of backing plate again.
Description
Technical Field
The application relates to the technical field of turnout base plate processing, in particular to an automatic material conveying base plate welding workbench.
Background
The railway turnout base plate is a key part of a high-speed turnout for a railway, the precision requirement is high, and part of the base plate is heavy. In the conventional technology, a turnout base plate is mainly welded manually on a workbench by a single welding machine during machining, manual carrying is adopted for feeding, discharging and transporting, the production efficiency is low, the labor intensity of workers is high, certain potential safety hazards exist, and meanwhile, the manual factor is too many during carrying, so that the problem of product quality is often caused.
Therefore, how to solve the problems that the loading and unloading and the transportation of the turnout base plate in the prior art adopt manual transportation, the production efficiency is low, and the labor intensity of workers is high is a key technical problem to be solved by technical personnel in the field.
Disclosure of Invention
For overcoming the problem that exists in the correlation technique to a certain extent at least, the aim at of this application provides an automatic defeated material backing plate weldment work platform, and it can solve the unloading of switch backing plate among the prior art and adopt artifical transport with the back transportation, and production efficiency is low, the big problem of workman intensity of labour. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the application are described in detail in the following.
The application provides an automatic defeated material backing plate weldment work platform, be in including defeated material mechanism, setting defeated supporting mechanism of the below of material mechanism, be used for driving defeated material mechanism with the backing plate by supporting mechanism's first end is carried to the power unit of second end, is set up the collection sediment mechanism, the setting of supporting mechanism's second end are in supporting mechanism's first end is used for detecting the online detection mechanism that the backing plate was qualified for the next round of competitions and sets up supporting mechanism's second end is used for detecting the offline detection mechanism of backing plate off-line, online detection mechanism offline detection mechanism with communicably connect between the power unit.
Preferably, the material conveying mechanism comprises a first transmission shaft rotatably arranged at the first end of the supporting mechanism, a first chain wheel in transmission connection with the first transmission shaft, a second transmission shaft rotatably arranged at the second end of the supporting mechanism, a second chain wheel in transmission connection with the second transmission shaft, and a chain plate in meshing connection with the first chain wheel and the second chain wheel, wherein the first transmission shaft or the second transmission shaft is in transmission connection with the power mechanism.
Preferably, the supporting mechanism is in including braced frame and setting a plurality of supporting legs of braced frame's below, braced frame is including extending two girders that set up side by side, first transmission axle with second transmission axle is located respectively between two tip of girder, and two the upper and lower border of the relative one side of girder is provided with respectively and is used for supporting gliding up sliding surface of link joint and lower sliding surface.
Preferably, the first transmission shaft and/or the second transmission shaft are/is connected to the main beam through a tightness adjusting seat.
Preferably, the supporting leg is including being located two respectively two the two stands of girder below, connecting at two tie-beam between the stand and the L type layer board of setting in the stand top, the layer board sets up in opposite directions, just two girders are located between two layer boards.
Preferably, the slag collecting mechanism comprises a scraper which is abutted against the lower surface of the chain plate and a slag collector which is positioned below the scraper and used for collecting and guiding out welding slag.
Preferably, the on-line detection mechanism and the off-line detection mechanism are both set as laser sensors, and the transmitting end and the receiving end of each laser sensor are respectively positioned on two sides of the material conveying mechanism.
Preferably, the two ends of the supporting mechanism are respectively provided with a sensor support which is perpendicular to the transmission direction of the material conveying mechanism, the sensor support comprises a cross beam and two mounting seats which are arranged at the two ends of the cross beam and used for connecting the transmitting end or the receiving end of the laser sensor, and the distance between the two mounting seats is greater than the width of the material conveying mechanism.
Preferably, the power mechanism comprises a motor fixed on the support mechanism and a speed reducer in transmission connection with the motor, and an output end of the speed reducer is in transmission connection with the first transmission shaft or the second transmission shaft.
Preferably, a protective cover is arranged on the outer side of the power mechanism, and the upper end face of the protective cover is lower than the upper end face of the material conveying mechanism.
The technical scheme provided by the application can comprise the following beneficial effects:
when the online detection mechanism detects that a backing plate exists in an online area of the material conveying mechanism, the power drive drives the material conveying mechanism to operate until the rotary conveying of a backing plate station pitch is completed, and at the moment, a signal can be sent to control an upstream process to place the backing plate to be processed in the online area of the material conveying mechanism; when the offline detection mechanism detects that no backing plate exists in the offline area of the material conveying mechanism, the power drive drives the material conveying mechanism to operate until the offline detection mechanism detects the backing plate in the offline area, and at the moment, a signal can be sent to control a downstream process to carry out blanking operation on the processed backing plate. So set up, be favorable to carrying out intelligent control to the last unloading of backing plate automatically through online detection mechanism and off-line detection mechanism, be favorable to promoting automatic level to save intensity of labour and work load, improve work efficiency, moreover, so that intelligently control the operation of defeated material mechanism, both made things convenient for the staff to weld the backing plate one by one, made things convenient for the transport of backing plate again.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and together with the description, serve to explain the principles of the application.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of the present automated feed pallet welding station, according to some exemplary embodiments;
FIG. 2 is a front view of the present automated feed pallet welding station (with portions of the flights omitted) shown in accordance with certain exemplary embodiments;
FIG. 3 is a perspective block diagram of a support frame according to some exemplary embodiments;
FIG. 4 is a perspective block diagram of a support leg according to some exemplary embodiments;
FIG. 5 is a perspective view of a slag trap, according to some exemplary embodiments;
FIG. 6 is a perspective block diagram of a sensor mount shown in accordance with some exemplary embodiments;
FIG. 7 is a side view of a sensor mount shown in accordance with some exemplary embodiments;
fig. 8 is a top view of a single plate-like element of a link plate shown in accordance with some example embodiments;
fig. 9 is a side view of a single plate-like element of a link plate according to some example embodiments;
FIG. 10 is a block diagram illustrating a first transmission shaft or a second transmission shaft according to some exemplary embodiments;
FIG. 11 is a front view of the first sprocket or the second sprocket shown in accordance with some exemplary embodiments;
FIG. 12 is a side view of the first sprocket or the second sprocket shown in accordance with some exemplary embodiments;
fig. 13 is a flow chart illustrating operation of the present automated dunnage welding station, in accordance with certain exemplary embodiments.
In the figure: 11. a material conveying mechanism; 12. a support frame; 13. supporting legs; 14. a power mechanism; 15. a slag collector; 16. a sensor holder; 17. an online detection mechanism; 18. an offline detection mechanism; 111. a first transmission shaft; 112. a second transmission shaft; 113. a chain plate; 114. an elastic adjusting seat; 121. a main beam; 122. a secondary beam; 123. sliding the plane upwards; 124. a lower sliding plane; 131. a column; 132. an L-shaped supporting plate; 133. leveling the base; 134. a connecting beam; 151. a left vertical plate; 152. a right vertical plate; 153. a slag collecting plate; 154. a ramp plate; 155. collecting a groove vertical plate; 156. a collection trough floor; 161. a cross beam; 162. a riser; 163. a transverse tube; 164. a set square; 165. and a movable frame.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus or methods consistent with aspects of the present application.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Hereinafter, embodiments will be described with reference to the drawings. The embodiments described below do not limit the contents of the invention described in the claims. The entire contents of the configurations shown in the following embodiments are not limited to those required as solutions of the inventions described in the claims.
Referring to fig. 1 to 13, the present embodiment provides an automatic feeding backing plate welding workbench, including a feeding mechanism 11, a supporting mechanism, a power mechanism 14, a slag collecting mechanism, an on-line detecting mechanism 17, and an off-line detecting mechanism 18, wherein the feeding mechanism 11 is used for carrying and conveying a backing plate to be processed, and the feeding mechanism 11 can also be used as a backing plate welding table, specifically, the feeding mechanism 11 is in a conveyor belt structure, so that the backing plate is conveyed on the feeding mechanism 11, the feeding mechanism 11 has an on-line area, an off-line area, and a working area located between the on-line area and the off-line area, and the conveying and welding of the backing plate is controlled by a beat or a pitch; the supporting mechanism is positioned below the material conveying mechanism 11, plays a role in supporting the whole system, and is used for lifting the material conveying mechanism 11 so as to facilitate the welding operation of workers; the power mechanism 14 is in transmission connection with the material conveying mechanism 11 and is used for driving the material conveying mechanism 11 to convey the backing plate from the first end of the supporting mechanism to the second end of the supporting mechanism, namely from the upper line area of the material conveying mechanism 11 to the off-line area; the slag collecting mechanism is used for collecting welding slag on the material conveying mechanism 11 so as to avoid influence on system stability caused by scattering of the welding slag.
The upper thread detection mechanism 17 is arranged at the first end of the supporting mechanism and is used for detecting the upper thread area of the material conveying mechanism 11 so as to detect the upper thread state of the backing plate in the upper thread area, namely, the presence or absence and the in-place state of the backing plate in the upper thread area can be sensed by the upper thread detection mechanism 17; the off-line detection mechanism 18 is disposed at the second end of the supporting mechanism, and is configured to detect an off-line area of the feeding mechanism 11, so as to detect an off-line state of the tie plate in the off-line area, that is, whether the tie plate in the off-line area exists or not and an in-place state can be sensed by the off-line detection mechanism 18.
The on-line detection mechanism 17, the off-line detection mechanism 18 and the power mechanism 14 are connected in a communication way so as to control the state of the material conveying mechanism 11. When the upper thread detection mechanism 17 detects that a backing plate exists in the upper thread area of the material conveying mechanism 11, the power drive drives the material conveying mechanism 11 to operate until the backing plate in the upper thread area cannot be detected by the upper thread detection mechanism 17, and the backing plate is conveyed by a pitch in a rotating mode, and then a signal can be sent out to control an upstream process to place the backing plate to be processed in the upper thread area of the material conveying mechanism 11; when the offline detection mechanism 18 detects that no backing plate exists in the offline area of the material conveying mechanism 11, the power drive drives the material conveying mechanism 11 to operate until the offline detection mechanism 18 detects the backing plate in the offline area, and at this time, a signal can be sent to control a downstream process to perform blanking operation on the machined backing plate.
So set up, be favorable to carrying out intelligent control to the last unloading of backing plate automatically through online detection mechanism 17 and off-line detection mechanism 18, be favorable to promoting automatic level to save intensity of labour and work load, improve work efficiency, moreover, so that intelligently control the operation of defeated material mechanism 11, both made things convenient for the staff to weld the backing plate one by one, made things convenient for the transport of backing plate again.
In this embodiment, the feeding mechanism 11 is a chain plate 113 type conveyor belt, and includes a first transmission shaft 111, a first chain wheel, a second transmission shaft 112, a second chain wheel, and a chain plate 113, wherein the first transmission shaft 111 is rotatably connected to a first end of the supporting mechanism, and specifically, two ends of the first transmission shaft 111 are connected to the supporting mechanism through bearings; the first chain wheels are at least two and are respectively arranged close to the end part of the first transmission shaft 111, and the first chain wheels and the first transmission shaft 111 rotate synchronously; the second transmission shaft 112 is rotatably connected to a second end of the support mechanism, specifically, two ends of the second transmission shaft 112 are connected to the support mechanism through bearings; the second chain wheels are at least provided with two chain wheels and are respectively arranged close to the end parts of the second transmission shafts 112, and the second chain wheels and the second transmission shafts 112 synchronously rotate; the chain plate 113 is composed of a plurality of plate-shaped units and is connected end to form a ring, so that the chain plate 113 is arranged around the first chain wheel and the second chain wheel and is in meshed transmission with the first chain wheel and the second chain wheel, and the chain wheel can be driven to rotate and bear the displacement of the cushion plate through the rotation of the first transmission shaft 111 or the second transmission shaft 112.
Specifically, both ends of the plate-shaped unit are provided with chains, the plate-shaped unit is connected by the chains to form a structure of the chain plate 113, and the first chain wheel and the second chain wheel are engaged with the chains, so as to drive the chain plate 113 to rotate and displace.
The first transmission shaft 111 or the second transmission shaft 112 is in transmission connection with the power mechanism 14, so as to drive the link plate 113 to rotate, specifically, the first transmission shaft 111 may serve as a driving shaft, the second transmission shaft 112 may serve as a driven shaft, or the second transmission shaft 112 may serve as a driving shaft, and the first transmission shaft 111 may serve as a driven shaft.
Specifically, the first transmission shaft 111, the second transmission shaft 112, the first chain wheel and the second chain wheel are all provided with a key slot, and the first transmission shaft 111 and the first chain wheel, the second transmission shaft 112 and the second chain wheel, and the first transmission shaft 111 or the second transmission shaft 112 and the power mechanism 14 are all in transmission connection through keys; in order to prevent the welding slag from falling, the link plate 113 includes a plurality of plate-shaped units each having a flat plate portion and two bent edge portions respectively perpendicularly connected to both sides of the flat plate portion, and the bent edge portions are shorter than the flat plate portion so that both ends of the flat plate portion can slide along the upper sliding plane 123 or the lower sliding plane 124.
As shown in fig. 3-4, the supporting mechanism comprises a supporting frame 12 and supporting legs 13, wherein the supporting legs 13 are located below the supporting frame 12 and are provided with a plurality of supporting points, and the plurality of supporting points are firm and reliable, which is beneficial to improving the supporting firmness; the supporting frame 12 includes two main beams 121 disposed side by side, the two main beams 121 extend horizontally for carrying the feeding mechanism 11, specifically, the first transmission shaft 111 and the second transmission shaft 112 are respectively located between two ends of the main beams 121 and rotatably connected with the main beams 121, an upper edge of one side of the two main beams 121 opposite to each other is provided with an upper sliding plane 123 facing each other, and a lower edge of the other side of the two main beams 121 is provided with a lower sliding plane 124 facing each other, where the upper sliding plane 123 and the lower sliding plane 124 may be formed by bending the main beams 121, for example, the main beams 121 may be configured as U-shaped steel or C-shaped steel. During operation, the upper portion of the chain plate 113 can be located on the upper sliding plane 123 and slide along the upper sliding plane 123, and the lower portion of the chain plate 113 is located on the lower sliding plane 124 and slide along the lower sliding plane 124, so that the design of the main beam 121 can improve the operation reliability of the chain plate 113, ensure the balanced displacement of the chain plate 113 along the horizontal direction, and avoid the irregular fluctuation caused by gravity.
Of course, in order to ensure the connection stability, a plurality of secondary beams 122 are provided between the two main beams 121 to keep the distance between the two main beams 121 consistent and stable.
In some preferred embodiments, the first transmission shaft 111 and/or the second transmission shaft 112 are connected to the main beam 121 through a tightness adjusting seat 114, so that the distance between the first transmission shaft 111 and the second transmission shaft 112 can be adjusted by adjusting an adjusting screw on the tightness adjusting seat 114, and further, the tightness of the chain plate 113 can be adjusted. In specific implementation, one of the two adjustable seats 114 may be provided with the adjustable seat 114, or both of the two adjustable seats 114 may be provided with the adjustable seat 114.
The support legs 13 comprise upright columns 131, connecting beams 134 and L-shaped supporting plates 132, wherein the upright columns 131 are provided with two upright columns and are respectively positioned below the two main beams 121 to directly support the main beams 121; the connecting beam 134 is arranged between the two upright posts 131 and used for enhancing the stability of the upright posts 131 and preventing the supporting legs 13 from shaking; the L-shaped supporting plates 132 are disposed between the columns 131 and the main beams 121, so as to increase the supporting surface for the main beams 121, and the two L-shaped supporting plates 132 are disposed in opposite directions and respectively abut against the outer sides of the two main beams 121, so that a limiting area is formed between the two L-shaped supporting plates 132, and the main beams 121 are prevented from being separated.
Of course, in order to increase the supporting surface of the upright 131 and facilitate the angle adjustment, a leveling base 133 is provided at the bottom of the upright 131.
In some preferred schemes, the slag collecting mechanism comprises a scraper and a slag collector 15, wherein the scraper is used for abutting against the lower surface of the chain plate 113 so as to scrape off the welding slag on the lower surface of the chain plate 113; the slag collector 15 is positioned below the scraper and used for collecting welding slag scraped by the scraper or falling freely, so that the cleanness of the surface of the chain plate 113 is ensured, and welding slag accidents are avoided.
Specifically, as shown in fig. 5, the slag collector 15 is funnel-shaped, and includes a left vertical plate 151 and a right vertical plate 152 respectively located at two ends of the material conveying mechanism 11, and a slag collecting plate 153, a slope plate 154, a collecting groove vertical plate 155 and a collecting groove bottom plate 156 sequentially located between the left vertical plate 151 and the right vertical plate 152, wherein one end of the collecting groove bottom plate 156 is connected to the right vertical plate 152, and an opening is formed between the other end of the collecting groove bottom plate and the left vertical plate 151, so that the welding slag slides out.
In some embodiments, the on-line detection mechanism 17 and the off-line detection mechanism 18 are both configured as laser sensors, and a transmitting end and a receiving end of each laser sensor are respectively located at two sides of the material conveying mechanism 11, so that the receiving end can receive a laser signal transmitted by the transmitting end; and the height of transmitting terminal and receiving terminal is unanimous with the height of backing plate to when making the backing plate be located between transmitting terminal and the receiving terminal, the receiving terminal can not receive the signal of transmitting terminal transmission, so alright judge whether having of backing plate through the receiving terminal signal of receiving the transmitting terminal. The detection mode is simple and reliable, and the accuracy is improved.
The two ends of the supporting mechanism are respectively provided with a sensor support 16, the two sensor supports 16 are respectively used for installing an upper detection mechanism and an off-line detection mechanism 18, specifically, as shown in fig. 6, the sensor support 16 comprises a cross beam 161 and installation seats arranged at the two ends of the cross beam 161, the cross beam 161 is arranged in an extending manner along a transmission direction perpendicular to the material conveying mechanism 11, so that the two installation seats are respectively located at the two ends of the material conveying mechanism 11, and the installation seats are arranged at the end parts of the cross beam 161 and used for installing a receiving end and an emitting end of a laser sensor; moreover, the length of the beam 161 is greater than the width of the material conveying mechanism 11, so that the distance between the two mounting seats is greater than the width of the material conveying mechanism 11, and thus, a sufficient material conveying space can be reserved between the two mounting seats, so that the backing plate is always positioned above the material conveying mechanism 11, and the backing plates with various specifications and widths can be conveyed.
Specifically, the mounting seat includes a vertical pipe 162 vertically fixed to an end of the cross beam 161 and a horizontal pipe 163 horizontally fixed to an end of the vertical pipe 162, the horizontal pipe 163 and the vertical pipe 162 are formed in an L shape, and a triangular plate 164 is disposed therebetween to reinforce the connection strength between the horizontal pipe 163 and the vertical pipe 162, and the triangular plate 164 is also disposed between the vertical pipe 162 and the cross beam 161 to reinforce the connection strength between the cross beam 161 and the vertical pipe 162.
Of course, a moving frame 165 is provided on the horizontal tube 163, the moving frame 165 can be slidably disposed along the horizontal tube 163, and the receiving end or the emitting end of the laser sensor is fixed on the moving frame 165 and can slide along with the moving frame 165, so as to adjust the positions of the receiving end and the emitting end, and to facilitate adjustment of alignment.
In some embodiments, the power mechanism 14 includes a motor and a speed reducer, the motor and the speed reducer are fixed on the support mechanism, an input end of the speed reducer is in transmission connection with the motor, an output end of the speed reducer is in transmission connection with the first transmission shaft 111 or the second transmission shaft 112, and the chain plate 113 is driven by the motor and the speed reducer to rotate and displace, which is simple and reliable.
Specifically, the motor and the speed reducer are located outside the main beam 121, the output end of the speed reducer and the end of the first transmission shaft 111 or the second transmission shaft 112 penetrate through the main beam 121 to be connected, and here, the end of the main beam 121 is provided with a mounting hole, and the mounting hole is long-strip-shaped, so that tightness adjustment of the first transmission shaft 111 and the second transmission shaft 112 is facilitated.
The outer side of the power mechanism 14 is provided with a protective cover for protecting the motor and the speed reducer, and the upper end face of the protective cover is lower than the upper end face of the conveying mechanism 11, so that when a longer backing plate passes through the protective cover, the longer backing plate can pass through the protective cover from the top, and the longer backing plate is suitable for backing plates with different lengths.
It should be noted that the power mechanism, the online detection mechanism and the offline detection mechanism may be communicably connected through a control system, so as to control the lifting system through the control system. The following describes the working process of the welding workbench for a material conveying base plate according to a specific embodiment.
As shown in fig. 13, after the welding starts, the control system sends a feeding request to the robot, and the robot places the prepared raw material backing plate on the upper line area of the feeding mechanism; when the upper line detection mechanism detects that a base plate is arranged in the upper line area, the power mechanism drives the material conveying mechanism to rotate and move, so that the base plate moves by one base plate station; when the loading of the base plate is finished, a welder performs base plate welding operation in a welding area of the material conveying mechanism; when the welding of the backing plate is finished, starting the blanking operation of the finished backing plate; when the offline detection mechanism detects that the backing plate exists in the offline area, the downstream process carries out blanking on the backing plate.
It should be noted that the terms "first," "second," and the like, as used herein, are not intended to limit the specific order, but merely to distinguish one element or function from another. The stated horizontal, vertical, up, down, left and right are the ones when the welding bench of the automatic material conveying backing plate is in natural state.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments. The multiple schemes provided by the application comprise basic schemes of the schemes, are independent of each other and are not restricted to each other, but can be combined with each other under the condition of no conflict, so that multiple effects are achieved together.
While embodiments of the present application have been shown and described above, it is to be understood that the above embodiments are exemplary and not to be construed as limiting the present application, and that changes, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.
Claims (10)
1. The utility model provides an automatic defeated material backing plate weldment work platform, its characterized in that is in including defeated material mechanism (11), setting the supporting mechanism of the below of defeated material mechanism (11), be used for driving defeated material mechanism (11) with the backing plate by supporting mechanism's first end is carried to power unit (14), the setting of second end and is in the collection sediment mechanism, the setting of supporting mechanism's second end are in supporting mechanism's first end is used for detecting online detection mechanism (17) and the setting of going up the backing plate and is in supporting mechanism's second end is used for detecting offline detection mechanism (18) of backing plate off-line, go up online detection mechanism (17) offline detection mechanism (18) with connect communicably between power unit (14).
2. The welding bench of automatic feeding pad board as claimed in claim 1, wherein said feeding mechanism (11) comprises a first transmission shaft (111) rotatably disposed at a first end of said supporting mechanism, a first chain wheel drivingly connected to said first transmission shaft (111), a second transmission shaft (112) rotatably disposed at a second end of said supporting mechanism, a second chain wheel drivingly connected to said second transmission shaft (112), and a chain plate (113) engaged with and connected to said first chain wheel and said second chain wheel, wherein said first transmission shaft (111) or said second transmission shaft (112) is drivingly connected to said power mechanism (14).
3. The welding workbench for the automatic conveying pad plate according to claim 2, wherein the supporting mechanism comprises a supporting frame (12) and a plurality of supporting legs (13) arranged below the supporting frame (12), the supporting frame (12) comprises two main beams (121) extending side by side, the first transmission shaft (111) and the second transmission shaft (112) are respectively located between two ends of the main beams (121), and the upper edge and the lower edge of one side of the two main beams (121) opposite to each other are respectively provided with an upper sliding plane (123) and a lower sliding plane (124) for supporting the chain plate (113) to slide.
4. The automatic feeding pad welding bench according to claim 3, wherein said first transmission shaft (111) and/or said second transmission shaft (112) are connected to said main beam (121) by a slack adjuster (114).
5. The automatic material conveying base plate welding workbench according to claim 3, characterized in that said supporting legs (13) comprise two columns (131) respectively located below said two main beams (121), a connecting beam (134) connected between said two columns (131), and L-shaped supporting plates (132) arranged above said columns (131), said supporting plates (132) are oppositely arranged, and said two main beams (121) are located between two supporting plates (132).
6. The welding table of claim 2, wherein the slag collecting mechanism comprises a scraper abutting against the lower surface of the link plate (113) and a slag collector (15) located below the scraper for collecting and guiding out the slag.
7. The welding bench for automatic feeding backing plate according to claim 1, wherein said on-line detection mechanism (17) and said off-line detection mechanism (18) are both provided as laser sensors, and the emitting end and the receiving end of said laser sensors are respectively located at both sides of said feeding mechanism (11).
8. The welding bench for automatic material conveying base plates according to claim 7, wherein two ends of the supporting mechanism are respectively provided with a sensor support (16) perpendicular to the conveying direction of the material conveying mechanism (11), the sensor support (16) comprises a cross beam (161) and two mounting seats located at two ends of the cross beam (161) for connecting the emitting end or the receiving end of the laser sensor, and the distance between the two mounting seats is greater than the width of the material conveying mechanism (11).
9. The welding bench of automatic feeding backing plate according to claim 2, wherein said power mechanism (14) comprises a motor fixed on said supporting mechanism and a speed reducer in transmission connection with said motor, and the output end of said speed reducer is in transmission connection with said first transmission shaft (111) or said second transmission shaft (112).
10. The welding bench of automatic feeding pad as claimed in claim 9, wherein a protective cover is provided outside said power mechanism (14), and the upper end surface of said protective cover is lower than the upper end surface of said feeding mechanism (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011360266.9A CN112548446A (en) | 2020-11-27 | 2020-11-27 | Automatic defeated material backing plate weldment work platform |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011360266.9A CN112548446A (en) | 2020-11-27 | 2020-11-27 | Automatic defeated material backing plate weldment work platform |
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| CN112548446A true CN112548446A (en) | 2021-03-26 |
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| CN202011360266.9A Pending CN112548446A (en) | 2020-11-27 | 2020-11-27 | Automatic defeated material backing plate weldment work platform |
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| US4574962A (en) * | 1983-04-25 | 1986-03-11 | Buckhorn Material Handling Group, Inc. | Storage and retrieval system |
| CN205381625U (en) * | 2016-01-23 | 2016-07-13 | 中山市创丰铝制品五金有限公司 | Connect material machine |
| US20160260629A1 (en) * | 2015-03-04 | 2016-09-08 | Boe Technology Group Co., Ltd. | Detection Device |
| CN208775613U (en) * | 2018-07-05 | 2019-04-23 | 杭州开浦科技有限公司 | Versatility Bar conveyor |
| CN210527583U (en) * | 2019-06-30 | 2020-05-15 | 南京梅森自动化科技有限公司 | Plate chain conveying equipment with tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4574962A (en) * | 1983-04-25 | 1986-03-11 | Buckhorn Material Handling Group, Inc. | Storage and retrieval system |
| US20160260629A1 (en) * | 2015-03-04 | 2016-09-08 | Boe Technology Group Co., Ltd. | Detection Device |
| CN205381625U (en) * | 2016-01-23 | 2016-07-13 | 中山市创丰铝制品五金有限公司 | Connect material machine |
| CN208775613U (en) * | 2018-07-05 | 2019-04-23 | 杭州开浦科技有限公司 | Versatility Bar conveyor |
| CN210527583U (en) * | 2019-06-30 | 2020-05-15 | 南京梅森自动化科技有限公司 | Plate chain conveying equipment with tool |
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