CN112548405A - Intelligent welding system for producing automobile parts - Google Patents

Abstract

The invention discloses an intelligent welding system for producing automobile accessories, which comprises a frame, an auxiliary detection disc and a welding mechanism, wherein bases are arranged at four corners of the bottom of the frame, cross rods are connected between the left side and the right side of the frame and the rear side of the frame, a first driving assembly is arranged on the outer side of the top end of the frame, a supporting rod is connected to the front end of the first driving assembly, the auxiliary detection disc is arranged at one end, away from the first driving assembly, of the supporting rod, a base is arranged at the inner bottom of the frame, a host is arranged in the middle position above the base, the welding mechanism is arranged above the host, an air pump main body is arranged on the left side of the welding mechanism, and a connecting box is arranged between the air pump main body and the rear end of the. The invention can save the occupied space and place more automobile accessories for welding, thereby effectively improving the space utilization rate of the whole system and improving the working efficiency of the whole system.

Description

Intelligent welding system for producing automobile parts

Technical Field

The invention relates to the technical field of automobile part production and processing, in particular to an intelligent welding system for producing automobile parts.

Background

Automobile parts are all units forming the whole automobile and a product serving the automobile, and with the improvement of living standard of people, people consume more and more automobiles, and the market of the automobile parts is getting bigger and bigger. With the increasingly fierce competition of automobile parts processing markets, the deep mind of environmental protection concepts and the continuous upgrading and application of technologies, the international automobile parts processing industry shows the following development characteristics in recent years: the trend of matching and modular supply of automobile accessory processing systems is emerging; globalization of automobile parts processing and purchasing; the transfer speed of the automobile accessory processing industry is accelerated.

However, the whole machine of auto-parts welding equipment in the existing market is inconvenient to detach and install in the use process, the accessories are not convenient to carry out multilayer storage, the space utilization rate is lower, and an auxiliary tool is not convenient to be arranged beside welding host equipment, so that the auto-parts need to be converted into a plurality of stations in the welding process, the occupied space of the whole equipment is large, and the problem of low production efficiency of welding operation is caused.

Disclosure of Invention

The invention aims to provide an intelligent welding system for producing automobile parts, which solves the problems that the whole welding equipment for the automobile parts in the current market is inconvenient to disassemble and assemble, the parts are inconvenient to store in multiple layers, the space utilization rate is low, and an auxiliary tool is inconvenient to arrange beside the welding host equipment, so that the automobile parts need to be converted into a plurality of stations in the welding process, the occupied space of the whole equipment is large, and the welding operation production efficiency is low.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent welding system for producing automobile accessories comprises a frame, an auxiliary detection disc and a welding mechanism, wherein four corners of the bottom of the frame are provided with bases, and the left and right sides and the rear side of the frame are connected with a cross bar adjacently, the outer side of the top end of the frame is provided with a first driving component, the front end of the first driving component is connected with a supporting rod, the auxiliary detection plate is arranged at one end of the supporting rod far away from the first driving component, a base is arranged at the inner bottom of the frame, and the middle position above the base is provided with a host machine, the welding mechanism is arranged above the host machine, an air pump main body is arranged at the left side of the welding mechanism, a connecting box is arranged between the air pump main body and the rear end of the welding mechanism, rotating mechanisms are arranged at the left side and the right side of the base, and one side of the rotating mechanism, which is far away from the base, is provided with an auxiliary tool, and the rear side of the rotating mechanism is connected with a second driving assembly.

Preferably, the first driving assembly comprises a first cylinder, a cylinder mounting seat, a first connecting piece, a clamping plate and a clamping plate mounting seat, the cylinder mounting seat is mounted on the outer wall of the first cylinder, the output end of the first cylinder is connected with the first connecting piece, the clamping plate is arranged on the rear side of the supporting rod, and the clamping plate mounting seat is mounted below the clamping plate.

Preferably, the connection mode between first cylinder and the cylinder mount pad is for rotating the connection, and constitutes extending structure between first cylinder and the first connecting piece to the connection mode between first connecting piece and the branch is articulated, branch runs through in the inside of cardboard, and the connection mode between cardboard and the cardboard mount pad is for rotating the connection.

Preferably, the welding mechanism comprises a main cylinder, a cylinder bottom frame, a rotary plate, an upper welding column and a lower welding column, the cylinder bottom frame is installed on the main cylinder, the rotary plate is installed above the inside of the cylinder bottom frame, the upper welding column is connected to the front end of the rotary plate, and the lower welding column is arranged below the upper welding column.

Preferably, the main cylinder is rotatably connected with the cylinder underframe, a telescopic structure is formed between the main cylinder and the rotary plate, the rotary plate is rotatably connected with the cylinder underframe, the main cylinder is hinged with the rotary plate, and the vertical center lines of the upper welding column and the lower welding column are coincided with each other.

Preferably, slewing mechanism includes dead axle, rotor arm, backup pad, pole setting and mounting panel, and the outside of dead axle is connected with the rotor arm to the rear side outer wall of rotor arm is fixed with the backup pad, the one end that the dead axle was kept away from to the rotor arm is fixed with the pole setting, and the outer wall connection of pole setting has the mounting panel.

Preferably, constitute rotating-structure between dead axle and the rotor arm, and mutually perpendicular between rotor arm and the pole setting to the screw has evenly been seted up along vertical direction to the surface of pole setting, and the mounting panel passes through the bolt and constitutes detachable construction between screw and the pole setting simultaneously.

Preferably, the second driving assembly comprises a second cylinder, a side plate, a second connecting piece, a sliding block and a sliding block mounting seat, the side plate is mounted on the outer wall of the second cylinder, the output end of the second cylinder is connected with the second connecting piece, the sliding block is sleeved on the outer side of the side plate, and the sliding block mounting seat is mounted on the outer side of the sliding block.

Preferably, a telescopic structure is formed between the second cylinder and the second connecting piece, the second connecting piece is hinged to the supporting plate, a sliding structure is formed between the sliding block and the side plate, and the sliding block is rotatably connected with the sliding block mounting seat.

Compared with the prior art, the invention has the following beneficial effects:

1. the whole system is composed of the automobile accessory placing frame and the welding main body robot, wherein the automobile accessory placing frame is distributed in a layered mode in the vertical direction, more automobile accessories are placed for welding, the space utilization rate of the whole system is effectively improved, and a plurality of groups of auxiliary tools are arranged to assist the welding mechanism in welding operation, so that circulation of the automobile accessories among a plurality of stations is reduced, certain welding operation time can be saved, and the working efficiency of the whole system is improved;

2. according to the invention, the first cylinder in the first driving assembly can drive the first connecting piece to stretch and further drive the supporting rod to rotate conveniently, so that the angle of the auxiliary detection disc can be adjusted according to actual use requirements, the clamping plate can limit the rotating action of the supporting rod, the supporting rod is prevented from falling off in the rotating process, and meanwhile, the cylinder mounting seat and the clamping plate mounting seat can both rotate, so that the rotating action of the supporting rod can be ensured to be carried out stably;

3. according to the invention, the main cylinder in the welding mechanism can drive the rotary plate to stretch, and simultaneously, the rotary plate and the main cylinder can rotate relative to the cylinder underframe, so that the upper welding column can rotate and separate relative to the lower welding column, and thus, an automobile accessory can be placed between the upper welding column and the lower welding column for welding operation, and the separation distance between the upper welding column and the lower welding column can be adjusted according to the size of the automobile accessory, so that the practicability and the adaptability of the whole system are stronger;

4. the rotating mechanisms are arranged in two groups in bilateral symmetry relative to the welding mechanism, so that a plurality of groups of auxiliary tools are arranged on two sides of the welding mechanism to assist in welding operation, meanwhile, a fixed shaft and a rotating arm in the rotating mechanism can rotate to drive the auxiliary tools to rotate, contract or expand for use, and the mounting plate can adjust the mounting height on the vertical rod, so that the welding mechanism is suitable for the mounting of the auxiliary tools with different sizes;

5. the second cylinder in the second driving assembly can drive the second connecting piece to stretch and retract so as to conveniently drive the rotating arm to rotate, so that the rotating arm can be conveniently contracted and expanded according to actual use requirements, and an auxiliary tool can be used.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic perspective view of a first driving assembly according to the present invention;

FIG. 5 is a schematic perspective view of a welding mechanism according to the present invention;

fig. 6 is a schematic perspective view of the installation of the rotating mechanism and the second driving assembly of the present invention.

In the figure: 1. a frame; 2. a base; 3. a cross bar; 4. a first drive assembly; 41. a first cylinder; 42. a cylinder mounting seat; 43. a first connecting piece; 44. clamping a plate; 45. a card board mounting seat; 5. a strut; 6. an auxiliary detection disc; 7. a base; 8. a host; 9. a welding mechanism; 91. a master cylinder; 92. a cylinder base frame; 93. a rotating plate; 94. mounting a welding column; 95. a lower welding column; 10. an air pump main body; 11. a connection box; 12. a rotating mechanism; 121. fixing a shaft; 122. a rotating arm; 123. a support plate; 124. erecting a rod; 125. mounting a plate; 13. an auxiliary tool; 14. a second drive assembly; 141. a second cylinder; 142. a side plate; 143. a second connecting piece; 144. a slider; 145. and a sliding block mounting seat.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an intelligent welding system for producing auto parts includes a frame 1, a base 2, a cross bar 3, a first driving assembly 4, a first cylinder 41, a cylinder mounting seat 42, a first connecting piece 43, a clamping plate 44, a clamping plate mounting seat 45, a support rod 5, an auxiliary detection plate 6, a base 7, a main machine 8, a welding mechanism 9, a main cylinder 91, a cylinder chassis 92, a rotation plate 93, an upper welding column 94, a lower welding column 95, an air pump body 10, a connection box 11, a rotation mechanism 12, a fixed shaft 121, a rotation arm 122, a support plate 123, a vertical rod 124, a mounting plate 125, an auxiliary tool 13, a second driving assembly 14, a second cylinder 141, a side plate 142, a second connecting piece 143, a slider 144 and a slider mounting seat 145, the base 2 is mounted at four corners of the bottom of the frame 1, the cross bar 3 is connected between adjacent left and right sides and rear sides of the frame 1, the first driving assembly 4 is mounted at the outer side of the top of the frame 1, the front end of the first driving component 4 is connected with a supporting rod 5, an auxiliary detection plate 6 is installed at one end, far away from the first driving component 4, of the supporting rod 5, a base 7 is arranged at the inner bottom of the frame 1, a host machine 8 is installed at the middle position above the base 7, a welding mechanism 9 is installed above the host machine 8, an air pump main body 10 is installed on the left side of the welding mechanism 9, a connecting box 11 is installed between the air pump main body 10 and the rear end of the welding mechanism 9 in an adjacent mode, rotating mechanisms 12 are arranged on the left side and the right side of the base 7, an auxiliary tool 13 is installed on one side, far away from the base 7, of each rotating mechanism 12, a second driving component 14 is connected to the rear side of each rotating mechanism 12, the whole system is composed of an automobile accessory placing frame 1 and a welding main body robot, wherein the automobile accessory placing frame 1 is distributed in a layered mode along the, the space utilization rate of the whole system is effectively improved, and the plurality of groups of auxiliary tools 13 are arranged to assist the welding mechanism 9 in welding operation, so that the circulation of automobile accessories among a plurality of stations in the welding process is reduced, certain welding operation time can be saved, and the working efficiency of the whole system is improved;

the first driving assembly 4 comprises a first cylinder 41, a cylinder mounting seat 42, a first connecting piece 43, a clamping plate 44 and a clamping plate mounting seat 45, the cylinder mounting seat 42 is mounted on the outer wall of the first cylinder 41, the output end of the first cylinder 41 is connected with the first connecting piece 43, the clamping plate 44 is arranged on the rear side of the support rod 5, the clamping plate mounting seat 45 is mounted below the clamping plate 44, the first cylinder 41 is rotatably connected with the cylinder mounting seat 42, a telescopic structure is formed between the first cylinder 41 and the first connecting piece 43, the first connecting piece 43 is hinged with the support rod 5, the support rod 5 penetrates through the clamping plate 44, the clamping plate 44 is rotatably connected with the clamping plate mounting seat 45, the first cylinder 41 in the first driving assembly 4 can drive the first connecting piece 43 to stretch and further drive the support rod 5 to rotate, so as to adjust the angle of the auxiliary disk 6 according to actual use requirements, the clamping plate 44 can limit the rotation of the support rod 5, so that the support rod 5 is prevented from being separated in the rotation process, and meanwhile, the cylinder mounting seat 42 and the clamping plate mounting seat 45 can rotate, so that the rotation of the support rod 5 can be stably performed;

the welding mechanism 9 comprises a main cylinder 91, a cylinder chassis 92, a rotary plate 93, an upper welding column 94 and a lower welding column 95, wherein the cylinder chassis 92 is arranged on the main cylinder 91, the rotary plate 93 is arranged above the inside of the cylinder chassis 92, the upper welding column 94 is connected to the front end of the rotary plate 93, the lower welding column 95 is arranged below the upper welding column 94, the main cylinder 91 is rotatably connected with the cylinder chassis 92, a telescopic structure is formed between the main cylinder 91 and the rotary plate 93, the rotary plate 93 is rotatably connected with the cylinder chassis 92, the main cylinder 91 is hinged with the rotary plate 93, the vertical center lines of the upper welding column 94 and the lower welding column 95 are overlapped, the main cylinder 91 in the welding mechanism 9 is arranged to drive the rotary plate 93 to extend and retract, and the rotary plate 93 and the main cylinder 91 can rotate relative to the cylinder chassis 92, so as to realize that the upper welding column 94 can rotate and separate relative to the lower welding column 95, thus facilitating the placement of automobile accessories between the upper welding column 94 and the lower welding column 95 for welding operation, and adjusting the separation distance between the upper welding column 94 and the lower welding column 95 according to the size of the automobile accessories, so that the practicability and the adaptability of the whole system are stronger;

the rotating mechanism 12 comprises a fixed shaft 121, a rotating arm 122, a supporting plate 123, an upright 124 and a mounting plate 125, wherein the rotating arm 122 is connected to the outer side of the fixed shaft 121, the supporting plate 123 is fixed to the outer wall of the rear side of the rotating arm 122, the upright 124 is fixed to one end of the rotating arm 122 far away from the fixed shaft 121, the mounting plate 125 is connected to the outer wall of the upright 124, a rotating structure is formed between the fixed shaft 121 and the rotating arm 122, the rotating arm 122 and the upright 124 are perpendicular to each other, screw holes are uniformly formed in the outer surface of the upright 124 along the vertical direction, a detachable structure is formed between the mounting plate 125 and the upright 124 through bolts and screw holes, two sets of rotating mechanisms 12 are arranged in bilateral symmetry with respect to the welding mechanism 9, so that a plurality of sets of auxiliary tools 13 are arranged on two sides of the welding mechanism 9 to assist in welding operation, and the fixed shaft 121 and the rotating arm 122 in the rotating mechanism 12, the mounting plate 125 can be adjusted in mounting height on the upright rod 124, so that the auxiliary tool rack is convenient to mount and use for auxiliary tools 13 with different sizes;

the second driving assembly 14 includes a second cylinder 141, a side plate 142, a second link 143, a slider 144 and a slider mounting seat 145, the side plate 142 is mounted on an outer wall of the second cylinder 141, the output end of the second cylinder 141 is connected with the second link 143, the slider 144 is sleeved on an outer side of the side plate 142, the slider mounting seat 145 is mounted on an outer side of the slider 144, a telescopic structure is formed between the second cylinder 141 and the second link 143, the second link 143 is hinged to the support plate 123, the slider 144 and the side plate 142 form a sliding structure, the slider 144 and the slider mounting seat 145 are rotatably connected, the second cylinder 141 in the second driving assembly 14 can drive the second link 143 to be telescopic, so as to conveniently drive the rotating arm 122 to rotate, so that the rotating arm 122 can be conveniently retracted and expanded according to actual use requirements, the auxiliary tool 13, and the second cylinder 141 can also adjust the maximum process of rotation of the rotating arm 122 by using a sliding action between the slider 144 and the side plate 142, the whole system is more convenient to use.

The working principle is as follows: for the intelligent welding system for producing the automobile parts, firstly, the base 2 supports the frame 1, the article placing disc is placed on the cross rod 3 and used for storing the automobile parts, the base 7 supports the host machine 8, the first driving component 4 is started, the first air cylinder 41 in the first driving component 4 drives the first connecting piece 43 to stretch, the first connecting piece 43 and the support rod 5 rotate, so that the support rod 5 drives the clamping plate 44 and the clamping plate mounting seat 45 to rotate, meanwhile, the first air cylinder 41 and the air cylinder mounting seat 42 rotate, and the auxiliary detection disc 6 is driven to change the angle;

then, the welding mechanism 9 is started, the air pump main body 10 inflates or evacuates air into the main air cylinder 91 through the connecting box 11, so that the main air cylinder 91 drives the rotary plate 93 to stretch, meanwhile, the rotary plate 93 and the main air cylinder 91 rotate relative to the air cylinder bottom frame 92, the rotary plate 93 drives the upper welding column 94 to rotate, and the upper welding column is close to or separated from the lower welding column 95;

then the second driving assembly 14 is started, the second cylinder 141 in the second driving assembly 14 pushes the second link 143 to extend and retract, the second link 143 rotates with the supporting plate 123 in the rotating mechanism 12, meanwhile, the second cylinder 141 drives the slider 144 and the slider mounting seat 145 to rotate through the side plate 142, the second link 143 drives the rotating arm 122 to rotate around the fixed shaft 121 through the supporting plate 123, so that the auxiliary tool 13 rotates back and forth, the bolts on the mounting plate 125 are loosened one by one, the mounting plate 125 and the upright post 124 can be separated, and the mounting plate 125 is mounted at a position with a proper height on the upright post 124 according to actual requirements, so that the using process of the whole intelligent welding system for producing automobile accessories is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an intelligent welding system that production auto-parts used, includes frame (1), supplementary detection dish (6) and welding mechanism (9), its characterized in that: the device comprises a frame (1), bases (2) are arranged at four corners of the bottom of the frame (1), cross rods (3) are connected between the left side and the right side of the frame (1) and the rear side of the frame (1) in an adjacent mode, a first driving assembly (4) is arranged on the outer side of the top end of the frame (1), the front end of the first driving assembly (4) is connected with a supporting rod (5), an auxiliary detection disc (6) is arranged at one end, away from the first driving assembly (4), of the supporting rod (5), a base (7) is arranged at the inner bottom of the frame (1), a host (8) is arranged at the middle position above the base (7), a welding mechanism (9) is arranged above the host (8), an air pump main body (10) is arranged on the left side of the welding mechanism (9), a connecting box (11) is arranged between the air pump main body (10) and the rear end of the welding mechanism (9) in an, and one side of the rotating mechanism (12) far away from the base (7) is provided with an auxiliary tool (13), and the rear side of the rotating mechanism (12) is connected with a second driving component (14).

2. The intelligent welding system of claim 1, wherein: first drive assembly (4) include first cylinder (41), cylinder mount pad (42), first even (43), cardboard (44) and cardboard mount pad (45), and cylinder mount pad (42) are installed to the outer wall of first cylinder (41) to the output of first cylinder (41) is connected with first even (43), the rear side of branch (5) is settled there is cardboard (44), and cardboard mount pad (45) are installed to the below of cardboard (44).

3. The intelligent welding system of claim 2, wherein: the connection mode between first cylinder (41) and cylinder mount pad (42) is for rotating the connection, and constitutes extending structure between first cylinder (41) and first even piece (43) to the connection mode between first even piece (43) and branch (5) is articulated, branch (5) run through in the inside of cardboard (44), and the connection mode between cardboard (44) and cardboard mount pad (45) is for rotating the connection.

4. The intelligent welding system of claim 1, wherein: welding mechanism (9) include main cylinder (91), cylinder chassis (92), gyration board (93), go up welding post (94) and lower welding post (95), and the installation of main cylinder (91) cylinder chassis (92) to the inside top of cylinder chassis (92) is installed and is turned over board (93), the front end of turning over board (93) is connected with welding post (94), and the below of going up welding post (94) settles and have welding post (95) down.

5. The intelligent welding system of claim 4, wherein: the main cylinder (91) is rotatably connected with the cylinder bottom frame (92), a telescopic structure is formed between the main cylinder (91) and the rotary plate (93), the rotary plate (93) is rotatably connected with the cylinder bottom frame (92), the main cylinder (91) is hinged with the rotary plate (93), and the vertical center lines of the upper welding column (94) and the lower welding column (95) are overlapped.

6. The intelligent welding system of claim 1, wherein: slewing mechanism (12) are including dead axle (121), rotor arm (122), backup pad (123), pole setting (124) and mounting panel (125), and the outside of dead axle (121) is connected with rotor arm (122) to the rear side outer wall of rotor arm (122) is fixed with backup pad (123), the one end that dead axle (121) was kept away from in rotor arm (122) is fixed with pole setting (124), and the outer wall connection of pole setting (124) has mounting panel (125).

7. The intelligent welding system of claim 6, wherein: constitute rotational structure between dead axle (121) and rotor arm (122), and mutually perpendicular between rotor arm (122) and pole setting (124), and the screw has evenly been seted up along vertical direction in the surface of pole setting (124), and detachable construction is formed through bolt and screw between mounting panel (125) and pole setting (124) simultaneously.

8. The intelligent welding system of claim 1, wherein: the second driving assembly (14) comprises a second air cylinder (141), a side plate (142), a second connecting piece (143), a sliding block (144) and a sliding block mounting seat (145), the side plate (142) is mounted on the outer wall of the second air cylinder (141), the output end of the second air cylinder (141) is connected with the second connecting piece (143), the sliding block (144) is sleeved on the outer side of the side plate (142), and the sliding block mounting seat (145) is mounted on the outer side of the sliding block (144).

9. The intelligent welding system of claim 8, wherein: the second cylinder (141) and the second connecting piece (143) form a telescopic structure, the second connecting piece (143) is hinged to the supporting plate (123), the sliding block (144) and the side plate (142) form a sliding structure, and the sliding block (144) is rotatably connected with the sliding block mounting seat (145).

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