CN112547666A - Cleaning process for automobile accessory material - Google Patents
Cleaning process for automobile accessory material Download PDFInfo
- Publication number
- CN112547666A CN112547666A CN202011525457.6A CN202011525457A CN112547666A CN 112547666 A CN112547666 A CN 112547666A CN 202011525457 A CN202011525457 A CN 202011525457A CN 112547666 A CN112547666 A CN 112547666A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- drying
- control box
- automobile accessory
- hydrocarbon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 title claims abstract description 16
- 239000012459 cleaning agent Substances 0.000 claims abstract description 33
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 32
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 32
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 32
- 238000004821 distillation Methods 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000001914 filtration Methods 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 238000005086 pumping Methods 0.000 claims abstract description 5
- 238000009849 vacuum degassing Methods 0.000 claims abstract description 5
- 238000001291 vacuum drying Methods 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 abstract description 7
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000004064 recycling Methods 0.000 abstract 1
- 238000009835 boiling Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000009489 vacuum treatment Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Sustainable Development (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of cleaning, in particular to a cleaning process for automobile accessory materials, which comprises the following steps: s1, adding a hydrocarbon cleaning agent into the cleaning tank; s2, after cleaning, closing the ultrasonic control box, closing the cleaning tank, starting the vacuum degassing device, S3, repeating the steps S1-S2, and after the cleaning is finished, performing vacuum drying treatment; s4, pumping the hydrocarbon cleaning agent for dissolving the oil stain into the distillation device, starting a vacuum pump to suck out air in the distillation device, heating the distillation device by a heating bag at the temperature of 120-130 ℃, gasifying the hydrocarbon cleaning agent for dissolving the oil stain, and ensuring the temperature of steam to be 80-110 ℃; s5, condensing the gasified steam through a condensing device, and filtering the condensed liquid through a filtering device; s6, heating the drying groove; and S7, taking out the accessories after drying. The invention has the characteristics of enhancing the cleaning effect and recycling the cleaning liquid.
Description
Technical Field
The invention relates to the technical field of cleaning, in particular to a cleaning process for automobile accessory materials.
Background
When the car logo of car, interior trim frame wash, because the surperficial filth is the oil of moulding plastics, generally wash through adopting the manual work among the prior art, wash process flow: the method comprises the steps of manual alcohol wiping, air gun liquid cutting and air drying, when the structures of automobile logos and interior frames of automobiles are complex, wiping cannot be performed, products with more greasy dirt are not thoroughly cleaned, the quality is unstable, artificial factors are large, the reject ratio is high easily, and the used alcohol cannot be recycled.
Disclosure of Invention
The invention aims to solve the defects that the cleaning effect is poor and the cleaning agent cannot be recycled in the prior art, and provides a cleaning process for automobile accessory materials.
In order to achieve the purpose, the invention adopts the following technical scheme:
the cleaning process for the automobile accessory material comprises the following steps:
s1, adding a hydrocarbon cleaning agent into the cleaning tank to enable the temperature during cleaning to be 40-45 ℃, placing the accessories into the cleaning tank, and simultaneously opening an ultrasonic control box to introduce ultrasonic waves into the solution for cleaning for 240-420S;
s2, after cleaning, closing the ultrasonic control box, closing the cleaning tank, starting the vacuum degassing device, exhausting air in the cleaning tank, then starting the ultrasonic control box again, starting the cleaning basket to rotate at the same time, wherein the cleaning time is 10S, after cleaning, opening the cleaning tank, and cleaning again for 20S;
s3, repeating the steps S1-S2, and performing vacuum drying treatment after the completion;
s4, pumping the hydrocarbon cleaning agent for dissolving the oil stain into the distillation device, starting a vacuum pump to suck out air in the distillation device, heating the distillation device by a heating bag at the temperature of 120-130 ℃, gasifying the hydrocarbon cleaning agent for dissolving the oil stain, and ensuring the temperature of steam to be 80-110 ℃;
s5, condensing the gasified steam through a condensing device, filtering the condensed liquid through a filtering device, and collecting the liquid;
s6, placing the accessories into a drying groove, heating the drying groove to enable the temperature of the drying groove to be 60 ℃ for 300-600S, and drying the cleaned accessories;
and S7, taking out the accessories after drying.
Preferably, the distillation time is 700s when the distillation is carried out.
Preferably, the filter element of the filter device is replaced for 7 to 10 days.
Preferably, the ultrasonic frequency of the ultrasonic control box is 40KHz, and the size of the ultrasonic wave of the ultrasonic control box is 50-100%.
Preferably, the cleaning tank is cleaned every two months.
Preferably, the operating device is checked every 4h while the continuous cleaning is carried out
The cleaning process for the automobile accessory material has the beneficial effects that: auto-parts that the structure is complicated also can 360 degrees no dead angles sanitization, has strengthened abluent effect, and the while cleaner can circulate used repeatedly, has reduced the use amount of washing consumptive material on the one hand, and on the other hand also greatly reduced the production of waste liquid.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
A cleaning process for automobile accessory materials comprises the following steps:
s1, adding a hydrocarbon cleaning agent into the cleaning tank, keeping the temperature at 40 ℃ during cleaning, putting accessories into the cleaning tank, opening an ultrasonic control box to introduce ultrasonic waves into the solution for cleaning for 240S, vibrating the hydrocarbon cleaning agent through the ultrasonic waves, and cleaning oil stains;
s2, after cleaning, closing the ultrasonic control box, closing the cleaning tank, starting the vacuum degassing device, exhausting air in the cleaning tank, then starting the ultrasonic control box again, starting the cleaning basket to rotate at the same time, wherein the cleaning time is 10S, after the cleaning is finished, opening the cleaning tank, and cleaning for 20S again, because more gas is reserved in the hydrocarbon cleaning agent, the high wave of the ultrasonic wave can be attenuated when encountering the gas, so that the cleaning effect is easily influenced, and by performing vacuum treatment, the air is extracted, so that the cleaning effect is ensured;
s3, repeating the steps S1-S2, and performing vacuum drying treatment after the completion;
s4, pumping the hydrocarbon cleaning agent with the oil stain dissolved into the distillation device, starting a vacuum pump to suck out air in the distillation device, heating the distillation device by a heating bag at 120 ℃, gasifying the hydrocarbon cleaning agent with the oil stain, ensuring that the temperature of steam is 80-110 ℃, and separating the oil stain from the hydrocarbon cleaning agent by the distillation device because the oil stain can be dissolved in the hydrocarbon cleaning agent and the boiling point of the hydrocarbon cleaning agent is lower because the boiling point of the hydrocarbon cleaning agent is different from that of the oil stain;
s5, condensing the gasified steam through a condensing device, filtering the condensed liquid through a filtering device, collecting the liquid, condensing the gaseous hydrocarbon cleaning agent through the condensing device, and filtering fine particles of the hydrocarbon cleaning agent through the filtering device so as to recycle the hydrocarbon cleaning agent for reuse;
s6, placing the accessories into a drying tank, heating the drying tank to enable the temperature of the drying tank to be 60 ℃ for 300S, and drying the cleaned accessories;
and S7, taking out the accessories after drying.
The time of distillation is 700s when carrying out the distillation, and the time of changing filter core to filter equipment is 7 days, the ultrasonic frequency of ultrasonic control box is 40KHz, the ultrasonic wave size of ultrasonic control box is 50%, the washing tank washs once every two months, when continuously wasing, examines once to operating equipment every 4 h.
Example 2
A cleaning process for automobile accessory materials comprises the following steps:
s1, adding a hydrocarbon cleaning agent into the cleaning tank, keeping the temperature during cleaning at 45 ℃, putting accessories into the cleaning tank, simultaneously opening an ultrasonic control box to introduce ultrasonic waves into the solution for cleaning for 420S, vibrating the hydrocarbon cleaning agent through the ultrasonic waves, and cleaning oil stains;
s2, after cleaning, closing the ultrasonic control box, closing the cleaning tank, starting the vacuum degassing device, exhausting air in the cleaning tank, then starting the ultrasonic control box again, starting the cleaning basket to rotate at the same time, wherein the cleaning time is 10S, after the cleaning is finished, opening the cleaning tank, and cleaning for 20S again, because more gas is reserved in the hydrocarbon cleaning agent, the high wave of the ultrasonic wave can be attenuated when encountering the gas, so that the cleaning effect is easily influenced, and by performing vacuum treatment, the air is extracted, so that the cleaning effect is ensured;
s3, repeating the steps S1-S2, and performing vacuum drying treatment after the completion;
s4, pumping the hydrocarbon cleaning agent with the oil stain dissolved into the distillation device, starting a vacuum pump to suck out air in the distillation device, heating the distillation device by a heating bag at 130 ℃, gasifying the hydrocarbon cleaning agent with the oil stain, ensuring that the temperature of steam is 80-110 ℃, and separating the oil stain from the hydrocarbon cleaning agent by the distillation device due to the fact that the oil stain can be dissolved in the hydrocarbon cleaning agent and the boiling point of the hydrocarbon cleaning agent is different from that of the oil stain and is lower;
s5, condensing the gasified steam through a condensing device, filtering the condensed liquid through a filtering device, collecting the liquid, condensing the gaseous hydrocarbon cleaning agent through the condensing device, and filtering fine particles of the hydrocarbon cleaning agent through the filtering device so as to recycle the hydrocarbon cleaning agent for reuse;
s6, placing the accessories into a drying tank, heating the drying tank to enable the temperature of the drying tank to be 60 ℃ for 600S, and drying the cleaned accessories;
and S7, taking out the accessories after drying.
The time of distillation is 700s when carrying out the distillation, and the time of changing filter core to filter equipment is 10 days, the ultrasonic frequency of ultrasonic control box is 40KHz, the ultrasonic wave size of ultrasonic control box is 100%, the washing tank washs once every two months, when continuously wasing, examines operation equipment once every 4 h.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The cleaning process of the automobile accessory material is characterized by comprising the following steps of:
s1, adding a hydrocarbon cleaning agent into the cleaning tank to enable the temperature during cleaning to be 40-45 ℃, placing the accessories into the cleaning tank, and simultaneously opening an ultrasonic control box to introduce ultrasonic waves into the solution for cleaning for 240-420S;
s2, after cleaning, closing the ultrasonic control box, closing the cleaning tank, starting the vacuum degassing device, exhausting air in the cleaning tank, then starting the ultrasonic control box again, starting the cleaning basket to rotate at the same time, wherein the cleaning time is 10S, after cleaning, opening the cleaning tank, and cleaning again for 20S;
s3, repeating the steps S1-S2, and performing vacuum drying treatment after the completion;
s4, pumping the hydrocarbon cleaning agent for dissolving the oil stain into the distillation device, starting a vacuum pump to suck out air in the distillation device, heating the distillation device by a heating bag at the temperature of 120-130 ℃, gasifying the hydrocarbon cleaning agent for dissolving the oil stain, and ensuring the temperature of steam to be 80-110 ℃;
s5, condensing the gasified steam through a condensing device, filtering the condensed liquid through a filtering device, and collecting the liquid;
s6, placing the accessories into a drying groove, heating the drying groove to enable the temperature of the drying groove to be 60 ℃ for 300-600S, and drying the cleaned accessories;
and S7, taking out the accessories after drying.
2. The process for cleaning automobile accessory materials according to claim 1, wherein the distillation is carried out for 700 seconds.
3. The process for cleaning automobile accessory materials according to claim 1, wherein the filter element of the filter device is replaced for 7 to 10 days.
4. The process for cleaning automobile accessory materials according to claim 1, wherein the ultrasonic frequency of the ultrasonic control box is 40KHz, and the ultrasonic size of the ultrasonic control box is 50-100%.
5. The process for cleaning automobile accessory materials according to claim 1, wherein the cleaning tank is cleaned every two months.
6. The process for cleaning automobile accessory materials according to claim 1, wherein the operating equipment is inspected every 4h while the continuous cleaning is performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011525457.6A CN112547666A (en) | 2020-12-22 | 2020-12-22 | Cleaning process for automobile accessory material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011525457.6A CN112547666A (en) | 2020-12-22 | 2020-12-22 | Cleaning process for automobile accessory material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112547666A true CN112547666A (en) | 2021-03-26 |
Family
ID=75030718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011525457.6A Pending CN112547666A (en) | 2020-12-22 | 2020-12-22 | Cleaning process for automobile accessory material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112547666A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5203927A (en) * | 1990-05-01 | 1993-04-20 | Fujitsu Limited | Washing/drying method with an aqueous solution containing surfactant |
| US20030168079A1 (en) * | 2000-06-01 | 2003-09-11 | Kazuo Kabashima | Cleaning agent, cleaning method and cleaning apparatus |
| CN106076930A (en) * | 2016-06-24 | 2016-11-09 | 无锡帕尔弗工业设备科技有限公司 | A kind of hydrocarbon cleaning drying equipment and method |
| CN106623215A (en) * | 2016-11-22 | 2017-05-10 | 广东新球清洗科技股份有限公司 | Energy-saving recycling method of hydrocarbon cleaning agent and hydrocarbon cleaning equipment |
| CN106733871A (en) * | 2016-11-22 | 2017-05-31 | 广东新球清洗科技股份有限公司 | A kind of energy saving recovery method of agent for carbon hydrogen detergent and a kind of hydrocarbon cleaning equipment |
| CN107020272A (en) * | 2017-04-06 | 2017-08-08 | 深圳市鑫承诺环保产业股份有限公司 | A kind of hydrocarbon liquid saponification cleaning |
| CN108079645A (en) * | 2018-01-31 | 2018-05-29 | 深圳市鑫承诺环保产业股份有限公司 | Hydrocarbon solution circulation filter |
| CN109731446A (en) * | 2019-02-20 | 2019-05-10 | 深圳市鑫承诺环保产业股份有限公司 | A kind of VOCs gas recycling and processing device |
| CN111282910A (en) * | 2018-12-07 | 2020-06-16 | 李香菊 | Material surface treatment equipment and method |
-
2020
- 2020-12-22 CN CN202011525457.6A patent/CN112547666A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5203927A (en) * | 1990-05-01 | 1993-04-20 | Fujitsu Limited | Washing/drying method with an aqueous solution containing surfactant |
| US20030168079A1 (en) * | 2000-06-01 | 2003-09-11 | Kazuo Kabashima | Cleaning agent, cleaning method and cleaning apparatus |
| CN106076930A (en) * | 2016-06-24 | 2016-11-09 | 无锡帕尔弗工业设备科技有限公司 | A kind of hydrocarbon cleaning drying equipment and method |
| CN106623215A (en) * | 2016-11-22 | 2017-05-10 | 广东新球清洗科技股份有限公司 | Energy-saving recycling method of hydrocarbon cleaning agent and hydrocarbon cleaning equipment |
| CN106733871A (en) * | 2016-11-22 | 2017-05-31 | 广东新球清洗科技股份有限公司 | A kind of energy saving recovery method of agent for carbon hydrogen detergent and a kind of hydrocarbon cleaning equipment |
| CN107020272A (en) * | 2017-04-06 | 2017-08-08 | 深圳市鑫承诺环保产业股份有限公司 | A kind of hydrocarbon liquid saponification cleaning |
| CN108079645A (en) * | 2018-01-31 | 2018-05-29 | 深圳市鑫承诺环保产业股份有限公司 | Hydrocarbon solution circulation filter |
| CN111282910A (en) * | 2018-12-07 | 2020-06-16 | 李香菊 | Material surface treatment equipment and method |
| CN109731446A (en) * | 2019-02-20 | 2019-05-10 | 深圳市鑫承诺环保产业股份有限公司 | A kind of VOCs gas recycling and processing device |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210326 |