CN112537992A - Manufacturing method and manufacturing equipment of matrix organic fertilizer material cake - Google Patents

Manufacturing method and manufacturing equipment of matrix organic fertilizer material cake Download PDF

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Publication number
CN112537992A
CN112537992A CN202011615174.0A CN202011615174A CN112537992A CN 112537992 A CN112537992 A CN 112537992A CN 202011615174 A CN202011615174 A CN 202011615174A CN 112537992 A CN112537992 A CN 112537992A
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China
Prior art keywords
fertilizer
station
stamping
equipment
cake
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CN202011615174.0A
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Chinese (zh)
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CN112537992B (en
Inventor
苏连顺
冯太平
齐光荣
张志民
董文恒
胡甲乾
路志强
葛艳敏
刘鸿
胡国平
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Anyang academy of agricultural sciences
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Anyang academy of agricultural sciences
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Priority to CN202011615174.0A priority Critical patent/CN112537992B/en
Publication of CN112537992A publication Critical patent/CN112537992A/en
Application granted granted Critical
Publication of CN112537992B publication Critical patent/CN112537992B/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/08Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02Dies; Inserts therefor; Mounting thereof; Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/14Tablets, spikes, rods, blocks or balls
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/16Films or sheets; Webs; Fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The utility model provides a manufacturing approach and manufacture equipment of matrix fertilizer cake, belong to the agricultural machine field, the equipment includes fertilizer supply apparatus, the stamping equipment of matrix fertilizer cake, the equipment of taking out of matrix fertilizer cake, wherein, stamping equipment includes clearance pivoted circular punching press platform, be provided with a plurality of stations on the punching press platform, be provided with the punching press die block on every station, a plurality of stations are including reinforced station, the punching press station, take out the station, the punching press platform below is provided with the discontinuous rotary driving device of platform, reinforced station, the punching press station, take out and be provided with the reinforced equipment of discontinuous action on the station respectively, stamping equipment and the equipment of taking out, this equipment can spill fertilizer branch around the seed, be favorable to the crops root to absorb fertilizer nutrition, can promote the growth of crops, improve the output and the quality of crops.

Description

Manufacturing method and manufacturing equipment of matrix organic fertilizer material cake
Technical Field
The invention relates to a manufacturing method and manufacturing equipment thereof, in particular to a manufacturing method and manufacturing equipment of a matrix organic fertilizer cake, and belongs to the field of agricultural machinery.
Background
The fertilizer is a food which ensures high yield and high yield of agriculture in agricultural production, in the traditional agricultural production, the fertilizer is uniformly dispersed on the ground, then the soil is ploughed deeply, the absorption of crops or vegetables in the soil of the ploughed deeply is limited, the fertilizer at a position far away from seeds or roots is difficult to absorb at a position far away from the crops such as the crops and the vegetables, as the agricultural producers know that the fertilizer can lose the effect of the fertilizer after being not absorbed by the crops for a long time, the principle of changing soil after the farmers put the fertilizer for three years is that, therefore, the fertilizer is applied to the position near the seeds or the roots, the soil cannot be an optimal growing environment of the crops, and based on the aim, how to satisfy the soil for growing the crops can be met, which is an effective measure for improving the agricultural production, however, how to disperse the effective bottom of the fertilizer at the seeds or the roots in the agricultural production, the method is not easy, particularly like spring season and rainy season, in order to enable the seeds to germinate in the wet soil as soon as possible, the seeds need to be sown in the wet soil which is easy to germinate in a holding time as soon as possible, if fertilizers are evenly distributed around the seeds in a mail mode, a long time is needed, the soil is dry, rooting and germination of the seeds are not facilitated, and how to rapidly fertilize around the soil and ensure germination of the seeds is a problem in agricultural production.
Disclosure of Invention
The invention provides a method and equipment for manufacturing a matrix organic fertilizer cake, aiming at the practical situation that fertilizer is uniformly scattered in the soil and fertilizer components absorbed by seeds are very limited, aiming at ensuring that the fertilizer is scattered around the seeds, being beneficial to the roots of crops to absorb fertilizer nutrition, promoting the growth of the crops and improving the yield and quality of the crops.
The technical scheme of the invention is as follows: the utility model provides a manufacturing approach of matrix fertilizer cake, matrix fertilizer cake is the loop configuration, and loop configuration's centre bore sets up the position for the seed, and the periphery is the organic fertilizer, is adulterated with clay in the organic fertilizer, and matrix fertilizer cake utilizes fertilizer supply apparatus to supply with matrix fertilizer cake fertilizer, utilizes stamping equipment's vertical lift device to extrude, utilizes the stamping platform of taking out equipment from stamping equipment to take out to the stack is on the receiving station of setting on the straight-line conveyer belt, and the manufacturing procedure of matrix fertilizer cake is as follows:
1) lifting the fertilizer into a fertilizer bin by using a fertilizer hopper lifter in the fertilizer supply equipment;
2) the fertilizer is dropped into a spiral feeder from a discharge port of a fertilizer bin by utilizing the self weight of the fertilizer, and the spiral feeder feeds materials into a bottom die arranged on a stamping platform discontinuously;
3) the stamping equipment comprises a stamping platform, wherein the stamping platform intermittently rotates, and when the stamping platform is paused, a plurality of stations on the stamping platform respectively complete the following tasks;
(1) feeding the bottom die by using a spiral feeder on a feeding station, and spraying water mist on the fertilizer;
(2) extruding the upper die arranged below the vertical lifting device into the bottom die on a stamping station;
(3) taking out the matrix organic fertilizer cake on a taking-out station by using taking-out equipment, and placing the matrix organic fertilizer cake in a receiving table;
4) and taking out the materials from the receiving platform from bottom to top by using a small forklift and then packaging the materials.
A manufacturing device of a matrix organic fertilizer material cake comprises a fertilizer supply device, a stamping device of the matrix organic fertilizer material cake and a taking-out device of the matrix organic fertilizer material cake, the stamping equipment comprises a circular stamping platform capable of rotating discontinuously, a plurality of stations are arranged on the stamping platform, a stamping bottom die is arranged on each station, the stations comprise a feeding station, a stamping station and a taking-out station, a driving device for driving the platform to rotate discontinuously is arranged below the stamping platform, the feeding station, the stamping station and the taking-out station are respectively provided with feeding equipment, stamping equipment and taking-out equipment capable of acting discontinuously, the taking-out equipment is arranged, the product placing end of the taking-out equipment extends to the outer side of the taking-out station, the product placing end of the outer side of the taking-out station is provided with a receiving table for annular matrix organic fertilizer cakes, the receiving table comprises a plurality of receiving tables, and the receiving tables are arranged on a linear conveyor belt at;
further, the fertilizer supply equipment comprises a fertilizer hopper lifter and a fertilizer bin arranged above the outer side of the feeding station, a spiral feeder is arranged below a discharge port of the fertilizer bin, and an outlet of the spiral feeder is arranged above the feeding station of the stamping equipment;
furthermore, a rotating shaft is arranged in the middle of the stamping platform, a plurality of stations are arranged in a peripheral annular array, bottom dies are arranged on the stations respectively, an upper die is arranged above the bottom dies of the stamping stations, the upper die is arranged below the vertical lifting device, the taking-out equipment comprises a taking-out guide rail, a moving device is arranged on the taking-out guide rail, an upper device and a lower device are arranged on the moving device, and a taking-out device is arranged below the upper device and the lower device;
furthermore, a supporting oil cylinder is arranged below the stamping station, the supporting oil cylinder is in contact with the lower surface of the platform during stamping, an electromagnetic valve is connected to the supporting oil cylinder, and the electromagnetic valve is connected with a controller;
further, the platform rotation driving device arranged below the stamping platform comprises a driving motor, a speed reducer is connected onto the driving motor, a driving gear is arranged on an output shaft of the speed reducer, the driving gear is meshed with an inner gear ring arranged below the stamping platform, an encoder is arranged on the driving motor, and the encoder is connected with a controller;
furthermore, a hollow tube is arranged in the middle of the receiving table of the matrix organic fertilizer cake, a lead screw with the height lower than that of the hollow tube is arranged in the hollow tube, a lead screw nut is arranged in the hollow tube at the periphery of the lead screw, a long hole in the vertical direction is formed in the cross direction of the periphery of the hollow tube, horizontal support frames which extend to the outer side of the hollow tube and are connected with the lead screw nut into a whole are respectively arranged in the long hole in a sliding manner, a horizontal cross is formed by the four horizontal support frames, the matrix organic fertilizer cake is supported on the horizontal cross, a plurality of vertical rods fixed on a circular chassis are arranged at the periphery of the hollow tube, a height detector of the matrix organic fertilizer cake is arranged on;
furthermore, a water spraying device is arranged beside the outlet of the spiral feeder of the feeding station, and the water spraying time of the water spraying device is synchronous with the feeding time of the spiral feeder;
further, the periphery of the rotating shaft is provided with a bearing frame, the taking-out guide rail is a pair of horizontal guide rails, the inner end of the taking-out guide rail is connected to the periphery of the bearing frame, a plurality of rollers are arranged below the moving device and roll on the taking-out guide rail, the moving device is connected with a moving cylinder outside the stamping platform, a lifting cylinder is arranged above the moving device and is arranged at the central position above the moving device, an annular array is arranged at the lower end of a cylinder rod of the lifting cylinder and is provided with a plurality of lifting claws, and a plurality of supporting claws are arranged at the periphery of the lifting claws.
According to the invention, the feeding station, the stamping station and the taking-out station are arranged on the circular stamping platform, so that organic fertilizer can be added into the bottom die arranged on the stamping platform, then the organic fertilizer is stamped by utilizing stamping equipment arranged above the stamping station, annular matrix organic fertilizer cakes are formed in the die, and then the pressed annular matrix organic fertilizer cakes can be taken out at the taking-out station; the intermittent stamping platform rotation driving device is arranged below the stamping platform, so that the stamping platform can be driven to rotate for one station and then pause, and actions such as feeding, stamping, taking out and the like are respectively carried out; the fertilizer hopper lifter is arranged in the fertilizer supply equipment, so that the fertilizer can be lifted to the fertilizer bin, the organic fertilizer can be supplied to the spiral feeder from top to bottom by utilizing the self weight of the fertilizer, the spiral feeder quantitatively feeds the fertilizer into the mold according to the set feeding time, and the spiral feeder starts to rotate after feeding; meanwhile, the upper die is driven by a vertical lifting device of the stamping station to stamp the annular matrix organic fertilizer cake, and the taking-out equipment takes out the stamped annular matrix organic fertilizer cake; the upper die is arranged below the sliding block, and the sliding block is arranged on the sliding rail in a sliding manner, so that the upper die can be kept to vertically lift; the support oil cylinder is arranged below the stamping station, so that the stamping platform can be kept in a horizontal state during stamping, and the stamping platform cannot be inclined due to stamping; through be provided with the lift cylinder in mobile device's top, can lift matrix fertilizer cake perpendicularly to die block top, then utilize a pair of guide rails of taking out that the level set up, can be with matrix fertilizer cake under the horizontality, utilize the mobile cylinder to drive mobile device, shift out stamping platform with annular matrix fertilizer cake, then recycle and rise the device and place annular matrix fertilizer cake on the receiving station in the stamping platform outside, matrix fertilizer cake manufacture equipment, automatic feed not only can be guaranteed, and can guarantee continuous automatic punching press, take out automatically, ensure the continuous action of equipment, automatic production.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of the ground structure of the stamping platform.
Fig. 3 is a schematic structural diagram of the transplanting device.
Fig. 4 is a schematic structural view of the upper die.
Fig. 5 is a side view of a single lifting claw of the product.
Fig. 6 is a schematic end view of a single lifting claw.
Fig. 7 is a schematic diagram of the overall structure of the receiving station.
Description of reference numerals: 10-fertilizer supply equipment, 11-fertilizer bucket elevator, 12-bin, 13-feeding motor, 14-spiral feeder, 15-outer barrel of feeder, 16-feeding station, 17-stamping station, 18-taking-out station, 19-drying station, 19 a-fan, 20-stamping equipment, 21-stamping platform, 22-bottom die, 23-rotating shaft, 23 a-rotating shaft base, 24-driving motor, 25-speed reducer, 26 a-driving gear, 26 b-internal gear ring, 27-bearing frame, 28-rotating shaft fixing frame, 29 a-supporting oil cylinder, 29 b-supporting table, 30-vertical lifting device, 31-upright post, 32-stamping slide block, 33-upper die, 33 a-screw hole, 33 b-punch, 40-taking-out equipment, 41-taking-out guide rail, 42-moving device, 43-lifting cylinder, 44-moving cylinder, 45-taking-out device, 46-guide rail bracket, 47-roller, 50-lifting claw, 51-folding claw, 52-vertical rod, 53-inclined hinging rod, 54-inclined hole, 55-tension spring, 56-hinging shaft I, 57-inclined step, 58-hinging groove, 59-hinging shaft II, 60-matrix organic fertilizer cake, 61-hollow tube, 62 a-lead screw, 62 b-lead screw nut, 63a-X direction cross, 63b-Y direction cross, 64-vertical rod, 65-height detector rod, 66-chassis, 67-servo motor, 68-Linear conveyor.
Detailed Description
The following detailed description of the embodiments of the present invention refers to the accompanying drawings.
The technical scheme of the invention is a method for manufacturing a matrix organic fertilizer cake, the matrix organic fertilizer cake 60 is of an annular structure, a central hole of the annular structure is a seed setting position, organic fertilizer is arranged on the periphery, clay or a binder is doped in the organic fertilizer, the matrix organic fertilizer cake 60 is supplied with matrix organic fertilizer cake fertilizer by a fertilizer supply device 10, is extruded by a vertical lifting device 30 of a stamping device 20, is taken out from a stamping platform 21 by a taking-out device 40 and is stacked on a receiving table arranged on a linear conveyor belt 68 in an overlapping manner, and the manufacturing steps of the matrix organic fertilizer cake 60 are as follows:
1) lifting fertilizer into a fertilizer bin 12 by a fertilizer hopper lifter 11 in the fertilizer supply device 10;
2) the fertilizer is dropped into the spiral feeder 14 from the discharge port of the fertilizer bin by the self weight of the fertilizer, and the spiral feeder 14 intermittently feeds the fertilizer into the bottom die 22 arranged on the stamping platform 21;
3) the stamping equipment comprises a stamping platform 21, wherein the stamping platform 21 intermittently rotates, and when the stamping platform 21 is paused, a plurality of stations on the stamping platform 21 respectively complete the following tasks;
(1) feeding the bottom die 22 by using the spiral feeder 14 at a feeding station, and spraying water mist on the fertilizer;
(2) an upper die 33 arranged below the vertical lifting device 30 is used for extruding the mixture into the bottom die 22 at a stamping station;
(3) taking out the matrix organic fertilizer material cake 60 by utilizing a taking-out device on a taking-out station, and placing the matrix organic fertilizer material cake in a receiving table;
4) and taking out the materials from the receiving platform from bottom to top by using a small forklift and then packaging the materials.
The diameter of the central hole is less than 10 cm;
a manufacturing device of a matrix organic fertilizer cake, and figure 1 is a schematic overall structure diagram of the invention. The equipment comprises fertilizer supply equipment 10, stamping equipment 20 for matrix organic fertilizer cakes 60 and taking-out equipment 40 for the matrix organic fertilizer cakes 60, wherein the stamping equipment 20 comprises a regular circular stamping platform 21 which rotates discontinuously, a plurality of stations are arranged on the stamping platform 21, a stamping bottom die 22 is arranged on each station, the stations comprise a feeding station 16, a stamping station 17 and a taking-out station 18, a platform driving device which rotates discontinuously is arranged below the stamping platform 21, the feeding station 16, the stamping station 17 and the taking-out station 18 are respectively provided with the feeding equipment, the stamping equipment 20 and the taking-out equipment 40 which act regularly and discontinuously, the taking-out equipment 40 extends to a product placing end on the outer side of the stamping platform 21 from the upper part of the taking-out station, and a receiving platform for the annular matrix organic fertilizer cakes 60 is arranged at a product placing end on the outer side of the taking-out station 18, a plurality of receiving stations are disposed on the linear conveyor 68.
The fertilizer supply equipment 10 comprises a fertilizer hopper lifting machine 11 and a fertilizer bin 12 arranged above the outer side of a feeding station 16, wherein a discharge port of the fertilizer bin 12 is provided with a spiral feeder 14, 13 is a feeding motor, 14 is a spiral feeder 14, 15 is a feeding machine outer cylinder, an outlet of the spiral feeder 14 is bent downwards, an outlet of the spiral feeder faces a bottom die 22, and the bottom die 22 is arranged above the feeding station 16 of the stamping equipment 20.
The middle of the stamping platform 21 is provided with a rotating shaft 23, 23a is a rotating shaft base, 27 is a bearing frame, 28 is a rotating shaft fixing frame, bearings are arranged between the rotating shaft base 23a, the bearing frame 27 and the rotating shaft fixing frame 28 and the rotating shaft 23, 24 is a driving motor of the stamping platform 21, the driving motor 24 is connected with a speed reducer 25, a plurality of stations are arranged on the periphery of the stamping platform 21 in an annular array manner, a bottom die 22 is respectively arranged on the stations, an upper die 33 is arranged above the bottom die 22 of the stamping station 17, the upper die 33 is arranged below the vertical lifting device 30, the taking-out equipment 40 comprises a pair of horizontally arranged taking-out guide rails 41, a moving device 42 is arranged on the taking-out guide rails 41, a moving cylinder 44 is arranged on one side of the outer side of the stamping platform 21 by the moving device 42, an up-down device is connected to the moving device 42, a plurality of lifting claws 50 are provided below the take-out device 45.
In the present embodiment, a total of three stations are provided, and in addition to the feeding station 16, the punching station 17 and the taking-out station 18, one of the three stations is a drying station 19, a drying fan 19a for drying is provided on the station, and other devices are not provided on the other two stations.
A supporting oil cylinder 29a is arranged below the stamping station 17, the supporting oil cylinder 29a rises during stamping, a supporting platform 29b arranged at the end part of an oil cylinder rod is contacted with the lower surface of the stamping platform 21, and an electromagnetic valve is connected to the supporting oil cylinder 29a and is connected with a controller.
Fig. 2 is a schematic view of the ground structure of the press platform 21. The platform rotation driving device arranged below the stamping platform 21 comprises a driving motor 24, a speed reducer 25 is arranged on an output shaft of the driving motor 24, a driving gear 26a is arranged at the upper end of the output shaft of the speed reducer 25, the driving gear 26a is meshed with an inner gear ring 26b arranged below the platform, an encoder is arranged on the driving motor 24, and the encoder is connected with a controller.
And a water spraying device is arranged beside the outlet of the spiral feeder 14 of the feeding station 16, the water spraying time of the water spraying device is synchronous with the feeding time of the spiral feeder 14, and a small amount of water is sprayed to ensure the bonding between the organic fertilizers.
Referring to fig. 1, the center of the bottom stamping die 22 and the center of the upper die 33 are on the same vertical line, the vertical lifting device 30 is disposed above the stamping station 17, the stamping slider 32 is disposed above the upper die 33, the slider is slidably disposed on the slide rail of the inner side 31 of the opposite upright, the slide rail is disposed on the side of the opposite upright 31, the upright 31 includes a pair of long upright 31 and a pair of short upright disposed above the bottom stamping die 22, the long upright is vertically disposed outside the stamping station 17 of the stamping platform 21, the short upright is fixed on the pair of upright outside the stamping platform 21 through a horizontal beam, and is supported by the rotating shaft fixing frame 28, one end of the rotating shaft fixing frame 28 is directly fixed on the upright 31 at the periphery of the stamping platform 21, and. In this embodiment, the oil cylinder is disposed inside the four columns, the inner sides of every two opposite columns are provided with slide rails, and the stamping slide block 32 is vertically slidably disposed between the slide rails.
In this embodiment, the number of the columns 31 is 4, two of the columns 31 are disposed on the outer side of the stamping platform 21, the other two columns are connected to the support of the rotating shaft fixing frame 28 through the upper side and disposed on the inner side of the stamping platform 21, slide rails are disposed on opposite sides of the four columns 31, a stamping slider 32 is disposed between the slide rails, an upper die 33 is suspended below the stamping slider 32, and the upper die 33 is matched with the bottom die 22.
A bearing frame 27 is arranged on the periphery of the middle position above the rotating shaft 23, the taking-out guide rails 41 are a pair of horizontal guide rails, the inner ends of the taking-out guide rails 41 are connected to the periphery of the bearing frame 27, the outer ends of the guide rails are supported by a guide rail bracket 46, and fig. 3 is a structural schematic diagram of the transplanting device and an end face structural schematic diagram of a single lifting claw 50 in fig. 6. A plurality of rollers 47 are arranged below two sides of the moving device 42, the rollers 47 roll on the taking-out guide rail 41, a moving cylinder 44 is arranged outside the stamping platform 21 of the moving device 42, a lifting cylinder 43 is arranged above the moving device 42, the lifting cylinder 43 is arranged in the center of the moving device 42, a plurality of lifting claws 50 are arranged at the lower end of the lifting cylinder 43 in an annular array, a plurality of supporting claws for supporting the upper surface of the matrix organic fertilizer cake 60 are arranged above the lifting claws 50, and the lower ends of the supporting claws are arranged in a plane.
Fig. 4 is a schematic structural view of the upper die. The bottom die 22 is of a circular concave structure, the upper die 33 is connected to a flange at the lower end of the sliding block through a plurality of screw holes 33a, and a protruding punch 33b for punching a circular hole is arranged in the middle of the upper die 33.
Fig. 5 is a side view of a single lifting claw 50 of a product. The lifting claw 50 comprises a vertical rod 52, the upper end of the vertical rod 52 is connected with the lower end of the lifting device, the lower end of the vertical rod 52 is hinged with an upper folding claw 51 by a hinge shaft 56, the vertical rod 52 is provided with an inclined hole 54, the upper folding claw 51 is provided with a hinge groove 58, the hinge groove 58 is internally provided with a hinge shaft 59, a tilting hinge rod 53 is hinged by the hinge shaft 59, the tilting hinge rod 53 is arranged in the inclined hole 54 in a penetrating way, the hinge groove 58 is beneficial to the rotation of the tilting hinge rod 53, the periphery of the tilting hinge rod 53 is provided with a tension spring 55, two ends of the tension spring 55 are supported between the upper folding claw 51 and the vertical rod 52 to keep the upper folding claw 51 in a horizontal state, the lower end side of the vertical rod 52 is provided with a tilting step 57, the tilting step 57 can keep the upper folding claw 51 in a horizontal position downwards and can fold the upper folding claw 51 upwards, thereby being beneficial to the plurality of, when the device ascends, the device rotates towards the horizontal direction under the action of the tension spring 55, and when the ascending and descending device ascends, the end part of the ascending claw 51 can hook the periphery of the central hole of the annular matrix organic fertilizer cake 60, so that the device is beneficial to lifting.
A hollow pipe 61 is arranged in the middle of the receiving table of the matrix organic fertilizer cake 60, a lead screw 62a lower than the hollow pipe is arranged in the hollow pipe 61, a lead screw nut 62b is arranged in the hollow pipe 61 at the periphery of the lead screw 62a, a long hole in the vertical direction is arranged in the cross direction at the periphery of the hollow pipe 61, horizontal support frames which extend to the outer side of the hollow pipe 61 and are connected with the lead screw nut 62b into a whole are respectively arranged in the long hole in a sliding manner, the horizontal support frames in four directions form a horizontal cross, wherein 63a is an X-direction cross, 63b is a Y-direction cross, the matrix organic fertilizer cake 60 is supported on the horizontal cross, a plurality of vertical rods 64 fixed on a circular chassis 66 are arranged at the periphery of the chassis 66, one vertical rod is provided with a height detector of the matrix organic fertilizer cake 60, and a servo motor is arranged below the circular chassis, the screw rod is connected with a servo motor shaft, when releasing matrix organic fertilizer material cakes 60, the lifting cylinder 43 descends to be close to the receiving table, a hollow pipe is arranged in the middle of the receiving table, a plurality of standing stop rods are arranged on the periphery of the hollow pipe, an automatic lifting table is arranged below the receiving table, 65 is a height detection rod for supporting the matrix organic fertilizer material cakes 60, a detection lamp is arranged on the height detection rod 65 towards the side of the matrix organic fertilizer material cakes 60, when releasing the annular matrix organic fertilizer material cakes 60, the periphery of the hollow pipe 61 can prop the upward folding claws 51, the tension springs are compressed to enable the upward folding claws 51 to contract towards the center, the matrix organic fertilizer material cakes 60 fall on a horizontal cross of the lifting type receiving table, the height detection rod 65 arranged on the lifting receiving table can feed back signals to a controller, the controller can instruct the servo motor 67 to automatically reduce the height of one matrix organic fertilizer material cake 60, the receiving is kept on the uppermost position until the horizontal cross falls to the, and the controller instructs the linear conveyor belt 68 to move forward by one position after the controller is contacted with the detection switch on the chassis 66, a limit switch is arranged at the side of the linear conveyor belt 68, and the next receiving table is contacted with the limit switch to stop the next receiving table at the receiving position so as to continuously receive the matrix organic fertilizer material cake 60.
The device is characterized in that electromagnetic valves are arranged in the plurality of air cylinders and the oil cylinders, electromagnetic valve electric signals are electrically connected with the controller, the driving motor can also control the rotation angle by utilizing the servo motor, and the driving motor and the servo motor are connected with the controller.
The PLC controller is used for controlling the rotation angle of the driving motor, the rotation angle utilizes encoder feedback information set on the driving motor, after the driving motor stops, the feeding device feeds materials into the bottom die 22, the feeding time feeds materials according to set time, meanwhile, the upper die 33 on the punching station 17 below the vertical lifting device is driven by the oil cylinder to descend and punch, meanwhile, the matrix organic fertilizer material cake 60 which is punched is taken out by the taking-out device on the taking-out station 18, the upper device and the lower device are lifted to a certain height and then are carried out to the upper side of the receiving table, and then descend to release the matrix organic fertilizer material cake 60.
The vertical lifting device is characterized in that limit switches are arranged at the high point position and the low point position of the vertical lifting device, the limit switches are respectively electrically connected with the controller to transmit electric signals so as to control the lifting and stopping of the vertical lifting device, and an oil cylinder connected above a sliding block of the vertical lifting device is connected with the controller through an electromagnetic valve.
Although six stations are provided in the embodiment and rotate according to the rotation angle of 1/6, a person skilled in the art can also set odd number of stations on the stamping platform 21 according to actual needs, and the odd number of stations can rotate by two stations at a time when rotating, so that after one station rotates by two circles, the actions of feeding, stamping, taking out and the like are performed on the same station, and the efficiency is relatively low, but the determination needs to be determined according to process requirements.
Although the feeding station 16, the stamping station 17 and the taking-out station 18 are separated by stations for convenient maintenance, the three stations can be arranged at any three positions of the six stations according to the requirements of positions, processes and the like, and although the stations rotate clockwise in the invention, the stations can rotate anticlockwise, the anticlockwise rotation only reduces the production efficiency, and has no other influence on the matrix organic fertilizer cake.
According to the invention, the feeding station 16, the stamping station 17 and the taking-out station 18 are arranged on the circular stamping platform 21, organic fertilizer can be added into the bottom die 22 arranged on the stamping platform 21, then the organic fertilizer is stamped by the stamping equipment 20 arranged above the stamping station 17, the annular matrix organic fertilizer cake 60 is formed in a die, and then the pressed annular matrix organic fertilizer cake 60 can be taken out on the taking-out station 18; the rotary driving device of the discontinuous stamping platform 21 is arranged below the stamping platform 21, so that the stamping platform 21 can be driven to rotate for one station and then stop, and actions such as feeding, stamping, taking out and the like are respectively carried out; the fertilizer hopper lifter 11 is arranged in the fertilizer supply device 10, so that the fertilizer can be lifted to the fertilizer bin 12, the organic fertilizer can be supplied to the spiral feeder 14 from top to bottom by using the self weight of the fertilizer, the spiral feeder 14 quantitatively feeds the fertilizer into the mold according to the set feeding time, and the fertilizer starts to rotate after being fed; meanwhile, the upper die 33 is driven by the vertical lifting device 30 of the stamping station 17 to stamp the annular matrix organic fertilizer cake 60, and the taking-out equipment 40 takes out the stamped annular matrix organic fertilizer cake 60; the upper die 33 is arranged below the sliding block, and the sliding block is arranged on the sliding rail in a sliding manner, so that the upper die 33 can be kept vertically lifted; by arranging the supporting oil cylinder 29a below the stamping station 17, the stamping platform 21 can be ensured to be kept in a horizontal state during stamping, and the stamping platform 21 cannot incline due to stamping; through be provided with lift cylinder 43 above mobile device 42, can promote matrix fertilizer material cake 60 to the die block 22 top perpendicularly, then along a pair of guide rail 41 of taking out that the level set up, can be with matrix fertilizer material cake 60 under the horizontal condition, utilize mobile cylinder 44 to drive mobile device 42, shift out annular matrix fertilizer material cake 60 outside stamping platform 21, then, reuse upper and lower device with annular matrix fertilizer material cake 60 place on the receiving station of stamping platform 21 outside, through carrying repeatedly, superpose matrix fertilizer material cake 60 on a plurality of receiving stations, matrix fertilizer material cake 60 manufacture equipment, not only can guarantee automatic feed, and can guarantee continuous automatic punching press, the automation is taken out, guarantee the continuous action of equipment, automatic production, satisfy agricultural production, improve agricultural production output.

Claims (10)

1. A manufacturing method of a matrix organic fertilizer material cake is characterized by comprising the following steps: matrix fertilizer material cake is the loop configuration, and loop configuration's centre bore sets up the position for the seed, and the periphery is the organic fertilizer, and the doping has the clay in the organic fertilizer, and matrix fertilizer material cake utilizes fertilizer supply apparatus to supply with matrix fertilizer material cake fertilizer, utilizes stamping equipment's vertical lift device to extrude, utilizes the stamping platform of taking out equipment from stamping equipment to take out to stack on the receiving station of setting on sharp conveyer belt, the manufacturing step of matrix fertilizer material cake is as follows:
1) lifting the fertilizer into a fertilizer bin by using a fertilizer hopper lifter in the fertilizer supply equipment;
2) the fertilizer is dropped into a spiral feeder from a discharge port of a fertilizer bin by utilizing the self weight of the fertilizer, and the spiral feeder feeds materials into a bottom die arranged on a stamping platform discontinuously;
3) the stamping equipment comprises a stamping platform, wherein the stamping platform intermittently rotates, and when the stamping platform is paused, a plurality of stations on the stamping platform respectively complete the following tasks;
(1) feeding the bottom die by using a spiral feeder on a feeding station, and spraying water mist on the fertilizer;
(2) extruding the upper die arranged below the vertical lifting device into the bottom die on a stamping station;
(3) taking out the matrix organic fertilizer cake on a taking-out station by using taking-out equipment, and placing the matrix organic fertilizer cake in a receiving table;
4) and taking out the materials from the receiving platform from bottom to top by using a small forklift and then packaging the materials.
2. The utility model provides a manufacture equipment of matrix fertilizer material cake which characterized in that: the equipment includes fertilizer supply apparatus, the stamping equipment of matrix fertilizer material cake, the equipment of taking out of matrix fertilizer material cake, wherein, stamping equipment includes discontinuity pivoted circular stamping platform, be provided with a plurality of stations on the stamping platform, be provided with the punching press die block on every station, a plurality of stations include reinforced station, the punching press station, take out the station, the punching press platform below is provided with the rotatory drive arrangement of platform discontinuity, reinforced station, the reinforced equipment of discontinuous action is provided with respectively on punching press station and the station of taking out, stamping equipment and the equipment of taking out, the end is placed to extend to the station outside of taking out at the product that the equipment set up, the product that takes out the station outside is placed the end and is provided with the receiving station of annular matrix fertilizer material cake, the receiving station includes a plurality ofly, a plurality of receiving station equidistance set up on sharp conveyer belt.
3. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 2, wherein: the fertilizer supply equipment comprises a fertilizer hopper lifting machine and a fertilizer bin arranged above the outer side of the feeding station, wherein a spiral feeder is arranged below a discharge port of the fertilizer bin, and an outlet of the spiral feeder is arranged above the feeding station of the stamping equipment.
4. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 2, wherein: the automatic taking-out device is characterized in that a rotating shaft is arranged in the middle of the stamping platform, a plurality of stations are arranged on the peripheral annular array, bottom dies are arranged on the stations respectively, an upper die is arranged above the bottom dies of the stamping stations, the upper die is arranged below the vertical lifting device, the taking-out device comprises a taking-out guide rail, a moving device is arranged on the taking-out guide rail, an upper device and a lower device are arranged on the moving device, and a taking-out device is arranged below the.
5. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 2, wherein: and a supporting oil cylinder is arranged below the stamping station, the supporting oil cylinder is in contact with the lower surface of the stamping platform during stamping, and an electromagnetic valve is connected to the supporting oil cylinder and is connected with a controller.
6. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 2, wherein: the platform rotation driving device arranged below the stamping platform comprises a driving motor, a speed reducer is connected onto the driving motor, a driving gear is arranged on an output shaft of the speed reducer, the driving gear is meshed with an inner gear ring arranged below the platform, an encoder is arranged on the driving motor, and the encoder is connected with a controller.
7. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 2, wherein: the middle hollow tube that is provided with of receiving station of matrix fertilizer material cake, be provided with the lead screw that highly is less than the hollow tube in the hollow tube, be provided with screw nut in the hollow tube of lead screw periphery, set up the slot hole of vertical direction on the cross direction of hollow tube periphery, it is even horizontal support frame as an organic whole to slide to be provided with in the slot hole respectively to extend to the hollow tube outside and with screw nut, four horizontal support frames have constituted horizontal cross, it has matrix machine fertilizer cake to support on the horizontal cross, the hollow tube periphery is provided with a plurality of montants of fixing on circular chassis, be provided with the altimeter of matrix fertilizer material cake on one of them montant, circular chassis below is provided with servo motor, the lead.
8. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 3, wherein: and a water spraying device is arranged beside the outlet of the spiral feeder of the feeding station, and the water spraying time of the water spraying device is synchronous with the feeding time of the spiral feeder.
9. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 4, wherein: the punching die block and the upper die are arranged on the same vertical line, the vertical lifting device is arranged above the punching station, the punching slide block is arranged above the upper die and slides on the slide rails on the two sides, the slide rails are arranged on the inner sides of the opposite stand columns, the stand columns comprise upper fixing stand columns and lower supporting stand columns outside the punching station, and the oil cylinders are connected above the punching slide block.
10. The apparatus for manufacturing the cake of matrix organic fertilizer as claimed in claim 4, wherein: the rotary shaft periphery is provided with the bearing frame, and it is a pair of horizontal guide rail to take out the guide rail, takes out the inner connection of guide rail in the bearing frame periphery, and the mobile device below is provided with a plurality of gyro wheels, and a plurality of gyro wheels roll on taking out the guide rail, and the mobile device is connected with the removal cylinder in the stamping platform outside, and the top of mobile device is provided with the lift cylinder, and the lift cylinder sets up the central position in the mobile device top, and lift cylinder jar pole lower extreme is provided with annular array and sets up a plurality of lifting claws, and the lifting claw periphery is provided with a plurality.
CN202011615174.0A 2020-12-31 2020-12-31 Method for manufacturing matrix organic fertilizer cake Active CN112537992B (en)

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CN105481532A (en) * 2015-02-13 2016-04-13 荆门市万泰机械有限公司 Multidimensional extruding granulation method based on addition of organic binder and apparatus thereof
CN105859370A (en) * 2015-01-18 2016-08-17 吴青平 Fertilizer rod and manufacturing method thereof
CN105859371A (en) * 2015-01-20 2016-08-17 吴青平 Device for extrusion moulding of fertilizer stick
CN106316596A (en) * 2016-08-18 2017-01-11 张政权 Ecotypic fertilizer prepared from kitchen garbage, prepared ecotypic fertilizer cake and preparation method
CN206926295U (en) * 2017-06-29 2018-01-26 中国热带农业科学院橡胶研究所 A kind of automatic fertilizer charge bar forming machine
CN111922043A (en) * 2020-08-06 2020-11-13 安徽奉念城机电设计服务有限公司 Processing technology of organic fertilizer
CN212189245U (en) * 2019-12-25 2020-12-22 包头市鹿晨生物科技有限公司 Bar-shaped granule shaping screening plant of chicken manure system fertilizer
CN214361079U (en) * 2020-12-31 2021-10-08 安阳市农业科学院 Manufacturing equipment of matrix organic fertilizer material cake

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2154587Y (en) * 1993-04-06 1994-02-02 南京农业大学 Fertilizer rod
CN2264741Y (en) * 1996-12-09 1997-10-15 李宗来 Long-lasting multi element bar fertilizer
CN101555182A (en) * 2009-04-28 2009-10-14 北京市农林科学院 Fruit tree rod-shaped fertilizer forming machine
CN102210243A (en) * 2010-04-09 2011-10-12 贵州省烟草科学研究所 Seedling culturing medium containing seeds as well as manufacturing method and using method thereof
CN104173195A (en) * 2013-05-22 2014-12-03 北京星昊医药股份有限公司 Fully-automatic freeze-dried tablet production equipment and control method thereof
CN105859370A (en) * 2015-01-18 2016-08-17 吴青平 Fertilizer rod and manufacturing method thereof
CN105859371A (en) * 2015-01-20 2016-08-17 吴青平 Device for extrusion moulding of fertilizer stick
CN105481532A (en) * 2015-02-13 2016-04-13 荆门市万泰机械有限公司 Multidimensional extruding granulation method based on addition of organic binder and apparatus thereof
CN105272774A (en) * 2015-11-11 2016-01-27 中国热带农业科学院橡胶研究所 Controlled release fertilizer rods and preparing method thereof
CN106316596A (en) * 2016-08-18 2017-01-11 张政权 Ecotypic fertilizer prepared from kitchen garbage, prepared ecotypic fertilizer cake and preparation method
CN206926295U (en) * 2017-06-29 2018-01-26 中国热带农业科学院橡胶研究所 A kind of automatic fertilizer charge bar forming machine
CN212189245U (en) * 2019-12-25 2020-12-22 包头市鹿晨生物科技有限公司 Bar-shaped granule shaping screening plant of chicken manure system fertilizer
CN111922043A (en) * 2020-08-06 2020-11-13 安徽奉念城机电设计服务有限公司 Processing technology of organic fertilizer
CN214361079U (en) * 2020-12-31 2021-10-08 安阳市农业科学院 Manufacturing equipment of matrix organic fertilizer material cake

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