CN112536481A - Aluminum machining center with two-side pressing mechanism - Google Patents
Aluminum machining center with two-side pressing mechanism Download PDFInfo
- Publication number
- CN112536481A CN112536481A CN202011318367.XA CN202011318367A CN112536481A CN 112536481 A CN112536481 A CN 112536481A CN 202011318367 A CN202011318367 A CN 202011318367A CN 112536481 A CN112536481 A CN 112536481A
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- Prior art keywords
- compression roller
- scraper
- plate
- compression
- rubber
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000003825 pressing Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 title claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 59
- 238000007906 compression Methods 0.000 claims abstract description 59
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses an aluminum machining center with two-side pressing mechanisms, which comprises a rack, a sliding frame, a tool bit assembly and a press roll, wherein the sliding frame is arranged on the rack; the compression roller comprises a center rod, a rubber roller and a scraper; both ends of the central rod are arranged on the compression roller mounting seat through bearings; the rubber roller is coaxially sleeved outside the central rod. The aluminum machining center with the pressing mechanisms on the two sides improves the service life of equipment; the product quality is guaranteed; the use cost is greatly reduced; the installation is very convenient with the dismantlement, need not pull down well core rod from the compression roller mount pad during the dismantlement, shortens compression roller maintenance duration greatly.
Description
Technical Field
The invention relates to the technical field of aluminum machining centers, in particular to an aluminum machining center with two side pressing mechanisms.
Background
When processing aluminum plate, because aluminum plate's size is not fixed, only set up the clamp plate that is used for compressing tightly aluminum plate in one side of processing center workstation usually, avoid aluminum plate to remove or warp in the course of working. In order to further avoid the warping deformation of the aluminum plate, the aluminum plate is pressed tightly, and the aluminum machining center is generally provided with press rolls which move along with the tool bit on two sides of the tool bit. When rolling, the existing compression roller is easy to damage the surface of the compression roller due to the fact that cutting scraps fall off from a plate and are extruded between the compression roller and an aluminum plate when the compression roller rolls. The whole press roller needs to be replaced after the surface of the press roller is damaged, the cost is high, and the replacement is troublesome and long. Based on this, how to design an aluminum machining center with a two-side pressing mechanism is a technical problem to be solved by the invention.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an aluminum machining center with a two-side pressing mechanism.
The invention solves the technical problems through the following technical means:
the aluminum machining center with the pressing mechanisms on two sides comprises a rack, a sliding frame arranged on the rack in a sliding mode, a tool bit assembly arranged on the sliding frame in a sliding mode and a pressing roller; the sliding directions of the compression roller and the cutter head assembly are arranged in parallel; the two compression rollers are respectively positioned on two sides of the cutter head component; the two ends of the compression roller are provided with compression roller mounting seats; the lower end of the compression roller mounting seat is provided with an air cylinder for driving the compression roller mounting seat to lift; the cylinder is fixed on the sliding frame;
the compression roller comprises a center rod, a rubber roller and a scraper; both ends of the central rod are arranged on the compression roller mounting seat through bearings; the rubber roller is coaxially sleeved outside the central rod; the scraping plate is in a rectangular ring shape and is horizontally arranged; two ends of the scraper are respectively fixed on the compression roller mounting seats at two ends of the compression roller; the rubber roller is positioned in the scraper, and the inner edge of the scraper is arranged by being attached to the outer wall of the rubber roller;
the rubber rollers comprise at least two short rubber rollers; at least two short rubber rollers are sequentially connected and spliced to form the rubber roller; the short rubber roller comprises two arc-shaped plates which are oppositely arranged; and the two arc-shaped plates are detachably arranged outside the central rod through bolts.
Preferably, the aluminum machining center is provided with two side pressing mechanisms, and the lower end of the scraper is provided with a connecting plate; the connecting plate is provided with a scrap receiving plate; the scrap receiving plate is obliquely arranged, and the end of the scrap receiving plate connected with the connecting plate is the lowest end; an accommodating groove for accommodating cutting scraps is formed between the connecting plate and the scrap receiving plate in a surrounding manner; the projection of the connecting position of the scraper and the rubber roller in the vertical direction is positioned on the scrap receiving plate.
Preferably, the aluminum machining center with the two-side pressing mechanism is characterized in that the connecting plate is detachably mounted on the scraper.
Preferably, the aluminum machining center is provided with two side pressing mechanisms, the compression roller mounting seat is Y-shaped, and the lower end of the compression roller mounting seat is fixed on the cylinder; and the two compression rollers are rotatably arranged at the two sides of the upper end of the compression roller mounting seat through bearings respectively.
Preferably, the aluminum machining center with the pressing mechanisms on two sides is provided with a groove on the outer wall of the arc-shaped plate; the bolt is embedded in the groove.
The invention has the advantages that: according to the aluminum processing center with the two-side pressing mechanisms, the cutting scraps can be prevented from being attached to the outer wall surface of the rubber roll through the arrangement of the scraper, the damage speed of the outer wall surface of the rubber roll is reduced, and the service life of equipment is prolonged; meanwhile, the scraping of the cutting scraps can avoid the deformation or damage of the surface to be processed of the plate to be processed, and is beneficial to ensuring the product quality; the rubber roller contacted with the aluminum plate is designed to be formed by splicing a plurality of short rubber rollers, when the outer surface of a certain short rubber roller is damaged, only the arc-shaped plate of the damaged part needs to be replaced, the whole roller device does not need to be replaced, and the use cost is greatly reduced; meanwhile, the short rubber roller is formed by splicing two arc-shaped plates, so that the installation and the disassembly are very convenient, the central rod does not need to be disassembled from the compression roller installation seat during the disassembly, and the maintenance time of the compression roller is greatly shortened.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the mounting seat of the present invention.
FIG. 3 is a schematic view of the chip receiving plate according to the present invention.
FIG. 4 is a schematic view of the position of the squeegee of the invention.
FIG. 5 is a schematic view of the construction of the press roll of the present invention.
FIG. 6 is a schematic structural diagram of the short rubber roller of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
the compression roller 4 comprises a central rod 43, a rubber roller 44 and a scraper 45; both ends of the central rod 43 are arranged on the compression roller mounting seat 41 through bearings; the rubber roller 44 is coaxially sleeved outside the central rod 43; the scraping plate 45 is in a rectangular ring shape which is horizontally arranged; two ends of the scraper 45 are respectively fixed on the compression roller mounting seats 41 at two ends of the compression roller 4; the rubber roller 44 is positioned in the scraper 45, and the inner edge of the scraper 45 is arranged against the outer wall of the rubber roller 44;
the rubber roller 44 comprises at least two short rubber rollers 441; at least two short rubber rollers 441 are sequentially connected and spliced to form the rubber roller 44; the short rubber roller 441 comprises two arc-shaped plates 4411 which are oppositely arranged; both arc-shaped plates 4411 are detachably mounted on the outside of the center rod 43 by bolts 4412;
the two compression rollers 4 are respectively arranged on two sides of the tool bit assembly 3, when the plate to be processed is processed, the two compression rollers 4 respectively compress the plate to be processed on two sides of the tool bit assembly 3, so that the plate to be processed is prevented from warping and deforming, and meanwhile, the function of fixing the plate to be processed is achieved, and the plate to be processed is prevented from moving; the compression roller 4 consists of a central rod 43, a rubber roller 44 and a scraper 45, wherein the central rod 43 plays a role in mounting and supporting and is used for mounting the rubber roller 44 and the scraper 45; the rubber roller 44 is directly contacted with the plate to be processed to tightly press the plate to be processed;
in the process that the rubber roller 44 rotates to press the plate to be processed tightly, because the cutting scraps are attached to the outer wall of the rubber roller 44, and the metal scraps are hard, the scraps are continuously extruded to the same position of the rubber roller 44 in the continuous rotation of the rubber roller 44, and the damage of the outer wall surface of the rubber roller 44 and the damage or deformation of the surface to be processed of the plate to be processed are easily caused; the scraper 45 is used for scraping cutting waste scraps attached to the outer wall of the rubber roll 44 in the processing process, so that the situation that the cutting waste scraps attached to the outer wall of the rubber roll 44 continuously extrude the same position of the rubber roll 44 in the rotating process of the rubber roll 44 is avoided, the damage speed of the outer wall surface of the rubber roll 44 is reduced, and the service life of equipment is prolonged; meanwhile, the scraping of the cutting scraps can avoid the deformation or damage of the surface to be processed of the plate to be processed, and is beneficial to ensuring the product quality;
the short rubber roller 441 comprises two arc-shaped plates 4411 which are oppositely arranged, the two arc-shaped plates 4411 are detachably mounted outside the central rod 43 through bolts 4412, the short rubber roller 441 is formed by splicing the two arc-shaped plates 4411, the mounting and the dismounting are very convenient, the central rod does not need to be dismounted from the compression roller mounting seat 41 during the dismounting, and the maintenance time of the compression roller 4 is greatly shortened; the number of the short rubber rollers 441 is at least two, when the outer surface of one short rubber roller 441 is damaged, only the arc-shaped plate 4411 of the damaged part needs to be replaced, the whole roller device does not need to be replaced, and the use cost is greatly reduced;
according to the aluminum processing center with the two-side pressing mechanisms, the cutting scraps can be prevented from being attached to the outer wall surface of the rubber roll through the arrangement of the scraper, the damage speed of the outer wall surface of the rubber roll is reduced, and the service life of equipment is prolonged; meanwhile, the scraping of the cutting scraps can avoid the deformation or damage of the surface to be processed of the plate to be processed, and is beneficial to ensuring the product quality; the rubber roller contacted with the aluminum plate is designed to be formed by splicing a plurality of short rubber rollers, when the outer surface of a certain short rubber roller is damaged, only the arc-shaped plate of the damaged part needs to be replaced, the whole roller device does not need to be replaced, and the use cost is greatly reduced; meanwhile, the short rubber roller is formed by splicing two arc-shaped plates, so that the installation and the disassembly are very convenient, the central rod does not need to be disassembled from the compression roller installation seat during the disassembly, and the maintenance time of the compression roller is greatly shortened.
Preferably, the lower end of the scraper 45 is provided with a connecting plate 451; the connecting plate 451 is provided with a chip receiving plate 452; the chip receiving plate 452 is arranged obliquely, and the end of the chip receiving plate 452 connected with the connecting plate 451 is the lowest end; an accommodating groove 453 for accommodating cutting scraps is defined between the connecting plate 451 and the scrap receiving plate 451; the projection of the connection position of the scraper 45 and the rubber roller 44 in the vertical direction is positioned on the scrap collecting plate 452;
through the setting that connects bits board 452, will cut the sweeps from rubber roll 44 at scraper blade 45 and strike off the back, cut the sweeps and fall on connecing bits board 452, then slide to holding tank 453 in, the cutting sweeps of avoiding striking off falls on waiting to process panel again, reduces the rubber roll 44 and the contact probability of cutting the sweeps, improves rubber roll 44 life.
Preferably, the connecting plate 451 is detachably mounted on the scraper 45;
connecting plate 451 dismantles the formula and installs on scraper blade 45, when cutting sweeps needs to be cleared up in holding tank 453, directly takes off connecting plate 451 and connect bits board 452 will cut the sweeps and pour out, install again can, the sweeps clearance is convenient.
Preferably, the press roller mounting seat 41 is Y-shaped, and the lower end thereof is fixed on the air cylinder 42; the two compression rollers 4 are rotatably arranged at two sides of the upper end of the compression roller mounting seat 41 through bearings respectively;
the press roll mounting base 41 is designed to be Y-shaped, and the mounting positions of the press roll 4 and the air cylinder 42 are matched, so that two press rolls 4 can be conveniently mounted.
Preferably, a groove 44111 is formed on the outer wall of the arc plate 4411; the bolt 4412 is embedded in the groove 44111;
the outer wall of the arc-shaped plate 4411 is provided with a groove 44111 for receiving a bolt 4412 to prevent the bolt 4412 from protruding outside the arc-shaped plate 4411 to affect the rotation of the press roll 4, and of course, in order to achieve the purpose of mounting the arc-shaped plate 4411 outside the center rod 43 by means of the bolt 4412, the center rod 43 is provided with a threaded groove for connecting the bolt 4412.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. The aluminum machining center with the pressing mechanisms on two sides comprises a rack (1), a sliding frame (2) arranged on the rack (1) in a sliding mode, a tool bit assembly (3) arranged on the sliding frame (2) in a sliding mode and a press roll (4); the sliding directions of the compression roller (4) and the cutter head assembly (3) are arranged in parallel; the number of the compression rollers (4) is two, and the two compression rollers (4) are respectively positioned on two sides of the cutter head component (3); both ends of the compression roller (4) are provided with compression roller mounting seats (41); the lower end of the compression roller mounting seat (41) is provided with an air cylinder (42) for driving the compression roller mounting seat (41) to lift; the air cylinder (42) is fixed on the sliding frame (2); the method is characterized in that:
the compression roller (4) comprises a center rod (43), a rubber roller (44) and a scraper (45); both ends of the central rod (43) are arranged on the compression roller mounting seat (41) through bearings; the rubber roller (44) is coaxially sleeved outside the central rod (43); the scraping plate (45) is in a rectangular ring shape and is horizontally arranged; two ends of the scraper (45) are respectively fixed on the compression roller mounting seats (41) at two ends of the compression roller (4); the rubber roller (44) is positioned in the scraper (45), and the inner edge of the scraper (45) is arranged against the outer wall of the rubber roller (44);
the rubber roller (44) comprises at least two short rubber rollers (441); at least two short rubber rollers (441) are sequentially connected and spliced into the rubber roller (44); the short rubber roller (441) comprises two arc-shaped plates (4411) which are oppositely arranged; both arc-shaped plates (4411) are detachably mounted on the outside of the center rod (43) through bolts (4412).
2. The aluminum machining center with the two-sided pressing mechanism according to claim 1, wherein: the lower end of the scraper (45) is provided with a connecting plate (451); the connecting plate (451) is provided with a chip receiving plate (452); the scrap receiving plate (452) is obliquely arranged, and one end of the scrap receiving plate (452) connected with the connecting plate (451) is the lowest end; an accommodating groove (453) for accommodating cutting scraps is defined between the connecting plate (451) and the scrap receiving plate (451); the projection of the connection position of the scraper (45) and the rubber roller (44) in the vertical direction is positioned on the scrap collecting plate (452).
3. The aluminum machining center with the two-sided pressing mechanism according to claim 2, wherein: the connecting plate (451) is detachably mounted on the scraper (45).
4. The aluminum machining center with the two-sided pressing mechanism according to claim 1, wherein: the compression roller mounting seat (41) is Y-shaped, and the lower end of the compression roller mounting seat is fixed on the air cylinder (42); the two compression rollers (4) are rotatably arranged at the two sides of the upper end of the compression roller mounting seat (41) through bearings respectively.
5. The aluminum machining center with the two-sided pressing mechanism according to claim 1, wherein: a groove (44111) is formed in the outer wall of the arc-shaped plate (4411); the bolt (4412) is embedded in the groove (44111).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011318367.XA CN112536481A (en) | 2020-11-23 | 2020-11-23 | Aluminum machining center with two-side pressing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011318367.XA CN112536481A (en) | 2020-11-23 | 2020-11-23 | Aluminum machining center with two-side pressing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112536481A true CN112536481A (en) | 2021-03-23 |
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|---|---|---|---|
| CN202011318367.XA Pending CN112536481A (en) | 2020-11-23 | 2020-11-23 | Aluminum machining center with two-side pressing mechanism |
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Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1270054A (en) * | 1970-06-30 | 1972-04-12 | Mitsubishi Heavy Ind Ltd | Pressing device |
| CN1557615A (en) * | 2004-01-18 | 2004-12-29 | 沈阳市泰达兴纸品机械有限公司 | Special apparatus for producing heat preservation composite board and production process thereof |
| JP2008229882A (en) * | 2007-03-16 | 2008-10-02 | National Printing Bureau | Automatic adjusting device of doctor blade for wiping roller |
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| CN206382872U (en) * | 2017-01-13 | 2017-08-08 | 东莞市燕丰数控设备有限公司 | A kind of aluminium sheet cutting machine with roller press-roller device |
| CN107756086A (en) * | 2017-10-16 | 2018-03-06 | 山东晨灿机械设备股份有限公司 | The press-roller device of sheet fabrication lathe and the sheet fabrication lathe with the press-roller device |
| CN208662718U (en) * | 2018-09-19 | 2019-03-29 | 李佳宇 | A kind of sheet fabrication center |
| CN109676688A (en) * | 2019-01-16 | 2019-04-26 | 珠海捷进科技有限公司 | A kind of pressure roller cleaning mechanism |
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| CN110201835A (en) * | 2019-06-14 | 2019-09-06 | 浙江康骏机械有限公司 | The compound unit of energy-saving high speed lamination |
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| CN209977062U (en) * | 2019-03-25 | 2020-01-21 | 毕节明钧玻璃股份有限公司 | Stop roller rubber block convenient to replace |
| CN210081820U (en) * | 2019-06-04 | 2020-02-18 | 赣州亮金腐竹专业合作社 | Take protector's high-efficient cutting machine of bright dried bean |
| CN210590167U (en) * | 2019-07-25 | 2020-05-22 | 深圳市诺博利科技有限公司 | Novel automatic production equipment for thermoplastic polyurethane film |
| CN210819762U (en) * | 2019-08-24 | 2020-06-23 | 无锡益明玻璃纤维有限公司 | Unit type glass fiber cutting roller set |
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| CN211710297U (en) * | 2019-12-19 | 2020-10-20 | 常州市舒霖机械有限公司 | Sponge rubber roller |
| CN112476025A (en) * | 2020-11-23 | 2021-03-12 | 安徽联合智能装备有限责任公司 | Plate rapid cutting aluminum machining center with compression roller structure |
| CN214109733U (en) * | 2020-11-23 | 2021-09-03 | 安徽联合智能装备有限责任公司 | Plate rapid cutting aluminum machining center with compression roller structure |
| CN215588573U (en) * | 2020-11-23 | 2022-01-21 | 安徽联合智能装备有限责任公司 | Double-roller pressing aluminum machining center for plate machining |
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2020
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| JP2008229882A (en) * | 2007-03-16 | 2008-10-02 | National Printing Bureau | Automatic adjusting device of doctor blade for wiping roller |
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