CN112520080A - Full-automatic powder material multi-group square feeding mixing processing system - Google Patents
Full-automatic powder material multi-group square feeding mixing processing system Download PDFInfo
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- CN112520080A CN112520080A CN202011500427.XA CN202011500427A CN112520080A CN 112520080 A CN112520080 A CN 112520080A CN 202011500427 A CN202011500427 A CN 202011500427A CN 112520080 A CN112520080 A CN 112520080A
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- guide rail
- powder material
- processing system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/146—Working under sterile conditions; Sterilizing the mixer or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the technical field of powder material preparation, in particular to a full-automatic powder material multi-group square feeding and mixing processing system which comprises a machine table, wherein an upper layer stroke guide rail and a lower layer stroke guide rail which correspond to each other are arranged on the machine table, a feeding table is arranged on the upper layer stroke guide rail in a sliding manner, a plurality of material boxes are arranged on the feeding table, weight sensors are arranged at the bottoms of the material boxes, the material boxes are communicated with a discharging pipe, the discharging pipe penetrates through the feeding table, a plurality of discharging hoppers are also arranged on the machine table, a plurality of stirring barrels are arranged above the lower layer stroke guide rail, and material barrels are also arranged on the lower layer stroke guide rail in a sliding manner.
Description
Technical Field
The invention relates to the technical field of powder material preparation, in particular to a full-automatic powder material multi-group square feeding and mixing processing system.
Background
In the existing preparation and production process of medical products, various powder raw materials need to be manually mixed and stirred so as to carry out the next procedure or be directly filled into a bag body. In traditional process, the title material process is accomplished for the manual work usually, and this process is consuming time and power, still needs the manual work to add water and wash after the stirring is accomplished, and the process of washing, wiping and drying has consumed a large amount of times again, still need disinfect, produces a batch of medicine just needs consuming time two days usually, and the health risk is also high, and economic nature is relatively poor.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a full-automatic powder material multi-group square feeding and mixing processing system, and aims to solve the technical problem of how to design an intelligent device, which can meet the full-automatic operation of the feeding, mixing and cleaning processes of medicine raw materials, so that the production efficiency is improved, the labor cost is reduced, and sufficient safety is ensured to improve the economic benefit.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a full-automatic powder material multi-group square feeding and mixing processing system comprises a machine table, wherein an upper layer travel guide rail and a lower layer travel guide rail which correspond to each other are arranged on the machine table, and the upper layer travel guide rail and the lower layer travel guide rail are mutually independent;
a feeding table is arranged on the upper-layer stroke guide rail in a sliding mode, a plurality of material boxes are arranged on the feeding table, weight sensors are arranged at the bottoms of the material boxes, the material boxes are communicated with a discharging pipe, the discharging pipe penetrates through the feeding table, a plurality of discharging hoppers are further arranged on the machine table, and the discharging hoppers are arranged on a moving path of the discharging pipe in a linear array mode;
a plurality of stirring barrels are arranged above the lower-layer travel guide rail, each stirring barrel is respectively communicated with the discharging hoppers one by one, the lower-layer travel guide rail is also provided with a charging barrel in a sliding manner, and the moving path of the charging barrel covers all the stirring barrels;
a water tank is arranged on the machine table, a water outlet pipe is communicated with the water tank, and the water outlet pipe is respectively communicated with a plurality of stirring barrels;
still be provided with integrated control ware and display screen on the board, display screen and integrated control ware electric connection, integrated control ware still with feeder table, weight sensor, agitator, storage bucket and outlet pipe electric connection.
Further, the feed bin includes a large magazine and a small magazine.
Further, the bottom fixedly connected with slider of feeder table, the slider passes through drive arrangement slip setting on upper stroke guide rail, slider and integrated control ware electric connection.
Further, the bottom of the material box is provided with a spiral roller, the spiral roller is connected with a driving device in a transmission mode, the spiral roller guides the discharging pipe, and the spiral roller is electrically connected with the integrated controller.
Further, a transition plate is arranged between two adjacent blanking hoppers.
Further, the bottom of hopper is provided with the fall way down, be provided with on the agitator with fall way assorted inlet pipe, be provided with the butterfly valve on the inlet pipe, fall way and butterfly valve and integrated control ware electric connection.
Further, the stirring barrel is fixedly connected with a rotating shaft which is horizontally arranged, the rotating shaft rotates in the moving direction of the charging barrel, and the rotating shaft is electrically connected with the integrated controller.
Further, still be provided with the disinfectant box on the board, the intercommunication has the drain pipe on the disinfectant box, and the drain pipe communicates a plurality of agitator respectively, drain pipe and integrated control ware electric connection.
Further, still be provided with the ultraviolet lamp in the board, ultraviolet lamp and integrated controller electric connection.
The beneficial effect that this technical scheme brought is: the full-automatic powder material multi-group square feeding and mixing processing system can realize full-automatic feeding, mixing and cleaning of powder, greatly improves production efficiency and saves production time. Can satisfy a plurality of stirring modules and uninterrupted duty simultaneously in the design, improve the mixing efficiency greatly, can also select the production of adapted raw materials weight ratio according to the production demand, the practicality is high. The negative feedback weighing mode has high precision and good effect, and the material boxes of different types can meet the requirements of raw materials of different weight grades. Simultaneously, whole environmental seal is good, has dustproof effect, full automatic control, and intelligent degree is high, can also carry out cleaning and disinfecting work after ejection of compact work is accomplished, has further saved the manpower, has improved production efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a fully automatic multi-square feeding and mixing system for processing powder materials according to an embodiment of the present invention;
FIG. 2 is a side view of the internal structure of an embodiment of a fully automated powder material multi-square feed mixing processing system of the present invention;
FIG. 3 is a top view of the internal structure of a fully automatic powder material multi-square feed mixing processing system in an embodiment of the present invention;
in the figure: 1-machine table, 2-upper-layer stroke guide rail, 3-lower-layer stroke guide rail, 21-feeding table, 22-material box, 23-weight sensor, 24-discharging pipe, 25-discharging hopper, 31-stirring barrel, 32-material barrel, 11-water tank, 12-water outlet pipe, 13-integrated controller, 14-display screen, 221-large-sized material box, 222-small-sized material box, 211-sliding block, 223-spiral roller, 251-transition plate, 252-lifting pipe, 311-feeding pipe, 312-butterfly valve, 313-rotating shaft, 15-disinfectant liquid, 151-liquid outlet pipe and 16-ultraviolet lamp.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and it should be understood that the preferred embodiments described herein are merely for purposes of illustration and explanation, and are not intended to limit the present invention.
As shown in fig. 1, 2 and 3, the full-automatic feeding, mixing and cleaning system includes a machine table 1, wherein the machine table 1 is provided with an upper layer travel guide rail 2 and a lower layer travel guide rail 3 which are corresponding to each other and are independent from each other. It is provided with feeder table 21 to slide on upper stroke guide rail 2, be provided with a plurality of magazine 22 on feeder table 21, the bottom of magazine 22 is provided with weight sensor 23, magazine 22 intercommunication has discharging pipe 24, discharging pipe 24 runs through feeder table 21, still be provided with hopper 25 under a plurality of on board 1, hopper 25 linear array sets up on discharging pipe 24's removal route down, can make feeder table 21 at first can slide on upper stroke guide rail 2 like this, its slip route can cover all lower hoppers 25, the staff can place the powder at magazine 24's removal route
22, when a certain amount of raw materials are needed, the weight of the raw materials lost in the material box 22 is sensed through the weight sensor 23, so that the discharging gram weight is accurately controlled, and then the raw materials can enter the discharging hopper 25 through the discharging pipe 24.
The top of lower floor's stroke guide rail 3 is provided with a plurality of agitator 31, every agitator 31 respectively with lower hopper 25 intercommunication one by one, still slide on the lower floor's stroke guide rail 3 and be provided with storage bucket 32, storage bucket 32's removal route covers all agitator 31, can make the powder that enters into in lower hopper 25 can enter into agitator 31 and accomplish stirring work to accomplish the ejection of compact and collect in deriving storage bucket 32 after the stirring.
The water tank 11 is arranged on the machine table 1, the water tank 11 is communicated with the water outlet pipe 12, the water outlet pipe 12 is communicated with the stirring barrels 31 respectively, and therefore after emptying is completed, water in the water tank 11 can be guided into the stirring barrels 31 through the water outlet pipe 12 to be cleaned, and cleaning is completed.
Still be provided with integrated control ware 13 and display screen 14 on board 1, integrated control ware 13 respectively with feeder table 21, weighing sensor 23, agitator 31, storage bucket 32 and outlet pipe 12, display screen 14 electric connection, can make the staff come audio-visual observation and control the removal of feeder table 21 through display screen 14 like this, the weight of weighing sensor 23 response, agitator 31's stirring work, storage bucket 32's removal is received work and outlet pipe 12's play water work, and then holistic full-automatic feed has been realized, mix and cleaning work, and a plurality of hopper 25 and agitator 31's design down can make the multiunit incessant work simultaneously, and the work efficiency is greatly improved, and the cost of labor has been saved.
In this embodiment, the magazine 22 includes the large magazine 221 and the small magazine 222, so that the staff can place different raw materials in different magazines 22, the practicability is improved, and the raw materials with different weight ratios can be mixed in different mixing tanks 31, so as to further improve the production efficiency.
In this embodiment, the bottom of the feeding table 21 is fixedly connected with the sliding block 211, the sliding block 211 is slidably disposed on the upper-layer stroke guide rail 2 through the driving device, and the sliding block 211 is electrically connected with the integrated controller 13, so that the feeding table 21 is driven to slide on the upper-layer stroke guide rail 2 by the driving device driving the sliding block 211.
In this embodiment, the bottom of magazine 22 is provided with helical roll 223, helical roll 223 transmission is connected with drive arrangement, helical roll 223 direction discharging pipe 24, helical roll 223 and integrated controller 13 electric connection, can make like this and can realize the ejection of compact in leading-in discharging pipe 24 with the powder in magazine 22 through helical roll 223, and this guide mode is convenient fast, can prevent that the powder from piling up or blocking the condition emergence that the dead angle is difficult to derive in magazine 22.
In this embodiment, the transition plate 251 is provided between two adjacent hoppers 25, so that the excessive powder is prevented from being fed into the hoppers 25, and the accuracy is improved.
In this embodiment, the bottom of hopper 25 is provided with elevator tube 252 down, be provided with on the agitator 31 with elevator tube 252 assorted inlet pipe 311, be provided with butterfly valve 312 on the inlet pipe 311, elevator tube 252 and butterfly valve 312 and integrated controller 13 electric connection, can make the powder in the hopper 25 down pass in the agitator 31 through elevator tube 252 and inlet pipe 311 and pass butterfly valve 312 like this, when needing the unloading, butterfly valve 312 is opened, elevator tube 252 descends and docks with inlet pipe 311, the powder gets into, after the unloading is accomplished, butterfly valve 312 closes, elevator tube 252 rises and breaks away from with inlet pipe 311, realize inclosed, the airtight space of powder unloading and stirring has been realized from this, the external facilities environment has been protected, also prevented that impurity from entering into the powder, product quality has been improved.
In this embodiment, the horizontally disposed rotating shaft 313 is fixedly connected to the stirring barrel 31, the rotating shaft 313 rotates in the moving direction of the charging basket 32, and the rotating shaft 313 is electrically connected to the integrated controller 13, so that the stirring operation of the stirring barrel 31 is completed by the rotation of the rotating shaft 313.
In this embodiment, still be provided with disinfectant box 15 on board 1, the intercommunication has drain pipe 151 on disinfectant box 15, and drain pipe 151 communicates a plurality of agitator 31 respectively, and drain pipe 151 and integrated control ware 13 electric connection can make like this can realize the inside disinfection function of equipment through disinfectant box 15, have further improved the functionality.
In this embodiment, the machine table 1 is further provided with an ultraviolet lamp 16, and the ultraviolet lamp 16 is electrically connected with the integrated controller 13, so as to realize the ultraviolet disinfection function for the inside of the equipment through the ultraviolet lamp 16,
the invention relates to a full-automatic powder material multi-group square feeding and mixing processing system, which comprises the following working procedures: the staff places different kinds of powder raw materials in different material boxes 22 according to different requirements, the kinds of required mixture and the weight ratio of each raw material are preset through the display screen 14, then the feeding table 21 starts to move, when the feeding table moves to the first discharging hopper 25, the butterfly valve 312 is opened, the lifting pipe 252 descends, the rotating shaft 313 rotates to enable the feeding pipe 311 to be in butt joint with the lifting pipe 252, the spiral roller 223 rotates to enable the raw materials to enter the discharging hopper 25 through the discharging pipe 24, the weight of the material box 22 is monitored in real time through the weight sensor 23, the weight of the discharging is controlled through a negative feedback mode, the raw materials are mixed through the discharging hopper 25 and then enter the stirring barrel 31 together, the butterfly valve 312 is closed after the discharging is completed, the lifting pipe 252 ascends, the feeding table 21 moves to the next discharging hopper 25 to continue the next discharging work, meanwhile, the rotating shaft 313 rotates to drive the stirring barrel 31 to rotate and stir, after the stirring is completed, the material barrel 32 moves to the lower part of the stirring barrel 31, the butterfly valve 312 is opened, and the mixed raw materials enter the material barrel 32 through the feeding pipe 311 to complete the discharging. After all the discharging operations of the mixing tank 31 are completed, the water and the disinfectant in the water tank 11 and the disinfectant tank 15 enter the mixing tank 31 through the water outlet pipe 12 and the liquid outlet pipe 151 respectively for cleaning and disinfection, and then the ultraviolet lamp 16 performs ultraviolet disinfection on the inside of the equipment.
In conclusion, the full-automatic powder material multi-group square feeding and mixing processing system can achieve full-automatic feeding, mixing and cleaning of powder, greatly improves production efficiency and saves production time. Can satisfy a plurality of stirring modules and uninterrupted duty simultaneously in the design, improve the mixing efficiency greatly, can also select the production of adapted raw materials weight ratio according to the production demand, the practicality is high. The negative feedback weighing mode has high precision and good effect, and the material boxes 22 of different models can meet the requirements of raw materials of different weight grades. Simultaneously, whole environmental seal is good, has dustproof effect, full automatic control, and intelligent degree is high, can also carry out cleaning and disinfecting work after ejection of compact work is accomplished, has further saved the manpower, has improved production efficiency. Meanwhile, the full-automatic powder material multi-group square feeding and mixing processing system is not only suitable for the field of food, but also suitable for the fields of preparation of medicines, toxic organic matters, chemical powder and the like, and is beneficial to long-time and industrialized operation.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic powder material multiunit side feed mixes system of processing which characterized in that: the device comprises a machine table (1), wherein an upper-layer travel guide rail (2) and a lower-layer travel guide rail (3) which correspond to each other are arranged on the machine table (1), and the upper-layer travel guide rail (2) and the lower-layer travel guide rail (3) are mutually independent;
a feeding table (21) is slidably arranged on the upper-layer stroke guide rail (2), a plurality of material boxes (22) are arranged on the feeding table (21), a weight sensor (23) is arranged at the bottom of each material box (22), each material box (22) is communicated with a discharging pipe (24), each discharging pipe (24) penetrates through the feeding table (21), a plurality of discharging hoppers (25) are further arranged on the machine table (1), and the discharging hoppers (25) are linearly arranged on a moving path of the discharging pipes (24) in an array manner;
a plurality of stirring barrels (31) are arranged above the lower-layer travel guide rail (3), each stirring barrel (31) is communicated with the blanking hopper (25) one by one, a charging barrel (32) is arranged on the lower-layer travel guide rail (3) in a sliding mode, and the moving path of the charging barrel (32) covers all the stirring barrels (31);
a water tank (11) is arranged on the machine table (1), a water outlet pipe (12) is communicated with the water tank (11), and the water outlet pipe (12) is respectively communicated with a plurality of stirring barrels (31);
still be provided with integrated control ware (13) and display screen (14) on board (1), display screen (14) with integrated control ware (13) electric connection, integrated control ware (13) still with feed table (21), weight sensor (23), agitator (31), storage bucket (32) and outlet pipe (12) electric connection.
2. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: the feed box (22) comprises a large magazine (221) and a small magazine (222).
3. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: the bottom fixedly connected with slider (211) of feeder floor (21), slider (211) slide through drive arrangement and set up on upper stroke guide rail (2), slider (211) with integrated control ware (13) electric connection.
4. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: the bottom of magazine (22) is provided with spiral roller (223), spiral roller (223) transmission is connected with drive arrangement, spiral roller (223) direction discharging pipe (24), spiral roller (223) with integrated control ware (13) electric connection.
5. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: a transition plate (251) is arranged between two adjacent discharge hoppers (25).
6. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: the bottom of lower hopper (25) is provided with lift pipe (252), be provided with on agitator (31) with lift pipe (252) assorted inlet pipe (311), be provided with butterfly valve (312) on inlet pipe (311), lift pipe (252) with butterfly valve (312) with integrated controller (13) electric connection.
7. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: the stirring barrel (31) is fixedly connected with a rotating shaft (313) which is horizontally arranged, the rotating shaft (313) rotates in the moving direction of the charging barrel (32), and the rotating shaft (313) is electrically connected with the integrated controller (13).
8. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: still be provided with disinfectant box (15) on board (1), the intercommunication has drain pipe (151) on disinfectant box (15), drain pipe (151) communicate a plurality of respectively agitator (31), drain pipe (151) with integrated controller (13) electric connection.
9. The fully automatic powder material multi-square feed mixing processing system according to claim 1, wherein: an ultraviolet lamp (16) is further arranged in the machine table (1), and the ultraviolet lamp (16) is electrically connected with the integrated controller (13).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011500427.XA CN112520080A (en) | 2020-12-18 | 2020-12-18 | Full-automatic powder material multi-group square feeding mixing processing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011500427.XA CN112520080A (en) | 2020-12-18 | 2020-12-18 | Full-automatic powder material multi-group square feeding mixing processing system |
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| CN202011500427.XA Pending CN112520080A (en) | 2020-12-18 | 2020-12-18 | Full-automatic powder material multi-group square feeding mixing processing system |
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