CN112518976A - Method and device for preparing hollow brick based on red mud - Google Patents
Method and device for preparing hollow brick based on red mud Download PDFInfo
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- 239000011464 hollow brick Substances 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 97
- 238000002360 preparation method Methods 0.000 claims abstract description 124
- 239000000463 material Substances 0.000 claims abstract description 97
- 239000000203 mixture Substances 0.000 claims abstract description 86
- 230000008569 process Effects 0.000 claims abstract description 60
- 239000002994 raw material Substances 0.000 claims abstract description 52
- 238000002156 mixing Methods 0.000 claims abstract description 50
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- 238000003756 stirring Methods 0.000 claims abstract description 24
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- 238000012360 testing method Methods 0.000 claims description 25
- 239000011449 brick Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000004590 computer program Methods 0.000 claims description 10
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- 230000001070 adhesive effect Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 4
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- 238000010586 diagram Methods 0.000 description 10
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- 239000002910 solid waste Substances 0.000 description 7
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- 241001391944 Commicarpus scandens Species 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
Abstract
The invention provides a method and a device for preparing hollow bricks based on red mud, which comprises the following steps: obtaining information of a first red mud material for preparing the hollow brick; obtaining second raw material information for preparing the hollow brick; obtaining a first preparation scheme; mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture; acquiring a first conveying path according to the first process information and the second process information; obtaining first plasticity information from the first mixture; obtaining current first preparation environment information; obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information; judging whether the first influence degree meets a first preset condition or not; if the first preset condition is not met, first modification information is obtained; and modifying the first preparation scheme according to the first modification information and the preset modification direction, thereby achieving the technical effect of improving the quality stability of the hollow brick.
Description
Technical Field
The invention relates to the technical field of hollow brick preparation, in particular to a method and a device for preparing a hollow brick based on red mud.
Background
The hollow brick is prepared by using clay, shale and the like as main raw materials through raw material treatment, molding and sintering. Compared with solid bricks, the hollow bricks can save a large amount of soil for land and fuel for brick burning, and reduce the transportation weight; the labor intensity in brick making and building is reduced, and the construction progress is accelerated; the self weight of the building is reduced, the number of building layers is increased, and the manufacturing cost is reduced. The red mud is industrial solid waste discharged when aluminum oxide is extracted in the aluminum industry, and is called red mud because of large iron oxide content and similar appearance to red mud. Due to different ore tastes, production methods and technical levels, about 1.0-1.8 tons of red mud is discharged when 1 ton of alumina is produced. Some large alumina producing countries emit as much as millions of tons of red mud per year. With the increasing stock quantity of the red mud and the increasing pollution to the environment, the resource utilization of the red mud to the maximum extent is reluctant. Therefore, the red mud is used for producing and using the hollow brick, and the aims of saving energy, land and water, utilizing waste, shortening the construction period and the like can be fulfilled.
However, the applicant of the present invention finds that the prior art has at least the following technical problems:
in the prior art, the production process is difficult to accurately control, and the hollow brick has the defect of poor quality stability, so that the hollow brick is easy to crush in the use process, and the service life of the hollow brick is shortened.
Disclosure of Invention
The embodiment of the invention provides a method and a device for preparing a hollow brick based on red mud, which solve the technical problems that the quality stability of the hollow brick is poor due to the fact that the production process is difficult to control accurately in the prior art, the hollow brick is easy to break in the use process, and the service life of the hollow brick is shortened, and achieve the technical effects of improving the quality stability of the hollow brick, prolonging the service life, effectively utilizing solid waste resources, reducing the production cost and reducing the environmental pollution.
In view of the above problems, embodiments of the present application are proposed to provide a method and apparatus for manufacturing a hollow block based on red mud.
In a first aspect, the invention provides a method for preparing an air brick based on red mud, which comprises the following steps: obtaining information of a first red mud material for preparing the hollow brick, wherein the first red mud material is a material used for production and preparation; obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material; obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information; mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture; acquiring a first conveying path according to the first process information and the second process information; obtaining first plasticity information from the first mixture; obtaining current first preparation environment information; obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information; judging whether the first influence degree meets a first preset condition or not; if the first preset condition is not met, first modification information is obtained; and modifying the first preparation scheme according to the first modification information and a preset modification direction, wherein the preset modification direction is specifically to dynamically adjust the first mixture in the conveying process of the first mixture.
In a second aspect, the present invention provides an apparatus for preparing hollow bricks based on red mud, comprising:
the device comprises a first obtaining unit, a second obtaining unit and a third obtaining unit, wherein the first obtaining unit is used for obtaining information of a first red mud material for preparing the hollow brick, and the first red mud material is a material used for production and preparation;
a second obtaining unit, configured to obtain second raw material information for preparing the hollow brick, where the second raw material information is used for bonding with the first red mud material;
a third obtaining unit, configured to obtain a first preparation scheme, where the first preparation scheme includes first process information and second process information;
a fourth obtaining unit, configured to obtain a first mixture after mixing and stirring the first red mud material information and the second raw material information according to the first flow information;
a fifth obtaining unit, configured to obtain a first conveying path according to the first and second process information;
a sixth obtaining unit for obtaining first plasticity information from the first mixture;
a seventh obtaining unit configured to obtain current first preparation environment information;
an eighth obtaining unit configured to obtain a first influence degree on the first plasticity information, based on the first preparation environment information and the first conveying path information;
the first judging unit is used for judging whether the first influence degree meets a first preset condition or not;
a ninth obtaining unit, configured to obtain first modification information if the first preset condition is not satisfied;
a first execution unit, configured to modify the first preparation scheme according to a preset modification direction according to the first modification information, where the preset modification direction is specifically to dynamically adjust the first mixture in a conveying process of the first mixture.
In a third aspect, the present invention provides an apparatus for preparing a hollow brick based on red mud, comprising a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps of the method of the first aspect when executing the program.
One or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:
according to the method and the device for preparing the hollow brick based on the red mud, provided by the embodiment of the invention, the information of a first red mud material for preparing the hollow brick is obtained, wherein the first red mud material is a material used for production and preparation; obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material; obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information; mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture; acquiring a first conveying path according to the first process information and the second process information; obtaining first plasticity information from the first mixture; obtaining current first preparation environment information; obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information; judging whether the first influence degree meets a first preset condition or not; if the first preset condition is not met, first modification information is obtained; according to the first modification information, the first preparation scheme is modified according to a preset modification direction, wherein the preset modification direction is specifically in the conveying process of the first mixture, the first mixture is dynamically adjusted, so that the defect that the hollow brick is poor in quality stability due to the fact that the production process is difficult to accurately control in the prior art is overcome, the hollow brick is easy to break in the using process, the service life of the hollow brick is shortened, the technical problems that the quality stability of the hollow brick is improved, the service life is prolonged, solid waste resources are effectively utilized, the production cost is reduced, and the technical effect of reducing the environmental pollution are achieved.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
FIG. 1 is a schematic flow chart of a method for preparing a hollow brick based on red mud in the embodiment of the invention;
FIG. 2 is a schematic structural diagram of a device for preparing hollow bricks based on red mud in the embodiment of the invention;
fig. 3 is a schematic structural diagram of another exemplary electronic device in an embodiment of the present invention.
Description of reference numerals: a first obtaining unit 11, a second obtaining unit 12, a third obtaining unit 13, a fourth obtaining unit 14, a fifth obtaining unit 15, a sixth obtaining unit 16, a seventh obtaining unit 17, an eighth obtaining unit 18, a first judging unit 19, a ninth obtaining unit 20, a first executing unit 21, a receiver 301, a processor 302, a transmitter 303, a memory 304, and a bus interface 306.
Detailed Description
The embodiment of the invention provides a method and a device for preparing a hollow brick based on red mud, which are used for solving the technical problems that the quality stability of the hollow brick is poor due to the fact that the production process is difficult to control accurately in the prior art, and the hollow brick is easy to break in the use process, so that the service life of the hollow brick is shortened, and the technical effects of improving the quality stability of the hollow brick, prolonging the service life, effectively utilizing solid waste resources, reducing the production cost and reducing the environmental pollution are achieved. Hereinafter, example embodiments according to the present application will be described in detail with reference to the accompanying drawings. It should be apparent that the described embodiments are merely some embodiments of the present application and not all embodiments of the present application, and it should be understood that the present application is not limited to the example embodiments described herein.
Summary of the application
The hollow brick is prepared by using clay, shale and the like as main raw materials through raw material treatment, molding and sintering. Compared with solid bricks, the hollow bricks can save a large amount of soil for land and fuel for brick burning, and reduce the transportation weight; the labor intensity in brick making and building is reduced, and the construction progress is accelerated; the self weight of the building is reduced, the number of building layers is increased, and the manufacturing cost is reduced. The red mud is industrial solid waste discharged when aluminum oxide is extracted in the aluminum industry, and is called red mud because of large iron oxide content and similar appearance to red mud. Due to different ore tastes, production methods and technical levels, about 1.0-1.8 tons of red mud is discharged when 1 ton of alumina is produced. Some large alumina producing countries emit as much as millions of tons of red mud per year. With the increasing stock quantity of the red mud and the increasing pollution to the environment, the resource utilization of the red mud to the maximum extent is reluctant. Therefore, the red mud is used for producing and using the hollow brick, and the aims of saving energy, land and water, utilizing waste, shortening the construction period and the like can be fulfilled.
In order to solve the technical problems, the technical scheme provided by the invention has the following general idea:
the embodiment of the application provides a method for preparing an air brick based on red mud, which comprises the following steps: obtaining information of a first red mud material for preparing the hollow brick, wherein the first red mud material is a material used for production and preparation; obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material; obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information; mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture; acquiring a first conveying path according to the first process information and the second process information; obtaining first plasticity information from the first mixture; obtaining current first preparation environment information; obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information; judging whether the first influence degree meets a first preset condition or not; if the first preset condition is not met, first modification information is obtained; and modifying the first preparation scheme according to the first modification information and a preset modification direction, wherein the preset modification direction is specifically to dynamically adjust the first mixture in the conveying process of the first mixture.
After the fundamental principle of the present application is introduced, the technical solutions of the present invention are described in detail with reference to the accompanying drawings and specific embodiments, and it should be understood that the specific features in the embodiments and examples of the present application are detailed descriptions of the technical solutions of the present application, and are not limitations of the technical solutions of the present application, and the technical features in the embodiments and examples of the present application may be combined with each other without conflict.
Example one
Fig. 1 is a schematic flow chart of a method for preparing a hollow brick based on red mud in the embodiment of the invention. As shown in fig. 1, an embodiment of the present invention provides a method for preparing a hollow brick based on red mud, including:
step 100: obtaining information of a first red mud material for preparing the hollow brick, wherein the first red mud material is a material used for production and preparation;
step 200: obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material;
specifically, the first red mud material is red mud used for preparing the hollow brick, and the information of the first red mud material includes, but is not limited to, component information, color information, volume information, processing technology information, quality information and the like of the red mud material. The second raw material information is the basic material information for preparing the hollow brick, and the second raw material is different from the first red mud material, such as fly ash, coal cinder, coal gangue and the like, so that the second raw material can be bonded with the first red mud material in actual use. The second raw material information includes, but is not limited to, composition information, process information, quality information, etc. of the second raw material.
Step 300: obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information;
specifically, the first preparation scheme is a specific design scheme for preparing the hollow brick, and in the actual preparation process, a finished product of the hollow brick can be prepared according to the first preparation scheme. The entire flow information of the preparation process is included in the first preparation recipe, that is, the first flow information and the second flow information are included in the first preparation recipe.
Step 400: mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture;
further, in order to accurately judge whether the technical indication of mixing and stirring is achieved, and to improve the monitoring accuracy and quality stability of the preparation of the hollow brick, step 400 in the embodiment of the present application further includes:
step 410: obtaining a first quality detection instruction;
step 420: extracting a first test sample and a second test sample of the first red mud material according to the first quality detection instruction;
step 430: obtaining first basic information of the first test sample, wherein the first basic information comprises first production information;
step 440: obtaining second basic information of the second test sample, wherein the second basic information comprises second production information;
step 450: judging whether the first production information is consistent with the second production information;
step 460: if the first production information is inconsistent with the second production information, obtaining first difference information according to the first production information and the second production information;
step 470: according to the first preparation scheme, obtaining first preset adhesive force information between the first red mud material and the second raw material;
step 480: obtaining a first judgment result according to the first difference information and first preset adhesion force information;
step 490: determining whether first mixing and stirring information is obtained or not according to the first judgment result;
step 4100: and mixing and stirring the first red mud material information and the second raw material information according to the first mixing and stirring information.
Specifically, a first quality detection instruction is obtained, which is an instruction for performing quality detection on red mud to be used for preparing the air brick before use, so that according to the first quality detection instruction, a first test sample and a second test sample can be correspondingly extracted from a first red mud material, and then the first test sample and the second test sample are respectively detected by an intelligent detection system, so as to obtain first basic information of the first test sample and second basic information of the second test sample, wherein the first basic information includes relevant information of the first test sample, such as composition of the first test sample, proportion of each component, and factory information, and also includes first yield information in the first basic information, wherein the first yield information is yield duration, yield batch, yield model number, and the like of the first test sample, similarly, second basic information of a second test sample can be obtained, the second basic information includes related information of the second test sample, such as composition of the second test sample, proportion of each component, and delivery information, and second production information is also included in the second basic information, wherein the second production information is production duration, production batch, production model, and the like of the second test sample; further, in the first preparation scheme, first preset adhesive force information between the first red mud material and the second raw material can be obtained, wherein the first preset adhesive force is the adhesive force grade which is required to be reached by the preset first red mud material and the second raw material when the hollow brick is actually prepared, then, the first difference information is compared with the first preset adhesive force information to obtain a first judgment result, and then, it is determined whether the first mixing and stirring information is obtained, that is, when the first judgment result judges that the influence degree of the first difference information on the first preset adhesive force information is lower, namely, when the red mud is lower than a certain threshold value range, the quality of the hollow brick is not influenced, namely, the quality inspection result of the first red mud material is qualified, a first mixing and stirring instruction can be obtained, and then the first red mud material and the second raw material are mixed and stirred; on the contrary, if the first judgment result judges that the influence degree of the first difference information on the first preset binding power information is high, namely the first difference information exceeds a certain threshold value range, the first judgment result shows that the influence is caused on the quality of the hollow brick in practical application, namely the quality inspection result of the first red mud material is unqualified, a first processing instruction can be obtained, then the first red mud material is subjected to corresponding process processing and is mixed and stirred with the second raw material, and finally the first mixture is obtained, so that the technical indication of accurately judging whether the mixing and stirring is achieved, the influence on the quality of the hollow brick due to the uneven quality of the red mud material is avoided, and the effects of monitoring accuracy and quality stability in the preparation process of the hollow brick are further improved.
Step 500: acquiring a first conveying path according to the first process information and the second process information;
specifically, after the first red mud material and the second raw material have been mixed and stirred in the first flow and a first mixture is obtained, the first mixture is a substance obtained by mixing the raw materials for producing the hollow brick. Therefore, after the first flow is finished, the first mixture needs to be conveyed to the second flow to continue the subsequent process. By means of the first and second runs, a first conveying path can be obtained, i.e. the conveying distance of the first mixture from the first run to the second run, for example, by means of a conveyor belt, which transports the first mixture from the installation of the first run to the installation of the second run.
Step 600: obtaining first plasticity information from the first mixture;
step 700: obtaining current first preparation environment information;
specifically, the first plasticity information is an actual plasticity value of the first mixture, and when a finished hollow brick product is obtained, the raw materials need to be ensured to have certain plasticity, that is, certain plasticity indexes need to be met, so that the prepared hollow brick material can keep excellent performance. Further, first preparation environment information can be obtained, and the first preparation environment information is related environment parameter information of the currently prepared hollow brick, such as temperature, humidity, air quality, cleanliness and the like of the environment.
Step 800: obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information;
further, in order to accurately obtain the first influence degree information, step 800 in this embodiment of the present application further includes:
step 810: obtaining first photo information according to the first preparation environment information;
step 820: obtaining second photo information according to the first conveying path information;
step 830: inputting the first photo information, the second photo information and the first preparation scheme into a training model in sequence, wherein the training model is obtained by training a plurality of groups of training data, and each group of training data in the plurality of groups comprises: the first photo information, the second photo information, the first preparation scheme and identification information for identifying a first influence degree;
step 840: obtaining output information of the training model, wherein the output information includes the first influence degree, wherein the first influence degree is influence degree information of the first preparation environment information and the first conveying path information on the first plasticity information.
Specifically, the method for preparing the hollow brick based on the red mud in this embodiment may be applied to an intelligent preparation system, and in the intelligent preparation system, a corresponding monitoring device, such as a camera, may be further configured, so that first photo information of first preparation environment information may be acquired by the first camera, second photo information of first conveying path information may be acquired by the second camera, and then the first preparation environment information and the influence degree information of the first conveying path information on the first plastic information may be acquired by the neural network model, that is, information such as temperature and humidity of an actual preparation environment may affect plasticity of the mixture, for example, when a temperature and a humidity of the preparation environment do not satisfy preparation requirements, the longer a time the mixture is exposed in the environment, the greater the possibility of air drying is, and similarly, when the first conveying path is longer, the longer the exposure to the environment, the more the mixture will air dry, which will have an effect on the production of the hollow tiles.
Furthermore, the training model is a neural network model in the machine learning model, and the machine learning model can continuously learn through a large amount of data, further continuously correct the model, and finally obtain satisfactory experience to process other data. The machine model is obtained by training a plurality of groups of training data, and the process of training the neural network model by the training data is essentially the process of supervised learning. The training model in the embodiment of the application is obtained by utilizing machine learning training through a plurality of groups of training data, and each group of training data in the plurality of groups comprises: first photograph information, second photograph information, a first preparation scheme, and identification information for identifying a first influence degree.
Wherein the identification information of the first influence degree is used as supervision data. And inputting the first photo information, the second photo information and the first preparation scheme into each group of training data, and determining that the output information of the training model reaches a convergence state. Comparing the first influence degree information with the output result of the training model, and when the first influence degree information is consistent with the output result of the training model, finishing the supervised learning of the group of data and carrying out the supervised learning of the next group of data; when the data are inconsistent, the training model carries out self-correction until the output result is consistent with the first influence degree information of the identification, the group of supervised learning is finished, and the next group of data supervised learning is carried out; and (4) through supervised learning of a large amount of data, enabling the output result of the machine learning model to reach a convergence state, and finishing the supervised learning. Through the process of supervising and learning the training model, the first influence degree information output by the training model is more accurate, the influence degree information of the first preparation environment information and the first conveying path information on the first plasticity information can be accurately obtained, and the effect of ensuring the quality stability of the subsequent preparation of the hollow bricks is achieved.
Step 900: judging whether the first influence degree meets a first preset condition or not;
step 1000: if the first preset condition is not met, first modification information is obtained;
particularly, after a first influence degree result is output through the neural network model, whether the first influence degree meets a first preset condition needs to be judged, namely whether the first influence degree is in a threshold range of the influence degree is judged, namely whether the influence degree of the first influence degree on the preparation of the hollow brick is in a controllable reasonable deviation range, if the first influence degree exceeds the influence degree threshold value, the first preset condition is not met, the quality of the hollow brick can be influenced, the service life of the hollow brick can be possibly reduced, and the phenomenon of potential safety hazards easily occurs during use. And then, first modification information needs to be generated, and then, corresponding modification is carried out according to the first modification information.
Step 1100: and modifying the first preparation scheme according to the first modification information and a preset modification direction, wherein the preset modification direction is specifically to dynamically adjust the first mixture in the conveying process of the first mixture.
Further, in order to accurately modify the first preparation scheme to meet the quality requirement of the hollow brick, step 1100 in this embodiment of the present application further includes:
step 1110: according to the first preparation scheme, a first area in a material storage area is obtained, wherein the first area is an area in a first preset range away from a material outlet in the first flow;
step 1120: obtaining a first mixing ratio according to the first influence degree, wherein the first mixing ratio is a mixing ratio value of the first mixture and the water in the first area;
step 1130: according to the first mixing proportion, when the first mixture reaches the first area, the first mixture reaching the first area is adjusted according to the first mixing proportion.
Specifically, when the first preparation scheme needs to be modified, first modification information is correspondingly generated, and then the first preparation scheme is modified, wherein the specific modification mode is as follows: according to a first preparation scheme, in a first process, obtaining a first area in a material storage area, wherein the first area is an area, which is in a first preset range from a discharge hole, in the material storage area; further, according to the first influence degree, a first mixing proportion can be obtained, the first mixing proportion is the mixing proportion value of the first mixture and the water in the first area, namely the mixing proportion value of the mixture reaching the first area is adjusted, then, according to the first mixing proportion, when the mixture needing to be discharged reaches the first area, the first mixture reaching the first area is adjusted according to the first mixing proportion, so that the specific gravity of the first mixture and the water reaching the first area meets the first mixing proportion value, further, when the first mixture is conveyed to the second flow according to the first conveying path, the influence of the environment and the conveying distance on the plasticity can be avoided through the adjustment of the first mixing proportion, the first mixture can meet the plasticity requirement when reaching the second flow, therefore, in practice, the first mixture in the first area can be dynamically adjusted continuously, thereby further achieving the technical effects of improving the quality of the subsequent preparation of the hollow brick, prolonging the service life, effectively utilizing solid waste resources, reducing the production cost and reducing the environmental pollution.
Further, in order to accurately modify the first preparation scheme to meet the quality requirement of the hollow brick, step 1120 of the embodiment of the present application further includes:
step 1121: obtaining a second area in the material storage area, wherein the second area is an area except the first area;
step 1122: obtaining second difference information according to the first area and the second area;
step 1123: obtaining a second influence degree according to the second difference information;
step 1124: judging whether the second influence degree meets a second preset condition or not;
step 1125: and if the second preset condition is not met, modifying the first mixing ratio according to the second influence degree.
Specifically, a second area in the stock storage area is obtained, the second area is an area except the first area, the first area and the second area are compared to obtain second difference information between the first area and the second area, the second difference information comprises the difference between the area ratio information of the first area and the second area, the difference information of the moisture and the temperature and the humidity between the first mixture in the first area and the first mixture in the second area, and the like, that is, if the area ratio of the second area is larger, when the first mixture in the second area is farther from the first area, the longer the time of exposure to the air is, the greater the possibility of moisture loss is, the tendency of air drying is increased, therefore, according to the second difference information, a second influence degree of the second difference information on the formability of the mixture can be obtained, and then whether the second influence degree meets a second preset condition is judged, that is, whether the second influence degree influences the first mixture in the second area and exceeds the second influence degree threshold is judged, if yes, the second influence degree does not satisfy the second preset condition, and the first mixing ratio needs to be modified according to the second influence degree, so that the phenomenon that the first mixture in the second area influences the formability of the mixture in the process of reaching the first area is avoided, and the technical effects of improving the quality of the subsequent hollow brick preparation and prolonging the service life are further achieved.
Further, in order to judge and adjust the first preparation environment information to satisfy the quality requirement of the hollow brick, step 700 in the embodiment of the present application further includes:
step 710: obtaining first air substance information according to the first preparation environment information;
step 720: judging whether a first adsorption force exists between the first air matter information and the first red mud material;
step 730: obtaining a first warning message if the first adsorption force exists;
step 740: and adjusting the first preparation environment information according to the first warning information, and stopping the preparation process of the hollow brick.
Specifically, first air material information, that is, information on various materials included in the air of the current production environment, such as dust material information, gas material information, particulate material information, and the like, is obtained from the first production environment information, and then it is determined whether or not a first adsorption force exists between the first air material information and the first red mud material, that is, whether or not a material capable of being adsorbed onto the first red mud material exists in the first air material information, and if the first adsorption force exists, it is indicated that impurities capable of being adsorbed onto the first red mud material exist in the environment, for example, when the first mixture is transported from the first flow to the second flow, if impurities are adsorbed onto the first red mud material, the components of the mixture will be affected, so that the mixture is difficult to meet the use requirement, and therefore, the first warning information needs to be generated, then according to the first warning information, the current first preparation environment information is adjusted, the preparation process of the hollow brick is stopped, and the hollow brick is started after the preparation environment meets the requirements, so that the technical effect of ensuring the quality stability of the hollow brick is achieved through judgment of the preparation environment.
Further, in order to judge and adjust the first conveying path to satisfy the quality requirement of the hollow brick, step 500 in this embodiment of the present application further includes:
step 510: according to the first conveying path, when the first mixture is conveyed, first vibration amplitude information is obtained;
step 520: judging whether the first vibration amplitude information meets preset amplitude information or not;
step 530: if not, obtaining second warning information;
step 540: and adjusting the first vibration amplitude information according to the second warning information.
Specifically, when the first mixture is conveyed according to the first conveying path, first vibration amplitude information is obtained, where the first vibration amplitude is vibration amplitude information of equipment, such as a conveying belt, carrying the first mixture during transportation, in other words, when the mixture is conveyed during transportation, if the vibration amplitude of the conveying belt is extremely large, the first mixture may shake and loosen, and even leave the conveying belt, and the like, then it is necessary to determine whether the first vibration amplitude information satisfies predetermined amplitude information, and if not, a second warning information is correspondingly generated, and then the first vibration amplitude information is adjusted according to the second warning information, so as to ensure smooth operation during the conveying process.
Example two
Based on the same inventive concept as the method for preparing the hollow brick based on the red mud in the previous embodiment, the invention also provides a device for preparing the hollow brick based on the red mud, as shown in fig. 2, the device comprises:
the first obtaining unit 11 is used for obtaining information of a first red mud material for preparing the hollow brick, wherein the first red mud material is used for production and preparation;
a second obtaining unit 12, where the second obtaining unit 12 is configured to obtain second raw material information for preparing a hollow brick, where the second raw material information is used for bonding with the first red mud material;
a third obtaining unit 13, configured to obtain a first preparation scheme, where the first preparation scheme includes first process information and second process information;
a fourth obtaining unit 14, where the fourth obtaining unit 14 is configured to obtain a first mixture after mixing and stirring the first red mud material information and the second raw material information according to the first flow information;
a fifth obtaining unit 15, where the fifth obtaining unit 15 is configured to obtain a first conveying path according to the first and second process information;
a sixth obtaining unit 16, said sixth obtaining unit 16 being configured to obtain first plasticity information from said first mixture;
a seventh obtaining unit 17, the seventh obtaining unit 17 being configured to obtain current first preparation environment information;
an eighth obtaining unit 18, the eighth obtaining unit 18 being configured to obtain a first influence degree on the first plasticity information, based on the first preparation environment information and the first conveying path information;
a first judging unit 19, where the first judging unit 19 is configured to judge whether the first influence degree satisfies a first preset condition;
a ninth obtaining unit 20, where the ninth obtaining unit 20 is configured to obtain first modification information if the first preset condition is not met;
a first executing unit 21, where the first executing unit 21 is configured to modify the first preparation scheme according to a preset modification direction according to the first modification information, where the preset modification direction is specifically to dynamically adjust the first mixture in a conveying process of the first mixture.
Further, the apparatus further comprises:
a tenth obtaining unit, configured to obtain a first quality detection instruction;
a second execution unit, configured to extract a first test sample and a second test sample of the first red mud material according to the first quality detection instruction;
an eleventh obtaining unit, configured to obtain first basic information of the first test sample, where the first basic information includes first yield information;
a twelfth obtaining unit, configured to obtain second basic information of the second test sample, where the second basic information includes second yielding information;
a second judging unit, configured to judge whether the first yield information and the second yield information are consistent;
a thirteenth obtaining unit, configured to, if the first yield information is inconsistent with the second yield information, obtain first difference information according to the first yield information and the second yield information;
a fourteenth obtaining unit, configured to obtain, according to the first preparation scheme, first preset binding power information between the first red mud material and the second raw material;
a fifteenth obtaining unit, configured to obtain a first determination result according to the first difference information and first preset adhesion information;
a first determining unit configured to determine whether to obtain first mixing and stirring information according to the first determination result;
and the third execution unit is used for mixing and stirring the first red mud material information and the second raw material information according to the first mixing and stirring information.
Further, the apparatus further comprises:
a sixteenth obtaining unit, configured to obtain first photograph information according to the first preparation environment information;
a seventeenth obtaining unit configured to obtain second photograph information according to the first conveying path information;
a first input unit, configured to sequentially input the first photo information, the second photo information, and the first preparation scheme into a training model, where the training model is obtained by training multiple sets of training data, and each set of training data in the multiple sets includes: the first photo information, the second photo information, the first preparation scheme and identification information for identifying a first influence degree;
an eighteenth obtaining unit, configured to obtain output information of the training model, where the output information includes the first influence degree, where the first influence degree is influence degree information of the first preparation environment information and the first conveying path information on the first plasticity information.
Further, the apparatus further comprises:
a nineteenth obtaining unit, configured to obtain a first area in the material storage area according to the first preparation scheme, where the first area is an area in the first preset range from the discharge port in the first flow;
a twentieth obtaining unit configured to obtain a first mixing ratio according to the first influence degree, wherein the first mixing ratio is a ratio of the first mixture to moisture in the first region;
a fourth execution unit, configured to adjust, according to the first mixing ratio, the first mixture that reaches the first area according to the first mixing ratio when the first mixture reaches the first area.
Further, the apparatus further comprises:
the device comprises a twenty-first obtaining unit, a second obtaining unit and a control unit, wherein the twenty-first obtaining unit is used for obtaining a second area in the material storage area, and the second area is an area except the first area;
a twenty-second obtaining unit, configured to obtain second difference information according to the first area and the second area;
a twenty-third obtaining unit, configured to obtain a second influence degree according to the second difference information;
a third judging unit, configured to judge whether the second influence degree satisfies a second preset condition;
a fifth execution unit, configured to modify the first mix ratio according to the second influence degree if the second preset condition is not satisfied.
Further, the apparatus further comprises:
a twenty-fourth obtaining unit configured to obtain first air substance information from the first preparation environment information;
a fourth determination unit configured to determine whether a first adsorption force exists between the first air material information and the first red mud material;
a twenty-fifth obtaining unit for obtaining first warning information if the first adsorption force exists;
and the sixth execution unit is used for adjusting the first preparation environment information according to the first warning information and stopping the preparation process of the hollow brick.
Further, the apparatus further comprises:
a twenty-sixth obtaining unit, configured to obtain first vibration amplitude information when the first mixture is conveyed according to the first conveying path;
a fifth judging unit configured to judge whether the first vibration amplitude information satisfies predetermined amplitude information;
a twenty-seventh obtaining unit configured to obtain second warning information if not satisfied;
a sixth executing unit, configured to adjust the first vibration amplitude information according to the second warning information.
Various changes and specific examples of the method for preparing a hollow brick based on red mud in the first embodiment of fig. 1 are also applicable to the apparatus for preparing a hollow brick based on red mud in the present embodiment, and through the foregoing detailed description of the method for preparing a hollow brick based on red mud, a person skilled in the art can clearly know the method for implementing the apparatus for preparing a hollow brick based on red mud in the present embodiment, and therefore, for the brevity of the description, detailed description is omitted here.
EXAMPLE III
Based on the same inventive concept as the method for preparing the hollow brick based on the red mud in the previous embodiment, the present invention further provides an exemplary electronic device, as shown in fig. 3, including a memory 304, a processor 302, and a computer program stored in the memory 304 and executable on the processor 302, wherein the processor 302 implements the steps of any one of the methods for preparing the hollow brick based on the red mud when executing the program.
Where in fig. 3 a bus architecture (represented by bus 300), bus 300 may include any number of interconnected buses and bridges, bus 300 linking together various circuits including one or more processors, represented by processor 302, and memory, represented by memory 304. The bus 300 may also link together various other circuits such as peripherals, voltage regulators, power management circuits, and the like, which are well known in the art, and therefore, will not be described any further herein. A bus interface 306 provides an interface between the bus 300 and the receiver 301 and transmitter 303. The receiver 301 and the transmitter 303 may be the same element, i.e., a transceiver, providing a means for communicating with various other apparatus over a transmission medium. The processor 302 is responsible for managing the bus 300 and general processing, and the memory 304 may be used for storing data used by the processor 302 in performing operations.
One or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:
according to the method and the device for preparing the hollow brick based on the red mud, provided by the embodiment of the invention, the information of a first red mud material for preparing the hollow brick is obtained, wherein the first red mud material is a material used for production and preparation; obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material; obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information; mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture; acquiring a first conveying path according to the first process information and the second process information; obtaining first plasticity information from the first mixture; obtaining current first preparation environment information; obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information; judging whether the first influence degree meets a first preset condition or not; if the first preset condition is not met, first modification information is obtained; according to the first modification information, the first preparation scheme is modified according to a preset modification direction, wherein the preset modification direction is specifically in the conveying process of the first mixture, the first mixture is dynamically adjusted, so that the defect that the hollow brick is poor in quality stability due to the fact that the production process is difficult to accurately control in the prior art is overcome, the hollow brick is easy to break in the using process, the service life of the hollow brick is shortened, the technical problems that the quality stability of the hollow brick is improved, the service life is prolonged, solid waste resources are effectively utilized, the production cost is reduced, and the technical effect of reducing the environmental pollution are achieved.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (9)
1. A method for preparing an air brick based on red mud, wherein the method comprises the following steps:
obtaining information of a first red mud material for preparing the hollow brick, wherein the first red mud material is a material used for production and preparation;
obtaining second raw material information for preparing the hollow brick, wherein the second raw material information is used for bonding with the first red mud material;
obtaining a first preparation scheme, wherein the first preparation scheme comprises first process information and second process information;
mixing and stirring the first red mud material information and the second raw material information according to the first flow information to obtain a first mixture;
acquiring a first conveying path according to the first process information and the second process information;
obtaining first plasticity information from the first mixture;
obtaining current first preparation environment information;
obtaining a first influence degree on the first plasticity information according to the first preparation environment information and the first conveying path information;
judging whether the first influence degree meets a first preset condition or not;
if the first preset condition is not met, first modification information is obtained;
and modifying the first preparation scheme according to the first modification information and a preset modification direction, wherein the preset modification direction is specifically to dynamically adjust the first mixture in the conveying process of the first mixture.
2. The method of claim 1, wherein prior to the mixing and stirring the first red mud material information and the second raw material information according to the first flow information, the method further comprises:
obtaining a first quality detection instruction;
extracting a first test sample and a second test sample of the first red mud material according to the first quality detection instruction;
obtaining first basic information of the first test sample, wherein the first basic information comprises first production information;
obtaining second basic information of the second test sample, wherein the second basic information comprises second production information;
judging whether the first production information is consistent with the second production information;
if the first production information is inconsistent with the second production information, obtaining first difference information according to the first production information and the second production information;
according to the first preparation scheme, obtaining first preset adhesive force information between the first red mud material and the second raw material;
obtaining a first judgment result according to the first difference information and first preset adhesion force information;
determining whether first mixing and stirring information is obtained or not according to the first judgment result;
and mixing and stirring the first red mud material information and the second raw material information according to the first mixing and stirring information.
3. The method of claim 1, wherein said obtaining a first degree of influence on said first plasticity information from said first preparation environment information and said first conveying path information comprises:
obtaining first photo information according to the first preparation environment information;
obtaining second photo information according to the first conveying path information;
inputting the first photo information, the second photo information and the first preparation scheme into a training model in sequence, wherein the training model is obtained by training a plurality of groups of training data, and each group of training data in the plurality of groups comprises: the first photo information, the second photo information, the first preparation scheme and identification information for identifying a first influence degree;
obtaining output information of the training model, wherein the output information includes the first influence degree, wherein the first influence degree is influence degree information of the first preparation environment information and the first conveying path information on the first plasticity information.
4. The method of claim 1, wherein the modifying the first preparation scheme according to the first modification information and according to a preset modification direction comprises:
according to the first preparation scheme, a first area in a material storage area is obtained, wherein the first area is an area in a first preset range away from a material outlet in the first flow;
obtaining a first mixing ratio according to the first influence degree, wherein the first mixing ratio is a mixing ratio value of the first mixture and the water in the first area;
according to the first mixing proportion, when the first mixture reaches the first area, the first mixture reaching the first area is adjusted according to the first mixing proportion.
5. The method of claim 4, wherein the method further comprises:
obtaining a second area in the material storage area, wherein the second area is an area except the first area;
obtaining second difference information according to the first area and the second area;
obtaining a second influence degree according to the second difference information;
judging whether the second influence degree meets a second preset condition or not;
and if the second preset condition is not met, modifying the first mixing ratio according to the second influence degree.
6. The method of claim 1, wherein the method further comprises:
obtaining first air substance information according to the first preparation environment information;
judging whether a first adsorption force exists between the first air matter information and the first red mud material;
obtaining a first warning message if the first adsorption force exists;
and adjusting the first preparation environment information according to the first warning information, and stopping the preparation process of the hollow brick.
7. The method of claim 1, wherein the method further comprises:
according to the first conveying path, when the first mixture is conveyed, first vibration amplitude information is obtained;
judging whether the first vibration amplitude information meets preset amplitude information or not;
if not, obtaining second warning information;
and adjusting the first vibration amplitude information according to the second warning information.
8. A device based on red mud preparation air brick, its characterized in that, the device includes:
the device comprises a first obtaining unit, a second obtaining unit and a third obtaining unit, wherein the first obtaining unit is used for obtaining information of a first red mud material for preparing the hollow brick, and the first red mud material is a material used for production and preparation;
a second obtaining unit, configured to obtain second raw material information for preparing the hollow brick, where the second raw material information is used for bonding with the first red mud material;
a third obtaining unit, configured to obtain a first preparation scheme, where the first preparation scheme includes first process information and second process information;
a fourth obtaining unit, configured to obtain a first mixture after mixing and stirring the first red mud material information and the second raw material information according to the first flow information;
a fifth obtaining unit, configured to obtain a first conveying path according to the first and second process information;
a sixth obtaining unit for obtaining first plasticity information from the first mixture;
a seventh obtaining unit configured to obtain current first preparation environment information;
an eighth obtaining unit configured to obtain a first influence degree on the first plasticity information, based on the first preparation environment information and the first conveying path information;
the first judging unit is used for judging whether the first influence degree meets a first preset condition or not;
a ninth obtaining unit, configured to obtain first modification information if the first preset condition is not satisfied;
a first execution unit, configured to modify the first preparation scheme according to a preset modification direction according to the first modification information, where the preset modification direction is specifically to dynamically adjust the first mixture in a conveying process of the first mixture.
9. An apparatus for producing air bricks from red mud, comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor executes the program to implement the steps of the method according to any one of claims 1 to 7.
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