CN109999712A - A kind of feed proportioning system automated in industrial production - Google Patents
A kind of feed proportioning system automated in industrial production Download PDFInfo
- Publication number
- CN109999712A CN109999712A CN201910212528.8A CN201910212528A CN109999712A CN 109999712 A CN109999712 A CN 109999712A CN 201910212528 A CN201910212528 A CN 201910212528A CN 109999712 A CN109999712 A CN 109999712A
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- 238000009776 industrial production Methods 0.000 title claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 79
- 239000004615 ingredient Substances 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 238000000227 grinding Methods 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000003245 coal Substances 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 4
- 239000004927 clay Substances 0.000 claims description 3
- 238000003947 neutron activation analysis Methods 0.000 claims description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 1
- 235000011941 Tilia x europaea Nutrition 0.000 claims 1
- 239000004571 lime Substances 0.000 claims 1
- 239000004568 cement Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 208000012826 adjustment disease Diseases 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention belongs to cement fields, especially a kind of feed proportioning system automated in industrial production, including feed hopper, charging processing system, batching control authentication module and homogenizing storehouse, the charging processing system includes charging detection metering module, charging control module, charging conveyor module, raw material mixed grinding module and mixed raw material acquisition module；The batching control authentication module includes data receipt unit, raw material model foundation unit, resourcing manifest generation unit, ingredient budget unit, ingredient authentication unit, ingredient regulation unit and ingredient proportion storage unit.The present invention realizes coal, material counterpart works, and guarantees clinker stable product quality, controlled, the intelligent plant produced of realization, improves product quality and stability, reduction ingredient manpower and material resources investment, saving cost is improved benefit.
Description
Technical field
The present invention relates to cement technology field more particularly to a kind of feed proportioning systems automated in industrial production.
Background technique
Automatic batching system is very extensive in industrial applications such as metallurgy, building materials, chemical industry and food, in recent years with calculating
The rapid development of machine technology and PLC technology, automatic batching system control program are also being continuously improved.
Cement industry automatic blending adjusts system, and state, inside and outside cement production enterprise are all made of raw material rate value all the time and realize certainly
Dynamic batching adjusting, although raw ingredients stability can reach certain promotion, coal, material counterpart work still have lag now
As needing a kind of feed proportioning system automated in industrial production thus.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and the one kind proposed is used for industrial production
The feed proportioning system of automation.
To achieve the goals above, present invention employs following technical solutions:
A kind of feed proportioning system automated in industrial production, including feed hopper, charging processing system, batching control verify mould
Block and homogenizing storehouse, the charging processing system include charging detection metering module, charging control module, charging conveyor module, original
Expect mixed grinding module and mixed raw material acquisition module；The batching control authentication module includes data receipt unit, raw material mould
Type establishes unit, resourcing manifest generation unit, ingredient budget unit, ingredient authentication unit, ingredient regulation unit and ingredient proportion
Storage unit.
Preferably, the feed hopper is connect with charging detection metering module and charging control module, charging detection metering mould
Block and charging control module connects with charging conveyor module, the raw material mixed grinding module and mixed raw material acquisition module and equal
Change library connection.
Preferably, the data receipt unit and charging detection metering module, mixed raw material acquisition module and raw material model
Establish unit connection；Resourcing manifest generation unit and raw material model foundation unit, ingredient budget unit and ingredient proportion storage are single
Member connection；Ingredient authentication unit is connect with ingredient regulation unit, ingredient budget unit and ingredient proportion storage unit；Ingredient regulation
Unit is connect with charging control module.
Preferably, the charging detection metering module is for the weight of meter feedstock and the performance of detection raw material；Charging control
Molding block is used to control the conveying capacity of raw material；Conveyor module is fed to be used for feedstock transportation to raw material mixed grinding module；Raw material
Mixed grinding module is used to raw material carrying out mixed grinding；Mixed raw material acquisition module is for feed stock after detecting mixed grinding
Energy.
Preferably, the data receipt unit is used to receive the performance data and mixed grinding of the raw material of feed hopper discharge
Material performance data afterwards；Raw material model foundation unit is used to the raw material that feed hopper is discharged establishing threedimensional model；Resourcing manifest
The received data installation detection time of data receipt unit is formed detection inventory by generation unit；Ingredient budget unit will be received
The performance data of raw material is checked and obtains checking computations structure；Ingredient authentication unit matches the original of storage unit storage according to ingredient
Expect Information Authentication checking computation results；Ingredient regulates and controls unit and is regulated and controled according to the checking computation results after verifying to charging control module.
Preferably, charging detection metering module and mixed raw material acquisition module include weigher and across band neutron activation
Analyzer；Feed hopper includes lime stone hopper, raw coal hopper, clay hopper and electroslag hopper.
The present invention realizes coal, expects counterpart work, guarantees clinker stable product quality, controlled, the intelligent chemical plant life of realization
It produces, improves product quality and stability, reduce ingredient manpower and material resources investment, save cost and improve benefit.
Detailed description of the invention
Fig. 1 is a kind of separate schematic diagram of the feed proportioning system automated in industrial production proposed by the present invention；
Fig. 2 is a kind of control flow chart of the feed proportioning system embodiment automated in industrial production proposed by the present invention.
In figure: 1 feed hopper, 2 charging control modules, 3 charging detection metering modules, 4 charging conveyor modules, the mixing of 5 raw materials
Grinding module, 6 mixed raw material acquisition modules, 7 batching control authentication modules, 8 homogenizing storehouses.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of feed proportioning system automated in industrial production, including feed hopper, charging processing system,
Batching control authentication module and homogenizing storehouse, the charging processing system include charging detection metering module, charging control module, into
Expect conveyor module, raw material mixed grinding module and mixed raw material acquisition module；The batching control authentication module includes that data connect
Receive unit, raw material model foundation unit, resourcing manifest generation unit, ingredient budget unit, ingredient authentication unit, ingredient regulation list
Member and ingredient match storage unit.
Further, the feed hopper is connect with charging detection metering module and charging control module, charging detection metering
Module and charging control module are connect with charging conveyor module, the raw material mixed grinding module and mixed raw material acquisition module and
Homogenizing storehouse connection.
Especially, the data receipt unit and charging detection metering module, mixed raw material acquisition module and raw material model
Establish unit connection；Resourcing manifest generation unit and raw material model foundation unit, ingredient budget unit and ingredient proportion storage are single
Member connection；Ingredient authentication unit is connect with ingredient regulation unit, ingredient budget unit and ingredient proportion storage unit；Ingredient regulation
Unit is connect with charging control module.
It is worth explanation, the charging detection metering module is for the weight of meter feedstock and the performance of detection raw material；Into
Material control module is used to control the conveying capacity of raw material；Conveyor module is fed to be used for feedstock transportation to raw material mixed grinding module；
Raw material mixed grinding module is used to raw material carrying out mixed grinding；Mixed raw material acquisition module is for detecting the original after mixed grinding
Expect performance.
In addition, after the data receipt unit is used to receive performance data and the mixed grinding of the raw material of feed hopper discharge
Material performance data；Raw material model foundation unit is used to the raw material that feed hopper is discharged establishing threedimensional model；Resourcing manifest is raw
The received data installation detection time of data receipt unit is formed into detection inventory at unit；Ingredient budget unit is by received original
The performance data of material is checked and obtains checking computations structure；Ingredient authentication unit matches the raw material of storage unit storage according to ingredient
Information Authentication checking computation results；Ingredient regulates and controls unit and is regulated and controled according to the checking computation results after verifying to charging control module.
In addition to this, the charging detection metering module and mixed raw material acquisition module include weigher and live across band neutron
Change analyzer；Feed hopper includes lime stone hopper, raw coal hopper, clay hopper and electroslag hopper；
Fig. 2 is the control flow chart of the embodiment of the technical program:
1 it is wherein feed hopper, 2 be charging control module, 3 be charging detection metering module, 4 be charging conveyor module, 5 is raw material
Mixed grinding module, 6 be mixed raw material acquisition module, 7 be batching control authentication module, 8 be homogenizing storehouse.
Working principle: first from the raw material that feed hopper 1 is discharged by the weigher in charging detection metering module 3 and across band
The detection of neutron activation analysis instrument detects elemental composition and material quality in raw material, then transports by charging conveyor module 4
The inside of raw material mixed grinding module 5 is transported to by mixed grinding, is finally ground using mixed raw material acquisition module 6 from raw material mixing
The exhaust end of mill module 5 detects mixed raw material, while charging detection metering module 3 and mixed raw material being acquired
The data that module 6 detects are transmitted to data receipt unit, and at this time raw material model foundation unit is used for the original that feed hopper is discharged
Material establishes threedimensional model, while the received data installation detection time of data receipt unit is formed inspection by resourcing manifest generation unit
Inventory is surveyed, then the performance data of received raw material is checked and obtained checking computations structure, ingredient verifying by ingredient budget unit
Unit verifies checking computation results according to the raw material information that ingredient matches storage unit storage, and ingredient regulates and controls unit root after being verified
Charging control module is regulated and controled according to the checking computation results after verifying, just with manually controlling when verify unacceptable when.
Clinker moduli bound controlling value wherein is set in ingredient proportion storage unit, to prevent mixed raw material from acquiring mould
The rate value typing mistake of block acquisition, causes product quality uncontrolled, specific setting value is as follows: KH:0.85-0.95, SM:2.0-
3.0, IM:1.3-1.7.When entry values go beyond the scope, ingredient authentication unit reports an error.
Wherein ingredient proportion storage unit in also set up raw material chemical composition, rate value bound controlling value, for prevent into
Material detection metering module source mistake leads to proportion adjustment disorder, and the specific setting value of chemical component is as follows: SiO2:11%-17%,
Al2O3:1.8%-4.0%, Fe2O3:1.4%-4.0%, CaO:40%-46%, KH:0.8-1.3, SM:2.0-3.2, IM:1.0-1.8；
After raw material chemical composition goes beyond the scope, automatic blending adjusts system default data mistake, matches do not adjust at this time；Automatic
During ingredient is run, when finding raw ingredients abnormal (chemical component or rate value), when ingredient authentication unit prompts " sample mistake ",
Reason is verified immediately, be immediately switched to manual mode when necessary and be adjusted, switch to automatic mode again after stablizing；It cuts
After entering manual mode, system will execute ingredient proportion storage unit and manually give proportion；In switchback automatic mode again, first stop
Only automatic blending software signal, then after restarting automatic mode signal, artificial given proportion could be quoted, automatic blending puts into operation
Afterwards, every procedure quality index has different degrees of optimization, and concrete condition is as follows:
Mill raw material KH, SM qualification rate rises 3.44%, 6.72% respectively out.
Enter kiln raw material KH, SM qualification rate and rises 10.01%, 3.30% respectively.
Clinker discharging KH, f-CaO qualification rate rise 2.11%, 2.23% respectively, and 3 days intensity, 28 days intensity rise respectively
0.3MPa, 0.4MPa.
The design achieves coal, expect counterpart work, guarantees clinker stable product quality, controlled, the intelligent chemical plant life of realization
It produces, improves product quality and stability, reduce ingredient manpower and material resources investment, save cost and improve benefit.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
It is " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " suitable
The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the present invention and simplify description, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with
Specific orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relatively important
Property or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Person implicitly includes one or more of the features.In the description of the present invention, the meaning of " plurality " is two or two with
On, unless otherwise specifically defined.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of feed proportioning system automated in industrial production, including feed hopper, charging processing system, batching control verifying
Module and homogenizing storehouse, which is characterized in that the charging processing system include charging detection metering module, charging control module, into
Expect conveyor module, raw material mixed grinding module and mixed raw material acquisition module；The batching control authentication module includes that data connect
Receive unit, raw material model foundation unit, resourcing manifest generation unit, ingredient budget unit, ingredient authentication unit, ingredient regulation list
Member and ingredient match storage unit.
2. a kind of feed proportioning system automated in industrial production according to claim 1, which is characterized in that it is described into
Hopper is connect with charging detection metering module and charging control module, and charging detects metering module and charging control module and charging
Conveyor module connection, the raw material mixed grinding module are connect with mixed raw material acquisition module and homogenizing storehouse.
3. a kind of feed proportioning system automated in industrial production according to claim 1, which is characterized in that the number
It is connect according to receiving unit with charging detection metering module, mixed raw material acquisition module and raw material model foundation unit；Resourcing manifest
Generation unit is connect with raw material model foundation unit, ingredient budget unit and ingredient proportion storage unit；Ingredient authentication unit with
Ingredient regulation unit, ingredient budget unit are connected with ingredient proportion storage unit；Ingredient regulates and controls unit and charging control module connects
It connects.
4. a kind of feed proportioning system automated in industrial production according to claim 1, which is characterized in that described to include
Charging detection metering module is for the weight of meter feedstock and the performance of detection raw material；Charging control module is for controlling raw material
Conveying capacity；Conveyor module is fed to be used for feedstock transportation to raw material mixed grinding module；Raw material mixed grinding module is used for will be former
Material carries out mixed grinding；Mixed raw material acquisition module is for detecting the material performance after mixed grinding.
5. a kind of feed proportioning system automated in industrial production according to claim 1, which is characterized in that the number
According to the material performance data after the performance data and mixed grinding of raw material of the receiving unit for receiving feed hopper discharge；Raw material
Model foundation unit is used to the raw material that feed hopper is discharged establishing threedimensional model；Resourcing manifest generation unit is by data receipt unit
Received data installation detection time forms detection inventory；Ingredient budget unit checks the performance data of received raw material
And obtain checking computations structure；Ingredient authentication unit verifies checking computation results according to the raw material information that ingredient matches storage unit storage；Match
Material regulation unit regulates and controls charging control module according to the checking computation results after verifying.
6. a kind of feed proportioning system automated in industrial production according to claim 1, which is characterized in that it is described into
Material detection metering module and mixed raw material acquisition module include weigher and across band neutron activation analysis instrument；Feed hopper includes lime
Building stones bucket, raw coal hopper, clay hopper and electroslag hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910212528.8A CN109999712A (en) | 2019-03-20 | 2019-03-20 | A kind of feed proportioning system automated in industrial production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910212528.8A CN109999712A (en) | 2019-03-20 | 2019-03-20 | A kind of feed proportioning system automated in industrial production |
Publications (1)
| Publication Number | Publication Date |
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| CN109999712A true CN109999712A (en) | 2019-07-12 |
Family
ID=67167486
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| CN201910212528.8A Pending CN109999712A (en) | 2019-03-20 | 2019-03-20 | A kind of feed proportioning system automated in industrial production |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110581285A (en) * | 2019-09-20 | 2019-12-17 | 东方电气(成都)氢燃料电池科技有限公司 | Catalyst slurry preparation method and device |
| CN111933224A (en) * | 2020-07-23 | 2020-11-13 | 安徽海螺集团有限责任公司 | Raw material automatic batching method and system based on clinker rate value |
| CN112430101A (en) * | 2020-11-30 | 2021-03-02 | 广东琅菱智能装备有限公司 | Powder raw material production line and production process thereof |
| CN112684154A (en) * | 2020-12-29 | 2021-04-20 | 芜湖海螺水泥有限公司 | Raw material and clinker process based on online quality control |
| CN114858544A (en) * | 2021-02-05 | 2022-08-05 | 上海智质科技有限公司 | Manufacturing system of sample wafer for material detection and analysis |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110581285A (en) * | 2019-09-20 | 2019-12-17 | 东方电气(成都)氢燃料电池科技有限公司 | Catalyst slurry preparation method and device |
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| CN114858544B (en) * | 2021-02-05 | 2024-05-31 | 上海智质科技有限公司 | Manufacturing system of sample wafer for material detection and analysis |
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Application publication date: 20190712 |
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