CN112517243A - Magnetic separation device for magnetic conductive material wafer - Google Patents
Magnetic separation device for magnetic conductive material wafer Download PDFInfo
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- CN112517243A CN112517243A CN202011264689.0A CN202011264689A CN112517243A CN 112517243 A CN112517243 A CN 112517243A CN 202011264689 A CN202011264689 A CN 202011264689A CN 112517243 A CN112517243 A CN 112517243A
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- fixedly connected
- magnetic
- separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
Abstract
The invention relates to a magnetic separation device for a magnetic conductive material wafer, and belongs to the field of separation equipment. The rotary base is fixedly connected with the upper portion of the table top plate of the main frame, the two material rod assemblies are respectively installed on the rotary base, the magnetic separation assembly is installed on the upper portion of the vertical frame on the main frame, and the material pushing assembly is fixedly connected with the side face of the vertical frame on the main frame. The advantage is novel structure, adopts full-automatic servo control piece-rate system, possesses autosegregation and material loading quantity recognition function simultaneously, and the quality of separation can be guaranteed to the parallel magnetic field electro-magnet to realized the magnetic conduction material disk separation of different diameters, quality, application scope is wider, is equipped with brand-new separation process, effectual improvement security and efficiency, and is easy and simple to handle, has improved security and beat simultaneously, has overcome the defect of traditional separation.
Description
Technical Field
The invention belongs to the field of separation equipment, and particularly relates to a novel magnetic separation device for a magnetic conductive material wafer, which can realize automatic suspension separation of the magnetic conductive material wafer.
Background
In the traditional separation process, the magnetic conductive material wafer is manually separated and counted and then placed on the fixed seat. The disadvantages are that: therefore, the error rate of the process is high, the beat is long, and the labor repeatability of operators is high. The magnetic conductive material wafer is thin, an operator can scratch the wafer easily, and potential safety hazards are large. After the traditional separation of the magnetic conductive material wafers is finished, the quantity of the magnetic conductive material wafers needs to be rechecked, the rework rate is high, and the repeatability of rechecking operation and assembling operation is high. Thus, the process is complicated and the beat length is long.
Disclosure of Invention
The invention provides a magnetic separation device for a magnetic conductive material wafer, which aims to solve the problems of high error rate, long beat, large potential safety hazard and high rework rate of the traditional separation.
The technical scheme adopted by the invention is as follows: the rotary base is fixedly connected with the upper portion of the table top plate of the main frame, the two material rod assemblies are respectively installed on the rotary base, the magnetic separation assembly is installed on the upper portion of the vertical frame on the main frame, and the material pushing assembly is fixedly connected with the side face of the vertical frame on the main frame.
The structure of the material rod component is as follows: the lower end of the material rod is fixedly connected with the material rod seat, and the material pushing column is connected with the material rod in a sliding manner.
The structure of the rotating base is as follows: the adjusting plate I and the adjusting plate II are connected and then connected to a table board of the main frame together, a bearing seat is fixedly connected with the adjusting plate I, a central rotating shaft is rotatably connected with the bearing seat, a main body movable plate is fixedly connected with the upper portion of the central rotating shaft, the main body movable plate rotates above the adjusting plate I, and is fixed with the adjusting plate I through a drawing pin I, the shaft seat is fixedly connected with the upper portion of the main body movable plate, the drawing pin is used for fixing a material rod seat inserted into an inner hole of the shaft seat, cross-shaped protective glass is fixedly connected with the upper portion of the main body movable plate, two supporting rods are fixedly connected to the upper portion of the main.
The lower part of the guide sleeve is a conical guide structure.
The pushing assembly of the invention has the following structure: the servo electric cylinder is vertically arranged on the side face of the vertical frame of the main frame, the material pushing cylinder is connected with a sliding block of the servo electric cylinder, and the front end of the material pushing cylinder is fixedly connected with the material pushing block.
The structure of the magnetic separation component is as follows: the electromagnet fixing frame is fixedly connected to the vertical frame of the main frame, the two parallel magnetic field electromagnets are respectively and relatively fixedly connected to the electromagnet fixing frame, the full material detection lower switch is fixedly connected to the lower portion of the electromagnet fixing frame, and the full material detection upper switch is fixedly connected to the middle of the electromagnet fixing frame.
The parallel magnetic field electromagnet separation device has the advantages that the structure is novel, the full-automatic servo control separation system is adopted, the automatic separation and feeding quantity identification functions are realized, the parallel magnetic field electromagnet can ensure the separation quality, the separation of magnetic conductive material wafers with different diameters and different qualities is realized, the application range is wider, the safety and the efficiency are effectively improved by matching a brand new separation process, the operation is simple and convenient, the safety and the beat are improved, and the defect of the traditional separation is overcome.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view in the direction A of FIG. 1;
FIG. 3 is a schematic view of the construction of the material bar assembly of the present invention;
FIG. 4 is a schematic view of the structure of the rotating base of the present invention;
FIG. 5 is a schematic view of the pusher assembly of the present invention;
fig. 6 is a schematic diagram of the structure of the magnetic separation assembly of the present invention.
Detailed Description
The rotary base 2 is fixedly connected with the upper part of a table panel 402 of the main frame 4, the rotary base 2 is provided with a pull pin 206 which can be rotated to a fixed position and then locked, the two material rod assemblies 1 are respectively arranged on the rotary base 2, the material rod assemblies 1 enter a separation area through the rotation of the rotary base 2, the magnetic separation assembly 5 is arranged at the upper part of a vertical frame 401 on the main frame 4, the material pushing assembly 3 is fixedly connected with the side surface of the vertical frame 401 on the main frame 4, the material pushing cylinder 301 is arranged on a sliding block of the servo cylinder 302 and can move up and down along with the servo cylinder 302, and the material pushing cylinder 301 can push a magnetic conductive material wafer 104 on the material rod 101 to enter the separation area after extending out;
the structure of the material rod component 1 is as follows: the lower end of the material rod 101 is fixedly connected with the material rod seat 102, and the material pushing column 103 is connected with the material rod 101 in a sliding manner;
the structure of the rotating base 2 is as follows: the first adjusting plate 204 and the second adjusting plate 205 are connected and then connected to a table board 402 of the main frame 4, the bearing seat 203 is fixedly connected with the first adjusting plate 204, the central rotating shaft 202 is rotatably connected with the bearing seat 203, the main body moving plate 201 is fixedly connected with the upper part of the central rotating shaft 202, the main body moving plate 201 rotates above the first adjusting plate 204 and is fixed with the first adjusting plate 204 through a first drawing pin 206, the shaft seat 207 is fixedly connected with the upper part of the main body moving plate 201, the drawing pin 208 is used for fixing a material rod seat 102 inserted into an inner hole of the shaft seat 207, the cross-shaped protective glass 211 is fixedly connected with the upper part of the main body moving plate 201, the two support rods 210 are fixedly connected above the main body moving plate 201, the guide sleeves 209 are fixed at the tops of the two support rods 210, and;
the lower part of the guide sleeve 209 is a conical guide structure, and the material rod 101 is a slender rod and has a bending tendency, so that the conical guide structure can correct the center of the material rod 101;
the pushing assembly 3 has the following structure: the servo electric cylinder 302 is vertically arranged on the side surface of the vertical frame 401 of the main frame 4, the material pushing cylinder 301 is connected with a sliding block of the servo electric cylinder 302, and the front end of the material pushing cylinder 301 is fixedly connected with the material pushing block 303;
the structure of the magnetic separation component 5 is as follows: the electromagnet fixing frame 503 is fixedly connected to the vertical frame 401 of the main frame 4, the two parallel magnetic field electromagnets 501 are respectively and relatively and fixedly connected to the electromagnet fixing frame 503, the full material detection lower switch 502 is fixedly connected below the electromagnet fixing frame 503, and the full material detection upper switch 504 is fixedly connected to the middle of the electromagnet fixing frame 503.
The working principle is as follows:
after the magnetic conductive material wafers 6 are manually fed and sleeved on one material rod 101, the magnetic conductive material wafers 6 are stacked on the material pushing column 103, the material rod 101 is rotated to a rear separation station by the rotating base 2, the material pushing cylinder 301 and the servo electric cylinder 302 start to work, the material pushing block 303 is connected with the material pushing column 103, the servo electric cylinder 302 moves upwards, the magnetic conductive material wafers 104 on the material rod 101 are pushed into the magnetic separation assembly 5 through the guide sleeve 209 to be separated, the magnetic conductive material wafers 6 are magnetized to generate the phenomenon of same-level repulsion, the automatic suspension separation is realized, the material pushing distance and the material pushing speed can be known by matching with the full material detection switch 502, the magnetic field intensity is changed by adjusting the current, and the control of the separation quantity and the distance and the separation of the magnetic conductive material wafers 6 with different diameters and qualities are realized; meanwhile, another material rod 101 is manually fed, when the material rod 101 in the separation area is short of materials, the rotating base 2 rotates to switch the positions of the two material rods 101 inside and outside, so that feeding and separation are synchronously performed, the safety and the efficiency are improved, and the actions are repeated.
Claims (6)
1. The utility model provides a magnetic materials disk magnetic separation device which characterized in that: the rotary base is fixedly connected with the upper portion of the table top plate of the main frame, the two material rod assemblies are respectively installed on the rotary base, the magnetic separation assembly is installed on the upper portion of the vertical frame on the main frame, and the material pushing assembly is fixedly connected with the side face of the vertical frame on the main frame.
2. A magnetic separator device as claimed in claim 1, comprising: the structure of the material rod component is as follows: the lower end of the material rod is fixedly connected with the material rod seat, and the material pushing column is connected with the material rod in a sliding manner.
3. A magnetically permeable material disc magnetic separator as claimed in claim 1, wherein said rotatable base is configured to: the adjusting plate I and the adjusting plate II are connected and then connected to a table board of the main frame together, a bearing seat is fixedly connected with the adjusting plate I, a central rotating shaft is rotatably connected with the bearing seat, a main body movable plate is fixedly connected with the upper portion of the central rotating shaft, the main body movable plate rotates above the adjusting plate I, and is fixed with the adjusting plate I through a drawing pin I, the shaft seat is fixedly connected with the upper portion of the main body movable plate, the drawing pin is used for fixing a material rod seat inserted into an inner hole of the shaft seat, cross-shaped protective glass is fixedly connected with the upper portion of the main body movable plate, two supporting rods are fixedly connected to the upper portion of the main.
4. A magnetic separator device as claimed in claim 3, in which: the lower part of the guide sleeve is a conical guide structure.
5. The magnetic separation device for the magnetic material wafers as claimed in claim 1, wherein the pushing assembly is structured as follows: the servo electric cylinder is vertically arranged on the side face of the vertical frame of the main frame, the material pushing cylinder is connected with a sliding block of the servo electric cylinder, and the front end of the material pushing cylinder is fixedly connected with the material pushing block.
6. A magnetic separator as claimed in claim 1, wherein said magnetic separator assembly is configured to: the electromagnet fixing frame is fixedly connected to the vertical frame of the main frame, the two parallel magnetic field electromagnets are respectively and relatively fixedly connected to the electromagnet fixing frame, the full material detection lower switch is fixedly connected to the lower portion of the electromagnet fixing frame, and the full material detection upper switch is fixedly connected to the middle of the electromagnet fixing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011264689.0A CN112517243A (en) | 2020-11-12 | 2020-11-12 | Magnetic separation device for magnetic conductive material wafer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011264689.0A CN112517243A (en) | 2020-11-12 | 2020-11-12 | Magnetic separation device for magnetic conductive material wafer |
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| Publication Number | Publication Date |
|---|---|
| CN112517243A true CN112517243A (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011264689.0A Pending CN112517243A (en) | 2020-11-12 | 2020-11-12 | Magnetic separation device for magnetic conductive material wafer |
Country Status (1)
| Country | Link |
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| CN (1) | CN112517243A (en) |
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| JPH07172605A (en) * | 1993-12-15 | 1995-07-11 | Showa Seiko Kk | Metallic material transporting device |
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| CN107310931A (en) * | 2017-08-13 | 2017-11-03 | 安徽君华舜义恩佳非晶材料有限公司 | A kind of circulating electron device continuous conveying feeding system |
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| CN209536476U (en) * | 2019-01-17 | 2019-10-25 | 昆山奥奇自动化有限公司 | A kind of automatic washer separator |
| CN111151672A (en) * | 2020-01-14 | 2020-05-15 | 连长秀 | Circular stamping board snatchs feed mechanism |
| CN210633509U (en) * | 2019-07-01 | 2020-05-29 | 湖北大帆汽车零部件有限公司 | Full-automatic shot blasting production equipment for diaphragm spring |
| CN111360502A (en) * | 2020-03-23 | 2020-07-03 | 西安航天精密机电研究所 | Metal sheet separating device based on magnetic field |
| CN210975019U (en) * | 2019-09-11 | 2020-07-10 | 宋怡佳 | Variable magnetic resistance magnetic suspension weft insertion device |
| CN211100245U (en) * | 2019-10-23 | 2020-07-28 | 苏州圆格电子有限公司 | Magnet transverse device with automatic feeding and discharging functions |
| CN211495928U (en) * | 2019-12-19 | 2020-09-15 | 佛山市铭柯智能设备科技有限公司 | Clutch plate feeding machine |
| US20210336515A1 (en) * | 2018-07-18 | 2021-10-28 | Jee Technology Co., Ltd. | Magnetic steel loading and separating device for an energy motor rotor |
-
2020
- 2020-11-12 CN CN202011264689.0A patent/CN112517243A/en active Pending
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05330625A (en) * | 1992-05-25 | 1993-12-14 | Yamato Scale Co Ltd | Dispersing feeder in combination weighing instrument |
| JPH07172605A (en) * | 1993-12-15 | 1995-07-11 | Showa Seiko Kk | Metallic material transporting device |
| CN105752670A (en) * | 2016-05-09 | 2016-07-13 | 河北工业大学 | Sheet continuous conveying and magnetic separation device for ferromagnetic material |
| CN205575045U (en) * | 2016-05-09 | 2016-09-14 | 河北工业大学 | Ferromagnetic material thin slice continuous conveyor and magnetism separator |
| CN206691977U (en) * | 2017-05-17 | 2017-12-01 | 广西科技大学 | A kind of alloyed iron rod electromagnetism captures automatic stocker |
| CN107310931A (en) * | 2017-08-13 | 2017-11-03 | 安徽君华舜义恩佳非晶材料有限公司 | A kind of circulating electron device continuous conveying feeding system |
| CN107399605A (en) * | 2017-08-26 | 2017-11-28 | 广东利迅达机器人系统股份有限公司 | A kind of automatic charging equipment of wave spring washer |
| CN107902388A (en) * | 2017-10-16 | 2018-04-13 | 浙江美登特种薄膜有限公司 | A kind of workpiece feeding in continuous material mechanism |
| CN208531663U (en) * | 2018-07-16 | 2019-02-22 | 佛山泰格斯自动化设备有限公司 | A kind of plain washer automatic fetching device |
| US20210336515A1 (en) * | 2018-07-18 | 2021-10-28 | Jee Technology Co., Ltd. | Magnetic steel loading and separating device for an energy motor rotor |
| CN209536476U (en) * | 2019-01-17 | 2019-10-25 | 昆山奥奇自动化有限公司 | A kind of automatic washer separator |
| CN210633509U (en) * | 2019-07-01 | 2020-05-29 | 湖北大帆汽车零部件有限公司 | Full-automatic shot blasting production equipment for diaphragm spring |
| CN210975019U (en) * | 2019-09-11 | 2020-07-10 | 宋怡佳 | Variable magnetic resistance magnetic suspension weft insertion device |
| CN211100245U (en) * | 2019-10-23 | 2020-07-28 | 苏州圆格电子有限公司 | Magnet transverse device with automatic feeding and discharging functions |
| CN211495928U (en) * | 2019-12-19 | 2020-09-15 | 佛山市铭柯智能设备科技有限公司 | Clutch plate feeding machine |
| CN111151672A (en) * | 2020-01-14 | 2020-05-15 | 连长秀 | Circular stamping board snatchs feed mechanism |
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Application publication date: 20210319 |
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