CN112509412B - Industrial high-efficient intelligent training device - Google Patents

Industrial high-efficient intelligent training device Download PDF

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Publication number
CN112509412B
CN112509412B CN202011492831.7A CN202011492831A CN112509412B CN 112509412 B CN112509412 B CN 112509412B CN 202011492831 A CN202011492831 A CN 202011492831A CN 112509412 B CN112509412 B CN 112509412B
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China
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screw
cylinder body
cylinder
piston
hole
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CN202011492831.7A
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Chinese (zh)
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CN112509412A (en
Inventor
毛奇
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Nanjing Institute of Mechatronic Technology
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Nanjing Institute of Mechatronic Technology
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Publication of CN112509412A publication Critical patent/CN112509412A/en
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

Abstract

The utility model provides an industrial high-efficient intelligent training device, which comprises a pipe body, the body inner wall has the spout, install the slider in the spout, the slider is towards body axis one side elasticity telescopic link, there is the supporting piece in the body, the spheroid, the connecting rod is connected to the spheroid bottom, there is the plectane connecting rod below, the body lateral wall has first cylinder body, connect first piston in the first cylinder body, be connected with the rope between first piston top and plectane, the other second cylinder body that has of body, there is the second piston in the second cylinder body, there is locking means on the body, be equipped with the screw in addition, screw tip department has the guide block, the blind hole is seted up to imitative screw tip shape on the spheroid, first cylinder body, second cylinder body lateral wall has the scale mark. The invention not only converts the deflection of the screw into the up-and-down movement of the first piston, which is convenient for the trainee to visually observe, but also expresses the integral deflection degree of the screw through the up-and-down movement of the second piston, so that the detection process of screwing the screw is simpler, and the trainee can adjust, train and correct the screw more easily.

Description

Industrial high-efficient intelligent training device
Technical Field
The invention belongs to the field of industrial production training equipment, and particularly relates to an industrial efficient intelligent training device.
Background
The screw screwing is a common process, but the screw screwing needs accurate angle, otherwise the workpiece is easy to deform and becomes a defective product, the accuracy of the screw screwing operation in industrial production can be improved through training, the screw screwing angle accuracy is generally tested through manual visual, the method needs skilled skill, the efficiency is low, the method is inaccurate, and aiming at the problems, the industrial efficient intelligent training device is designed.
Disclosure of Invention
The invention provides an industrial efficient intelligent training device, which is used for overcoming the defects in the prior art.
The invention is realized by the following technical scheme:
an industrial efficient intelligent training device comprises a pipe body, a plurality of chutes along the vertical direction are uniformly distributed on the inner wall of the pipe body in an annular manner, sliders are installed in the chutes in a matched manner, the lower side walls of the chutes are connected with side wall springs on the corresponding sliders, elastic telescopic rods are installed on all the sliders towards one side of the axis of the pipe body, the elastic telescopic rods are horizontally placed, a supporting piece and a ball are arranged in the pipe body, the supporting piece is an annular plate, the inner side surface of the supporting piece is a spherical surface, the ball is installed on the inner wall of the supporting piece in a matched manner, the ball can rotate in the supporting piece, the outer side surface of the supporting piece is fixedly connected with all the elastic telescopic rods, the bottom of the ball is fixedly connected with a vertical connecting rod, the axis of the connecting rod passes through a ball center, a horizontal circular plate is arranged below the connecting rod, the middle point of the circular plate is fixedly connected with the bottom surface of the connecting rod, a first through hole is formed in the position, corresponding to the first through hole, on the outer side wall of the pipe body, the first cylinder body is made of transparent material, the bottom surfaces and the top surfaces of all the first cylinder bodies are provided with openings, the first cylinder bodies are hermetically and slidably connected with first pistons, the first pistons are connected with springs on the top surfaces in the first cylinder bodies, ropes are connected between the tops of the first pistons and the circular plates, guide holes are formed in the sliding blocks, the middle parts of the ropes pass through the openings on the tops of the first cylinder bodies, the first through holes penetrate through the guide holes, vertical second cylinder bodies are arranged beside the pipe bodies, the second cylinder bodies are made of transparent material, the tops and the bottom surfaces of the second cylinder bodies are provided with openings, the openings on the bottom surfaces of the second cylinder bodies are communicated with the openings on the bottom surfaces of all the first cylinder bodies through pipelines, second pistons are arranged in the second cylinder bodies in a matching way, a locking device is fixedly arranged on the tops of the pipe bodies, the tops of the locking devices can fixedly lock a first flat plate, screws are arranged in addition, guide blocks coaxial with the screw tips are fixedly connected with the screw heads, blind holes are formed in the tops of the balls according to the shapes of the tips of the screws, the side walls of the first cylinder body and the second cylinder body are provided with scale marks.
As the industrial efficient intelligent training device, the locking device comprises the basin-shaped supporting block, the bottom of the supporting block is fixedly connected with the top of the pipe body, the center of the bottom of the supporting block is provided with the through hole, the side wall of the supporting block is provided with the plurality of bolt holes, the bolts can be inserted into the bolt holes, and the supporting block can be matched with the bolts to fix the first plate on the supporting block.
According to the industrial efficient intelligent training device, the second horizontal flat plate is arranged above the locking device, the second through hole is formed in the second flat plate corresponding to the center of the ball body, and the locking device is detachably mounted above the second flat plate.
According to the industrial efficient intelligent training device, the magnet is arranged at the bottom of the blind hole, and the guide block is made of a magnetic material.
According to the industrial efficient intelligent training device, two groups of guide fixed pulleys are fixedly mounted in each first through hole, and the middle of each rope is sleeved on the two groups of guide fixed pulleys.
The invention has the advantages that: fixing a first plate on a locking device, pushing the tip of a screw on the first plate, screwing the screw by a trainer by using a tool, enabling the screw to penetrate through the first plate, inserting a guide block at the tip of the screw into a blind hole, simultaneously pushing a ball and a sliding block to move downwards, if the screw is continuously screwed downwards by penetrating through the first plate to deflect, the guide block can drive the ball to deflect after being inserted into the blind hole, the ball can deflect between elastic telescopic rods along with the deflection direction of the tip of the screw and simultaneously deflect in a supporting piece, the ball can drive a connecting rod and a circular plate to deflect or move, a plurality of ropes connected on the circular plate are stretched or shortened according to the deflection direction, the elongation and shortening amount of a rope corresponding to a first piston connected with the other end of the rope rises or falls, and the user can visually see the deflection condition of the screw according to the rising or falling distance of the first piston in a transparent first cylinder body, the average value of the amount of the first piston ascending or descending more than that of the other first pistons proves that the screw tip deviates from the direction of the first piston, and in addition, the same-length screw is used for testing, when the deflection amount of the screw is large, the screw pushes the ball body to descend to a small height, the average value of the ascending heights of the first piston in the first cylinder body is smaller than the standard value through the comparison of the descending height of the second piston in the second cylinder body and the standard descending height, the second cylinder body can measure the deflection of the whole screw, the deflection of the whole screwed screw of the training personnel is evaluated, a user can quantize the deflection angle of the screwed screw through the scale marks, the training and adjustment of the training personnel are facilitated, the sliding block can slide up and down to be matched with screws with different lengths for training, and after the training is finished, the first plate can be replaced quickly and efficiently to prepare for next measurement; the screw turning device has the advantages of ingenious structure and reasonable design, not only converts the deflection of the screw into the vertical movement of the first piston to facilitate the visual observation of a trainer, but also displays the integral deflection degree of the screw through the vertical movement of the second piston, so that the screw turning detection process is simpler, the detection result is more visual and accurate, and the trainer can adjust, train and correct the screw more easily.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention; fig. 2 is a schematic structural view of the second cylinder.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An industrial efficient intelligent training device comprises a pipe body 1, wherein a plurality of chutes 2 along the vertical direction are uniformly distributed on the inner wall of the pipe body 1 in an annular manner, sliders 3 are installed in the chutes 2 in a matched manner, the lower side walls of the chutes 2 are connected with side wall springs corresponding to the sliders 3, elastic telescopic rods 4 are installed on one sides, facing to the axis of the pipe body 1, of the sliders 3, the elastic telescopic rods 4 are horizontally placed, supporting pieces 5 and spheres 6 are arranged in the pipe body 1, the supporting pieces 5 are annular plates, the inner side surfaces of the supporting pieces 5 are spherical surfaces, the spheres 6 are installed on the inner walls of the supporting pieces 5 in a matched manner, the spheres 6 can rotate in the supporting pieces 5, the outer side surfaces of the supporting pieces 5 are fixedly connected with all the elastic telescopic rods 4, the bottom of each sphere 4 is fixedly connected with a vertical connecting rod 7, the axis of the connecting rod 7 passes through the spherical center, a horizontal circular plate 8 is arranged below the connecting rod 7, and the middle point of the circular plate 8 is fixedly connected with the bottom surface of the connecting rod 7, the side wall of the tube body 1 is provided with a first through hole 9 corresponding to the upper part of each sliding chute 2, the outer side wall of the tube body 1 is fixedly provided with a plurality of first cylinder bodies 11 corresponding to the positions of the first through holes 9, the first cylinder bodies 11 are made of transparent materials, the bottom surfaces and the top surfaces of all the first cylinder bodies 11 are provided with openings, a first piston 12 is hermetically and slidably connected in each first cylinder body 11, the first piston 12 is connected with a spring on the inner top surface of each first cylinder body 11, a rope 13 is connected between the top of each first piston 12 and the corresponding circular plate 8, a guide hole 14 is arranged on each slider 3, the middle part of each rope 13 passes through the opening at the top of each first cylinder body 11, each first through hole 9 passes through the corresponding guide hole 14, a vertical second cylinder body 25 is arranged beside the tube body 1, the second cylinder body 25 is made of transparent materials, the top surface and the bottom surface of each second cylinder body 25 are provided with openings, the bottom surface of each second cylinder body 25 is communicated with the bottom surface openings of all the first cylinder bodies 11 through a pipeline, a second piston 26 is fittingly arranged in the second cylinder body 25, the top of the pipe body 1 is fixedly provided with a locking device, the top of the locking device can be used for fixing a first flat plate 19 and is provided with a screw 20, the tip of the screw 20 is fixedly connected with a guide block 21 which is coaxial with the screw 20, the top of the ball 6 is provided with a blind hole 22 according to the shape of the tip of the screw 20, and the side walls of the first cylinder body 11 and the second cylinder body 25 are provided with scale marks. Fixing a first plate 19 on a locking device, pushing the tip of a screw 20 against the first plate 19, screwing the screw 20 with a tool, passing the screw 20 through the first plate 19, inserting a guide block 21 at the tip of the screw 20 into a blind hole 22, pushing the ball 6 and the slider 3 to move downward, if the screw 20 is screwed downward through the first plate 19, the guide block 21 inserting into the blind hole 22 will drive the ball 6 to deflect, the ball 6 will deflect between the elastic telescopic rods 4 along with the deflection direction of the tip of the screw 20, and at the same time deflect in the supporting member 5, the ball 6 will drive the connecting rod 7 and the circular plate 8 to deflect or move, the ropes 13 connected to the circular plate 8 will be stretched or shortened according to the deflection direction, the first piston 12 connected to the other end of the rope 13 will rise or fall according to the elongation and contraction amount of the rope 13, and the user can intuitively see that the first piston 12 is in the transparent first cylinder 11 according to the distance that the first piston 12 rises or falls Seeing the deflection condition of the screw 20, when the first piston 12 ascends or is larger than the average value of the descending amount of other first pistons 12, the tip of the screw 20 is proved to deviate from the direction of the first piston 12, in addition, the test is carried out by using the screw 20 with the same length, when the deflection amount of the screw 20 is large, the screw 20 pushes the ball 6 to descend to a small height, the average value of the ascending height of the first piston 12 in the first cylinder 11 can be known to be smaller than the standard value by comparing the descending height of the second piston 26 in the second cylinder 25 with the standard descending height, the second cylinder 25 can measure the deflection of the whole screw 20, thereby evaluating the deflection of the whole screw 20 of the training personnel, a user can quantify the deflection angle of the screw 20 through a scale mark, the training and adjustment of the training personnel are convenient, the slide block 3 can be trained by matching with the screws 20 with different lengths in an up-down sliding way, after the measurement is finished, the first flat plate 19 can be replaced quickly and efficiently to prepare for the next measurement; the invention has the advantages of ingenious structure and reasonable design, not only converts the deflection of the screw 20 into the vertical movement of the first piston 12 to facilitate the visual observation of a trainer, but also displays the integral deflection degree of the screw by the vertical movement of the second piston 26, so that the detection process of the screw 20 is simpler, the detection result is more visual and accurate, and the trainer can adjust, train and correct the screw more easily.
Specifically, as shown in the drawings, the locking device according to the embodiment includes a basin-shaped supporting block 15, the bottom of the supporting block 15 is fixedly connected with the top of the pipe body 1, a through hole 16 is formed in the center of the bottom of the supporting block 15, a plurality of bolt holes 17 are formed in the side wall of the supporting block 15, a bolt 18 can be inserted into the bolt hole 17, and the supporting block 15 can be matched with the bolt 18 to fix a first plate 19 on the supporting block 15. The first flat plate 19 is arranged at the top of the basin-shaped supporting block 15, the bolt 18 is inserted into the bolt hole 17, and the periphery of the top surface of the first flat plate 19 is clamped on the supporting block 15 by the bolt 18, so that the trainer cannot be affected by the shaking of the first flat plate 19 when screwing the screws 20, and meanwhile, the replacement of the first flat plate 19 and the multiple screw 20 tests are facilitated.
Specifically, as shown in the figure, a horizontal second flat plate 23 is disposed above the locking device, a second through hole 24 is disposed on the second flat plate 23 corresponding to the center of the ball 6, and the locking device is detachably mounted above the second flat plate 23. During training, the screw 20 penetrates through the second through hole 24, the second through hole 24 plays a primary guiding role, the initial direction for ensuring that a trainer screws the screw 20 is vertical downwards, and the test result is more contrastive.
Further, as shown in the figure, a magnet 28 is disposed at the bottom of the blind hole 22 in the embodiment, and the guide block 21 is made of a magnetic material. The magnet 28 can adsorb the tip of the screw 20 and the guide block 21, so as to prevent the tip of the screw 20 from moving out of the blind hole 22 during the rotation process, thereby ensuring the smooth detection process.
Furthermore, as shown in the figure, two sets of fixed guide pulleys 10 are fixedly installed in each of the first through holes 9 in the present embodiment, and the middle of the rope 13 is sleeved on the two sets of fixed guide pulleys. The guide fixed pulley 10 has a guide function, so that the rope 13 is smoother when moving, and the detection result is slightly influenced by external force.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (5)

1. The utility model provides an industrial high-efficient intelligent training device which characterized in that: comprises a pipe body (1), a plurality of chutes (2) along the vertical direction are uniformly distributed on the inner wall of the pipe body (1) in an annular manner, sliders (3) are installed in the chutes (2) in a matching manner, the lower side wall of each chute (2) is in spring connection with the lower side wall of the corresponding slider (3), elastic telescopic rods (4) are installed on one sides of all the sliders (3) facing the axis of the pipe body (1), the elastic telescopic rods (4) are horizontally placed, supporting pieces (5) and spheres (6) are arranged in the pipe body (1), the supporting pieces (5) are annular plates, the inner side surfaces of the supporting pieces (5) are spherical surfaces, the spheres (6) are installed in a matching manner with the inner walls of the supporting pieces (5), the spheres (6) can rotate in the supporting pieces (5), the outer side surfaces of the supporting pieces (5) are fixedly connected with all the elastic telescopic rods (4), vertical connecting rods (7) are fixedly connected with the bottoms of the spheres (4), and the axes of the connecting rods (7) pass through spherical centers, a horizontal circular plate (8) is arranged below the connecting rod (7), the middle point of the circular plate (8) is fixedly connected with the bottom surface of the connecting rod (7), a first through hole (9) is formed in the side wall of the pipe body (1) corresponding to the upper part of each sliding chute (2), a plurality of first cylinder bodies (11) are fixedly installed on the outer side wall of the pipe body (1) corresponding to the position of the first through hole (9), the first cylinder bodies (11) are made of transparent materials, the bottom surfaces and the top surfaces of all the first cylinder bodies (11) are open, first pistons (12) are connected in the first cylinder bodies (11) in a sealing and sliding manner, the first pistons (12) are connected with springs on the inner top surfaces of the first cylinder bodies (11), ropes (13) are connected between the tops of the first pistons (12) and the circular plate (8), guide holes (14) are formed in the sliding block (3), the middle parts of the ropes (13) pass through the top openings of the first cylinder bodies (11), the first through holes (9) and pass through the guide holes (14), the other vertical second cylinder body (25) that is equipped with of body (1), second cylinder body (25) are made for transparent material, the equal opening in second cylinder body (25) top surface and bottom surface, second cylinder body (25) bottom surface opening passes through the pipeline intercommunication with all first cylinder body (11) bottom surface openings, second piston (26) are installed to second cylinder body (25) fit in, body (1) top fixed mounting has locking device, locking device top can fix a locking first flat board (19), be equipped with screw (20) in addition, screw (20) point department fixedly connected with and screw (20) coaxial guide block (21), blind hole (22) are seted up to imitative screw (20) most advanced shape in spheroid (6) top, first cylinder body (11), second cylinder body (25) lateral wall all is equipped with the scale mark.
2. The industrial efficient intelligent training device as claimed in claim 1, wherein: locking means include supporting shoe (15) of pelvic form, supporting shoe (15) bottom and body (1) top fixed connection, opening (16) are seted up to supporting shoe (15) bottom center, a plurality of bolt holes (17) are seted up to supporting shoe (15) lateral wall, can insert bolt (18) in bolt hole (17), supporting shoe (15) can be fixed in on supporting shoe (15) a first flat board (19) with bolt (18) cooperation.
3. An industrial efficient intelligent training device as claimed in claim 1 or 2, wherein: a horizontal second flat plate (23) is arranged above the locking device, a second through hole (24) is formed in the second flat plate (23) corresponding to the center of the ball body (6), and the locking device is detachably mounted above the second flat plate (23).
4. The industrial efficient intelligent training device as claimed in claim 1, wherein: the bottom of the blind hole (22) is provided with a magnet (28), and the guide block (21) is made of a magnetic material.
5. The industrial efficient intelligent training device as claimed in claim 1, wherein: every first through-hole (9) in all fixed mounting have two sets of direction fixed pulley (10), rope (13) middle part cover is on two sets of direction fixed pulley.
CN202011492831.7A 2020-12-17 2020-12-17 Industrial high-efficient intelligent training device Active CN112509412B (en)

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CN112509412B true CN112509412B (en) 2022-06-14

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Citations (9)

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Publication number Priority date Publication date Assignee Title
EP0094444A1 (en) * 1982-05-18 1983-11-23 Eduard Wille GmbH & Co. Device for fastening screws, in paricular above the yield point with angle of rotation control
CN202025476U (en) * 2011-04-15 2011-11-02 浙江天煌科技实业有限公司 Novel dismountable, adjustable and maintainable numerical control teaching lathe
CN205074720U (en) * 2015-11-05 2016-03-09 四川石油天然气建设工程有限责任公司 Pipeline internal [line up] clamp walking off tracking guiding mechanism
CN205362428U (en) * 2015-12-15 2016-07-06 重庆创力工贸有限公司 Car seat angle modulation ware cam disc subassembly riveting set
CN206833786U (en) * 2017-03-07 2018-01-02 广汽本田汽车有限公司 Bolt training on installation device
CN108398345A (en) * 2018-02-08 2018-08-14 重庆市璧山区合成机械制造有限公司 The mechanism of detectable auto parts machinery
CN210983939U (en) * 2019-12-27 2020-07-10 湖北汽车工业学院 Physical speed testing arrangement for physics experiments
CN111569391A (en) * 2020-05-11 2020-08-25 国际关系学院 Physical training device for tennis teaching
CN211513248U (en) * 2019-08-16 2020-09-18 南京机电职业技术学院 Fitness equipment with strong stability

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20310503U1 (en) * 2003-07-09 2003-09-18 Schwarz Verbindungssysteme Gmb Measuring point bolt
EP2522954A1 (en) * 2011-05-11 2012-11-14 Leica Geosystems AG Tiltable rotating construction laser with a grade mechanism and method for determining a position of a grade arm of the grade mechanism

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0094444A1 (en) * 1982-05-18 1983-11-23 Eduard Wille GmbH & Co. Device for fastening screws, in paricular above the yield point with angle of rotation control
CN202025476U (en) * 2011-04-15 2011-11-02 浙江天煌科技实业有限公司 Novel dismountable, adjustable and maintainable numerical control teaching lathe
CN205074720U (en) * 2015-11-05 2016-03-09 四川石油天然气建设工程有限责任公司 Pipeline internal [line up] clamp walking off tracking guiding mechanism
CN205362428U (en) * 2015-12-15 2016-07-06 重庆创力工贸有限公司 Car seat angle modulation ware cam disc subassembly riveting set
CN206833786U (en) * 2017-03-07 2018-01-02 广汽本田汽车有限公司 Bolt training on installation device
CN108398345A (en) * 2018-02-08 2018-08-14 重庆市璧山区合成机械制造有限公司 The mechanism of detectable auto parts machinery
CN211513248U (en) * 2019-08-16 2020-09-18 南京机电职业技术学院 Fitness equipment with strong stability
CN210983939U (en) * 2019-12-27 2020-07-10 湖北汽车工业学院 Physical speed testing arrangement for physics experiments
CN111569391A (en) * 2020-05-11 2020-08-25 国际关系学院 Physical training device for tennis teaching

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