CN112502931A - Ball screw rod type fracturing pump based on one-way motor drive - Google Patents
Ball screw rod type fracturing pump based on one-way motor drive Download PDFInfo
- Publication number
- CN112502931A CN112502931A CN202011279112.7A CN202011279112A CN112502931A CN 112502931 A CN112502931 A CN 112502931A CN 202011279112 A CN202011279112 A CN 202011279112A CN 112502931 A CN112502931 A CN 112502931A
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- gear
- screw rod
- clutch
- screw
- piston
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- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 239000002002 slurry Substances 0.000 claims abstract description 6
- 230000003247 decreasing effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005553 drilling Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Transmission Devices (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention discloses a ball screw type fracturing pump based on one-way motor driving, which comprises a motor, a transmission case, a piston, a screw nut, a screw support, a cylinder sleeve, a valve seat, a high-pressure manifold and a low-pressure manifold, wherein the transmission case is connected with the motor, the screw is connected with the transmission case, the screw nut is matched and connected with the screw, one end of the piston is connected with the screw nut, the other end of the piston is connected with the cylinder sleeve, the cylinder sleeve is respectively connected with the low-pressure manifold and the high-pressure manifold through the valve seat, when the piston moves towards the motor direction, slurry of the low-pressure manifold is sucked into the cylinder sleeve through the valve seat, and when the piston moves towards the direction far away from the motor, slurry in the cylinder sleeve. The invention has the beneficial effects that: the positive and negative rotation of the screw rod or the screw rod nut is controlled through the transmission of a series of gears and the opening and closing of the clutch, the rotational inertia in the reversing is reduced, the cylinder number of any number of pumps is obtained theoretically through the expansion of the number of the gears, the high-thrust ball screw driving is met, and the constant-speed rotation of the driving motor is guaranteed.
Description
Technical Field
The invention relates to the field of petroleum drilling and production equipment, in particular to a ball screw type fracturing pump based on one-way motor driving.
Background
The pump is a machine for conveying fluid or pressurizing fluid, which transfers the mechanical energy of prime mover or other external energy to liquid to increase the energy of liquid, in the petroleum drilling and production equipment, the fracturing pump belongs to a more important class of equipment, most of the fracturing pumps used in current oil fields are single-acting reciprocating fracturing pumps, the power transmission mode of the fracturing pump in this form is as follows: the motor transmits power to the transmission shaft through chain transmission or belt transmission, then a gear of the transmission shaft is meshed with a large gear ring on the crankshaft to drive the crankshaft to rotate, power loss is large, the structure is slightly complex, and secondly, equal phase angle difference exists among cranks, so that large vibration exists in the running process of the fracturing pump; therefore, it has been proposed to use a ball screw to replace a chain or a belt for reciprocating motion, and only use the forward and reverse rotation of a motor to drive the forward and reverse rotation of the screw in a conventional manner, so as to achieve the reciprocating motion of the screw.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a ball screw type fracturing pump based on one-way motor driving.
The purpose of the invention is realized by the following technical scheme: the ball screw type fracturing pump based on one-way motor driving comprises a motor, a transmission case, a piston, a screw nut, a screw rod supporting piece, a cylinder sleeve, a valve seat, a high-pressure manifold and a low-pressure manifold, wherein the transmission case is connected with the motor;
the transmission case includes gear A, gear B, gear C, gear D, gear E, clutch A, clutch B, axle A and axle B, gear A and gear B mesh, gear B is the same with gear D's direction of rotation, half and the coaxial rigid connection of gear B of clutch A, its half and the coaxial rigid connection of gear C, half and the coaxial rigid connection of gear D of clutch B, its half and the coaxial rigid connection of gear E, the coaxial rigid connection of axle A and gear C, the coaxial rigid connection of axle B and gear E, the lead screw is connected with axle A, axle B.
Preferably, the piston can be replaced by a plunger.
Preferably, the motor can be connected with the transmission case after being subjected to speed increasing and reducing through an intermediate mechanism.
Preferably, the gear a can be meshed with the gear B through a series of gears, and the gear a can also be meshed with the gear B directly.
Preferably, the screws are present in pairs with opposite thread rotation directions.
Preferably, during the process of disengaging and closing the clutch A and the clutch B, when one clutch is closed, the other clutch must be disengaged firstly.
Preferably, the clutch a and the clutch B may be mounted coaxially with the lead screw, or may not be mounted coaxially with the lead screw, and only the clutch is required to control the lead screw to rotate along with the gear, or if the clutch and the lead screw are not coaxial, the lead screw may be driven to rotate by adding the transition gear.
Preferably, the cylinder sleeve passes through the screw rod support to be connected with the piston.
Preferably, the number of the gears of the transmission case can be increased or decreased, so long as the screw rod can realize forward rotation and reverse rotation, and the screw rod nut is driven to reciprocate.
Preferably, the gear B and the gear D are engaged through other gears, so that the rotation directions of the gear B and the gear D are the same.
The invention has the following advantages: the motor always rotates in a steering direction without frequent reversing, the forward and reverse rotation of the screw rod or the screw nut is controlled through the transmission of a series of gears and the opening and closing of the clutch, so that the screw rod or the screw nut linearly reciprocates, the rotational inertia in reversing is reduced, the reversing impact is small, the cylinder number of any number of pumps can be theoretically obtained through the expansion of the number of the gears, the requirement of ball screw driving with high thrust is met, and the constant-speed rotation of the driving motor is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the interior of a transmission housing of the construction of the present invention;
in the figure, 1-motor, 2-gear box, 3-screw nut, 4-piston, 5-screw, 6-screw support, 7-cylinder liner, 8-valve seat, 9-high pressure manifold, 10-low pressure manifold, 11-gear A, 12-gear B, 13-gear C, 14-clutch A, 15-gear D, 16-gear E, 17-clutch B, 18-shaft A, 19-shaft B.
Detailed Description
To further clarify the technical measures and effects of the present invention adopted to achieve the intended advantages of the present invention, the following detailed description is given with reference to the accompanying drawings and preferred embodiments of the present invention. In the following description, different "one embodiment" or "an embodiment" may not necessarily refer to the same embodiment, and furthermore, particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments:
as shown in figures 1-2, the fracturing pump with three cylinders comprises a motor 1, a transmission case 2, a piston 4, a screw rod nut 3, a screw rod 5, a cylinder sleeve 7, a valve seat 8, a high-pressure manifold 9 and a low-pressure manifold 10, the transmission case 2 is connected with the motor 1, one end of the screw rod 5 is connected with the transmission case 2, the other end thereof is connected with the screw rod supporting piece 6, the screw rod nut 3 is matched and connected with the screw rod 5, one end of the piston 4 is connected with the screw rod nut 3, the other end is connected with the cylinder sleeve 7, the cylinder sleeve 7 is respectively connected with a low-pressure manifold 10 and a high-pressure manifold 9 through a valve seat 8, when the piston 4 moves towards the motor 1, slurry in the low-pressure manifold 10 is sucked into a cylinder sleeve 7 through a valve seat 8, and when the piston 4 moves away from the motor 1, the slurry in the cylinder sleeve 7 is pressed into a high-pressure manifold 9 through the valve seat 8;
the transmission case 2 comprises a gear A11, a gear B12, a gear C13, a gear D15, a gear E16, a clutch A14, a clutch B17, a shaft A18 and a shaft B19, the gear A11 is meshed with the gear B12 through a series of gears and can also be directly meshed with a gear B12, the gear B is not meshed with the gear D, but the gear B12 and the gear D15 rotate in the same direction at any time through meshing with other gears, when the gear A11 rotates, the gear B12 and the gear D15 follow the gear A to rotate differently through meshing of the gears, one half of the clutch A14 is coaxially and rigidly connected with the gear B12, and the other half of the clutch A14 is coaxially and rigidly connected with the gear C13, so that when the clutch A14 is disengaged, the rotation of the gear B12 cannot affect the rotation of the gear C13; one half of the clutch B17 is coaxially and rigidly connected with the gear D15, the other half of the clutch B17 is coaxially and rigidly connected with the gear E16, so when the clutch B17 is disengaged, the rotation of the gear D15 cannot influence the rotation of the gear E16, the shaft A18 is coaxially and rigidly connected with the gear C13, the shaft B19 is coaxially and rigidly connected with the gear E16, and the screw 5 is connected with the shaft.
Alternatively, the piston 4 may be replaced by a plunger.
Alternatively, the motor 1 may be connected to the transmission case 2 after being increased or decreased by an intermediate mechanism.
As an alternative, the screws 5 can be paired in such a way that the direction of rotation of the screw threads is opposite.
In an alternative embodiment, during the process of disengaging and closing the clutch A14 and the clutch B17, when one clutch is closed, the other clutch must be disengaged firstly, when the clutch A14 and the clutch B17 are both disengaged, the screw rod does not rotate, and the screw rod nut stops; when the clutch A14 is disengaged and the clutch B17 is closed, the gear E16 serves as a driving wheel to drive the gear C13 to rotate, so that the shaft A18 and the shaft B19 simultaneously drive the corresponding lead screw 5 to rotate in opposite rotating directions, the lead screw nut 3 is driven to do linear motion, and the piston 4 or the plunger of the pump is driven to move; when clutch a14 is closed and clutch B17 is disengaged, gear C13 rotates as a primary drive gear E16 in the opposite direction from the direction in which clutch a14 is disengaged and clutch B17 is closed, thereby driving the pump piston 4 or plunger to move.
As an alternative embodiment, the clutch a14 and the clutch B17 may be installed coaxially with the lead screw 5, or may not be installed coaxially with the lead screw 5, and only the clutch is required to control the lead screw 5 to rotate along with the gear, or if the clutch is not coaxial with the lead screw 5, the lead screw may be driven to rotate by adding a transition gear.
In an alternative embodiment, the cylinder sleeve 7 is connected to the piston 4 through the spindle support 6.
As an alternative embodiment, the number of gears of the transmission case 2 can be increased or decreased, so long as the screw 5 can realize forward rotation and reverse rotation.
In an alternative embodiment, the gear B12 and the gear D15 are meshed through other gears.
As an alternative embodiment, the clutch form of the present invention is not limited.
Alternatively, the number of cylinders of the pump can be increased or decreased by the number of gears.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification as long as they are protected by patent laws within the scope of the claims of the present invention.
Claims (10)
1. Ball screw rod formula fracturing pump based on single-way motor drive, its characterized in that: the device comprises a motor (1), a transmission case (2), a piston (4), a screw rod nut (3), a screw rod (5), a screw rod supporting piece (6), a cylinder sleeve (7), a valve seat (8), a high-pressure manifold (9) and a low-pressure manifold (10), wherein the transmission case (2) is connected with the motor (1), one end of the screw rod (5) is connected with the transmission case (2), the other end of the screw rod (5) is connected with the screw rod supporting piece (6), the screw rod nut (3) is connected with the screw rod (5) in a matching way, one end of the piston (4) is connected with the screw rod nut (3), the other end of the piston is connected with the cylinder sleeve (7), the cylinder sleeve (7) is respectively connected with the low-pressure manifold (10) and the high-pressure manifold (9) through the valve seat (8), and when the piston (4) moves towards the direction of the motor (1), slurry of the low-pressure manifold (10) is sucked, when the piston (4) moves away from the motor (1), slurry in the cylinder sleeve (7) is pressed into a high-pressure manifold (9) through a valve seat (8);
the transmission case (2) comprises a gear A (11), a gear B (12), a gear C (13), a gear D (15), a gear E (16), a clutch A (14), a clutch B (17), a shaft A (18) and a shaft B (19), wherein the gear A (11) is meshed with the gear B (12), the gear B (12) is identical to the rotation direction of the gear D (15), one half of the clutch A (14) is coaxially and rigidly connected with the gear B (12), the other half of the clutch A is coaxially and rigidly connected with the gear C (13), one half of the clutch B (17) is coaxially and rigidly connected with the gear D (15), the other half of the clutch B is coaxially and rigidly connected with the gear E (16), the shaft A (18) is coaxially and rigidly connected with the gear C (13), the shaft B (19) is coaxially and rigidly connected with the gear E (16), the screw rod (5) is connected with the shaft A (18), The shaft B (19) is connected.
2. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the piston (4) can also be replaced by a plunger.
3. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the motor (1) can be connected with the transmission case (2) after being accelerated and decelerated through an intermediate mechanism.
4. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the gear A (11) can be meshed with the gear B (12) through a series of gears, and the gear A (11) can also be directly meshed with the gear B (12).
5. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the threaded spindles (5) are present in pairs with opposite thread rotation directions.
6. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: during the process of disengaging and closing the clutch A (14) and the clutch B (17), when one clutch is closed, the other clutch must be disengaged firstly.
7. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the clutch A (14) and the clutch B (17) can be coaxially mounted with the screw rod (5) or not coaxially mounted with the screw rod (5), only whether the clutch can control the screw rod to rotate along with the gear is required, and if the clutch and the screw rod are not coaxial, the screw rod (5) can be driven to rotate by adding the transition gear.
8. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the cylinder sleeve (7) passes through the screw rod support piece (6) and is connected with the piston (4).
9. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the number of the gears of the transmission case (2) can be increased or decreased, and the screw rod (5) can rotate forwards or backwards only to drive the screw rod nut (5) to reciprocate.
10. The ball screw fracturing pump based on unidirectional motor drive of claim 1, wherein: the gear B (12) and the gear D (15) are meshed through other gears, so that the rotation directions of the gear B (12) and the gear D (15) are the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011279112.7A CN112502931B (en) | 2020-11-16 | 2020-11-16 | Ball screw type fracturing pump based on unidirectional motor drive |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011279112.7A CN112502931B (en) | 2020-11-16 | 2020-11-16 | Ball screw type fracturing pump based on unidirectional motor drive |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112502931A true CN112502931A (en) | 2021-03-16 |
| CN112502931B CN112502931B (en) | 2024-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011279112.7A Active CN112502931B (en) | 2020-11-16 | 2020-11-16 | Ball screw type fracturing pump based on unidirectional motor drive |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112502931B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115717582A (en) * | 2022-11-28 | 2023-02-28 | 德帕姆(杭州)泵业科技有限公司 | Reciprocating pump |
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| CN106523318A (en) * | 2016-10-31 | 2017-03-22 | 深圳市世椿智能装备股份有限公司 | Two-way piston pump and control method thereof |
| CN110714906A (en) * | 2019-10-28 | 2020-01-21 | 西南石油大学 | Screw rod drive is oil jack in pit |
| CN214998066U (en) * | 2020-11-16 | 2021-12-03 | 四川宏华电气有限责任公司 | Ball screw rod type fracturing pump based on one-way motor drive |
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2020
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2839634Y (en) * | 2005-11-15 | 2006-11-22 | 武汉昌辉科技开发有限公司 | Grouting pump |
| CN201470679U (en) * | 2009-09-04 | 2010-05-19 | 胡卫文 | Steel pipe rotary feeding mechanism of pipe mill |
| CN102022457A (en) * | 2010-12-21 | 2011-04-20 | 浙江万里扬变速器股份有限公司 | Electro-hydraulic vehicle clutch automatic control mechanism |
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| CN205350220U (en) * | 2015-10-08 | 2016-06-29 | 杨靖康 | Reversing speed reducer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115717582A (en) * | 2022-11-28 | 2023-02-28 | 德帕姆(杭州)泵业科技有限公司 | Reciprocating pump |
| CN115717582B (en) * | 2022-11-28 | 2024-02-27 | 德帕姆(杭州)泵业科技有限公司 | Reciprocating pump |
| WO2024113535A1 (en) * | 2022-11-28 | 2024-06-06 | 德帕姆(杭州)泵业科技有限公司 | Reciprocating pump |
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| Publication number | Publication date |
|---|---|
| CN112502931B (en) | 2024-05-03 |
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