WO2024113535A1 - Reciprocating pump - Google Patents

Reciprocating pump Download PDF

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Publication number
WO2024113535A1
WO2024113535A1 PCT/CN2023/081453 CN2023081453W WO2024113535A1 WO 2024113535 A1 WO2024113535 A1 WO 2024113535A1 CN 2023081453 W CN2023081453 W CN 2023081453W WO 2024113535 A1 WO2024113535 A1 WO 2024113535A1
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wall
rod
fixed
pump
pressure
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PCT/CN2023/081453
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French (fr)
Chinese (zh)
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周财华
周良
严红芳
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德帕姆(杭州)泵业科技有限公司
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Publication of WO2024113535A1 publication Critical patent/WO2024113535A1/en

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Abstract

A reciprocating pump, comprising a base (1), wherein an electric motor (2) is mounted on the base (1); an output shaft of the electric motor (2) is fixedly connected to an input shaft of a speed reducer (3); an output shaft of the speed reducer (3) is connected to a transmission mechanism (4) which is configured to achieve constant-speed conveying and flow control of materials; a plurality of sealed cylinders (6) are mounted on the base (1); a plunger (5) is slidably snap-fitted in each sealed cylinder (6); the plungers (5) are connected to the transmission mechanism (4); the end of each sealed cylinder (6) away from the transmission mechanism (4) is fixedly connected to a pump cylinder (7); and one end of the pump cylinders (7) is fixedly connected to a feed pipe (8) in a sleeving manner, and the other end of the pump cylinders (7) is fixedly connected to a discharge pipe (9) in a sleeving manner.

Description

一种往复泵A reciprocating pump 技术领域Technical Field
本发明涉及泵技术领域,具体为一种往复泵。The invention relates to the technical field of pumps, in particular to a reciprocating pump.
背景技术Background technique
往复泵是一种容积式泵,借助工作腔里的容积周期性变化来达到输送液体的目的,被广泛应用于石油、化工、供水、热电、核工业、制药、食品等各个行业,专业配套性强,可满足不同客户、不同工艺工况要求,往复泵使用中存在的明显缺点就是活塞的往复运动若由等速旋转的曲柄机构变换而得,则其速度变化服从正弦曲线规律,则活塞的运动速度也为正弦曲线规律,导致通过活塞输送的物料速度不是匀速的,物料输送速度不均匀,存在时大时小的情况,目前的往复泵多缸泵将各缸曲柄的相对位置进行等距分布,可使流量较为均匀,但这种设计,只能缓解流量不均的问题,但是仍然无法达到匀速输送的目的,并且目前的往复泵的泵缸是固定的,往复泵的流量由曲柄机构的输入电机转速决定,改变电机转速能够改变流量流速大小,但是也因为曲柄机构输送时流量不均匀,导致流量调节控制难以精确,针对上述问题,发明人提出一种往复泵用于解决上述问题。A reciprocating pump is a positive displacement pump that uses the periodic change of the volume in the working chamber to transport liquids. It is widely used in various industries such as petroleum, chemical industry, water supply, thermal power, nuclear industry, pharmaceuticals, and food. It has strong professional matching and can meet the requirements of different customers and different process conditions. The obvious disadvantage of the reciprocating pump is that if the reciprocating motion of the piston is transformed by a crank mechanism with constant rotation speed, its speed change obeys the law of the sine curve, and the movement speed of the piston also follows the law of the sine curve, resulting in the material speed conveyed by the piston not being uniform, and the material conveying speed is uneven. , there is a situation where the flow rate is sometimes large and sometimes small. The current reciprocating pump multi-cylinder pump distributes the relative positions of the cranks of each cylinder equidistantly, which can make the flow rate more uniform, but this design can only alleviate the problem of uneven flow rate, but still cannot achieve the purpose of uniform speed delivery. In addition, the pump cylinder of the current reciprocating pump is fixed, and the flow rate of the reciprocating pump is determined by the input motor speed of the crank mechanism. Changing the motor speed can change the flow rate and flow velocity, but because the flow rate is uneven during delivery by the crank mechanism, it is difficult to accurately regulate the flow rate. In response to the above problems, the inventor proposes a reciprocating pump to solve the above problems.
发明内容Summary of the invention
为了解决目前采用往复泵,往复泵多缸泵的瞬时流量等于同一瞬时各缸瞬时流量之和,只要各缸曲柄的相对位置适当,就可使流量较为均匀,但这种设计,只能缓解流量不均的问题,但是仍然无法达到匀速输送的目的,并且目前的往复泵的泵缸时固定的,往复泵的流量由曲柄机构的输入电机转速决定,改变电机转速能够改变流量流速大小,但是也因为曲柄机构输送时流量不均匀,导致流量调节控制难以精确的问题;本发明的目的在于提供一种往复泵。In order to solve the problem that the instantaneous flow of the reciprocating pump currently used is equal to the sum of the instantaneous flow of each cylinder at the same moment, as long as the relative position of the cranks of each cylinder is appropriate, the flow can be made more uniform, but this design can only alleviate the problem of uneven flow, but still cannot achieve the purpose of uniform speed delivery, and the pump cylinder of the current reciprocating pump is fixed, the flow of the reciprocating pump is determined by the input motor speed of the crank mechanism, changing the motor speed can change the flow rate, but because the flow is uneven when the crank mechanism is delivered, it leads to the problem that the flow regulation control is difficult to be accurate; the purpose of the present invention is to provide a reciprocating pump.
为解决上述技术问题,本发明采用如下技术方案:一种往复泵,包括底座,所述底座上安装有电机,所述电机的输出轴固定连接减速机的输入轴, 所述减速机的输出轴连接用于物料匀速输送以及流量控制的传动机构,所述底座上安装有多个密封缸,所述密封缸内均滑动卡接有柱塞,所述柱塞连接传动机构,所述密封缸远离传动机构的一端固定连接泵缸,所述泵缸的一端均固定套接入料管,所述泵缸的另一端均固定套接出料管。In order to solve the above technical problems, the present invention adopts the following technical solution: a reciprocating pump comprises a base, a motor is mounted on the base, and the output shaft of the motor is fixedly connected to the input shaft of the reducer. The output shaft of the reducer is connected to a transmission mechanism for uniform material conveying and flow control. A plurality of sealing cylinders are installed on the base. Plungers are slidably engaged in the sealing cylinders. The plungers are connected to the transmission mechanism. One end of the sealing cylinder away from the transmission mechanism is fixedly connected to a pump cylinder. One end of the pump cylinder is fixedly sleeved into a material pipe, and the other end of the pump cylinder is fixedly sleeved into a discharge pipe.
优选的一种实施案例,所述泵缸靠近入料管和出料管的一端均安装有单向阀,相邻两个所述泵缸间的入料管内腔中均固定安装有隔板,所述隔板上固定套接有单向阀,所述入料管的进料口和出料管的出料口方向相反,所述出料管靠近出料口的外壁上固定安装有压力表。In a preferred implementation case, a one-way valve is installed at one end of the pump cylinder close to the inlet pipe and the outlet pipe, a partition is fixedly installed in the inner cavity of the inlet pipe between two adjacent pump cylinders, a one-way valve is fixedly sleeved on the partition, the feed port of the inlet pipe and the outlet port of the outlet pipe are in opposite directions, and a pressure gauge is fixedly installed on the outer wall of the outlet pipe close to the outlet.
优选的一种实施案例,所述传动机构包括固定箱,所述固定箱固定安装在底座上,所述固定箱的内壁间固定安装多个固定框,所述固定框内均滑动卡接有滑动框,所述滑动框的顶部内壁和底部内壁均固定安装有齿条,所述固定箱的两侧间转动套接有转轴,所述转轴的一端贯穿固定箱并固定连接减速机的输出轴,所述固定框上转动贯穿有轴套,所述滑动框内腔处的轴套上固定套接有半齿轮,所述半齿轮啮合齿条,所述转轴贯穿多个轴套,所述固定框的顶部设有压杆,所述压杆与轴套间设有离合组件,所述固定箱的顶部通过螺纹结构套接有螺杆,所述螺杆的底部转动卡接压杆的顶面中部,所述滑动框的一侧外壁固定连接输出杆,所述输出杆贯穿固定箱并连接柱塞。The transmission mechanism is a kind of transmission mechanism, and its first is a kind of rotation of the transmission mechanism, and its second is a kind of rotation of the transmission mechanism, and its second is a kind of rotation of the transmission mechanism.
优选的一种实施案例,所述固定箱的内腔设有多组固定框,每组固定框的数量为两个,每组的两个固定框内腔的半齿轮的朝向相反,每组固定框的顶部设有一个压杆。In a preferred implementation example, the inner cavity of the fixed box is provided with a plurality of groups of fixed frames, each group of fixed frames has two fixed frames, the half gears in the inner cavities of the two fixed frames in each group face opposite directions, and a pressure rod is provided on the top of each group of fixed frames.
优选的一种实施案例,所述轴套的直径大于转轴,且轴套与转轴的轴线重合,所述螺杆的顶部外壁固定设有限位环,所述螺杆两侧的压杆顶部均固定安装有导向杆,且导向杆滑动贯穿固定箱的顶部。In a preferred implementation case, the diameter of the sleeve is larger than the shaft, and the axis of the sleeve coincides with that of the shaft, a limiting ring is fixedly provided on the top outer wall of the screw, guide rods are fixedly installed on the tops of the pressure rods on both sides of the screw, and the guide rods slide through the top of the fixed box.
优选的一种实施案例,所述离合组件包括固定盘,所述轴套两端的转轴上均固定套接有固定盘,所述轴套靠近固定盘的一端外壁固定安装有固定环,所述固定环和固定框外壁间的轴套上滑动套接有压环,所述固定环上滑动贯 穿有多个滑杆,所述滑杆的一端固定连接压环,所述滑杆的另一端固定连接摩擦环,所述摩擦环贴合固定盘,所述摩擦环与固定环间的滑杆上套接有第一弹簧,所述固定框的两侧内壁顶部均开有收纳腔,所述收纳腔内均滑动卡接有摩擦片,所述摩擦片远离滑动框的一侧固定安装有滑块,所述滑块滑动贯穿固定框的外壁,且滑块与固定框外壁间安装有第二弹簧,所述压杆的内壁与滑块和压环间开设有挤压斜面。In a preferred embodiment, the clutch assembly includes a fixed disk, the rotating shafts at both ends of the sleeve are fixedly sleeved with fixed disks, the outer wall of the sleeve close to the fixed disk is fixedly mounted with a fixed ring, the sleeve between the fixed ring and the outer wall of the fixed frame is slidably sleeved with a pressure ring, and the fixed ring is slidably sleeved with a pressure ring. A plurality of sliding rods are passed through, one end of the sliding rod is fixedly connected to a pressure ring, the other end of the sliding rod is fixedly connected to a friction ring, the friction ring fits a fixed plate, a first spring is sleeved on the sliding rod between the friction ring and the fixed ring, a storage cavity is opened on the top of the inner walls on both sides of the fixed frame, a friction plate is slidably engaged in the storage cavity, a sliding block is fixedly installed on the side of the friction plate away from the sliding frame, the sliding block slides through the outer wall of the fixed frame, a second spring is installed between the sliding block and the outer wall of the fixed frame, and an extrusion slope is opened between the inner wall of the pressure rod, the sliding block and the pressure ring.
优选的一种实施案例,所述滑块靠近挤压斜面的一侧外壁固定安装有限位块,所述限位块与固定框外壁间的滑块上套接有第二弹簧,所述第一弹簧和第二弹簧均处于压缩状态。In a preferred implementation example, a limit block is fixedly installed on the outer wall of one side of the slider close to the extrusion slope, a second spring is sleeved on the slider between the limit block and the outer wall of the fixed frame, and the first spring and the second spring are both in a compressed state.
优选的一种实施案例,所述压杆的底部一体成型设有两对挤压杆,且挤压杆靠近固定框的一面开设挤压斜面,所述挤压斜面的竖直投影长度大于收纳腔的深度和摩擦片的厚度之差。In a preferred implementation example, two pairs of extrusion rods are integrally formed at the bottom of the pressure rod, and an extrusion slope is provided on one side of the extrusion rod close to the fixed frame, and the vertical projection length of the extrusion slope is greater than the difference between the depth of the storage cavity and the thickness of the friction plate.
优选的一种实施案例,所述柱塞包括推拉杆,所述推拉杆的一端开有收纳槽,所述输出杆远离滑动框的一端卡接收纳槽,且推拉杆上螺纹套接有锁紧螺栓,所述锁紧螺栓卡接输出杆,所述推拉杆的另一端端面端面一体成型设有螺纹头,所述螺纹头螺纹连接活塞柱,所述活塞柱卡接密封缸。In a preferred implementation case, the plunger includes a push-pull rod, one end of which is provided with a receiving groove, the end of the output rod away from the sliding frame is clamped in the receiving groove, and a locking bolt is threadedly sleeved on the push-pull rod, the locking bolt clamps the output rod, and the other end face of the push-pull rod is integrally formed with a threaded head, the threaded head is threadedly connected to the piston column, and the piston column is clamped in the sealing cylinder.
优选的一种实施案例,所述密封缸靠近固定箱的一端内壁固定套接有密封套,所述活塞柱的外壁紧密贴合密封套,所述密封缸的端面通过法兰安装有端盖,所述推拉杆贯穿端盖,所述活塞柱与密封缸远离推拉杆的一端内壁间形成压力腔,所述密封缸上固定套接介质管,所述介质管连通压力腔,所述密封缸远离泵缸的一端内壁开有冷却腔,所述密封缸上固定套接两个水冷管。In a preferred implementation case, a sealing sleeve is fixedly sleeved on the inner wall of one end of the sealing cylinder close to the fixed box, the outer wall of the piston column tightly fits the sealing sleeve, the end face of the sealing cylinder is installed with an end cover through a flange, the push-pull rod passes through the end cover, a pressure chamber is formed between the piston column and the inner wall of one end of the sealing cylinder away from the push-pull rod, a medium pipe is fixedly sleeved on the sealing cylinder, the medium pipe is connected to the pressure chamber, a cooling chamber is opened on the inner wall of one end of the sealing cylinder away from the pump cylinder, and two water-cooling pipes are fixedly sleeved on the sealing cylinder.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1、转动螺杆从而控制压杆的上下,当压杆上移时,此时挤压斜面分离,则第一弹簧推动摩擦环贴合固定盘,同时,第二弹簧推动滑块,使得摩擦片 与滑动框外壁分离,则摩擦环通过摩擦力跟随固定盘转动,从而带动轴套转动,则半齿轮转动,半齿轮交替啮合滑动框两侧的齿条,实现滑动框匀速往复滑动,并且每组固定框内的半齿轮朝向相反,则每组固定框内的滑动框运动方向相反,使得相邻两个输出杆运动方向相反,则相邻两个柱塞实现一个抽料一个出料的目的,达到连续交替出料的目的,并且出料时无缝衔接,当电机进行匀速转动过程中,滑动框匀速往复滑动,则每个缸的输料速度也为等速,实现往复泵的均匀输送目的;1. Turn the screw to control the up and down movement of the pressure rod. When the pressure rod moves up, the extrusion slope separates, and the first spring pushes the friction ring to fit the fixed plate. At the same time, the second spring pushes the slider to make the friction plate When the gears are separated from the outer wall of the sliding frame, the friction ring rotates with the fixed plate through friction, thereby driving the shaft sleeve to rotate, and the half gears rotate, and the half gears alternately mesh with the racks on both sides of the sliding frame to achieve uniform reciprocating sliding of the sliding frame. The half gears in each group of fixed frames face opposite directions, and the sliding frames in each group of fixed frames move in opposite directions, so that the adjacent two output rods move in opposite directions, and the adjacent two plungers achieve the purpose of one drawing material and one discharging material, achieving the purpose of continuous alternating discharging, and seamless connection during discharging. When the motor rotates at a uniform speed, the sliding frame slides back and forth at a uniform speed, and the feeding speed of each cylinder is also constant, achieving the purpose of uniform delivery of the reciprocating pump;
2、当转动螺杆使得压杆下移时,挤压斜面挤压压环和滑块,此时摩擦环与固定盘分离,轴套失去动力,则半齿轮停止,同时,摩擦片贴合滑动框,使得滑动框锁定,达到柱塞运行数量的调节,推拉杆跟随输出杆移动,从而使得活塞柱移动,达到抽吸和输出物料的目的,改变柱塞的运动组数,间接达到了调节泵缸连接数量的目的,实现电机转速不变的情况下流量大小的调节,同时,输出的情况也可以通过改变电机输入转速来精确控制输出流量,此时运动的柱塞数量调节实现流量调节的上下限变化,使得流量控制范围和精度都得到提高;2. When the screw is rotated to move the pressure rod downward, the extrusion bevel squeezes the pressure ring and the slider. At this time, the friction ring is separated from the fixed plate, the sleeve loses power, and the half gear stops. At the same time, the friction plate fits the sliding frame, so that the sliding frame is locked, so as to adjust the number of plunger operations. The push-pull rod moves with the output rod, so that the piston column moves, so as to achieve the purpose of suction and output of materials. By changing the number of movement groups of the plunger, the purpose of adjusting the number of pump cylinder connections is indirectly achieved, and the flow rate is adjusted without changing the motor speed. At the same time, the output situation can also be accurately controlled by changing the motor input speed. At this time, the number of moving plungers is adjusted to achieve the change of the upper and lower limits of flow regulation, so that the flow control range and accuracy are improved;
3、推拉杆跟随输出杆移动,从而使得活塞柱移动,达到抽吸和输出物料的目的,并且抽吸和输送物料中,有的物料内含有固体颗粒,此时通过介质管向压力腔内注入输送物料相同的液体介质,使得压力腔内的压力大于泵缸内的压力,避免固体颗粒进入压力腔内导致活塞柱的磨损,并且在柱塞停止后,将锁紧螺栓拧下,端盖拆下,从而将推拉杆通过收纳槽沿输出杆滑动,将活塞柱拉出密封缸,便于更换磨损的活塞柱,使用便捷;3. The push-pull rod moves with the output rod, so that the piston column moves to achieve the purpose of suction and output of materials. In the suction and delivery of materials, some materials contain solid particles. At this time, the liquid medium with the same conveying material is injected into the pressure chamber through the medium pipe, so that the pressure in the pressure chamber is greater than the pressure in the pump cylinder, avoiding solid particles from entering the pressure chamber and causing wear of the piston column. After the plunger stops, the locking bolt is unscrewed and the end cover is removed, so that the push-pull rod slides along the output rod through the storage groove, and the piston column is pulled out of the sealing cylinder, which is convenient for replacing the worn piston column and is easy to use.
4、多个泵缸间隔布置,相互之间之间有间隙,分体式结构,避免泵缸各自热膨胀过程中相互影响,避免影响介质输送,冷却腔位于密封套外侧,通过水冷管提供冷却水循环,对活塞柱贴合密封套滑动摩擦热量进行水冷降温,避免热膨胀。4. Multiple pump cylinders are arranged at intervals with gaps between them. The split structure avoids mutual influence during the thermal expansion of the pump cylinders and affects the medium transportation. The cooling chamber is located outside the sealing sleeve. The cooling water circulation is provided through the water cooling pipe. The friction heat of the piston rod sliding against the sealing sleeve is cooled by water to avoid thermal expansion.
附图说明 BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明结构示意图。FIG1 is a schematic diagram of the structure of the present invention.
图2为本发明局部剖面结构示意图。FIG. 2 is a schematic diagram of a partial cross-sectional structure of the present invention.
图3为本发明图2中A处放大结构示意图。FIG. 3 is a schematic diagram of the enlarged structure of point A in FIG. 2 of the present invention.
图4为本发明图3中C处放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of point C in FIG. 3 of the present invention.
图5为本发明图4中D处放大结构示意图。FIG. 5 is a schematic diagram of the enlarged structure of point D in FIG. 4 of the present invention.
图6为本发明多组固定框分布结构示意图。FIG. 6 is a schematic diagram of a distribution structure of multiple groups of fixed frames according to the present invention.
图7为本发明图2中B处放大结构示意图。FIG. 7 is an enlarged structural schematic diagram of point B in FIG. 2 of the present invention.
图中:1、底座;2、电机;3、减速机;4、传动机构;41、固定箱;42、固定框;43、滑动框;44、齿条;45、转轴;46、轴套;47、半齿轮;48、压杆;49、离合组件;491、固定盘;492、固定环;493、压环;494、滑杆;495、摩擦环;496、第一弹簧;497、收纳腔;498、摩擦片;499、滑块;4910、第二弹簧;4911、挤压斜面;410、螺杆;411、输出杆;5、柱塞;51、推拉杆;52、收纳槽;53、螺纹头;54、活塞柱;6、密封缸;61、密封套;62、端盖;7、泵缸;8、入料管;9、出料管;10、隔板;11、压力腔;12、介质管;13、冷却腔;14、水冷管In the figure: 1, base; 2, motor; 3, reducer; 4, transmission mechanism; 41, fixed box; 42, fixed frame; 43, sliding frame; 44, rack; 45, rotating shaft; 46, bushing; 47, half gear; 48, pressure rod; 49, clutch assembly; 491, fixed plate; 492, fixed ring; 493, pressure ring; 494, sliding rod; 495, friction ring; 496, first spring; 497, storage chamber; 498, friction Wipe; 499, slider; 4910, second spring; 4911, extrusion slope; 410, screw; 411, output rod; 5, plunger; 51, push-pull rod; 52, storage groove; 53, threaded head; 54, piston column; 6, sealing cylinder; 61, sealing sleeve; 62, end cover; 7, pump cylinder; 8, feed pipe; 9, discharge pipe; 10, partition; 11, pressure chamber; 12, medium pipe; 13, cooling chamber; 14, water cooling pipe
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:如图1-7所示,本发明提供了一种往复泵,包括底座1,底座1上安装有电机2,电机2的输出轴固定连接减速机3的输入轴,减速机3的输 出轴连接用于物料匀速输送以及流量控制的传动机构4,底座1上安装有多个密封缸6,密封缸6内均滑动卡接有柱塞5,柱塞5连接传动机构4,密封缸6远离传动机构4的一端固定连接泵缸7,泵缸7的一端均固定套接入料管8,泵缸7的另一端均固定套接出料管9。Embodiment: As shown in Figures 1-7, the present invention provides a reciprocating pump, including a base 1, on which a motor 2 is mounted, the output shaft of the motor 2 is fixedly connected to the input shaft of a reducer 3, and the output shaft of the reducer 3 is fixedly connected to the input shaft of the reducer 3. The output shaft is connected to a transmission mechanism 4 for uniform material conveying and flow control. A plurality of sealing cylinders 6 are installed on the base 1. Plunger 5 is slidably engaged in the sealing cylinders 6. The plunger 5 is connected to the transmission mechanism 4. One end of the sealing cylinder 6 away from the transmission mechanism 4 is fixedly connected to the pump cylinder 7. One end of the pump cylinder 7 is fixedly sleeved into the material pipe 8, and the other end of the pump cylinder 7 is fixedly sleeved into the discharge pipe 9.
通过上述技术方案,通过传动机构4对柱塞5进行匀速往复运动,从而使得泵缸7内抽吸的物料输送流量保持均匀,达到均匀输送的目的,并通过传动机构4调节运动的柱塞5的数量,间接达到了调节泵缸7连接数量的目的,实现电机转速不变的情况下流量大小的调节,同时,物料输出的情况也可以通过改变电机输入转速来精确控制输出流量,此时运动的柱塞5数量调节实现流量调节的上下限变化,使得流量控制范围和精度都得到提高,使用便捷。Through the above technical scheme, the piston 5 is subjected to uniform reciprocating motion through the transmission mechanism 4, so that the material conveying flow rate of the material sucked in the pump cylinder 7 is kept uniform, so as to achieve the purpose of uniform conveying, and the number of moving pistons 5 is adjusted by the transmission mechanism 4, so as to indirectly achieve the purpose of adjusting the number of connections of the pump cylinder 7, so as to realize the adjustment of the flow size under the condition of unchanged motor speed. At the same time, the material output situation can also be precisely controlled by changing the motor input speed. At this time, the number of moving pistons 5 is adjusted to realize the change of the upper and lower limits of flow regulation, so that the flow control range and accuracy are improved, and it is convenient to use.
进一步的,泵缸7靠近入料管8和出料管9的一端均安装有单向阀,相邻两个泵缸7间的入料管8内腔中均固定安装有隔板10,隔板10上固定套接有单向阀,入料管8的进料口和出料管9的出料口方向相反,出料管9靠近出料口的外壁上固定安装有压力表。Furthermore, a one-way valve is installed at one end of the pump cylinder 7 near the inlet pipe 8 and the outlet pipe 9, and a partition 10 is fixedly installed in the inner cavity of the inlet pipe 8 between two adjacent pump cylinders 7. A one-way valve is fixedly sleeved on the partition 10. The inlet of the inlet pipe 8 and the outlet of the outlet pipe 9 are in opposite directions, and a pressure gauge is fixedly installed on the outer wall of the outlet pipe 9 near the outlet.
通过上述技术方案,通过泵缸7两端的单向阀,保证物料从入料管8流入并从出料管9流出,通过隔板10的设置,使得每个泵缸7抽吸时都从靠近入料管8入口的一侧抽取物料,避免远离入料管8入口的柱塞5停运时,靠近入料管8入口一侧的泵缸7将入料管8远离入口的一端内腔的物料吸走,保证每个泵缸7运行时,泵缸7所处的隔板10内的入料管8内均充满物料,从而保证处时吸料要求,提高流量均匀性,多个泵缸7间隔布置,相互之间之间有间隙,分体式结构,避免泵缸7各自热膨胀过程中相互影响,避免影响介质输送。Through the above technical scheme, the one-way valves at both ends of the pump cylinder 7 are used to ensure that the material flows into the feed pipe 8 and flows out of the discharge pipe 9. Through the setting of the partition 10, each pump cylinder 7 draws material from the side close to the inlet of the feed pipe 8 during suction, so as to avoid the pump cylinder 7 close to the inlet of the feed pipe 8 sucking away the material in the inner cavity of the end of the feed pipe 8 away from the inlet when the plunger 5 far away from the inlet of the feed pipe 8 stops operating. It is ensured that when each pump cylinder 7 is in operation, the feed pipe 8 in the partition 10 where the pump cylinder 7 is located is full of material, thereby ensuring the suction requirements at the time and improving the uniformity of the flow rate. Multiple pump cylinders 7 are arranged at intervals with gaps between each other, and the split structure avoids mutual influence during the thermal expansion of the pump cylinders 7, thereby avoiding affecting the medium transportation.
进一步的,传动机构4包括固定箱41,固定箱41固定安装在底座1上,固定箱41的内壁间固定安装多个固定框42,固定框42内均滑动卡接有滑动框43,滑动框43的顶部内壁和底部内壁均固定安装有齿条44,固定箱41的 两侧间转动套接有转轴45,转轴45的一端贯穿固定箱41并固定连接减速机3的输出轴,固定框42上转动贯穿有轴套46,滑动框43内腔处的轴套46上固定套接有半齿轮47,半齿轮47啮合齿条44,转轴45贯穿多个轴套46,固定框42的顶部设有压杆48,压杆48与轴套46间设有离合组件49,固定箱41的顶部通过螺纹结构套接有螺杆410,螺杆410的底部转动卡接压杆48的顶面中部,滑动框43的一侧外壁固定连接输出杆411,输出杆411贯穿固定箱41并连接柱塞5,固定箱41的内腔设有多组固定框42,每组固定框42的数量为两个,每组的两个固定框42内腔的半齿轮47的朝向相反,每组固定框42的顶部设有一个压杆48,轴套46的直径大于转轴45,且轴套46与转轴45的轴线重合,螺杆410的顶部外壁固定设有限位环,螺杆410两侧的压杆48顶部均固定安装有导向杆,且导向杆滑动贯穿固定箱41的顶部。Furthermore, the transmission mechanism 4 includes a fixed box 41, which is fixedly mounted on the base 1, and a plurality of fixed frames 42 are fixedly mounted between the inner walls of the fixed box 41, and a sliding frame 43 is slidably connected in the fixed frame 42, and a rack 44 is fixedly mounted on the top inner wall and the bottom inner wall of the sliding frame 43. A rotating shaft 45 is rotatably sleeved between the two sides, one end of the rotating shaft 45 passes through the fixed box 41 and is fixedly connected to the output shaft of the reducer 3, a sleeve 46 is rotatably penetrated on the fixed frame 42, a half gear 47 is fixedly sleeved on the sleeve 46 at the inner cavity of the sliding frame 43, the half gear 47 meshes with the rack 44, the rotating shaft 45 passes through a plurality of sleeves 46, a pressure rod 48 is provided on the top of the fixed frame 42, a clutch assembly 49 is provided between the pressure rod 48 and the sleeve 46, a screw 410 is sleeved on the top of the fixed box 41 through a threaded structure, the bottom of the screw 410 is rotatably engaged with the middle part of the top surface of the pressure rod 48, and one side of the sliding frame 43 is externally The wall is fixedly connected to the output rod 411, the output rod 411 passes through the fixed box 41 and is connected to the plunger 5. The inner cavity of the fixed box 41 is provided with multiple groups of fixed frames 42, and the number of each group of fixed frames 42 is two. The half gears 47 in the inner cavity of the two fixed frames 42 in each group are in opposite directions. A pressure rod 48 is provided on the top of each group of fixed frames 42. The diameter of the sleeve 46 is larger than the rotating shaft 45, and the axis of the sleeve 46 coincides with the axis of the rotating shaft 45. A limiting ring is fixedly provided on the outer wall of the top of the screw 410. Guide rods are fixedly installed on the tops of the pressure rods 48 on both sides of the screw 410, and the guide rods slide through the top of the fixed box 41.
通过上述技术方案,通过离合组件49控制轴套46与转轴45间的连接和断开,当轴套46与转轴45连接时,此时半齿轮47跟随转轴45连续转动,则半齿轮47交替啮合滑动框43两侧的齿条44,实现滑动框43匀速往复滑动,并且每组固定框42内的半齿轮47朝向相反,则每组固定框42内的滑动框43运动方向相反,使得相邻两个输出杆411运动方向相反,则相邻两个柱塞5实现一个抽料一个出料的目的,达到连续交替出料的目的,并且出料时无缝衔接,实现往复泵的均匀输送目的,当轴套46与转轴45间断开时,同一组固定框42内的半齿轮47同时停止转动,从而根据需要调节运行的柱塞5组数,达到流量调节目的。Through the above technical scheme, the connection and disconnection between the sleeve 46 and the rotating shaft 45 are controlled by the clutch assembly 49. When the sleeve 46 is connected to the rotating shaft 45, the half gear 47 rotates continuously following the rotating shaft 45, and the half gear 47 alternately meshes with the racks 44 on both sides of the sliding frame 43 to achieve uniform reciprocating sliding of the sliding frame 43. The half gears 47 in each group of fixed frames 42 face opposite directions, and the sliding frames 43 in each group of fixed frames 42 move in opposite directions, so that the adjacent two output rods 411 move in opposite directions, and the adjacent two plungers 5 achieve the purpose of one drawing and one discharging, achieving the purpose of continuous alternating discharging, and seamless connection during discharging, achieving the purpose of uniform conveying of the reciprocating pump, and when the sleeve 46 is disconnected from the rotating shaft 45, the half gears 47 in the same group of fixed frames 42 stop rotating at the same time, so that the number of running plunger 5 groups is adjusted according to needs to achieve the purpose of flow regulation.
进一步的,离合组件49包括固定盘491,轴套46两端的转轴45上均固定套接有固定盘491,轴套46靠近固定盘491的一端外壁固定安装有固定环492,固定环492和固定框42外壁间的轴套46上滑动套接有压环493,固定环492上滑动贯穿有多个滑杆494,滑杆494的一端固定连接压环493,滑杆494的另一端固定连接摩擦环495,摩擦环495贴合固定盘491,摩擦环495与固定环492间的滑杆494上套接有第一弹簧496,固定框42的两侧内壁顶 部均开有收纳腔497,收纳腔497内均滑动卡接有摩擦片498,摩擦片498远离滑动框43的一侧固定安装有滑块499,滑块499滑动贯穿固定框42的外壁,且滑块499与固定框42外壁间安装有第二弹簧4910,压杆48的内壁与滑块499和压环493间开设有挤压斜面4911,滑块499靠近挤压斜面4911的一侧外壁固定安装有限位块,限位块与固定框42外壁间的滑块499上套接有第二弹簧4910,第一弹簧496和第二弹簧4910均处于压缩状态,压杆48的底部一体成型设有两对挤压杆,且挤压杆靠近固定框42的一面开设挤压斜面4911,挤压斜面4911的竖直投影长度大于收纳腔497的深度和摩擦片498的厚度之差。Furthermore, the clutch assembly 49 includes a fixed disk 491, and the rotating shaft 45 at both ends of the shaft sleeve 46 is fixedly sleeved with a fixed disk 491, and the outer wall of the shaft sleeve 46 close to the fixed disk 491 is fixedly installed with a fixed ring 492, and a pressure ring 493 is slidably sleeved on the shaft sleeve 46 between the fixed ring 492 and the outer wall of the fixed frame 42, and a plurality of slide rods 494 are slidably penetrated on the fixed ring 492, one end of the slide rod 494 is fixedly connected to the pressure ring 493, and the other end of the slide rod 494 is fixedly connected to the friction ring 495, and the friction ring 495 is attached to the fixed disk 491, and the slide rod 494 between the friction ring 495 and the fixed ring 492 is sleeved with a first spring 496, and the inner wall tops on both sides of the fixed frame 42 are fixed. A storage cavity 497 is provided in each part, and a friction plate 498 is slidably engaged in the storage cavity 497. A slider 499 is fixedly installed on the side of the friction plate 498 away from the sliding frame 43. The slider 499 slides through the outer wall of the fixed frame 42, and a second spring 4910 is installed between the slider 499 and the outer wall of the fixed frame 42. An extrusion slope 4911 is provided between the inner wall of the pressure rod 48 and the slider 499 and the pressure ring 493. A limiting block is fixedly installed on the outer wall of the slider 499 close to the extrusion slope 4911, and a second spring 4910 is sleeved on the slider 499 between the limiting block and the outer wall of the fixed frame 42. The first spring 496 and the second spring 4910 are both in a compressed state. Two pairs of extrusion rods are integrally formed at the bottom of the pressure rod 48, and an extrusion slope 4911 is provided on the side of the extrusion rod close to the fixed frame 42. The vertical projection length of the extrusion slope 4911 is greater than the difference between the depth of the storage cavity 497 and the thickness of the friction plate 498.
通过上述技术方案,转动螺杆410从而控制压杆48的上下,当压杆48上移时,此时挤压斜面4911分离,则第一弹簧496推动摩擦环495贴合固定盘491,同时,第二弹簧4910推动滑块499,使得摩擦片498与滑动框43外壁分离,则摩擦环495通过摩擦力跟随固定盘491转动,从而带动轴套46转动,则半齿轮47转动,滑动框43往复移动,当转动螺杆410使得压杆48下移时,挤压斜面4911挤压压环493和滑块499,此时摩擦环495与固定盘491分离,轴套46失去动力,同时,摩擦片498贴合滑动框43,使得滑动框43锁定,达到柱塞5运行数量的调节。By means of the above technical scheme, the screw rod 410 is rotated to control the up and down movement of the pressure rod 48. When the pressure rod 48 moves upward, the extrusion inclined surface 4911 is separated, and the first spring 496 pushes the friction ring 495 to fit the fixed disk 491. At the same time, the second spring 4910 pushes the slider 499, so that the friction plate 498 is separated from the outer wall of the sliding frame 43. The friction ring 495 rotates with the fixed disk 491 through the friction force, thereby driving the shaft sleeve 46 to rotate, and the half gear 47 rotates, and the sliding frame 43 reciprocates. When the screw rod 410 is rotated to make the pressure rod 48 move downward, the extrusion inclined surface 4911 squeezes the pressure ring 493 and the slider 499. At this time, the friction ring 495 is separated from the fixed disk 491, and the shaft sleeve 46 loses power. At the same time, the friction plate 498 fits the sliding frame 43, so that the sliding frame 43 is locked, so as to adjust the running quantity of the plunger 5.
进一步的,柱塞5包括推拉杆51,推拉杆51的一端开有收纳槽52,输出杆411远离滑动框43的一端卡接收纳槽52,且推拉杆51上螺纹套接有锁紧螺栓,锁紧螺栓卡接输出杆411,推拉杆51的另一端端面端面一体成型设有螺纹头53,螺纹头53螺纹连接活塞柱54,活塞柱54卡接密封缸6,密封缸6靠近固定箱41的一端内壁固定套接有密封套61,活塞柱54的外壁紧密贴合密封套61,密封缸6的端面通过法兰安装有端盖62,推拉杆51贯穿端盖62,活塞柱54与密封缸6远离推拉杆51的一端内壁间形成压力腔11,密封缸6上固定套接介质管12,介质管12连通压力腔11,密封缸6远离泵缸7 的一端内壁开有冷却腔13,所述密封缸6上固定套接两个水冷管14。Furthermore, the plunger 5 includes a push-pull rod 51, one end of which is provided with a receiving groove 52, the end of the output rod 411 away from the sliding frame 43 is clamped in the receiving groove 52, and a locking bolt is threadedly sleeved on the push-pull rod 51, the locking bolt clamps the output rod 411, and the other end face of the push-pull rod 51 is integrally formed with a threaded head 53, the threaded head 53 is threadedly connected to the piston column 54, the piston column 54 clamps the sealing cylinder 6, the inner wall of the end of the sealing cylinder 6 close to the fixed box 41 is fixedly sleeved with a sealing sleeve 61, the outer wall of the piston column 54 is tightly fitted with the sealing sleeve 61, the end face of the sealing cylinder 6 is installed with an end cover 62 through a flange, the push-pull rod 51 passes through the end cover 62, a pressure chamber 11 is formed between the piston column 54 and the inner wall of the end of the sealing cylinder 6 away from the push-pull rod 51, a medium pipe 12 is fixedly sleeved on the sealing cylinder 6, the medium pipe 12 is connected to the pressure chamber 11, and the sealing cylinder 6 is away from the pump cylinder 7 A cooling chamber 13 is formed in the inner wall of one end of the sealing cylinder 6, and two water cooling pipes 14 are fixedly sleeved on the sealing cylinder 6.
通过上述技术方案,推拉杆51跟随输出杆411移动,从而使得活塞柱54移动,达到抽吸和输出物料的目的,并且抽吸和输送物料中,有的物料内含有固体颗粒,此时通过介质管12向压力腔11内注入输送物料相同的液体介质(输送物料取出固体颗粒后的纯液体),使得压力腔11内的压力大于泵缸7内的压力,避免固体颗粒进入压力腔11内导致活塞柱54的磨损,并且在柱塞5停止后,将锁紧螺栓拧下,端盖62拆下,从而将推拉杆51通过收纳槽52沿输出杆411滑动,将活塞柱54拉出密封缸6,便于更换磨损的活塞柱54,使用便捷,冷却腔13位于密封套61外侧,通过水冷管14提供冷却水循环,对活塞柱54贴合密封套61滑动摩擦热量进行水冷降温,避免热膨胀。Through the above technical scheme, the push-pull rod 51 moves with the output rod 411, so that the piston column 54 moves to achieve the purpose of sucking and outputting materials. In the sucked and conveyed materials, some materials contain solid particles. At this time, the liquid medium (pure liquid after the solid particles are taken out of the conveying material) same as the conveying material is injected into the pressure chamber 11 through the medium pipe 12, so that the pressure in the pressure chamber 11 is greater than the pressure in the pump cylinder 7, avoiding solid particles from entering the pressure chamber 11 and causing wear of the piston column 54. After the plunger 5 stops, the locking bolt is unscrewed and the end cover 62 is removed, so that the push-pull rod 51 slides along the output rod 411 through the storage groove 52, and the piston column 54 is pulled out of the sealing cylinder 6, which is convenient for replacing the worn piston column 54. It is easy to use. The cooling chamber 13 is located outside the sealing sleeve 61, and cooling water circulation is provided through the water cooling pipe 14. The friction heat of the piston column 54 sliding against the sealing sleeve 61 is cooled by water to avoid thermal expansion.
工作原理:转动螺杆410从而控制压杆48的上下,当压杆48上移时,此时挤压斜面4911分离,则第一弹簧496推动摩擦环495贴合固定盘491,同时,第二弹簧4910推动滑块499,使得摩擦片498与滑动框43外壁分离,则摩擦环495通过摩擦力跟随固定盘491转动,从而带动轴套46转动,则半齿轮47转动,半齿轮47交替啮合滑动框43两侧的齿条44,实现滑动框43匀速往复滑动,并且每组固定框42内的半齿轮47朝向相反,则每组固定框42内的滑动框43运动方向相反,使得相邻两个输出杆411运动方向相反,则相邻两个柱塞5实现一个抽料一个出料的目的,达到连续交替出料的目的,并且出料时无缝衔接,实现往复泵的均匀输送目的,当转动螺杆410使得压杆48下移时,挤压斜面4911挤压压环493和滑块499,此时摩擦环495与固定盘491分离,轴套46失去动力,则半齿轮47停止,同时,摩擦片498贴合滑动框43,使得滑动框43锁定,达到柱塞5运行数量的调节,推拉杆51跟随输出杆411移动,从而使得活塞柱54移动,达到抽吸和输出物料的目的,通过匀速往复移动,达到流量的均匀输送,改变柱塞5的运动组数,间接达到了调节泵缸7连接数量的目的,实现电机转速不变的情况下流量大小的调节,同时,物料输出的情况也可以通过改变电机输入转速来精确控制输出流 量,此时运动的柱塞5数量调节实现流量调节的上下限变化,使得流量控制范围和精度都得到提高,推拉杆51跟随输出杆411移动,从而使得活塞柱54移动,达到抽吸和输出物料的目的,并且抽吸和输送物料中,有的物料内含有固体颗粒,此时通过介质管12向压力腔11内注入输送物料相同的液体介质,使得压力腔11内的压力大于泵缸7内的压力,避免固体颗粒进入压力腔11内导致活塞柱54的磨损,并且在柱塞5停止后,将锁紧螺栓拧下,端盖62拆下,从而将推拉杆51通过收纳槽52沿输出杆411滑动,将活塞柱54拉出密封缸6,便于更换磨损的活塞柱54,使用便捷。Working principle: Rotate the screw rod 410 to control the up and down movement of the pressure rod 48. When the pressure rod 48 moves up, the extrusion inclined surface 4911 separates, and the first spring 496 pushes the friction ring 495 to fit the fixed disk 491. At the same time, the second spring 4910 pushes the slider 499 to separate the friction plate 498 from the outer wall of the sliding frame 43. The friction ring 495 rotates with the fixed disk 491 through friction, thereby driving the shaft sleeve 46 to rotate, and the half gear 47 rotates. The half gear 47 alternately meshes with the racks 44 on both sides of the sliding frame 43 to achieve uniform reciprocating sliding of the sliding frame 43. The half gears 47 in each group of fixed frames 42 face opposite directions, and the sliding frames 43 in each group of fixed frames 42 move in opposite directions, so that the adjacent two output rods 411 move in opposite directions, and the adjacent two plungers 5 achieve the purpose of one drawing and one discharging, thereby achieving continuous alternating discharging. The purpose is to achieve seamless connection when discharging materials, so as to achieve the purpose of uniform transportation of the reciprocating pump. When the screw 410 is rotated to make the pressure rod 48 move downward, the extrusion inclined surface 4911 squeezes the pressure ring 493 and the slider 499. At this time, the friction ring 495 is separated from the fixed plate 491, and the shaft sleeve 46 loses power, and the half gear 47 stops. At the same time, the friction plate 498 fits the sliding frame 43, so that the sliding frame 43 is locked, so as to adjust the running quantity of the plunger 5. The push-pull rod 51 moves with the output rod 411, so that the piston column 54 moves, so as to achieve the purpose of suction and output of materials. Through uniform reciprocating movement, uniform transportation of the flow rate is achieved, and the number of movement groups of the plunger 5 is changed, so as to indirectly achieve the purpose of adjusting the number of connections of the pump cylinder 7, so as to achieve the adjustment of the flow rate when the motor speed remains unchanged. At the same time, the material output situation can also be accurately controlled by changing the motor input speed. The amount of flow is adjusted by adjusting the number of moving plungers 5 at this time to achieve the change of the upper and lower limits of flow regulation, so that the flow control range and accuracy are improved, and the push-pull rod 51 moves with the output rod 411, so that the piston column 54 moves, so as to achieve the purpose of suction and output of materials. In the suction and delivery of materials, some materials contain solid particles. At this time, the same liquid medium as the conveying material is injected into the pressure chamber 11 through the medium pipe 12, so that the pressure in the pressure chamber 11 is greater than the pressure in the pump cylinder 7, so as to avoid solid particles entering the pressure chamber 11 and causing wear of the piston column 54. After the plunger 5 stops, the locking bolt is unscrewed and the end cover 62 is removed, so that the push-pull rod 51 slides along the output rod 411 through the receiving groove 52, and the piston column 54 is pulled out of the sealing cylinder 6, so as to facilitate the replacement of the worn piston column 54, which is convenient to use.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。 Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (10)

  1. 一种往复泵,包括底座,其特征在于:所述底座上安装有电机,所述电机的输出轴固定连接减速机的输入轴,所述减速机的输出轴连接传动机构,所述底座上安装有多个密封缸,所述密封缸内均滑动卡接有柱塞,所述柱塞连接用于物料匀速输送以及流量控制的传动机构,所述密封缸远离传动机构的一端固定连接泵缸,所述泵缸的一端均固定套接入料管,所述泵缸的另一端均固定套接出料管。A reciprocating pump comprises a base, characterized in that: a motor is installed on the base, the output shaft of the motor is fixedly connected to the input shaft of a reducer, the output shaft of the reducer is connected to a transmission mechanism, a plurality of sealing cylinders are installed on the base, plungers are slidably engaged in the sealing cylinders, the plungers are connected to a transmission mechanism for uniform material conveying and flow control, one end of the sealing cylinder away from the transmission mechanism is fixedly connected to a pump cylinder, one end of the pump cylinder is fixedly sleeved on a material pipe, and the other end of the pump cylinder is fixedly sleeved on a discharge pipe.
  2. 如权利要求1所述的一种往复泵,其特征在于,所述泵缸靠近入料管和出料管的一端均安装有单向阀,相邻两个所述泵缸间的入料管内腔中均固定安装有隔板,所述隔板上固定套接有单向阀,所述入料管的进料口和出料管的出料口方向相反,所述出料管靠近出料口的外壁上固定安装有压力表。A reciprocating pump as described in claim 1 is characterized in that a one-way valve is installed at one end of the pump cylinder close to the inlet pipe and the outlet pipe, a partition is fixedly installed in the inner cavity of the inlet pipe between two adjacent pump cylinders, a one-way valve is fixedly sleeved on the partition, the feed port of the inlet pipe and the outlet port of the outlet pipe are in opposite directions, and a pressure gauge is fixedly installed on the outer wall of the outlet pipe close to the outlet.
  3. 如权利要求1所述的一种往复泵,其特征在于,所述传动机构包括固定箱,所述固定箱固定安装在底座上,所述固定箱的内壁间固定安装多个固定框,所述固定框内均滑动卡接有滑动框,所述滑动框的顶部内壁和底部内壁均固定安装有齿条,所述固定箱的两侧间转动套接有转轴,所述转轴的一端贯穿固定箱并固定连接减速机的输出轴,所述固定框上转动贯穿有轴套,所述滑动框内腔处的轴套上固定套接有半齿轮,所述半齿轮啮合齿条,所述转轴贯穿多个轴套,所述固定框的顶部设有压杆,所述压杆与轴套间设有离合组件,所述固定箱的顶部通过螺纹结构套接有螺杆,所述螺杆的底部转动卡接压杆的顶面中部,所述滑动框的一侧外壁固定连接输出杆,所述输出杆贯穿固定箱并连接柱塞。The cam is an axially movable frame, and the cam is a plurality of intermediate frames, each of which is provided with a plurality of intermediate frames, and the intermediate frames are provided with a plurality of intermediate frames.
  4. 如权利要求3所述的一种往复泵,其特征在于,所述固定箱的内腔设有多组固定框,每组固定框的数量为两个,每组的两个固定框内腔的半齿轮的朝向相反,每组固定框的顶部设有一个压杆。A reciprocating pump as described in claim 3 is characterized in that the inner cavity of the fixed box is provided with multiple groups of fixed frames, the number of fixed frames in each group is two, the half gears in the inner cavity of the two fixed frames in each group are oriented in opposite directions, and a pressure rod is provided on the top of each group of fixed frames.
  5. 如权利要求4所述的一种往复泵,其特征在于,所述轴套的直径大于转轴,且轴套与转轴的轴线重合,所述螺杆的顶部外壁固定设有限位环,所述螺杆两侧的压杆顶部均固定安装有导向杆,且导向杆滑动贯穿固定箱的顶部。 A reciprocating pump as described in claim 4 is characterized in that the diameter of the sleeve is larger than the shaft, and the axis of the sleeve coincides with that of the shaft, a limiting ring is fixedly provided on the top outer wall of the screw, guide rods are fixedly installed on the tops of the pressure rods on both sides of the screw, and the guide rods slide through the top of the fixed box.
  6. 如权利要求3所述的一种往复泵,其特征在于,所述离合组件包括固定盘,所述轴套两端的转轴上均固定套接有固定盘,所述轴套靠近固定盘的一端外壁固定安装有固定环,所述固定环和固定框外壁间的轴套上滑动套接有压环,所述固定环上滑动贯穿有多个滑杆,所述滑杆的一端固定连接压环,所述滑杆的另一端固定连接摩擦环,所述摩擦环贴合固定盘,所述摩擦环与固定环间的滑杆上套接有第一弹簧,所述固定框的两侧内壁顶部均开有收纳腔,所述收纳腔内均滑动卡接有摩擦片,所述摩擦片远离滑动框的一侧固定安装有滑块,所述滑块滑动贯穿固定框的外壁,且滑块与固定框外壁间安装有第二弹簧,所述压杆的内壁与滑块和压环间开设有挤压斜面。The reciprocating pump as claimed in claim 3 is characterized in that the clutch assembly includes a fixed plate, the rotating shafts at both ends of the shaft sleeve are fixedly sleeved with fixed plates, the outer wall of the shaft sleeve close to the fixed plate is fixedly installed with a fixing ring, a pressure ring is slidably sleeved on the shaft sleeve between the fixing ring and the outer wall of the fixing frame, and a plurality of sliding rods are slidably passed through the fixing ring, one end of the sliding rod is fixedly connected to the pressure ring, and the other end of the sliding rod is fixedly connected to the friction ring, and the friction ring is attached to the fixed plate, and a first spring is sleeved on the sliding rod between the friction ring and the fixing ring. The top of the inner walls of both sides of the fixing frame are provided with a receiving cavity, and friction plates are slidably engaged in the receiving cavity, and a sliding block is fixedly installed on the side of the friction plate away from the sliding frame, the sliding block slides through the outer wall of the fixing frame, and a second spring is installed between the sliding block and the outer wall of the fixing frame, and an extrusion inclined surface is provided between the inner wall of the pressure rod and the sliding block and the pressure ring.
  7. 如权利要求6所述的一种往复泵,其特征在于,所述滑块靠近挤压斜面的一侧外壁固定安装有限位块,所述限位块与固定框外壁间的滑块上套接有第二弹簧,所述第一弹簧和第二弹簧均处于压缩状态。A reciprocating pump as described in claim 6 is characterized in that a limit block is fixedly installed on the outer wall of one side of the slider close to the extrusion slope, a second spring is sleeved on the slider between the limit block and the outer wall of the fixed frame, and the first spring and the second spring are both in a compressed state.
  8. 如权利要求6所述的一种往复泵,其特征在于,所述压杆的底部一体成型设有两对挤压杆,且挤压杆靠近固定框的一面开设挤压斜面,所述挤压斜面的竖直投影长度大于收纳腔的深度和摩擦片的厚度之差。A reciprocating pump as described in claim 6 is characterized in that two pairs of extrusion rods are integrally formed at the bottom of the pressure rod, and an extrusion slope is provided on one side of the extrusion rod close to the fixed frame, and the vertical projection length of the extrusion slope is greater than the difference between the depth of the storage cavity and the thickness of the friction plate.
  9. 如权利要求3所述的一种往复泵,其特征在于,所述柱塞包括推拉杆,所述推拉杆的一端开有收纳槽,所述输出杆远离滑动框的一端卡接收纳槽,且推拉杆上螺纹套接有锁紧螺栓,所述锁紧螺栓卡接输出杆,所述推拉杆的另一端端面端面一体成型设有螺纹头,所述螺纹头螺纹连接活塞柱,所述活塞柱卡接密封缸。A reciprocating pump as described in claim 3 is characterized in that the plunger includes a push-pull rod, one end of the push-pull rod is provided with a receiving groove, the end of the output rod away from the sliding frame is clamped in the receiving groove, and a locking bolt is threadedly sleeved on the push-pull rod, the locking bolt clamps the output rod, and the other end face of the push-pull rod is integrally formed with a threaded head, the threaded head is threadedly connected to the piston column, and the piston column is clamped in the sealing cylinder.
  10. 如权利要求9所述的一种往复泵,其特征在于,所述密封缸靠近固定箱的一端内壁固定套接有密封套,所述活塞柱的外壁紧密贴合密封套,所述密封缸的端面通过法兰安装有端盖,所述推拉杆贯穿端盖,所述活塞柱与密封缸远离推拉杆的一端内壁间形成压力腔,所述密封缸上固定套接介质管,所述介质管连通压力腔,所述密封缸远离泵缸的一端内壁开有冷却腔,所述 密封缸上固定套接两个水冷管。 A reciprocating pump as described in claim 9 is characterized in that a sealing sleeve is fixedly sleeved on the inner wall of one end of the sealing cylinder close to the fixed box, the outer wall of the piston column is tightly fitted with the sealing sleeve, the end face of the sealing cylinder is installed with an end cover through a flange, the push-pull rod passes through the end cover, a pressure chamber is formed between the piston column and the inner wall of the end of the sealing cylinder away from the push-pull rod, a medium pipe is fixedly sleeved on the sealing cylinder, the medium pipe is connected to the pressure chamber, a cooling chamber is opened on the inner wall of the end of the sealing cylinder away from the pump cylinder, and the Two water cooling pipes are fixedly sleeved on the sealing cylinder.
PCT/CN2023/081453 2022-11-28 2023-03-14 Reciprocating pump WO2024113535A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211501345.6 2022-11-28

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Publication Number Publication Date
WO2024113535A1 true WO2024113535A1 (en) 2024-06-06

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