CN112501755A - Incoming line clamping machine control management system for electric blanket washing marks - Google Patents
Incoming line clamping machine control management system for electric blanket washing marks Download PDFInfo
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- CN112501755A CN112501755A CN202011574159.6A CN202011574159A CN112501755A CN 112501755 A CN112501755 A CN 112501755A CN 202011574159 A CN202011574159 A CN 202011574159A CN 112501755 A CN112501755 A CN 112501755A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
- D03D47/36—Measuring and cutting the weft
- D03D47/361—Drum-type weft feeding devices
- D03D47/362—Drum-type weft feeding devices with yarn retaining devices, e.g. stopping pins
- D03D47/363—Construction or control of the yarn retaining devices
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
- D03D47/36—Measuring and cutting the weft
- D03D47/369—Communication systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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Abstract
The invention discloses an incoming line clamping machine control management system for an electric blanket washing label, which comprises an interpretation library, an adjusting module, a safety monitoring module and an appointment module, wherein the interpretation library is used for interpreting control management information; the reservation module is used for pre-starting the incoming line clamping machine in advance, and the incoming line clamping machine does not need manual starting, so that the incoming line clamping machine is pre-started in advance; the adjusting module is used for adjusting the incoming line speed and the incoming line precision of the incoming line clamping machine, the incoming line speed and the incoming line precision of the incoming line clamping machine can be timely corrected, the automatic adjustment is realized, and the problem that the washing mark production quality has defects due to the fact that workers cannot timely correct the incoming line speed and the incoming line precision is solved; the safety monitoring module is used for carrying out safety monitoring on the incoming line clamping machine, and the safety monitoring device is used for carrying out safety monitoring on the incoming line clamping machine, so that potential safety hazards are avoided.
Description
Technical Field
The invention belongs to the technical field of processing of an electric blanket washing mark, relates to the technology of an incoming line clamping machine control management system, and particularly relates to an incoming line clamping machine control management system for an electric blanket washing mark.
Background
An electric blanket, also called electric mattress, is a contact electric warming device, which weaves a special soft cable type electric heating element with standard insulation performance into a blanket in a snake shape or sews the electric heating element into the blanket, and generates heat when electrified. The quilt is mainly used for increasing the temperature in the quilt when people sleep to achieve the purpose of warming. It can also be used for removing moisture and dampness of bedding. It has the advantages of low power consumption, adjustable temperature, convenient use and wide application, and has a history of more than 100 years. At present, a novel non-radiation electric blanket is patented, and pregnant women, children and old people can use the non-radiation electric blanket at ease. The general electric blanket is provided with a washing label which is a label made of a plurality of special materials, the essence of the washing label is also a label, the washing label is different from a common paper label only in materials, and the washing label is mainly applied to the clothing industry, the home textile industry and the case industry and mainly used for printing clothing parameters and cautions. Can be washed without losing color.
In the prior art, the current incoming line clamping machine for the washing mark of the electric blanket is generally manually started by workers, and the incoming line clamping machine spends a certain time when being started, cannot be started in advance, and wastes a certain production and processing time; the incoming line clamping machine for the washing label of the electric blanket is generally manually operated by workers and cannot be automatically operated according to an input operation instruction; after the electric blanket washing mark works for a long time by using the incoming line clamping machine, deviations of incoming line speed and incoming line precision can exist, which can not be observed by naked eyes, workers can not adjust the deviations in time, and the incoming line clamping machine can not adjust by themselves; the incoming line clamping machine for the electric blanket washing mark can generate friction when the incoming line is clamped, so that the fiber structure of yarns is damaged, the quality and the appearance of textiles are seriously influenced, in addition, a large amount of static electricity can be generated due to friction in the incoming line process, the static electricity not only influences the spinning of the yarns, but also easily causes open fire due to the static electricity, and the potential safety hazard of a production workshop is caused.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an incoming line clamping machine control management system for an electric blanket washing label.
The technical problem to be solved by the invention is as follows:
(1) the existing inlet wire clamping machine for the washing mark of the electric blanket is generally manually started by workers, and the inlet wire clamping machine can spend a certain time when being started, cannot be started in advance, and wastes a certain production and processing time;
(2) the incoming line clamping machine for the washing label of the electric blanket is generally manually operated by workers and cannot be automatically operated according to an input operation instruction;
(3) after the electric blanket washing mark works for a long time by using the incoming line clamping machine, deviations of incoming line speed and incoming line precision can exist, which can not be observed by naked eyes, workers can not adjust the deviations in time, and the incoming line clamping machine can not adjust by themselves;
(4) the electric blanket washing mark can produce the friction with inlet wire centre gripping machine when the inlet wire centre gripping to damage the fiber structure of yarn, seriously influence the quality and the outward appearance of fabrics, because the friction can produce a large amount of static moreover at the inlet wire in-process, static not only influences the weaving of yarn but also static causes the naked light easily, causes the potential safety hazard in workshop.
The purpose of the invention can be realized by the following technical scheme:
an incoming line clamping machine control management system for an electric blanket washing mark comprises a controller, a user mobile terminal, an interpretation library, a regulation module, a safety monitoring module, an alarm module and an appointment module;
the user mobile terminal is used for a worker to input control management information of the incoming line clamping machine and send the control management information to the interpretation library, and is specifically mobile equipment of the worker; the interpretation library is used for receiving control management information input by a user mobile terminal and interpreting the control management information, wherein the control management information is specifically a plurality of specific operation sentences, and the specific operation sentences are all four-character sentences;
the reservation module is used for pre-starting the incoming line clamping machine in advance; the adjusting module comprises a speed measuring unit and a precision measuring unit, the adjusting module is used for adjusting the incoming line speed and the incoming line precision of the incoming line clamping machine, and the specific adjusting process is as follows:
SS 1: setting a plurality of time points t, t =1, … …, n in the working time of the incoming clamping machine; acquiring the wire inlet speed of the wire inlet clamping machine at the corresponding time point t, and marking the wire inlet speed as JSt;
SS 2: obtaining the average incoming line speed JSP of the incoming line clamping machine by using an addition and averaging formula;
SS 3: acquiring a maximum incoming line speed JSMax and a minimum incoming line speed JSMin a plurality of time points t;
SS 4: calculating by using a formula to obtain a line inlet error value WCjx, wherein the specific formula is as follows:
SS 5: establishing a three-dimensional coordinate system by taking an incoming line clamping head on an incoming line clamping machine as an original point, and acquiring coordinates (Xt, Yt, Zt) of the incoming line clamping head at a corresponding time point t;
SS 6: calculating the distance Jt between the inlet wire clamping head and the original point at the corresponding time point t by using a distance formula;
SS 7: combining distances Jt between the inlet wire clamping head and the original point at a plurality of time points t into an array (J1, J2, … … and Jt), traversing the array to obtain the maximum distance Jmax and the minimum distance Jmin between the inlet wire clamping head and the original point, and simultaneously adding the distances between the inlet wire clamping head and the original point to obtain an average distance JP between the inlet wire clamping head and the original point;
SS 8: and calculating a precision error value WCjd by using a formula, wherein the specific formula is as follows:
SS 9: assigning weights a1 and a2 to incoming line error value WCjx and precision error value WCjd, respectively;
SS 10: calculating an error value WC of the incoming wire clamping machine according to a formula WC = WCjx × a1+ WCjd × a 2;
SS 11: when the error value WC is larger than the set error threshold value, generating an adjusting signal and loading the adjusting signal into the controller;
the alarm module gives an alarm when the working state of the incoming line clamping machine is abnormal; the safety monitoring module is used for carrying out safety monitoring to inlet wire centre gripping machine to the alarm signal who will produce sends alarm module, and the safety monitoring module specifically includes static monitoring unit, friction monitoring unit, temperature monitoring unit and new and old monitoring unit.
Further, the specific interpretation process of the interpretation library is as follows:
w1: presetting a specific operation statement in an interpretation library through a program;
w2: acquiring stroke stamps of specific operation sentences, acquiring strokes of corresponding word positions according to a left-to-right format, and marking the strokes of the corresponding word positions as B1-B2-B3-B4 to obtain a sentence stroke array Xi, i =1, … …, n, i represents a plurality of specific operation sentences in an interpretation library;
w3: by analogy, each specific operation statement in the interpretation library has a corresponding statement stroke array;
w4: when the control management information input by the staff is obtained, the corresponding sentence stroke array of the control management information is obtained according to the method of the step W2, and the sentence stroke array of the control management information is compared with the sentence stroke array of the specific operation sentence in the interpretation library;
w5: and when the statement stroke array of the control management information completely conforms to the statement stroke array of the specific operation statement, the controller generates a corresponding control management instruction according to the specific operation statement and loads the control management instruction into the incoming line clamping machine.
Further, the specific monitoring process of the safety monitoring module is as follows:
p1: acquiring the friction force of an incoming line clamping machine at a plurality of time points t, and marking the friction force as Mt;
p2: acquiring the antistatic coefficient of an incoming line clamping machine, and marking the antistatic coefficient as Kt;
p3: acquiring the temperature of an incoming wire clamping machine at a plurality of time points t, and marking the temperature as Wt;
p4: obtaining the service life R of the incoming line clamping machine, wherein the service life R is obtained by subtracting the production date of the incoming line clamping machine from the current time;
p5: the safety value AQ of the incoming line clamping machine at the corresponding time point t is calculated by using a formula, and the specific formula is as follows:
p6: and when the safety value AQ of the inlet wire clamping machine at the corresponding time point t is smaller than the set safety threshold value, generating an alarm signal and loading the alarm signal into the alarm module.
Further, the specific operation steps of the reservation module are as follows:
s1: acquiring the starting operation time of the incoming line clamping machine, and marking the starting operation time as T0;
s2: acquiring the distance from a worker to an inlet wire clamping machine through mobile equipment, and marking the distance as JL; acquiring the moving speed of a worker, and marking the moving speed as SD;
s3: obtaining the walking time T1 of the worker when the worker reaches the inlet wire clamping machine by using a formula T1= JL/SD;
s4: acquiring the starting time of the incoming line clamping machine, and marking the starting time as T2;
s5: comparing the walking time T1 with the starting time T2;
s6: if the walking time T1 is less than the starting time T2, the pre-starting is needed, and the starting running time of the incoming line clamping machine is modified as follows: t0= T0- (T2-T1);
s7: if the walk time T1 is greater than the start time T2, then no early pre-start is required.
Further, the mobile terminal is also used for acquiring the geographic position and the moving speed of the staff; the specific operation sentences specifically comprise work starting, work stopping, accelerated line incoming, line incoming starting, line incoming stopping, height increasing and height reducing.
Compared with the prior art, the invention has the beneficial effects that:
the incoming line clamping machine for the electric blanket washing mark is not required to be manually started by workers, so that the waste of the starting time of the incoming line clamping machine is effectively avoided, the electric blanket washing mark clamping machine can be pre-started in advance, and the production efficiency of the electric blanket washing mark is greatly improved; the incoming line clamping machine for the washing label of the electric blanket does not need manual operation of workers, and automatic operation and production are carried out according to an input operation instruction, so that the intellectualization and automation of the production of the washing label of the electric blanket are realized;
according to the invention, after the incoming line clamping machine for the washing label of the electric blanket works for a long time, the incoming line speed and incoming line precision of the incoming line clamping machine for the washing label of the electric blanket can be timely corrected, the incoming line clamping machine for the washing label of the electric blanket can be automatically adjusted, and the problem that the washing label production quality has defects due to the fact that workers cannot timely correct the errors is avoided;
the incoming line friction force, the antistatic coefficient, the temperature generated by friction and the mechanical aging degree of the incoming line clamping machine for the electric blanket washing mark can be monitored in real time, the fiber structure of yarns is prevented from being damaged, the appearance quality of textiles is prevented from being affected, open fire caused by static electricity in the incoming line process is avoided, and potential safety hazards in a production workshop are avoided.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is an overall system block diagram of the present invention;
fig. 2 is a system block diagram of a safety monitoring module according to the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an incoming line clamping machine control management system for an electric blanket washing label comprises a controller, a user mobile terminal, an interpretation library, an adjusting module, a safety monitoring module, an alarm module, a quality evaluation module and an appointment module;
the user mobile terminal is used for a worker to input control management information of the incoming line clamping machine and send the control management information to the interpretation library, the user mobile terminal is specifically mobile equipment of the worker, and the mobile terminal is also used for acquiring the geographic position and the moving speed of the worker; the interpretation library is used for receiving control management information input by a user mobile terminal and interpreting the control management information, the control management information is specifically a plurality of specific operation sentences, the specific operation sentences are all four-character sentences, and the specific operation sentences specifically comprise start work, stop work, accelerated line incoming, start line incoming, stop line incoming, height increase, height decrease and the like;
wherein, the specific interpretation process of the interpretation library is as follows:
w1: presetting a specific operation statement in an interpretation library through a program;
w2: acquiring a stroke stamp of a specific operation statement, acquiring strokes corresponding to word positions according to a left-to-right format, and marking the strokes corresponding to the word positions as B1-B2-B3-B4, wherein the strokes B1, B2, B3 and B4 are two digits; for example, if a specific operation statement is 'start work', B1-B2-B3-B4 is sequentially represented as 04-08-03-07, and a statement stroke array Xi is obtained, i =1, … …, n, i represents a plurality of specific operation statements in an interpretation library;
w3: by analogy, each specific operation statement in the interpretation library has a corresponding statement stroke array;
w4: when the control management information input by the staff is obtained, the corresponding sentence stroke array of the control management information is obtained according to the method of the step W2, and the sentence stroke array of the control management information is compared with the sentence stroke array of the specific operation sentence in the interpretation library;
w5: when the sentence stroke array of the control management information completely accords with the sentence stroke array of the specific operation sentence, the controller generates a corresponding control management instruction according to the specific operation sentence and loads the control management instruction into the incoming line clamping machine;
wherein, the reservation module is used for carrying out the prestart to inlet wire centre gripping machine, and concrete operation step is as follows:
s1: acquiring the starting operation time of the incoming line clamping machine, and marking the starting operation time as T0;
s2: acquiring the distance from a worker to an inlet wire clamping machine through mobile equipment, and marking the distance as JL; acquiring the moving speed of a worker, and marking the moving speed as SD;
s3: obtaining the walking time T1 of the worker when the worker reaches the inlet wire clamping machine by using a formula T1= JL/SD;
s4: acquiring the starting time of the incoming line clamping machine, and marking the starting time as T2;
s5: comparing the walking time T1 with the starting time T2;
s6: if the walking time T1 is less than the starting time T2, the pre-starting is needed, and the starting running time of the incoming line clamping machine is modified as follows: t0= T0- (T2-T1);
s7: if the walking time T1 is greater than the starting time T2, no advance pre-starting is needed;
wherein, the adjusting module includes speed survey unit and precision survey unit, and the adjusting module is used for adjusting the inlet wire speed and the inlet wire precision of inlet wire centre gripping machine, and specific accommodation process is as follows:
SS 1: setting a plurality of time points t, t =1, … …, n in the working time of the incoming clamping machine; acquiring the wire inlet speed of the wire inlet clamping machine at the corresponding time point t, and marking the wire inlet speed as JSt;
SS 2: obtaining the average incoming line speed JSP of the incoming line clamping machine by using an addition and averaging formula;
SS 3: acquiring a maximum incoming line speed JSMax and a minimum incoming line speed JSMin a plurality of time points t;
SS 4: calculating by using a formula to obtain a line inlet error value WCjx, wherein the specific formula is as follows:
SS 5: establishing a three-dimensional coordinate system by taking an incoming line clamping head on an incoming line clamping machine as an original point, and acquiring coordinates (Xt, Yt, Zt) of the incoming line clamping head at a corresponding time point t, wherein the incoming line clamping head is specifically an incoming line clamping part of the incoming line clamping machine and an electric blanket washing mark textile line;
SS 6: calculating the distance Jt between the inlet wire clamping head and the original point at the corresponding time point t by using a distance formula;
SS 7: combining distances Jt between the inlet wire clamping head and the original point at a plurality of time points t into an array (J1, J2, … … and Jt), traversing the array to obtain the maximum distance Jmax and the minimum distance Jmin between the inlet wire clamping head and the original point, and simultaneously adding the distances between the inlet wire clamping head and the original point to obtain an average distance JP between the inlet wire clamping head and the original point;
SS 8: and calculating a precision error value WCjd by using a formula, wherein the specific formula is as follows:
SS 9: assigning weights a1 and a2 to incoming line error value WCjx and precision error value WCjd, respectively;
SS 10: calculating an error value WC of the incoming wire clamping machine according to a formula WC = WCjx × a1+ WCjd × a 2;
SS 11: when the error value WC is larger than the set error threshold value, generating an adjusting signal and loading the adjusting signal into the controller;
the alarm module gives an alarm when the working state of the incoming line clamping machine is abnormal; the safety monitoring module is used for carrying out safety monitoring to inlet wire centre gripping machine to alarm signal transmission who will produce is to alarm module, and the safety monitoring module specifically includes static monitoring unit, friction monitoring unit, temperature monitoring unit and new and old monitoring unit, static monitoring unit specifically is model 1865's hall force sensor, the friction monitoring unit specifically is model EVT-14T 6's force cell sensor, the temperature monitoring unit specifically is model TR/02011's temperature sensor, and specific monitoring process is as follows:
p1: acquiring the friction force of an incoming line clamping machine at a plurality of time points t, and marking the friction force as Mt;
p2: acquiring the antistatic coefficient of an incoming line clamping machine, and marking the antistatic coefficient as Kt;
p3: acquiring the temperature of an incoming wire clamping machine at a plurality of time points t, and marking the temperature as Wt;
p4: obtaining the service life R of the incoming line clamping machine, wherein the service life R is obtained by subtracting the production date of the incoming line clamping machine from the current time;
p5: the safety value AQ of the incoming line clamping machine at the corresponding time point t is calculated by using a formula, and the specific formula is as follows:
p6: and when the safety value AQ of the inlet wire clamping machine at the corresponding time point t is smaller than the set safety threshold value, generating an alarm signal and loading the alarm signal into the alarm module.
An incoming line clamping machine control management system for an electric blanket washing mark is characterized in that when the system works, control management information input by a user mobile terminal is interpreted through an interpretation library, a specific operation statement in the interpretation library is preset through a program, a stroke stamp of the specific operation statement is obtained, strokes corresponding to word positions are obtained according to a left-to-right format, the strokes corresponding to the word positions are marked as B1-B2-B3-B4, if the specific operation statement is 'start to work', B1-B2-B3-B4 are sequentially represented as 04-08-03-07, a statement stroke array Xi is obtained, and by analogy, each specific operation statement in the interpretation library has a corresponding statement stroke array, when the control management information input by a worker is obtained, the corresponding statement stroke array of the control management information is obtained according to the method in the step W2, the statement stroke array of the control management information is compared with the statement stroke array of the specific operation statement in the interpretation library, when the statement stroke array of the control management information completely accords with the statement stroke array of the specific operation statement, the controller generates a corresponding control management instruction according to the specific operation statement and loads the control management instruction into an incoming line clamping machine, the incoming line clamping machine for the washing label of the electric blanket does not need manual operation of workers, the washing label of the electric blanket is automatically controlled and produced according to the input operation instruction, and the intellectualization and automation of the washing label production of the electric blanket are realized;
the reservation module is used for pre-starting the incoming line clamping machine in advance, the starting operation time of the incoming line clamping machine is obtained, the starting operation time is marked as T0, the distance JL from a worker to the incoming line clamping machine is obtained through the mobile equipment, the moving speed SD of the worker is obtained, the walking time T1 when the worker reaches the incoming line clamping machine is obtained by using a formula T1= JL/SD, the starting time T2 of the incoming line clamping machine is obtained, the walking time T1 is compared with the starting time T2, if the walking time T1 is smaller than the starting time T2, pre-starting is needed, and the starting operation time of the incoming line clamping machine is modified as follows: t0= T0- (T2-T1), if the walking time T1 is greater than the starting time T2, the pre-starting is not needed, the incoming line clamping machine for the electric blanket washing target does not need to be manually started by workers, the waste of the starting time of the incoming line clamping machine is effectively avoided, the incoming line clamping machine for the electric blanket washing target can be pre-started in advance, and the production efficiency of the electric blanket washing target is greatly improved;
the incoming line speed and incoming line precision of the incoming line clamping machine are adjusted through the adjusting module, a plurality of time points t are set in the working time of the incoming line clamping machine, the incoming line speed JSt of the incoming line clamping machine when the corresponding time points t are obtained, the average incoming line speed JSP of the incoming line clamping machine is obtained through an adding and averaging formula, the maximum incoming line speed JSmax and the minimum incoming line speed JSmin in the plurality of time points t are obtained, and the formula is used for adjusting the incoming line speed and the incoming line precision of the incoming line clamping machine
Calculating to obtain an incoming line error value WCjx, wherein alpha and beta are fixed values of a preset proportionality coefficient, establishing a three-dimensional coordinate system by taking an incoming line clamping head on an incoming line clamping machine as an original point, and acquiring corresponding timeCoordinate (Xt, Yt, Zt) of inlet wire clamping head when the interval point t, utilize the distance formula to calculate and obtain the distance Jt of inlet wire clamping head and initial point when corresponding time point t, make up into an array with the distance Jt of inlet wire clamping head and initial point when a plurality of time point t (J1, J2, … …, Jt), obtain the maximum distance Jmax and the minimum distance Jmin of inlet wire clamping head and initial point after traversing the array, get average value simultaneously with the distance addition of inlet wire clamping head and initial point and obtain the average distance JP of inlet wire clamping head and initial point, utilize public affairs's distance to add the distance of getting average value
Calculating to obtain a precision error value WCjd, wherein gamma and delta are fixed values of preset proportionality coefficients, weights a1 and a2 are distributed for an incoming line error value WCjd and the precision error value WCjd respectively, the error value WC of the incoming line clamping machine is calculated according to a formula WC = WCjx x a1+ WCjd x a2, and when the error value WC is greater than a set error threshold value, an adjusting signal is generated and loaded into a controller.
Be used for carrying out safety monitoring to inlet wire centre gripping machine through the safety monitoring module to alarm signal transmission to the alarm module that will produce, frictional force Mt and the temperature Wt of inlet wire centre gripping machine when at first obtaining a plurality of time point t, then acquire the antistatic factor Kt of inlet wire centre gripping machine, finally acquire the life R of inlet wire centre gripping machine, life R subtracts the date of production of inlet wire centre gripping machine for current time, utilize the formula
Calculating to obtain a safety value AQ of the inlet wire clamping machine at the corresponding time point t, wherein b1, b2, b3 and b4 are all preset proportionality coefficients, and b1+ b2+ b3+ b4=1, and when the safety value AQ of the inlet wire clamping machine at the corresponding time point t is smaller than a set safety threshold value, generating an alarm signal and adding the alarm signal to the set safety threshold valueThe yarn feeding clamping machine is loaded into the alarm module, the yarn feeding friction force, the antistatic coefficient, the temperature generated by friction and the mechanical aging degree of the yarn feeding clamping machine for the electric blanket washing mark can be monitored in real time, the fiber structure of yarns is prevented from being damaged, the appearance quality of textiles is prevented from being influenced, open fire caused by static electricity in the yarn feeding process is avoided, and therefore potential safety hazards in a production workshop are avoided.
The above formulas are all quantitative calculation, the formula is a formula obtained by acquiring a large amount of data and performing software simulation to obtain the latest real situation, and the preset parameters in the formula are set by the technical personnel in the field according to the actual situation.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. An incoming line clamping machine control management system for an electric blanket washing mark is characterized by comprising a controller, a user mobile terminal, an interpretation library, an adjusting module, a safety monitoring module, an alarm module and an appointment module;
the user mobile terminal is used for a worker to input control management information of the incoming line clamping machine and send the control management information to the interpretation library, and is specifically mobile equipment of the worker; the interpretation library is used for receiving control management information input by a user mobile terminal and interpreting the control management information, wherein the control management information is specifically a plurality of specific operation sentences, and the specific operation sentences are all four-character sentences;
the reservation module is used for pre-starting the incoming line clamping machine in advance; the adjusting module comprises a speed measuring unit and a precision measuring unit, the adjusting module is used for adjusting the incoming line speed and the incoming line precision of the incoming line clamping machine, and the specific adjusting process is as follows:
SS 1: setting a plurality of time points t, t =1, … …, n in the working time of the incoming clamping machine; acquiring the wire inlet speed of the wire inlet clamping machine at the corresponding time point t, and marking the wire inlet speed as JSt;
SS 2: obtaining the average incoming line speed JSP of the incoming line clamping machine by using an addition and averaging formula;
SS 3: acquiring a maximum incoming line speed JSMax and a minimum incoming line speed JSMin a plurality of time points t;
SS 4: calculating by using a formula to obtain a line inlet error value WCjx, wherein the specific formula is as follows:
SS 5: establishing a three-dimensional coordinate system by taking an incoming line clamping head on an incoming line clamping machine as an original point, and acquiring coordinates (Xt, Yt, Zt) of the incoming line clamping head at a corresponding time point t;
SS 6: calculating the distance Jt between the inlet wire clamping head and the original point at the corresponding time point t by using a distance formula;
SS 7: combining distances Jt between the inlet wire clamping head and the original point at a plurality of time points t into an array (J1, J2, … … and Jt), traversing the array to obtain the maximum distance Jmax and the minimum distance Jmin between the inlet wire clamping head and the original point, and simultaneously adding the distances between the inlet wire clamping head and the original point to obtain an average distance JP between the inlet wire clamping head and the original point;
SS 8: and calculating a precision error value WCjd by using a formula, wherein the specific formula is as follows:
SS 9: assigning weights a1 and a2 to incoming line error value WCjx and precision error value WCjd, respectively;
SS 10: calculating an error value WC of the incoming wire clamping machine according to a formula WC = WCjx × a1+ WCjd × a 2;
SS 11: when the error value WC is larger than the set error threshold value, generating an adjusting signal and loading the adjusting signal into the controller;
the alarm module gives an alarm when the working state of the incoming line clamping machine is abnormal; the safety monitoring module is used for carrying out safety monitoring to inlet wire centre gripping machine to the alarm signal who will produce sends alarm module, and the safety monitoring module specifically includes static monitoring unit, friction monitoring unit, temperature monitoring unit and new and old monitoring unit.
2. The incoming line clamping machine control and management system for the electric blanket washing mark of claim 1, wherein the specific interpretation process of the interpretation library is as follows:
w1: presetting a specific operation statement in an interpretation library through a program;
w2: acquiring stroke stamps of specific operation sentences, acquiring strokes of corresponding word positions according to a left-to-right format, and marking the strokes of the corresponding word positions as B1-B2-B3-B4 to obtain a sentence stroke array Xi, i =1, … …, n, i represents a plurality of specific operation sentences in an interpretation library;
w3: by analogy, each specific operation statement in the interpretation library has a corresponding statement stroke array;
w4: when the control management information input by the staff is obtained, the corresponding sentence stroke array of the control management information is obtained according to the method of the step W2, and the sentence stroke array of the control management information is compared with the sentence stroke array of the specific operation sentence in the interpretation library;
w5: and when the statement stroke array of the control management information completely conforms to the statement stroke array of the specific operation statement, the controller generates a corresponding control management instruction according to the specific operation statement and loads the control management instruction into the incoming line clamping machine.
3. The incoming line clamping machine control and management system for the electric blanket washing label as claimed in claim 1, wherein the specific monitoring process of the safety monitoring module is as follows:
p1: acquiring the friction force of an incoming line clamping machine at a plurality of time points t, and marking the friction force as Mt;
p2: acquiring the antistatic coefficient of an incoming line clamping machine, and marking the antistatic coefficient as Kt;
p3: acquiring the temperature of an incoming wire clamping machine at a plurality of time points t, and marking the temperature as Wt;
p4: obtaining the service life R of the incoming line clamping machine, wherein the service life R is obtained by subtracting the production date of the incoming line clamping machine from the current time;
p5: the safety value AQ of the incoming line clamping machine at the corresponding time point t is calculated by using a formula, and the specific formula is as follows:
p6: and when the safety value AQ of the inlet wire clamping machine at the corresponding time point t is smaller than the set safety threshold value, generating an alarm signal and loading the alarm signal into the alarm module.
4. The incoming line clamping machine control and management system for the electric blanket washing label as claimed in claim 1, wherein the specific operation steps of the reservation module are as follows:
s1: acquiring the starting operation time of the incoming line clamping machine, and marking the starting operation time as T0;
s2: acquiring the distance from a worker to an inlet wire clamping machine through mobile equipment, and marking the distance as JL; acquiring the moving speed of a worker, and marking the moving speed as SD;
s3: obtaining the walking time T1 of the worker when the worker reaches the inlet wire clamping machine by using a formula T1= JL/SD;
s4: acquiring the starting time of the incoming line clamping machine, and marking the starting time as T2;
s5: comparing the walking time T1 with the starting time T2;
s6: if the walking time T1 is less than the starting time T2, the pre-starting is needed, and the starting running time of the incoming line clamping machine is modified as follows: t0= T0- (T2-T1);
s7: if the walk time T1 is greater than the start time T2, then no early pre-start is required.
5. The incoming line clamping machine control and management system for the electric blanket washing label as claimed in claim 1, wherein the mobile terminal is further used for acquiring the geographical position and the moving speed of a worker; the specific operation sentences specifically comprise work starting, work stopping, accelerated line incoming, line incoming starting, line incoming stopping, height increasing and height reducing.
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