CN112497463A

CN112497463A - High-precision autoclaved curing device for aerated brick production

Info

Publication number: CN112497463A
Application number: CN202011490354.0A
Authority: CN
Inventors: 詹晓勇; 詹述平
Original assignee: Fujian Qisheng Environmental Protection Building Materials Technology Co ltd
Current assignee: Fujian Qisheng Environmental Protection Building Materials Technology Co ltd
Priority date: 2020-12-17
Filing date: 2020-12-17
Publication date: 2021-03-16

Abstract

The invention provides an autoclaved curing device for high-precision aerated brick production, and relates to the field of aerated brick production devices. This high-accuracy aerated brick production is with evaporating pressure curing means, including device main part, steam generator, the inside of device main part and be close to both sides wall and all be provided with U type alignment jig, the inside of U type alignment jig is rotated through the commentaries on classics round pin and is connected with a plurality of regulating plates, and the regulating plate evenly arranges from top to bottom, the motion spout has all been seted up with the back in the front of regulating plate, the equal fixedly connected with shunt tubes of both sides wall of device main part, the surface of shunt tubes is provided with a plurality of branch pipes, and the branch pipe is kept away from the one end of shunt tubes and is extended to the inside of. Through the cooperation of regulating plate and atomizing nozzle for utilize the regulating plate to change the gaseous flow direction of maintenance, and then better effect is on the product surface, and can provide convenience for the use to the automatic control of regulating plate, thereby the production and processing of being convenient for goes on.

Description

High-precision autoclaved curing device for aerated brick production

Technical Field

The invention relates to the technical field of aerated brick production devices, in particular to an autoclaved curing device for producing high-precision aerated bricks.

Background

The aerated brick is an autoclaved aerated concrete block for short, and is produced by a high-temperature autoclaved equipment process. "aerated brick" is to be understood as a simplified or generic term. The range of products covered by the brick is a little larger, namely, the brick products produced by other various processes including autoclaving.

At present, the steam curing of the conventional aerated bricks in production and processing is an extremely important process, but the steam curing device used at present lacks the adjusting function, so that uneven curing is easily caused when steam curing is carried out on the aerated bricks, and the quality problem of processed products is further influenced.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an autoclaved curing device for producing high-precision aerated bricks, which solves the problems that the existing autoclaved curing device is lack of an adjusting function, uneven curing is easily caused when autoclaved treatment is carried out on aerated bricks, and the using requirements cannot be met.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: an autoclaved curing device for high-precision aerated brick production comprises a device main body and a steam generator, wherein U-shaped adjusting frames are arranged inside the device main body and close to two side walls, a plurality of adjusting plates are rotatably connected inside the U-shaped adjusting frames through rotating pins, the adjusting plates are uniformly distributed from top to bottom, and moving chutes are formed in the front and the back of each adjusting plate;

the two side walls of the device main body are fixedly connected with flow dividing pipes, a plurality of branch pipes are arranged on the surfaces of the flow dividing pipes, one ends of the branch pipes, far away from the flow dividing pipes, extend into the device main body and are provided with atomizing nozzles, and the atomizing nozzles are positioned between adjacent adjusting plates;

the bottom of the device main body is fixedly connected with a transmission motor, the output end of the transmission motor is fixedly connected with a rotating shaft, the top of the rotating shaft extends into the device main body, the outer surface of the rotating shaft is fixedly connected with a plurality of side blades which are uniformly distributed on the outer surface of the rotating shaft in an annular shape, a plurality of placing plates are fixedly connected between every two adjacent side blades, and a plurality of storing grids are formed between the placing plates and the side blades;

the device comprises a device body and is characterized in that a base is arranged below the device body, a steam generator is arranged on the upper surface of the base, and a pump body is arranged at the top of the steam generator.

Preferably, the two inner side walls of the device main body are provided with slide rails.

Preferably, the lateral wall fixedly connected with sliding block of U type alignment jig, sliding block and slide rail sliding connection.

Preferably, the pump body is connected with the steam generator through an extraction pipe, and the output end of the pump body is provided with a three-way pipe.

Preferably, the output ports at the two ends of the three-way pipe are fixedly connected with delivery pipes, one end of each delivery pipe, which is far away from the three-way pipe, is connected with the output ends of the shunt pipes arranged on the two side walls of the device main body, and the surfaces of the delivery pipes are provided with electromagnetic valves.

Preferably, the bottom of the device main body is fixedly connected with electric push rods close to the edges of the two sides, the movable ends of the electric push rods are fixedly connected with movable straight rods, and the tops of the movable straight rods extend to the inside of the device main body and are fixedly connected with the bottoms of the U-shaped adjusting frames.

Preferably, the inner walls of the two sides of the device main body are fixedly connected with limiting rods which are located on the front side and the rear side of the U-shaped adjusting frame, one end, far away from the device main body, of each limiting rod is movably connected inside the corresponding moving sliding groove, and the corresponding moving sliding grooves are rectangular.

Preferably, the inner top of the device body is provided with a pressure sensor, the top of the device body is provided with a discharge pipe, and the surface of the discharge pipe is provided with a control valve.

Preferably, the peripheral side wall of the device main body is close to the bottom and is fixedly connected with supporting columns, and the supporting columns are fixedly connected with the base.

Preferably, a plurality of through holes are formed in the surfaces of the side blade plate and the placing plate.

The working principle is as follows: during the use, will wait to process the product and put respectively and place the surface of placing the board 15, then the closing device, start pump body 21 and driving motor 12, pump body 21 takes out the inside gas of steam generator 20 through extraction tube 22, then send into shunt tubes 8 through conveyer pipe 24, shunt tubes 8 introduce the inside of device main part 1 and are spouted by atomizing nozzle 9, carry out maintenance processing to the product, at this moment, driving motor 12 drives pivot 13 and rotates, pivot 13 drives the product and does the circular motion, realize the even maintenance to the product, this process is through starting electric putter 10, electric putter 10 controls movable straight-bar 11 and moves, and then carry out motion control to U type alignment jig 3, motion control regulating plate 5 through U type alignment jig 3 rotates round gag lever post 7, through the rotation of regulating plate 5, realize the change to atomizing nozzle 9 blowout gas flow direction, make it better maintain each position of product, can also control regulating plate 5 through electric putter 10's reciprocal flexible and carry out the luffing motion, and then cooperate pivot 13 to work, in addition, when pressure sensor 18 in the device inside detects the inside pressure of device main part 1 too big, open control valve 17 and can step down inside.

(III) advantageous effects

The invention provides an autoclaved curing device for producing high-precision aerated bricks. The method has the following beneficial effects:

1. through the cooperation of regulating plate and atomizing nozzle for utilize the regulating plate to change the gaseous flow direction of maintenance, and then better effect is on the product surface, and can provide convenience for the use to the automatic control of regulating plate, thereby the production and processing of being convenient for goes on.

2. Can control through driving motor and put placing the board of product and rotate to this cooperation regulating plate can improve the maintenance effect to the product with atomizing nozzle's work, further hoisting device's use value.

3. Utilize pressure sensor and the setting of delivery pipe can, can in time step down the inside of device when device pressure is too high to this, protection device's normal use is favorable to providing the guarantee to the safety in production.

4. Through set up the through-hole in placing the board and the surface of side leaf board, the gas that is spouted by the atomizing nozzle can be better the effect on the surface of product to promote the maintenance and go on.

Drawings

FIG. 1 is a schematic diagram of the internal structure of an autoclaved curing device for producing high-precision aerated bricks, which is provided by the invention;

FIG. 2 is a schematic view of a rotating shaft structure of the autoclaved curing device for producing the high-precision aerated bricks, which is provided by the invention;

FIG. 3 is a schematic view of a mounting part of an adjusting plate of the autoclaved curing device for producing high-precision aerated bricks, which is provided by the invention;

FIG. 4 is a sectional view of the connection between an adjusting plate and a limiting rod of the autoclaved curing device for producing high-precision aerated bricks, which is provided by the invention;

FIG. 5 is a partially enlarged view of a part A in FIG. 1 of the autoclaved curing device for producing high-precision aerated bricks.

Wherein, 1, the device body; 2. a slide rail; 3. a U-shaped adjusting frame; 4. a slider; 5. an adjusting plate; 6. a moving chute; 7. a limiting rod; 8. a shunt tube; 9. an atomizing nozzle; 10. an electric push rod; 11. a movable straight rod; 12. a drive motor; 13. a rotating shaft; 14. a side leaf plate; 15. placing the plate; 16. a discharge pipe; 17. a control valve; 18. a pressure sensor; 19. a base; 20. a steam generator; 21. a pump body; 22. an extraction pipe; 23. a three-way pipe; 24. a delivery pipe; 25. a support pillar; 26. and a through hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in fig. 1 to 5, an embodiment of the invention provides an autoclaved curing device for producing high-precision aerated bricks, which comprises a device main body 1 and a steam generator 20, wherein the device main body 1 provides a curing space, the steam generator 20 is used for providing curing gas, U-shaped adjusting frames 3 are arranged inside the device main body 1 and close to two side walls, the U-shaped adjusting frames are used for installing adjusting plates 5 and controlling movement of the adjusting plates 5, a plurality of adjusting plates 5 are rotatably connected inside the U-shaped adjusting frames 3 through rotating pins, the flow direction of the gas can be changed through movement of the adjusting plates 5, and further the purpose of uniform curing of products is achieved, the adjusting plates 5 are uniformly arranged from top to bottom, moving chutes 6 are respectively formed in the front and the back of the adjusting plates 5, and limiting rods 7 are matched to achieve a limiting effect.

The equal fixedly connected with shunt tubes 8 of both sides wall of device main part 1 for gaseous reposition of redundant personnel, shunt tubes 8's surface is provided with a plurality of branch pipes, and the branch pipe is kept away from shunt tubes 8 one end and is extended to the inside of device main part 1 and be provided with atomizing nozzle 9, be convenient for with gaseous even blowout, and atomizing nozzle 9 is located the position between the adjacent regulating plate 5, be convenient for realize through regulating plate 5's motion to the purpose that the gas flow direction realized control.

The bottom of the device main body 1 is fixedly connected with a transmission motor 12 for providing power for the rotation of the rotating shaft 13, the output end of the transmission motor 12 is fixedly connected with a rotating shaft 13 as a main pushing device for installing side blades 14, the top of the rotating shaft 13 extends to the inside of the device main body 1, the outer surface of the rotating shaft 13 is fixedly connected with a plurality of side blades 14, the side blades 14 are uniformly distributed on the outer surface of the rotating shaft 13 in an annular shape, a plurality of placing plates 15 are fixedly connected between adjacent side blades 14, placing grids are formed between the placing plates 15 and the side blades 14, products are convenient to place on the placing plates 15, a plurality of through holes 26 are respectively formed on the surfaces of the side blades 14 and the placing plates 15, the gas and the products are convenient to better contact, the purpose of good maintenance is achieved, a base 19 is arranged below the device main body 1, a steam generator 20 is arranged on the upper surface of the base 19, a pump body 21 is arranged on the, the flow of maintenance gas is used for driving, be connected through the extraction pipe 22 between the pump body 21 and the steam generator 20, be convenient for gaseous taking out, the output of the pump body 21 is provided with three-way pipe 23, a conveyer pipe 24 for inciting somebody to action maintenance gas reposition of redundant personnel to the device both sides, the equal fixedly connected with conveyer pipe 24 of both ends delivery outlet of three-way pipe 23, an inside for conveying gas to shunt tubes 8, the one end that three-way pipe 23 was kept away from to conveyer pipe 24 is connected with the output that shunt tubes 8 were set up to the both sides wall of device main part 1, and be provided with the solenoid valve on the surface.

Two inside walls of device main part 1 all are provided with slide rail 2, and the lateral wall fixedly connected with sliding block 4 of U type alignment jig 3, sliding block 4 and slide rail 2 sliding connection both have spacing effect to U type alignment jig 3, have the motion of the U type alignment jig 3 of being convenient for simultaneously.

The bottom of device main part 1 and be close to both sides edge fixedly connected with electric putter 10, for the motion of U type alignment jig 3 provides power control, electric putter 10's expansion end fixedly connected with activity straight-bar 11, the top of activity straight-bar 11 extend to the inside of device main part 1 and with the bottom fixed connection of U type alignment jig 3, be convenient for drive U type alignment jig 3 and do the up-and-down motion.

The both sides inner wall of device main part 1 just is located both sides fixedly connected with gag lever post 7 around U type alignment jig 3, and the one end swing joint that device main part 1 was kept away from to gag lever post 7 is in the inside of motion spout 6, and moves spout 6 and be the rectangle, and gag lever post 7 can take place relative motion and removal with motion spout 6 to guarantee that the motion of regulating plate 5 can not receive the restriction.

The device is characterized in that a pressure sensor 18 is arranged at the inner top of the device body 1 and used for detecting the pressure generated in the maintenance process inside the device body 1, a discharge pipe 16 is arranged at the top of the device body 1, a control valve 17 is arranged on the surface of the discharge pipe 16, the control valve 17 is opened to facilitate the reduction treatment of the pressure inside the device body 1, the peripheral side wall of the device body 1 is close to a bottom fixedly connected with support columns 25, and the support columns 25 are fixedly connected with a base 19 and have a supporting effect on the whole device.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high accuracy aerated brick production is with evaporating pressure curing means, includes device main part (1), steam generator (20), its characterized in that: u-shaped adjusting frames (3) are arranged inside the device main body (1) and close to two side walls, a plurality of adjusting plates (5) are rotatably connected inside the U-shaped adjusting frames (3) through rotating pins, the adjusting plates (5) are uniformly distributed from top to bottom, and moving sliding grooves (6) are formed in the front and the back of each adjusting plate (5);

the two side walls of the device main body (1) are fixedly connected with flow dividing pipes (8), a plurality of branch pipes are arranged on the surface of each flow dividing pipe (8), one ends, far away from the flow dividing pipes (8), of the branch pipes extend into the device main body (1) and are provided with atomizing nozzles (9), and the atomizing nozzles (9) are located between adjacent adjusting plates (5);

the bottom of the device main body (1) is fixedly connected with a transmission motor (12), the output end of the transmission motor (12) is fixedly connected with a rotating shaft (13), the top of the rotating shaft (13) extends into the device main body (1), the outer surface of the rotating shaft (13) is fixedly connected with a plurality of side blades (14), the side blades (14) are uniformly distributed on the outer surface of the rotating shaft (13) in an annular shape, and a plurality of placing plates (15) are fixedly connected between every two adjacent side blades (14);

a base (19) is arranged below the device main body (1), the steam generator (20) is arranged on the upper surface of the base (19), and a pump body (21) is arranged at the top of the steam generator (20).

2. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the two inner side walls of the device main body (1) are provided with slide rails (2).

3. The autoclaved curing device for producing high-precision aerated bricks according to claim 2 is characterized in that: the lateral wall fixedly connected with sliding block (4) of U type alignment jig (3), sliding block (4) and slide rail (2) sliding connection.

4. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the pump body (21) is connected with the steam generator (20) through an extraction pipe (22), and the output end of the pump body (21) is provided with a three-way pipe (23).

5. The autoclaved curing device for producing high-precision aerated bricks according to claim 4 is characterized in that: the delivery pipes (24) are fixedly connected to the output ports of the two ends of the three-way pipe (23), one end, far away from the three-way pipe (23), of each delivery pipe (24) is connected with the output ends of the shunt pipes (8) arranged on the two side walls of the device main body (1), and electromagnetic valves are arranged on the surfaces of the delivery pipes (24).

6. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the device is characterized in that the bottom of the device main body (1) is close to the edges of two sides of the device main body (1) and is fixedly connected with an electric push rod (10), a movable end of the electric push rod (10) is fixedly connected with a movable straight rod (11), and the top of the movable straight rod (11) extends to the inside of the device main body (1) and is fixedly connected with the bottom of the U-shaped adjusting frame (3).

7. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the device is characterized in that inner walls on two sides of the device main body (1) are fixedly connected with limiting rods (7) on the front side and the rear side of the U-shaped adjusting frame (3), one ends of the limiting rods (7) far away from the device main body (1) are movably connected inside the moving sliding grooves (6), and the moving sliding grooves (6) are rectangular.

8. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the pressure sensor (18) is arranged at the inner top of the device body (1), the discharge pipe (16) is arranged at the top of the device body (1), and the surface of the discharge pipe (16) is provided with the control valve (17).

9. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the device is characterized in that the peripheral side wall of the device body (1) is close to the bottom and is fixedly connected with a supporting column (25), and the supporting column (25) is fixedly connected with the base (19).

10. The autoclaved curing device for producing high-precision aerated bricks according to claim 1 is characterized in that: the surfaces of the side blade plates (14) and the placing plate (15) are provided with a plurality of through holes (26).