CN112496715A - Automatic ferrule assembling equipment for automobile calipers - Google Patents
Automatic ferrule assembling equipment for automobile calipers Download PDFInfo
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- CN112496715A CN112496715A CN202011344427.5A CN202011344427A CN112496715A CN 112496715 A CN112496715 A CN 112496715A CN 202011344427 A CN202011344427 A CN 202011344427A CN 112496715 A CN112496715 A CN 112496715A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention relates to automatic ferrule assembling equipment for vehicle calipers, which comprises a workbench, wherein a vibration disc feeding device, a material pushing device, a first rotary disc assembly, a material moving device, a ferrule device, a second rotary disc assembly and a sealing ring pressing device are arranged on the upper surface of the workbench; the invention has high ferrule finish degree, saves production cost, improves working efficiency, ensures product yield and has good market application value.
Description
Technical Field
The invention relates to the technical field of filling and packaging equipment, in particular to automatic ferrule assembling equipment for vehicle calipers.
Background
The automobile braking performance directly influences the driving safety of an automobile, the brake calipers are important parts of an automobile braking system, the pistons play a main braking role, and the brake calipers are improperly assembled on all parts, so that the braking effect is reduced, and even traffic accidents can be caused. Therefore, the assembly method of the piston O-shaped sealing ring with reasonable design has obvious value and great significance. At present, the O-shaped sealing ring is mostly assembled in a manual mode, so that the efficiency is low, the assembling difficulty is high, the product reject ratio is high, the production benefit is seriously influenced, and the vehicle safety is damaged.
Accordingly, the prior art is deficient and needs improvement.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides automatic ferrule assembling equipment for a vehicle caliper.
The technical scheme provided by the invention comprises a workbench, wherein a vibration disc feeding device, a material pushing device, a first rotating disc component, a material moving device, a ring sleeving device, a second rotating disc component and a sealing ring pressing device are arranged on the upper surface of the workbench, the vibration disc feeding device is fixedly arranged on the rear side of the upper surface of the workbench, the material pushing device is arranged on the right side of the vibration disc feeding device, a feed inlet of the material pushing device is connected with a discharge outlet of the vibration disc feeding device, the first rotating disc component is arranged on the right side of the material pushing device, the material moving device is arranged on the front side of the material pushing device, the second rotating disc component and the sealing ring pressing device are both arranged on the front side of the vibration disc feeding device, the second rotating disc component is arranged on the right side of the sealing ring pressing device, a sealing ring oil soaking device is arranged on the lower side of the workbench, and a jacking component for supporting the second rotating disc component, and the working end of the jacking assembly penetrates through the workbench to be connected with the moving end of the second turntable assembly.
Preferably, the pushing device comprises a pushing base, a pushing mounting vertical plate, a pushing mounting horizontal plate, a pushing cylinder, a pushing connecting block, a pushing connecting plate, a pushing plate, a first sliding rail, a pushing sliding table, a first cylinder mounting plate, a jacking cylinder, a pushing cylinder and a guiding head, the pushing base is fixed on the workbench, the lower side of the right wall of the pushing mounting vertical plate is fixedly connected with the left wall of the pushing base, the right side of the pushing mounting horizontal plate is fixedly connected with the upper side of the left wall of the pushing mounting vertical plate, the pushing cylinder is fixed on the upper side of the right wall of the pushing mounting vertical plate, the working end of the pushing cylinder is fixedly connected with the right part of the pushing connecting block, the left part of the pushing connecting block is fixedly connected with the upper surface of the pushing connecting plate, the left side of the lower surface of the pushing connecting plate is fixedly connected with the front side of the upper surface of the, the device comprises a sliding rail I, a pushing connecting plate, a sliding block, a sliding rail I, a pushing guide plate, a jacking cylinder I, a jacking cylinder II, a pushing cylinder II, a guide head, a cylindrical lug, a guide rod I, a guide rod II and a guide rod II, wherein the sliding block I is fixed on the right side of the lower surface of the pushing connecting plate I, the sliding block I is connected with the sliding block II in, the guide head is movably connected with the pushing barrel, a pushing channel is formed in the position, corresponding to the pushing plate, of the pushing sliding table, and the pushing channel and the pushing installation transverse plate are located on the same horizontal plane.
Preferably, move the material device including moving material stand, cylinder mounting panel two, first rodless cylinder, cylinder connecting plate, first air cylinder, circle section of thick bamboo mounting panel and a ferrule section of thick bamboo, it fixes on the workstation to move the material stand, the left wall of cylinder mounting panel two and the upper end fixed connection who moves the material stand, the right wall at cylinder mounting panel two is fixed to first rodless cylinder, the left wall of cylinder connecting plate and the removal end fixed connection of first rodless cylinder, the right wall at the cylinder connecting plate is fixed to first air cylinder, the last fixed surface of the work end of first air cylinder and the circle section of thick bamboo mounting panel is connected, the lower fixed surface of the upper end of a ferrule section of thick bamboo and circle section of thick bamboo mounting panel is connected.
Preferably, the ring sleeving device comprises a ring sleeving bottom plate, a ring sleeving support plate, a sliding seat, a screw rod upper bearing seat, a screw rod lower bearing seat, a ball screw rod I, a cylinder connecting support, a cylinder mounting plate III, a finger cylinder, an arc-shaped clamping block, a motor mounting plate, a first servo motor, a belt pulley I, a belt pulley II and a belt, wherein the ring sleeving bottom plate is fixed on a workbench, the lower end of the ring sleeving support plate is fixed on the ring sleeving bottom plate, the sliding seat is fixed on the rear wall of the ring sleeving support plate, the screw rod upper bearing seat and the screw rod lower bearing seat are respectively and fixedly connected with the upper end and the lower end of the sliding seat, the upper end and the lower end of a screw rod of the ball screw rod I are respectively connected with the screw rod upper bearing seat and the screw rod lower bearing seat, a nut of the ball screw rod I is slidably connected with, the upper surface at cylinder mounting panel three is fixed to the finger cylinder, the working end of finger cylinder is fixed with arc-shaped clamp piece, the lower fixed surface of upper surface left side and lead screw step is connected of motor mounting panel, first servo motor fixes the upper surface right side at the motor mounting panel, motor mounting panel and belt pulley fixed connection are passed to first servo motor's working end, the lead screw lower extreme of ball screw one passes lead screw step and motor mounting panel and two fixed connection of belt pulley in proper order, belt pulley one is connected with belt pulley two-pass belt transmission.
Preferably, the sealing ring press-fitting device comprises an oil coating assembly and an air cylinder press-fitting assembly, the oil coating assembly is located on the front side of the vibration disc feeding device, and the air cylinder press-fitting assembly is located between the oil coating assembly and the second rotating disc assembly.
Preferably, the cylinder pressure equipment subassembly includes pressure equipment mounting panel, cylinder mounting panel four, second rodless cylinder, slide, second air cylinder and six claw chucks, the lower extreme of pressure equipment mounting panel is fixed on the workstation, the antetheca upside fixed connection of back wall middle part and pressure equipment mounting panel of cylinder mounting panel four, the antetheca of cylinder mounting panel four is fixed to the second rodless cylinder, the back wall of slide and the removal end fixed connection of second rodless cylinder, the antetheca at the slide is fixed to the second air cylinder that pushes down, the stiff end of six claw chucks and the work end fixed connection of second air cylinder that pushes down, three clamping jaw of six claw chucks all is fixed with the bracer one that the shape is the same, and three clamping jaw all is fixed with the bracer two that the shape is the same in addition, and is three the lower extreme and the rubber circle joint of bracer one.
Preferably, the first turntable assembly comprises a hollow rotating platform mounting seat, a first hollow rotating platform, a first motor fixing plate, a second servo motor and a rotating disc, the hollow rotating platform mounting seat is fixed on the workbench, the first hollow rotating platform is fixed on the hollow rotating platform mounting seat, the rear end of the first motor fixing plate is fixedly connected with the left wall of the first hollow rotating platform, the second servo motor is fixed on the left wall of the first motor fixing plate, the working end of the second servo motor penetrates through the first motor fixing plate to be connected with the input end of the first hollow rotating platform through a coupler, the middle part of the lower surface of the rotating disc is fixedly connected with the output end of the first hollow rotating platform, ten product positioning seats are uniformly arranged on the periphery of the upper surface of the rotating disc, and a carrier is arranged on each product positioning seat; the second turntable assembly has the same structure as the turntable assembly.
Preferably, the guide head is in a circular truncated cone shape, and the lower end of the ferrule barrel is provided with a groove matched with the guide head.
Compared with the prior art, the sealing ring sleeving device has the advantages that the material pushing device, the material moving device and the ring sleeving device are combined, so that the sealing ring can be taken and sleeved on the piston, the sleeving efficiency is high, the misoperation is not easy to occur, and the product percent of pass is improved; according to the invention, the sealing ring pressing device is arranged to press the piston finished by the ferrule, so that the phenomenon that the sealing ring is not in close contact is avoided; the invention has high ferrule completing degree, high ferrule speed and high accuracy, improves the working efficiency and has good market application value.
Drawings
FIG. 1 is a schematic view of an overall first perspective structure of the present invention;
FIG. 2 is a schematic view of an overall second perspective structure of the present invention;
FIG. 3 is a schematic structural view of a material transferring device according to the present invention;
FIG. 4 is a schematic view of the pushing device of the present invention;
FIG. 5 is a schematic view of the ferrule assembly of the present invention;
FIG. 6 is a schematic view of a turntable assembly according to the present invention;
FIG. 7 is a schematic view of a jacking assembly according to the present invention;
FIG. 8 is a schematic structural view of a sealing ring pressing device according to the present invention;
as shown in the figure: 1. a work table; 2. a vibration disc feeding device; 3. a material moving device; 4. a material pushing device; 5. a ferrule arrangement; 6. a first turntable assembly; 7. a second turntable assembly; 8. a jacking assembly; 9. a sealing ring oil immersion device; 10. a sealing ring pressing device; 31. moving the material upright column; 32. a second cylinder mounting plate; 33. a first rodless cylinder; 34. a cylinder connecting plate; 35. a first down-pressure cylinder; 36. a ring barrel mounting plate; 37. a ferrule barrel; 40. a material pushing base; 41. pushing and installing a transverse plate; 42. pushing a connecting plate; 43. pushing a connecting block; 44. a first slide rail; 45. a material pushing plate; 46. a push cylinder; 47. a guide head; 48. a material pushing sliding table; 49. jacking a cylinder; 50. a ferrule base plate; 51. a first servo motor; 52. a ferrule holder plate; 53. a slide base; 54. a bearing seat is arranged on the screw rod; 55. a finger cylinder; 56. an arc-shaped material clamping block; 57. the cylinder is connected with the bracket; 58. a first ball screw; 59. a motor mounting plate; 61. a hollow rotating platform mounting seat; 62. a second servo motor; 63. a motor fixing plate I; 64. a first hollow rotating platform; 65. rotating the disc; 81. jacking a support; 82. a second hollow rotating platform; 83. a third servo motor; 84. a lifting block; 85. a ball screw II; 86. a guide bar; 87. a top block; 101. press-fitting the support plate; 102. a second rodless cylinder; 103. a second hold-down cylinder; 104. a six-jaw chuck; 105. a first supporting block; 106. a second supporting block; 107. a rubber ring.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 8, the sealing device comprises a workbench 1, wherein a vibration disc feeding device 2, a pushing device 4, a first rotating disc assembly 6, a material moving device 3, a ferrule device 5, a second rotating disc assembly 7 and a sealing ring pressing device 10 are arranged on the upper surface of the workbench 1, the vibration disc feeding device 2 is fixedly installed on the rear side of the upper surface of the workbench 1, the pushing device 4 is arranged on the right side of the vibration disc feeding device 2, a feeding port of the pushing device 4 is connected with a discharging port of the vibration disc feeding device 2, the first rotating disc assembly 6 is arranged on the right side of the pushing device 4, the material moving device 3 is arranged on the front side of the pushing device 4, the second rotating disc assembly 7 and the sealing ring pressing device 10 are both arranged on the front side of the vibration disc feeding device 2, the second rotating disc assembly 7 is arranged on the right side of the sealing ring pressing device 10, and a sealing ring oil immersion device 9 is arranged on the lower, the right side of sealing washer immersion oil device 9 is provided with the jacking subassembly 8 that is used for supporting carousel subassembly two 7, the removal end that workstation 1 and carousel subassembly two 7 were passed to jacking subassembly 8 is held and is connected.
Preferably, the pushing device 4 includes a pushing base 40, a pushing mounting vertical plate, a pushing mounting horizontal plate 41, a pushing cylinder 46, a pushing connecting block 43, a pushing connecting plate 42, a pushing plate 45, a first slide rail 44, a pushing sliding table 48, a first cylinder mounting plate, a jacking cylinder 49, a pushing cylinder and a guiding head 47, the pushing base 40 is fixed on the workbench 1, the lower side of the right wall of the pushing mounting vertical plate is fixedly connected with the left wall of the pushing base 40, the right side of the pushing mounting horizontal plate 41 is fixedly connected with the upper side of the left wall of the pushing mounting vertical plate, the pushing cylinder 46 is fixed on the upper side of the right wall of the pushing mounting vertical plate, the working end of the pushing cylinder 46 is fixedly connected with the right part of the pushing connecting block 43, the left part of the pushing connecting block 43 is fixedly connected with the upper surface of the pushing connecting plate 42, the left side of the lower surface of the pushing connecting plate 42 is fixedly, the rear end of the material pushing plate 45 is provided with an arc-shaped groove, the first slide rail 44 is fixed on the right side of the upper surface of the material pushing installation transverse plate 41, the slide block fixed on the right side of the lower surface of the material pushing connecting plate 42 is in sliding connection with the first slide rail 44, the left side and the right side of the material pushing plate 45 are respectively provided with a material pushing guide plate, the material pushing sliding table 48 is fixed on the corresponding position of the left wall of the material pushing installation vertical plate and the material pushing installation transverse plate 41, the right side edge of the first cylinder installation plate is fixedly connected with the left wall of the material pushing installation vertical plate and is positioned under the material pushing sliding table 48, the jacking cylinder 49 is fixed on the upper surface of the first cylinder installation plate, the working end of the jacking cylinder 49 is fixedly connected with the lower end of the material pushing cylinder, the corresponding position of the lower surface of the material pushing table 48 and the upper end of the, the outer wall of the guide head 47 and the corresponding positions of the two waist-shaped holes are respectively provided with a cylindrical convex block, the guide head 47 is movably connected with the material pushing barrel, the position of the material pushing sliding table 48 corresponding to the material pushing plate 45 is provided with a material pushing channel, and the material pushing channel and the material pushing installation transverse plate 41 are positioned on the same horizontal plane.
Preferably, the material moving device 3 includes a material moving upright column 31, a second cylinder mounting plate 32, a first rodless cylinder 33, a cylinder connecting plate 34, a first down-pressure cylinder 35, a ring cylinder mounting plate 36 and a ring cylinder 37, the material moving upright column 31 is fixed on the workbench 1, the left wall of the second cylinder mounting plate 32 is fixedly connected with the upper end of the material moving upright column 31, the first rodless cylinder 33 is fixed on the right wall of the second cylinder mounting plate 32, the left wall of the cylinder connecting plate 34 is fixedly connected with the moving end of the first rodless cylinder 33, the first down-pressure cylinder 35 is fixed on the right wall of the cylinder connecting plate 34, the working end of the first down-pressure cylinder 35 is fixedly connected with the upper surface of the ring cylinder mounting plate 36, and the upper end of the ring cylinder 37 is fixedly connected with the lower surface of the ring cylinder mounting plate 36.
Preferably, the ferrule device 5 comprises a ferrule bottom plate 50, a ferrule support plate 52, a sliding seat 53, a screw rod upper bearing seat 54, a screw rod lower bearing seat, a ball screw rod I58, a cylinder connecting support 57, a cylinder mounting plate III, a finger cylinder 55, an arc-shaped clamping block 56, a motor mounting plate 59, a first servo motor 51, a belt pulley I, a belt pulley II and a belt, wherein the ferrule bottom plate 50 is fixed on the workbench 1, the lower end of the ferrule support plate 52 is fixed on the ferrule bottom plate 50, the sliding seat 53 is fixed on the rear wall of the ferrule support plate 52, the screw rod upper bearing seat 54 and the screw rod lower bearing seat are respectively and fixedly connected with the upper end and the lower end of the sliding seat 53, the upper end and the lower end of the screw rod of the ball screw rod I58 are respectively connected with the screw rod upper bearing seat 54 and the screw rod lower bearing seat, the nut of the ball screw rod I, the lower surface of cylinder mounting panel three and the upper end fixed connection of cylinder linking bridge 57, finger cylinder 55 fixes the upper surface at cylinder mounting panel three, the working end of finger cylinder 55 is fixed with arc-shaped clamping piece 56, the upper surface left side of motor mounting panel 59 and the lower fixed surface of lead screw step are connected, first servo motor 51 is fixed on the upper surface right side of motor mounting panel 59, the working end of first servo motor 51 passes motor mounting panel 59 and belt pulley fixed connection, the lead screw lower extreme of ball screw one 58 passes lead screw step and motor mounting panel 59 and belt pulley two fixed connection in proper order, belt pulley one is connected with belt pulley two-pass belt transmission.
Preferably, the sealing ring pressing device 10 comprises an oil coating assembly and an air cylinder pressing assembly, the oil coating assembly is located on the front side of the vibration disc feeding device 2, and the air cylinder pressing assembly is located between the oil coating assembly and the second rotating disc assembly 7.
Preferably, the air cylinder press-fitting assembly comprises a press-fitting support plate 101, an air cylinder mounting plate four, a second rodless air cylinder 102, a sliding plate, a second lower press air cylinder 103 and a six-jaw chuck 104, the lower end of the press mounting support plate 101 is fixed on the workbench 1, the middle part of the rear wall of the cylinder mounting plate IV is fixedly connected with the upper side of the front wall of the press mounting support plate 101, the second rodless cylinder 102 is fixed on the front wall of the cylinder mounting plate four, the rear wall of the sliding plate is fixedly connected with the moving end of the second rodless cylinder 102, the second pressing cylinder 103 is fixed on the front wall of the sliding plate, the fixed end of the six-jaw chuck 104 is fixedly connected with the working end of the second pressing cylinder 103, the three jaws of the six-jaw chuck 104 are each fixed with a brace 105 of the same shape, the other three clamping jaws are fixed with a second supporting block 106 in the same shape, and the lower ends of the first supporting blocks 105 are clamped with a rubber ring 107.
Preferably, the turntable assembly one 6 comprises a hollow rotating platform mounting seat 61, a hollow rotating platform one 64, a motor fixing plate one 63, a second servo motor 62 and a rotating disk 65, the hollow rotary platform mounting seat 61 is fixed on the workbench 1, the first hollow rotary platform 64 is fixed on the hollow rotary platform mounting seat 61, the rear end of the motor fixing plate I63 is fixedly connected with the left wall of the hollow rotating platform I64, the second servo motor 62 is fixed on the left wall of the motor fixing plate I63, and the working end of the second servo motor 62 passes through the first motor fixing plate 63 and is connected with the input end of the first hollow rotating platform 64 through a coupler, the middle part of the lower surface of the rotating disc 65 is fixedly connected with the output end of the first hollow rotating platform 64, ten product positioning seats are uniformly arranged on the periphery of the upper surface of the rotating disc 65, and each product positioning seat is provided with a carrier; the second turntable assembly 7 has the same structure as the first turntable assembly 6.
Preferably, the guide head 47 is in a circular truncated cone shape, and the lower end of the collar barrel 37 is provided with a groove matched with the guide head 47.
Further, sealing washer immersion oil device 9 includes immersion oil mounting panel, oil bath, lift cylinder, lift mounting panel, guiding axle sleeve and guiding axle, the immersion oil mounting panel is fixed in 1 lower part of workstation, oil bath and lift cylinder are all fixed on the immersion oil mounting panel, the lift cylinder is located the rear side in oil bath, the rear portion of lift mounting panel and the work end fixed connection of lift cylinder, the left and right sides of lift cylinder is fixed with a guiding axle sleeve respectively, every all be equipped with a guiding axle in the guiding axle sleeve, two the upper end of guiding axle all with the rear portion fixed connection of lift mounting panel.
Further, the diameter of the ferrule barrel 37 is larger than the diameter of the pusher barrel.
Further, the oiling component is a lubricating oil tank.
Further, the jacking assembly 8 comprises a jacking bracket 81, a second motor fixing plate, a second hollow rotating platform 82, a third servo motor 83, a second ball screw 85, a first screw bearing seat, a lifting block 84, a guide rod 86 and a jacking block 87, the jacking bracket 81 is fixed on the workbench 1, the second motor fixing plate and the second hollow rotating platform 82 are both fixed on the jacking bracket 81, the third servo motor 83 is fixed on the right wall of the second motor fixing plate, the working end of the third servo motor 83 penetrates through the second motor fixing plate and is connected with the input end of the second hollow rotating platform 82 through a coupling, the lower end of a screw of the second ball screw 85 is fixedly connected with the output end of the second hollow rotating platform 82, the upper end of a screw of the second ball screw 85 is fixedly connected with the workbench 1 through the first screw bearing seat, the lifting block 84 is sleeved on a nut of the second ball screw 85, four guide rods 86 are fixed on the upper surface of the lifting block 84, the upper ends of the four guide rods 86 penetrate through the workbench 1, a sliding sleeve is fixed at the contact position of the workbench 1 and each guide rod 86, each sliding sleeve is in sliding connection with each corresponding guide rod 86, and a top block 87 is fixed at the upper end of each two adjacent guide rods 86.
The working principle is as follows: when the equipment starts to work, firstly, the vibration disc feeding device 2 sends a sealing ring to a feeding port at the position of the material pushing device 4, the pushing cylinder 46 pulls the material pushing connecting block 43 to drive the material pushing connecting plate 42 and the material pushing plate 45 to move backwards simultaneously to push the sealing ring to the material pushing cylinder, then the material moving device 3 starts to work, the first rodless cylinder 33 drives the ferrule cylinder 37 to move right above the material pushing cylinder, then the first downward-pressing cylinder 35 pushes the ferrule cylinder 37 to move downwards to enable the lower end of the ferrule cylinder 37 to be in contact with the guide head 47, then the jacking cylinder 49 pushes the material pushing cylinder to move upwards to sleeve the sealing ring on the ferrule cylinder 37, then the material pushing device 4 resets, the first downward-pressing cylinder 35 pulls the ferrule cylinder 37 to move upwards, the material pushing device 4 and the first downward-pressing cylinder 35 repeat the previous processes until the ferrule cylinder 37 is fully sleeved with the sealing ring, and then the first rodless cylinder 33 drives, the first downward-pressing air cylinder 35 pushes the ferrule cylinder 37 to move downwards, the lower end of the ferrule cylinder 37 is clamped with the upper end of the piston, the ferrule device 5 starts to work, the first servo motor 51 drives the ball screw rod I58 to rotate, the cylinder connecting support 57 and the finger air cylinder 55 are driven to move upwards, the finger air cylinder 55 clamps the sealing ring on the ferrule cylinder 37, the first servo motor 51 drives the ball screw rod I58 to rotate, the cylinder connecting support 57 and the finger air cylinder 55 are driven to move downwards, the sealing ring is taken down from the ferrule cylinder 37 and sleeved on the piston until all pistons on the turntable assembly I6 are sleeved;
then, the sleeved piston is manually sent to the position of the second turntable assembly 7, the cylinder press-fitting assembly and the jacking assembly 8 start to work simultaneously, the third servo motor 83 drives the second hollow rotating platform 82 to drive the second ball screw 85 to rotate, the lifting block 84 drives the four guide rods 86 and the jacking block 87 to lift upwards simultaneously, and the rotating disc 65 of the second turntable assembly 7 is supported; the second rodless cylinder 102 drives the sliding plate and the six-jaw chuck 104 to move leftwards to a position of a lubricating oil tank, the second pressing cylinder 103 drives the six-jaw chuck 104 and the rubber ring 107 to move downwards to enable the rubber ring 107 to be impregnated with lubricating oil, the second rodless cylinder 102 drives the sliding plate and the six-jaw chuck 104 to move rightwards to a position right above a piston of the second rotary table assembly 7, the second pressing cylinder 103 drives the six-jaw chuck 104 to move downwards, meanwhile, the six-jaw chuck 104 drives the three supporting blocks II 106 to simultaneously open, then, the three supporting blocks I105 and the rubber ring are inserted into the piston, the six-jaw chuck 104 drives the three supporting blocks II 106 to contract again to clamp and press a sealing ring sleeved on the piston, and the second rotary table assembly 7 operates according to the working procedure of the first rotary table assembly 6 until the sealing ring pressing device 10 finishes pressing and pressing the piston on the second rotary table assembly 7; finally, manually conveying all the pressed pistons to a lifting support plate, pulling the lifting support plate and the product to integrally move downwards by a lifting cylinder to enable the sealing ring to just dip into the oil pool, and after the completion, pushing the lifting support plate to move upwards by the lifting cylinder and manually taking out the lifting support plate; and finishing the work of the equipment.
Has the advantages that: according to the invention, by combining the material pushing device, the material moving device and the ring sleeving device, the sealing ring can be used for taking materials and sleeving the sealing ring on the piston, the sleeving efficiency is high, the misoperation is not easy to occur, and the product percent of pass is improved; according to the invention, the sealing ring pressing device is arranged to press the piston finished by the ferrule, so that the phenomenon that the sealing ring is not in close contact is avoided; the invention has high ferrule completing degree, high ferrule speed and high accuracy, improves the working efficiency and has good market application value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides an automatic lasso rigging equipment of automobile-used calliper, includes the workstation, its characterized in that: the upper surface of the workbench is provided with a vibration disc feeding device, a material pushing device, a first rotary disc component, a material moving device, a ring sleeving device, a second rotary disc component and a sealing ring pressing device, the vibration disc feeding device is fixedly arranged at the rear side of the upper surface of the workbench, the material pushing device is arranged at the right side of the vibration disc feeding device, the feed inlet of the material pushing device is connected with the discharge outlet of the vibrating disc feeding device, the turntable assembly is positioned on the right side of the material pushing device, the material moving device is arranged on the front side of the material pushing device, the second rotating disc assembly and the sealing ring pressing device are both arranged on the front side of the vibrating disc feeding device, the turntable assembly is positioned at the right side of the sealing ring pressing device, the sealing ring oil immersion device is arranged at the lower side of the workbench, the right side of the sealing ring oil immersion device is provided with a jacking assembly used for supporting the second rotary table assembly, and the working end of the jacking assembly penetrates through the workbench to be connected with the moving end of the second rotary table assembly.
2. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 1, wherein: the pushing device comprises a pushing base, a pushing installation vertical plate, a pushing installation horizontal plate, a pushing cylinder, a pushing connecting block, a pushing connecting plate, a pushing plate, a first sliding rail, a pushing sliding table, a cylinder installation plate I, a jacking cylinder, a pushing cylinder and a guide head, wherein the pushing base is fixed on a workbench, the lower side of the right wall of the pushing installation vertical plate is fixedly connected with the left wall of the pushing base, the right side of the pushing installation horizontal plate is fixedly connected with the upper side of the left wall of the pushing installation vertical plate, the pushing cylinder is fixed on the upper side of the right wall of the pushing installation vertical plate, the working end of the pushing cylinder is fixedly connected with the right part of the pushing connecting block, the left part of the pushing connecting block is fixedly connected with the upper surface of the pushing connecting plate, the left side of the lower surface of the pushing connecting plate is fixedly connected with the front side of the upper surface, the device comprises a sliding rail I, a pushing connecting plate, a sliding block, a sliding rail I, a pushing guide plate, a jacking cylinder I, a jacking cylinder II, a pushing cylinder II, a guide head, a cylindrical lug, a guide rod I, a guide rod II and a guide rod II, wherein the sliding block I is fixed on the right side of the lower surface of the pushing connecting plate I, the sliding block I is connected with the sliding block II in, the guide head is movably connected with the pushing barrel, a pushing channel is formed in the position, corresponding to the pushing plate, of the pushing sliding table, and the pushing channel and the pushing installation transverse plate are located on the same horizontal plane.
3. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 1, wherein: move the material device including moving material stand, cylinder mounting panel two, first rodless cylinder, cylinder connecting plate, first air cylinder, circle section of thick bamboo mounting panel and a ferrule section of thick bamboo, it fixes on the workstation to move the material stand, the left wall of cylinder mounting panel two and the upper end fixed connection who moves the material stand, the right wall at cylinder mounting panel two is fixed to first rodless cylinder, the left wall of cylinder connecting plate and the removal end fixed connection of first rodless cylinder, the right wall at the cylinder connecting plate is fixed to first air cylinder, the last fixed surface of the working end of first air cylinder and circle section of thick bamboo mounting panel is connected, the lower fixed surface of the upper end of a ferrule section of thick bamboo and circle section of thick bamboo mounting panel is connected.
4. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 1, wherein: the ring sleeving device comprises a ring sleeving bottom plate, a ring sleeving support plate, a sliding seat, a screw rod upper bearing seat, a screw rod lower bearing seat, a ball screw rod I, a cylinder connecting support, a cylinder mounting plate III, a finger cylinder, an arc-shaped clamping block, a motor mounting plate, a first servo motor, a belt pulley I, a belt pulley II and a belt, wherein the ring sleeving bottom plate is fixed on a workbench, the lower end of the ring sleeving support plate is fixed on the ring sleeving bottom plate, the sliding seat is fixed on the rear wall of the ring sleeving support plate, the screw rod upper bearing seat and the screw rod lower bearing seat are respectively and fixedly connected with the upper end and the lower end of the sliding seat, the upper end and the lower end of a screw rod of the ball screw rod I are respectively connected with the screw rod upper bearing seat and the screw rod lower bearing seat, a nut of the ball screw rod I is connected with, the upper surface at cylinder mounting panel three is fixed to the finger cylinder, the working end of finger cylinder is fixed with arc-shaped clamp piece, the lower fixed surface of upper surface left side and lead screw step is connected of motor mounting panel, first servo motor fixes the upper surface right side at the motor mounting panel, motor mounting panel and belt pulley fixed connection are passed to first servo motor's working end, the lead screw lower extreme of ball screw one passes lead screw step and motor mounting panel and two fixed connection of belt pulley in proper order, belt pulley one is connected with belt pulley two-pass belt transmission.
5. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 1, wherein: the sealing ring press-fitting device comprises an oil coating assembly and a cylinder press-fitting assembly, the oil coating assembly is located on the front side of the vibration disc feeding device, and the cylinder press-fitting assembly is located between the oil coating assembly and the second rotary disc assembly.
6. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 5, wherein: the cylinder pressure equipment subassembly includes pressure equipment mounting panel, cylinder mounting panel four, second rodless cylinder, slide, second down-pressure cylinder and six-jaw chuck, the lower extreme of pressure equipment mounting panel is fixed on the workstation, the antetheca upside fixed connection of back wall middle part and pressure equipment mounting panel of cylinder mounting panel four, the antetheca at cylinder mounting panel four is fixed to the second rodless cylinder, the back wall of slide and the removal end fixed connection of second rodless cylinder, the antetheca at the slide is fixed to the second down-pressure cylinder, the stiff end of six-jaw chuck and the work end fixed connection of second down-pressure cylinder, the three clamping jaw of six-jaw chuck all is fixed with the bracer one that the shape is the same, and the other three clamping jaw all is fixed with the bracer two that the shape is the same, and is three the lower extreme and a rubber ring joint of bracer one.
7. The automatic ferrule assembling apparatus for vehicle calipers as claimed in claim 1, wherein: the first rotary table assembly comprises a hollow rotary platform mounting seat, a first hollow rotary platform, a first motor fixing plate, a second servo motor and a rotary disc, the hollow rotary platform mounting seat is fixed on the workbench, the first hollow rotary platform is fixed on the hollow rotary platform mounting seat, the rear end of the first motor fixing plate is fixedly connected with the left wall of the first hollow rotary platform, the second servo motor is fixed on the left wall of the first motor fixing plate, the working end of the second servo motor penetrates through the first motor fixing plate to be connected with the input end of the first hollow rotary platform through a coupler, the middle of the lower surface of the rotary disc is fixedly connected with the output end of the first hollow rotary platform, ten product positioning seats are uniformly arranged on the periphery of the upper surface of the rotary disc, and a carrier is arranged on each product positioning seat; the second turntable assembly has the same structure as the turntable assembly.
8. The automatic ferrule assembling apparatus for vehicle calipers as claimed in any one of claims 2 or 3, wherein: the guide head is in a circular truncated cone shape, and the lower end of the ferrule barrel is provided with a groove matched with the guide head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011344427.5A CN112496715A (en) | 2020-11-26 | 2020-11-26 | Automatic ferrule assembling equipment for automobile calipers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011344427.5A CN112496715A (en) | 2020-11-26 | 2020-11-26 | Automatic ferrule assembling equipment for automobile calipers |
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| Publication Number | Publication Date |
|---|---|
| CN112496715A true CN112496715A (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011344427.5A Withdrawn CN112496715A (en) | 2020-11-26 | 2020-11-26 | Automatic ferrule assembling equipment for automobile calipers |
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| Country | Link |
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| CN (1) | CN112496715A (en) |
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| CN111098126A (en) * | 2019-11-28 | 2020-05-05 | 武汉晟创自动化工程有限公司 | Automatic assembling mechanism for caliper air chamber sealing ring |
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| US20170335911A1 (en) * | 2016-05-18 | 2017-11-23 | Newbridge Brake Ltd. | Sealing Arrangement for a Sliding Caliper |
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Application publication date: 20210316 |