CN112495958A - Application method of engine cylinder sleeve cleaning device - Google Patents
Application method of engine cylinder sleeve cleaning device Download PDFInfo
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- CN112495958A CN112495958A CN202011293072.1A CN202011293072A CN112495958A CN 112495958 A CN112495958 A CN 112495958A CN 202011293072 A CN202011293072 A CN 202011293072A CN 112495958 A CN112495958 A CN 112495958A
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- reciprocating screw
- cylinder sleeve
- drive
- rotate
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
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- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to the technical field of cylinder liners, in particular to a using method of a cleaning device of an engine cylinder liner, which comprises the following steps of S1: preparing an engine cylinder sleeve cleaning device; s2: disposing an outer wall of a cylinder liner between the first scrub roller and the second scrub roller; s3: the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft rotates to drive the central gear to rotate, the central gear drives the planetary gear to rotate, and due to the existence of the ring gear, the planetary gear revolves along the inner wall of the ring gear while rotating; s4: and driving the first cleaning roller and the second cleaning roller to clamp the cylinder wall of the cylinder sleeve, cleaning the inner wall and the outer wall of the cylinder sleeve by the first cleaning roller and the second cleaning roller along with the revolution of the planetary gear, and cleaning the inner wall and the outer wall of the cylinder sleeve by the first cleaning roller and the second cleaning roller along with the revolution of the planetary gear after clamping.
Description
Technical Field
The invention relates to the technical field of cylinder liners, in particular to a using method of an engine cylinder liner cleaning device.
Background
The cylinder liner is used as a core part of an internal combustion engine and plays an important role in the operation of the internal combustion engine. Due to the requirements of the working environment of the internal combustion engine, the inner surface of the cylinder sleeve has strict requirements on dimensional accuracy, shape accuracy, roughness and the like. In order to ensure the precision of the inner surface of the cylinder sleeve, many cylinder sleeve manufacturers adopt inner hole honing as the last process of cylinder sleeve processing.
In the process of inner bore honing of the cylinder sleeve, honing oil is generally adopted as a cutting agent, after honing is completed, more honing oil can be attached to the cylinder sleeve, and in the process of transferring the cylinder sleeve, the honing oil can be scattered everywhere along with the transferring process, so that the environment is dirty, and the waste of the honing oil is also caused.
Disclosure of Invention
The invention aims to solve the problem that in the prior art, the honing oil remains on the inner wall and the outer wall after the cylinder sleeve is honed, and provides a using method of an engine cylinder sleeve cleaning device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the use method of the engine cylinder sleeve cleaning device comprises the following steps:
s1: preparing an engine cylinder sleeve cleaning device, wherein the engine cylinder sleeve cleaning device comprises a cleaning structure, the cleaning structure comprises an L-shaped support, a disc and a transverse plate, the transverse plate is horizontally and fixedly connected to the top of the support, a ring gear is fixedly connected to the bottom surface of the transverse plate, a rotary shaft is rotatably and horizontally arranged on the side wall of the support, a motor is fixedly connected to one side of the support, an output shaft of the motor is fixedly connected to one end of the rotary shaft in a coaxial line manner, a central gear is fixedly connected to the other end of the rotary shaft, the central gear is positioned in the ring gear, a plurality of planetary gears are meshed between the ring gear and the central gear, a driven shaft is fixedly connected to one end surface of each planetary gear, the middle of the driven shaft is rotatably arranged on a mounting frame, a first bevel gear is fixedly connected to one end of the driven, a second reciprocating screw rod is rotatably arranged on the other side of the mounting rack, a second bevel gear is fixedly connected to one end, close to the first bevel gear, of the first reciprocating screw rod, the second bevel gear is meshed with the first bevel gear, a third bevel gear is fixedly connected to one end, close to the first bevel gear, of the second reciprocating screw rod, and the third bevel gear is meshed with the first bevel gear;
a plurality of notches are radially formed in the disc, a first nut seat and a second nut seat are slidably connected in the notches, the first nut seat is screwed on the first reciprocating screw rod, the second nut seat is screwed on the second reciprocating screw rod, a first cleaning roller is fixedly connected to one side, away from the first reciprocating screw rod, of the first nut seat, and a second cleaning roller is fixedly connected to one side, away from the second reciprocating screw rod, of the second nut seat;
s2: disposing an outer wall of a cylinder liner between the first scrub roller and the second scrub roller;
s3: the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft rotates to drive the central gear to rotate, the central gear drives the planetary gear to rotate, and due to the existence of the ring gear, the planetary gear revolves along the inner wall of the ring gear while rotating;
when the planetary gear is driven to rotate, the driven shaft drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear and the third bevel gear to rotate, the second bevel gear drives the first reciprocating screw to rotate, the first reciprocating screw rotates to drive the first nut seat to move axially along the first reciprocating screw, and the first nut seat moves axially along the first reciprocating screw to drive the first cleaning roller to move radially along a disk;
the third bevel gear is driven to rotate to drive the second reciprocating screw to rotate, the second reciprocating screw rotates to drive the second nut seat to axially move along the second reciprocating screw, and the second nut seat axially moves along the second reciprocating screw to drive the second cleaning roller to radially move along a disc;
driving the first cleaning roller and the second cleaning roller to be close to each other to reduce the distance between the first cleaning roller and the second cleaning roller so as to clamp the cylinder sleeve wall;
s4: the first cleaning roller and the second cleaning roller are driven to clamp the cylinder wall of the cylinder sleeve, the first cleaning roller and the second cleaning roller revolve along with the planetary gear to clean the inner wall and the outer wall of the cylinder sleeve, after cleaning is completed, the first reciprocating screw and the second reciprocating screw rotate continuously to enable the first cleaning roller and the second cleaning roller to be away from each other, and then cleaning is completed and the cylinder sleeve is taken down.
Preferably, the support is provided with a feeding structure for conveying the cylinder sleeve, the feeding structure comprises a feeding guide rail and a connecting plate, one side of the transverse plate is horizontally and fixedly connected with a chute, the chute is slidably connected with a sliding plate, the sliding plate is provided with a mounting groove, one side of the inside of the mounting groove is horizontally and fixedly connected with a rack, the bottom surface of the transverse plate is rotatably provided with a first short shaft, the bottom end of the first short shaft is fixedly connected with a gear, the gear is meshed with the rack, one side of the sliding plate is hinged with a clamping jaw, the clamping jaw is fixedly connected with a first limiting block, the sliding plate is fixedly connected with a second limiting block, the first limiting block can abut against the bottom of the second limiting block, one side of the bottom surface of the transverse plate is rotatably and vertically provided with a second rotating shaft, the bottom of the second rotating shaft is rotatably arranged on the, a movable rod is fixedly connected to the first short shaft, a limit groove is vertically formed in the movable rod, and the sliding rod is connected to the limit groove in a sliding mode;
the connecting plate is provided with a guide groove, a guide rod is vertically inserted in the guide groove, the top of the guide rod is fixedly connected with a third nut seat, the upper surface of the transverse plate is provided with a bearing seat, a third reciprocating screw rod is horizontally arranged in the bearing seat, one end of the third reciprocating screw rod is screwed in the third nut seat, the bottom of the guide rod is horizontally and fixedly connected with a plug board, the plug board is sleeved with a connecting pipe, one end of the connecting pipe is fixedly connected with a permanent magnet, the plug board is sleeved with a compression spring, the feeding guide rail is fixedly connected to the bottom of the support, the feeding guide rail is vertically and fixedly connected with a baffle, and the baffle is provided with a notch corresponding to the permanent magnet in shape;
the rotating shaft is driven to rotate, the rotating shaft drives the third reciprocating screw rod to rotate through the belt, the third nut seat is driven to move axially along the third reciprocating screw rod when the third reciprocating screw rod rotates, and the third nut seat moves axially along the third reciprocating screw rod to drive the guide rod to move horizontally;
step S3 further includes:
s31: the third reciprocating screw is driven to rotate to drive the third nut seat to move horizontally, the third nut seat drives the guide rod to be close to the feeding guide rail, the guide rod can slide in the guide groove, the guide rod drives the plug board and the connecting pipe to be close to the feeding guide rail, the connecting pipe drives the permanent magnet to penetrate through the gap to be in contact with the cylinder sleeve, and the permanent magnet is adsorbed on the end face of the cylinder sleeve;
s32: driving the guide rod to continuously approach the feeding guide rail, wherein the permanent magnet drives the cylinder sleeve to be sleeved on the second cleaning roller, and one end of the cylinder sleeve is abutted against the disc surface of the disc, at the moment, the cylinder sleeve is fixed between the permanent magnet and the disc, and the first cleaning roller and the second cleaning roller approach each other and revolve to clean the inner wall and the outer wall of the cylinder sleeve;
s33: the guide rod is driven to continue to approach the feeding guide rail, the compression spring is compressed, the guide rod applies pressure to the inner wall of the guide groove, the connecting plate rotates around the second short shaft, the connecting plate drives the slide rod to rotate, the slide rod drives the movable rod to rotate anticlockwise, the movable rod rotates anticlockwise to drive the gear to rotate anticlockwise, the gear rotates anticlockwise to drive the rack to move leftwards, the rack moves leftwards to drive the sliding plate to move leftwards, the sliding plate moves leftwards to drive the clamping jaw to move leftwards, and the clamping jaw moves leftwards to enable the clamping jaw to move along the outer wall of the next cylinder sleeve to be cleaned until the inner wall of the clamping jaw abuts against the outer wall of the cylinder sleeve;
s34: the third reciprocating screw is driven to rotate to drive the third nut seat, the third nut seat drives the guide rod to be far away from the feeding guide rail, the guide rod drives the inserting plate and the connecting pipe to be far away from the cleaning structure, the compression spring rebounds, the connecting pipe drives the permanent magnet to be far away from the cleaning structure, the permanent magnet drives the cleaned cylinder sleeve to reset to the feeding guide rail again, the guide rod continues to be far away from the feeding guide rail, the permanent magnet and the cleaned cylinder sleeve fall off and move out of the notch, and the cleaned cylinder sleeve is left on the feeding guide rail;
s35: the third reciprocating screw rod is driven to continuously rotate to drive the guide rod to be far away from the feeding guide rail, the guide rod is far away from the feeding guide rail and can slide in the guide groove, the guide rod slides in the guide groove to drive the connecting plate to rotate, the connecting plate rotates to drive the slide rod to rotate, the slide rod drives the movable rod to rotate, the movable rod rotates to drive the first short shaft to rotate, the first short shaft rotates to drive the gear to rotate, the gear rotates to drive the rack to move rightwards, the rack moves rightwards to drive the sliding plate to move rightwards, and the sliding plate moves rightwards to drive the clamping jaws to move rightwards;
s36: the clamping jaw is driven to move rightwards to drive the cylinder sleeve to be cleaned to move rightwards, the cylinder sleeve to be cleaned moves rightwards to push the cleaned cylinder sleeve to be right, the cylinder sleeve to be cleaned occupies the position of the cleaned cylinder sleeve, and the guide rod is waited to move towards the feeding guide rail again to be cleaned.
The use method of the cleaning device for the cylinder sleeve of the engine, provided by the invention, has the beneficial effects that: the use method of the cleaning device for the engine cylinder sleeve comprises the steps that the outer wall of the cylinder sleeve is arranged between the first nut seat and the second nut seat, the first cleaning roller and the second cleaning roller are enabled to clamp the outer wall of the cylinder sleeve when the first nut seat and the second nut seat are close to each other, the first cleaning roller and the second cleaning roller clamp the outer wall of the cylinder sleeve after clamping, the first cleaning roller and the second cleaning roller clean the inner wall and the outer wall of the cylinder sleeve along with revolution of the planetary gear, after cleaning is completed, the first reciprocating screw and the second reciprocating screw continue to rotate, the first cleaning roller and the second cleaning roller can be kept away from each other, and then the cylinder sleeve after cleaning is completed can be taken down.
Drawings
Fig. 1 is a schematic structural diagram of a use method of an engine cylinder liner cleaning device according to the present invention.
Fig. 2 is a structural schematic diagram two of a method for using the cleaning device for the cylinder liner of the engine provided by the invention.
Fig. 3 is a structural schematic diagram three of a method for using the cleaning device for the cylinder liner of the engine provided by the invention.
Fig. 4 is a first structural schematic diagram of a cleaning structure of a method for using the engine cylinder liner cleaning device according to the present invention.
Fig. 5 is a structural schematic diagram of a cleaning structure of a method for using the engine cylinder liner cleaning device according to the present invention.
Fig. 6 is a structural schematic diagram three of a cleaning structure of a using method of the engine cylinder liner cleaning device provided by the invention.
Fig. 7 is a structural schematic diagram of a cleaning structure of a method for using the engine cylinder liner cleaning device according to the present invention.
Fig. 8 is an enlarged view at a point a of the method for using the cleaning device for the cylinder liner of the engine according to the present invention.
Fig. 9 is a structural schematic diagram of a feeding structure of a use method of the engine cylinder liner cleaning device according to the first embodiment of the present invention.
Fig. 10 is a structural schematic diagram of a feeding structure of a using method of the engine cylinder liner cleaning device according to the present invention.
Fig. 11 is a structural schematic diagram three of a feeding structure of a using method of the engine cylinder liner cleaning device provided by the invention.
Fig. 12 is an enlarged view of a loading structure B of a method for using the engine cylinder liner cleaning device provided by the invention.
Fig. 13 is a schematic structural diagram of a feeding guide rail of a method for using the engine cylinder liner cleaning device provided by the invention.
In the figure: the device comprises a bracket 1, a feeding guide rail 2, a ring gear 3, a motor 4, a planetary gear 5, a central gear 6, a rotating shaft 7, a driven shaft 8, a mounting rack 9, a first reciprocating screw 10, a first nut seat 11, a second bevel gear 12, a second reciprocating screw 13, a second nut seat 14, a third bevel gear 15, a first bevel gear 16, a first cleaning roller 17, a second cleaning roller 18, a circular plate 19, a notch 20, a belt 21, a bearing seat 22, a third reciprocating screw 23 and a transverse plate 24, the device comprises a sliding groove 25, a mounting groove 26, a rack 27, a first short shaft 28, a gear 29, a clamping jaw 30, a first limit block 31, a second limit block 32, a movable rod 33, a limit groove 34, a sliding rod 35, a sliding plate 36, a connecting plate 37, a guide groove 38, a second short shaft 39, a guide rod 40, an inserting plate 41, a compression spring 42, a connecting pipe 43, a permanent magnet 44, a baffle plate 45, a notch 46, a cylinder sleeve 47 and a third nut seat 48.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-13, a method for using an engine cylinder liner cleaning device comprises the following steps:
s1: preparing an engine cylinder sleeve cleaning device which comprises a cleaning structure, wherein the cleaning structure comprises an L-shaped support 1, a disc 19 and a transverse plate 24, the transverse plate 24 is horizontally and fixedly connected to the top of the support 1, the bottom surface of the transverse plate 24 is fixedly connected with a ring gear 3, a rotary shaft 7 is rotatably and horizontally arranged on the side wall of the support 1, a motor 4 is fixedly connected to one side of the support 1, an output shaft of the motor 4 is fixedly connected with one end of the rotary shaft 7 in a coaxial line mode, the other end of the rotary shaft 7 is fixedly connected with a central gear 6, the central gear 6 is positioned in the ring gear 3, a plurality of planetary gears 5 are meshed between the ring gear 3 and the central gear 6, one end face of each planetary gear 5 is fixedly connected with a driven shaft 8, the middle of each driven shaft 8 is rotatably arranged on an installation frame 9, one end, far, a second reciprocating screw 13 is rotatably mounted on the other side of the mounting rack 9, a second bevel gear 12 is fixedly connected to one end, close to the first bevel gear 16, of the first reciprocating screw 10, the second bevel gear 12 is meshed with the first bevel gear 16, a third bevel gear 15 is fixedly connected to one end, close to the first bevel gear 16, of the second reciprocating screw 13, and the third bevel gear 15 is meshed with the first bevel gear 16;
a plurality of notches 20 are radially formed in the disc 19, a first nut seat 11 and a second nut seat 14 are slidably connected in the notches 20, the first nut seat 11 is screwed on the first reciprocating screw rod 10, the second nut seat 14 is screwed on the second reciprocating screw rod 13, a first cleaning roller 17 is fixedly connected to one side, away from the first reciprocating screw rod 10, of the first nut seat 11, and a second cleaning roller 18 is fixedly connected to one side, away from the second reciprocating screw rod 13, of the second nut seat 14;
s2: the outer wall of the cylinder liner 47 is disposed between the first cleaning roller 17 and the second cleaning roller 18;
s3: the motor 4 is started, the motor 4 drives the rotating shaft 7 to rotate, the rotating shaft 7 rotates to drive the central gear 6 to rotate, the central gear 6 drives the planetary gear 5 to rotate, and due to the existence of the ring gear 3, the planetary gear 5 revolves along the inner wall of the ring gear 3 while rotating;
when the driving planetary gear 5 rotates, the driven shaft 8 is driven to rotate, the driven shaft 8 rotates to drive the first bevel gear 16 to rotate, the first bevel gear 16 rotates to drive the second bevel gear 12 and the third bevel gear 15 to rotate, the second bevel gear 12 rotates to drive the first reciprocating screw 10 to rotate, the first reciprocating screw 10 rotates to drive the first nut seat 11 to move axially along the first reciprocating screw 10, and the first nut seat 11 moves axially along the first reciprocating screw 10 to drive the first cleaning roller 17 to move radially along the disc 19;
the third bevel gear 15 is driven to rotate to drive the second reciprocating screw 13 to rotate, the second reciprocating screw 13 rotates to drive the second nut seat 14 to axially move along the second reciprocating screw 13, and the second nut seat 14 axially moves along the second reciprocating screw 13 to drive the second cleaning roller 18 to radially move along the disc 19;
the first cleaning roller 17 and the second cleaning roller 18 are driven to be close to each other, so that the distance between the first cleaning roller and the second cleaning roller is reduced, and the cylinder wall of the cylinder sleeve 47 is clamped;
a feeding structure for conveying a cylinder sleeve 47 is arranged on a support 1, the feeding structure comprises a feeding guide rail 2 and a connecting plate 37, one side of a transverse plate 24 is horizontally and fixedly connected with a sliding groove 25, the sliding groove 25 is slidably connected with a sliding plate 36, the sliding plate 36 is provided with a mounting groove 26, one side inside the mounting groove 26 is horizontally and fixedly connected with a rack 27, the bottom surface of the transverse plate 24 is rotatably provided with a first short shaft 28, the bottom end of the first short shaft 28 is fixedly connected with a gear 29, the gear 29 is meshed with the rack 27, one side of the sliding plate 36 is hinged with a clamping jaw 30, the clamping jaw 30 is fixedly connected with a first limiting block 31, the sliding plate 36 is fixedly connected with a second limiting block 32, the first limiting block 31 can abut against the bottom of the second limiting block 32, one side of the bottom surface of the transverse plate 24 is rotatably and vertically provided with a second rotating shaft 39, the bottom of the second rotating shaft 39, a limit groove 34 is vertically arranged on the movable rod 33, and a slide rod 35 is connected in the limit groove 34 in a sliding way;
a guide groove 38 is formed in the connecting plate 37, a guide rod 40 is vertically inserted in the guide groove 38, the top of the guide rod 40 is fixedly connected with a third nut seat 48, a bearing seat 22 is installed on the upper surface of the transverse plate 24, a third reciprocating screw 23 is horizontally installed in the bearing seat 22, one end of the third reciprocating screw 23 is screwed in the third nut seat 48, an inserting plate 41 is horizontally and fixedly connected to the bottom of the guide rod 40, a connecting pipe 43 is sleeved on the inserting plate 41, a permanent magnet 44 is fixedly connected to one end of the connecting pipe 43, a compression spring 42 is sleeved on the inserting plate 41, the feeding guide rail 2 is fixedly connected to the bottom of the support 1, a baffle plate 45 is vertically and fixedly connected to the feeding guide rail 2, and a notch 46 corresponding to the shape of;
the rotating shaft 7 is driven to rotate, the rotating shaft 7 drives the third reciprocating screw 23 to rotate through the belt 21, the third reciprocating screw drives the third nut seat 48 to axially move along the third reciprocating screw 23 when rotating, and the third nut seat 48 axially moves along the third reciprocating screw 23 to drive the guide rod 40 to horizontally move;
step S3 further includes:
s31: the third reciprocating screw 23 is driven to rotate to drive the third nut seat 48 to move horizontally, the third nut seat 48 drives the guide rod 40 to be close to the feeding guide rail 2, the guide rod 40 can slide in the guide groove 38, the guide rod 40 drives the inserting plate 41 and the connecting pipe 43 to be close to the feeding guide rail 2, the connecting pipe 43 drives the permanent magnet 44 to penetrate through the notch 46 to be in contact with the cylinder sleeve 47, and the permanent magnet 44 is adsorbed on the end face of the cylinder sleeve 47;
s32: the guide rod 40 is driven to be close to the feeding guide rail 2 continuously, the permanent magnet 44 drives the cylinder sleeve 47 to be sleeved on the second cleaning roller 18, one end of the cylinder sleeve 47 is enabled to abut against the disc surface of the disc 19, at the moment, the cylinder sleeve 47 is fixed between the permanent magnet 44 and the disc 19, and the first cleaning roller 17 and the second cleaning roller 18 are close to each other and revolve to clean the inner wall and the outer wall of the cylinder sleeve 47;
s33: the guide rod 40 is driven to continuously approach the feeding guide rail 2, the compression spring 42 is compressed, the guide rod 40 applies pressure to the inner wall of the guide groove 38, the connecting plate 37 rotates around the second short shaft 39, the connecting plate 37 drives the sliding rod 35 to rotate, the sliding rod 35 drives the movable rod 33 to rotate anticlockwise, the movable rod 33 rotates anticlockwise to drive the gear 29 to rotate anticlockwise, the gear 29 rotates anticlockwise to drive the rack 27 to move leftwards, the rack 27 moves leftwards to drive the sliding plate 36 to move leftwards, the sliding plate 36 moves leftwards to drive the clamping jaw 30 to move leftwards, and the clamping jaw 30 moves leftwards to enable the clamping jaw 30 to move along the outer wall of the next cylinder sleeve 47 to be cleaned until the inner wall of the clamping jaw 30 abuts against the outer wall of the cylinder;
s34: the third reciprocating screw 23 is driven to rotate to drive the third nut seat 48, the third nut seat 48 drives the guide rod 40 to be far away from the feeding guide rail 2, the guide rod 40 drives the inserting plate 41 and the connecting pipe 43 to be far away from the cleaning structure, the compression spring 42 rebounds, the connecting pipe 43 drives the permanent magnet 44 to be far away from the cleaning structure, the permanent magnet 44 drives the cleaning-completed cylinder sleeve 47 to reset to the feeding guide rail 2 again, the guide rod 40 continues to be far away from the feeding guide rail 2, the permanent magnet 44 and the cleaned cylinder sleeve 47 fall off and move out of the notch 46, and the cleaning-completed cylinder sleeve 47 is left on the feeding guide rail 2;
s35: the third reciprocating screw 23 is driven to rotate continuously to drive the guide rod 40 to be far away from the feeding guide rail 2, the guide rod 40 far away from the feeding guide rail 2 can slide in the guide groove 38, the guide rod 40 slides in the guide groove 38 to drive the connecting plate 37 to rotate, the connecting plate 37 rotates to drive the slide rod 35 to rotate, the slide rod 35 drives the movable rod 33 to rotate, the movable rod 33 rotates to drive the first short shaft 28 to rotate, the first short shaft 28 rotates to drive the gear 29 to rotate, the gear 29 rotates to drive the rack 27 to move rightwards, the rack 27 moves rightwards to drive the sliding plate 36 to move rightwards, and the sliding plate 36 moves rightwards to drive;
s36: the driving claw 30 moves rightwards to drive the cylinder sleeve 47 to be cleaned to move rightwards, the cylinder sleeve 47 to be cleaned moves rightwards to push the cleaned cylinder sleeve 47 to be cleaned rightwards, the cylinder sleeve 47 to be cleaned occupies the location of the cleaned cylinder sleeve 47, and the guide rod 40 waits for moving to the feeding guide rail 2 again for cleaning.
S4: the first cleaning roller 17 and the second cleaning roller 18 are driven to clamp the cylinder wall of the cylinder sleeve 47, the first cleaning roller 17 and the second cleaning roller 18 revolve along with the planetary gear 5 to clean the inner wall and the outer wall of the cylinder sleeve 47, after the cleaning is finished, the first reciprocating screw 10 and the second reciprocating screw 13 rotate continuously to enable the first cleaning roller 17 and the second cleaning roller 18 to be away from each other, and then the cylinder sleeve 47 after the cleaning is finished is taken down.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (2)
1. The use method of the cleaning device for the cylinder sleeve of the engine is characterized by comprising the following steps:
s1: preparing an engine cylinder sleeve cleaning device, the engine cylinder sleeve cleaning device comprises a cleaning structure, the cleaning structure comprises a support (1) in an L shape, a disc (19) and a transverse plate (24), the transverse plate (24) is horizontally and fixedly connected to the top of the support (1), a ring gear (3) is fixedly connected to the bottom surface of the transverse plate (24), a rotating shaft (7) is rotatably and horizontally mounted on the side wall of the support (1), a motor (4) is fixedly connected to one side of the support (1), an output shaft of the motor (4) is fixedly connected to one end of the rotating shaft (7) in a coaxial line manner, a central gear (6) is fixedly connected to the other end of the rotating shaft (7), the central gear (6) is located inside the ring gear (3), a plurality of planetary gears (5) are meshed between the ring gear (3) and the central gear (6), a driven shaft (8) is fixedly connected to one end face of the, the middle part of the driven shaft (8) is rotatably arranged on an installation frame (9), one end, far away from the planetary gear (5), of the driven shaft (8) is fixedly connected with a first bevel gear (16), one side of the installation frame (9) is rotatably provided with a first reciprocating screw (10), the other side of the installation frame (9) is rotatably provided with a second reciprocating screw (13), one end, close to the first bevel gear (16), of the first reciprocating screw (10) is fixedly connected with a second bevel gear (12), the second bevel gear (12) is meshed with the first bevel gear (16), one end, close to the first bevel gear (16), of the second reciprocating screw (13) is fixedly connected with a third bevel gear (15), and the third bevel gear (15) is meshed with the first bevel gear (16);
a plurality of notches (20) are radially formed in the disc (19), a first nut seat (11) and a second nut seat (14) are slidably connected in each notch (20), the first nut seat (11) is in threaded connection with the first reciprocating screw (10), the second nut seat (14) is in threaded connection with the second reciprocating screw (13), a first cleaning roller (17) is fixedly connected to one side, away from the first reciprocating screw (10), of the first nut seat (11), and a second cleaning roller (18) is fixedly connected to one side, away from the second reciprocating screw (13), of the second nut seat (14);
s2: -arranging the outer wall of a cylinder liner (47) between the first cleaning roller (17) and the second cleaning roller (18);
s3: the motor (4) is started, the motor (4) drives the rotating shaft (7) to rotate, the rotating shaft (7) rotates to drive the central gear (6) to rotate, the central gear (6) drives the planetary gear (5) to rotate, and due to the existence of the ring gear (3), the planetary gear (5) revolves along the inner wall of the ring gear (3) while rotating;
when the planetary gear (5) is driven to rotate, the driven shaft (8) rotates to drive the first bevel gear (16) to rotate, the first bevel gear (16) rotates to drive the second bevel gear (12) and the third bevel gear (15) to rotate, the second bevel gear (12) rotates to drive the first reciprocating screw (10) to rotate, the first reciprocating screw (10) rotates to drive the first nut seat (11) to axially move along the first reciprocating screw (10), and the first nut seat (11) axially moves along the first reciprocating screw (10) to drive the first cleaning roller (17) to radially move along a disc (19);
the third bevel gear (15) is driven to rotate to drive the second reciprocating screw (13) to rotate, the second reciprocating screw (13) rotates to drive the second nut seat (14) to axially move along the second reciprocating screw (13), and the second nut seat (14) axially moves along the second reciprocating screw (13) to drive the second cleaning roller (18) to radially move along a disc (19);
the first cleaning roller (17) and the second cleaning roller (18) are driven to be close to each other, so that the distance between the first cleaning roller and the second cleaning roller is reduced, and the cylinder wall of the cylinder sleeve (47) is clamped;
s4: the first cleaning roller (17) and the second cleaning roller (18) are driven to clamp the cylinder wall of the cylinder sleeve (47), the first cleaning roller (17) and the second cleaning roller (18) revolve along with the planetary gear (5) to clean the inner wall and the outer wall of the cylinder sleeve (47), and after cleaning is finished, the first reciprocating screw (10) and the second reciprocating screw (13) continue to rotate to enable the first cleaning roller (17) and the second cleaning roller (18) to be away from each other, so that the cylinder sleeve (47) is taken down after cleaning is finished.
2. The use method of the cleaning device for the cylinder liner of the engine is characterized in that a feeding structure for conveying the cylinder liner (47) is installed on the bracket (1), the feeding structure comprises a feeding guide rail (2) and a connecting plate (37), a sliding chute (25) is horizontally and fixedly connected to one side of the transverse plate (24), the sliding chute (25) is slidably connected with a sliding plate (36), an installation groove (26) is formed in the sliding plate (36), a rack (27) is horizontally and fixedly connected to one side inside the installation groove (26), a first short shaft (28) is rotatably installed on the bottom surface of the transverse plate (24), a gear (29) is fixedly connected to the bottom end of the first short shaft (28), the gear (29) is meshed with the rack (27), a clamping jaw (30) is hinged to one side of the sliding plate (36), and a first limiting block (31) is fixedly connected to the clamping jaw (30), a second limiting block (32) is fixedly connected to the sliding plate (36), the first limiting block (31) can abut against the bottom of the second limiting block (32), a second rotating shaft (39) is rotatably and vertically installed on one side of the bottom surface of the transverse plate (24), the bottom of the second rotating shaft (39) is rotatably installed on the upper surface of the connecting plate (37), a sliding rod (35) is vertically and fixedly connected to one side of the upper surface of the connecting plate (37), a movable rod (33) is fixedly connected to the first short shaft (28), a limiting groove (34) is vertically formed in the movable rod (33), and the sliding rod (35) is slidably connected to the limiting groove (34);
a guide groove (38) is arranged on the connecting plate (37), a guide rod (40) is vertically inserted in the guide groove (38), a third nut seat (48) is fixedly connected to the top of the guide rod (40), a bearing seat (22) is installed on the upper surface of the transverse plate (24), a third reciprocating screw rod (23) is horizontally arranged in the bearing seat (22), one end of the third reciprocating screw rod (23) is screwed in the third nut seat (48), an inserting plate (41) is horizontally and fixedly connected to the bottom of the guide rod (40), a connecting pipe (43) is sleeved on the inserting plate (41), one end of the connecting pipe (43) is fixedly connected with a permanent magnet (44), the inserting plate (41) is sleeved with a compression spring (42), the feeding guide rail (2) is fixedly connected with the bottom of the bracket (1), a baffle (45) is vertically and fixedly connected with the feeding guide rail (2), the baffle (45) is provided with a notch (46) corresponding to the shape of the permanent magnet (44);
the rotating shaft (7) is driven to rotate, the rotating shaft (7) drives the third reciprocating screw rod (23) to rotate through the belt (21), the third nut seat (48) is driven to axially move along the third reciprocating screw rod (23) when the third reciprocating screw rod rotates, and the third nut seat (48) axially moves along the third reciprocating screw rod (23) to drive the guide rod (40) to horizontally move;
step S3 further includes:
s31: the third reciprocating screw rod (23) is driven to rotate to drive the third nut seat (48) to move horizontally, the third nut seat (48) drives the guide rod (40) to be close to the feeding guide rail (2), the guide rod (40) can slide in the guide groove (38), the guide rod (40) drives the inserting plate (41) and the connecting pipe (43) to be close to the feeding guide rail (2), the connecting pipe (43) drives the permanent magnet (44) to penetrate through the notch (46) to be in contact with the cylinder sleeve (47), and the permanent magnet (44) is adsorbed on the end face of the cylinder sleeve (47);
s32: the guide rod (40) is driven to continuously approach the feeding guide rail (2), the permanent magnet (44) can drive the cylinder sleeve (47) to be sleeved on the second cleaning roller (18), one end of the cylinder sleeve (47) is abutted against the disc surface of the disc (19), at the moment, the cylinder sleeve (47) is fixed between the permanent magnet (44) and the disc (19), and the first cleaning roller (17) and the second cleaning roller (18) approach each other and revolve to clean the inner wall and the outer wall of the cylinder sleeve (47);
s33: the guide rod (40) is driven to continuously approach the feeding guide rail (2), the compression spring (42) is compressed, the guide rod (40) applies pressure to the inner wall of the guide groove (38), the connecting plate (37) rotates by taking the second short shaft (39) as an axis, the connecting plate (37) drives the sliding rod (35) to rotate, the sliding rod (35) drives the movable rod (33) to rotate anticlockwise, the movable rod (33) rotates anticlockwise to drive the gear (29) to rotate anticlockwise, the gear (29) rotates anticlockwise to drive the rack (27) to move leftwards, the rack (27) moves leftwards to drive the sliding plate (36) to move leftwards, the sliding plate (36) moves leftwards to drive the clamping jaw (30) to move leftwards, and the clamping jaw (30) moves leftwards to enable the clamping jaw (30) to move along the outer wall of the next cylinder sleeve (47) to be cleaned, until the inner wall of the claw (30) is abutted against the outer wall of the cylinder sleeve (47);
s34: the third reciprocating screw rod (23) is driven to rotate to drive the third nut seat (48), the third nut seat (48) drives the guide rod (40) to be far away from the feeding guide rail (2), the guide rod (40) drives the inserting plate (41) and the connecting pipe (43) to be far away from the cleaning structure, the compression spring (42) rebounds, the connecting pipe (43) drives the permanent magnet (44) to be far away from the cleaning structure, the permanent magnet (44) drives the cleaned cylinder sleeve (47) to reset to the feeding guide rail (2), the guide rod (40) continues to be far away from the feeding guide rail (2), the permanent magnet (44) and the cleaned cylinder sleeve (47) fall off and move out of the notch (46), and the cleaned cylinder sleeve (47) is left on the feeding guide rail (2);
s35: the third reciprocating screw rod (23) is driven to rotate continuously to drive the guide rod (40) to be far away from the feeding guide rail (2), the guide rod (40) far away from the feeding guide rail (2) can slide in the guide groove (38), the guide rod (40) slides in the guide groove (38) to drive the connecting plate (37) to rotate, the connecting plate (37) rotates to drive the sliding rod (35) to rotate, the sliding rod (35) drives the movable rod (33) to rotate, the movable rod (33) rotates to drive the first short shaft (28) to rotate, the first short shaft (28) rotates to drive the gear (29) to rotate, the gear (29) rotates to drive the rack (27) to move rightwards, the rack (27) moves rightwards to drive the sliding plate (36) to move rightwards, the sliding plate (36) moves rightwards to drive the claws (30) to move rightwards;
s36: the claw (30) is driven to move rightwards to drive the cylinder sleeve (47) to be cleaned to move rightwards, the cylinder sleeve (47) to be cleaned moves rightwards to push the cleaned cylinder sleeve (47) to be cleaned, the cylinder sleeve (47) to be cleaned occupies the position of the cleaned cylinder sleeve (47), and the guide rod (40) is waited to move towards the feeding guide rail (2) again for cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011293072.1A CN112495958A (en) | 2020-11-18 | 2020-11-18 | Application method of engine cylinder sleeve cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011293072.1A CN112495958A (en) | 2020-11-18 | 2020-11-18 | Application method of engine cylinder sleeve cleaning device |
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| CN112495958A true CN112495958A (en) | 2021-03-16 |
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| CN202011293072.1A Withdrawn CN112495958A (en) | 2020-11-18 | 2020-11-18 | Application method of engine cylinder sleeve cleaning device |
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Cited By (4)
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| CN114104611A (en) * | 2021-12-17 | 2022-03-01 | 合肥江淮铸造有限责任公司 | Surface cleaning device and method for aluminum alloy cylinder body |
| CN114700306A (en) * | 2022-04-02 | 2022-07-05 | 南通东西洗轮机机械有限公司 | Washing unit is used in automobile parts processing |
| CN116555986A (en) * | 2023-07-12 | 2023-08-08 | 江苏启宸新材料有限公司 | Rotary self-cleaning pipe for producing spun-laced non-woven fabrics |
| CN117259353A (en) * | 2023-11-23 | 2023-12-22 | 潍坊昌大建设集团有限公司 | Round tube outer wall cleaning device |
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Application publication date: 20210316 |
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