CN112490328A - High-speed battery string type-setting machine - Google Patents
High-speed battery string type-setting machine Download PDFInfo
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- CN112490328A CN112490328A CN202011424773.4A CN202011424773A CN112490328A CN 112490328 A CN112490328 A CN 112490328A CN 202011424773 A CN202011424773 A CN 202011424773A CN 112490328 A CN112490328 A CN 112490328A
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- 230000005571 horizontal transmission Effects 0.000 claims description 8
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- 230000003028 elevating effect Effects 0.000 claims description 2
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- 230000008859 change Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000001915 proofreading effect Effects 0.000 abstract description 3
- 238000004904 shortening Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 230000026058 directional locomotion Effects 0.000 description 2
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- 239000003638 chemical reducing agent Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a high-speed battery string type-setting machine, which comprises: the device comprises a feeding device, a battery string typesetting device and a support plate positioning device. The invention can integrally rotate the battery strings from the feeding end, and can rotate all the battery strings in place by one action, thereby shortening the feeding time by several times. Simultaneously, through setting up two module material loading stations, two modules material loading in turn realize the interchange operation, are showing the efficiency that has improved the material loading. Meanwhile, fine adjustment during the typesetting of the battery strings can be realized through the fine adjustment mechanism, so that the position and the angle of the typesetting battery strings meet the typesetting requirement, and the orderly typesetting of the battery strings is facilitated. In addition, the horizontal driving unit can adapt to automatic alignment adjustment of carrier plates with different sizes; simultaneously, can also realize pressing from both sides tight fixedly of support plate through the clamping unit, so can realize automatic adjustment, reach quick line change, guarantee the requirement of proofreading and correct precision and dynamics simultaneously.
Description
Technical Field
The invention relates to the technical field of solar cells, in particular to a high-speed cell string type-setting machine.
Background
Solar panels (Solar panels) are devices that convert Solar radiation energy directly or indirectly into electrical energy by the photoelectric or photochemical effect by absorbing sunlight. At present, in order to make the solar cell panel have larger power, a plurality of solar cell panels need to be used in combination.
Therefore, in the production process, the cell strings forming the solar cells need to be loaded and laid out in a certain manner. Therefore, it is necessary to provide a further solution to the above-mentioned problem of battery string layout.
Disclosure of Invention
The invention aims to provide a high-speed battery string type-setting machine to overcome the defects in the prior art.
To achieve the above object, the present invention provides a high-speed battery string type-setting machine, comprising: the battery string typesetting device comprises a feeding device, a battery string typesetting device and a support plate positioning device;
the loading attachment includes: first rotatory material loading module and the rotatory material loading module of second, first rotatory material loading module and the rotatory material loading module left and right sides central symmetry of second set up, just the asynchronous material loading in turn of first rotatory material loading module and the rotatory material loading module of second, arbitrary rotatory feed mechanism includes: the rotary feeding mechanism, the rotary driving mechanism and the horizontal driving mechanism are arranged on the frame;
the battery cluster composing device is located above the feeding device and comprises: the battery pack arranging device comprises a first battery pack arranging module, a second battery pack arranging module and linear motors for respectively driving two battery pack arranging mechanisms, wherein the first battery pack arranging module and the second battery pack arranging module are arranged in a central symmetry manner;
the support plate positioning device is positioned below the battery string typesetting device and comprises: two support plate location modules that set up in opposite directions, set up the transfer chain between two support plate location modules.
As an improvement of the high-speed battery string type-setting machine of the present invention, the rotary feed mechanism includes: the automatic feeding device comprises a rotary feeding frame, a feeding belt and a first driving motor, wherein the rotary feeding frame is driven by the rotary driving mechanism to rotate, a plurality of tensioning rollers and a plurality of supporting rods are arranged on the rotary feeding frame, the feeding belt is sleeved on the tensioning rollers and the supporting rods, the first driving motor drives a belt roller to pivot, and the feeding belt is driven by the belt roller;
the rotary drive mechanism includes: the rotating motor is positioned below one side of the driving wheel and drives the driving wheel to pivot, and the driving wheel and the driven wheel are linked through a transmission belt;
the horizontal driving mechanism includes: the automatic feeding device comprises a driving belt wheel, a driven belt wheel, a second driving motor, a horizontal rail and a base plate, wherein the second driving motor is located at one end of the base plate and drives the driving belt wheel to pivot, the driven belt wheel is located at the other end of the base plate, the driving belt wheel and the driven belt wheel are linked through a transmission belt, and the rotary feeding mechanism and the rotary driving mechanism integrally move horizontally along with the transmission belt between the driving belt wheel and the driven belt wheel.
As an improvement of the high-speed battery string type-setting machine of the present invention, the rotary feeding frame includes: the bottom plate, set up in the curb plate of bottom plate both sides, a plurality of tensioning rollers and a plurality of bracing piece vertical connection are between relative curb plate, the tensioning roller distributes in both ends position and intermediate position between relative curb plate, and the tensioning roller of intermediate position distribute in the both sides of belt roller.
As an improvement of the high-speed battery string type-setting machine, the driving wheel, the driven wheel and the rotating motor are integrated on a first mounting plate, and a transmission belt between the driving wheel and the driven wheel is connected with the bottom surface of the first mounting plate through a connecting block.
As an improvement of the high-speed battery string type-setting machine, the two groups of driving belt wheels are arranged side by side and are linked through a transmission shaft; the two groups of driven belt wheels are also arranged opposite to the driving belt wheel and are linked through another transmission shaft.
As an improvement of the high-speed battery string type-setting machine of the present invention, any of the battery string type-setting modules includes: the device comprises a fixed frame, a lifting driving unit, a horizontal driving unit and a plurality of suction units;
the lifting driving unit is in transmission connection with the fixed frame and drives the fixed frame to lift integrally, the horizontal driving unit and the plurality of suction units are arranged at the bottom of the fixed frame, the plurality of suction units are arranged side by side, and the horizontal driving unit adjusts the distance between the plurality of suction units;
any of the plurality of suction units includes: roof, first base, first fine-tuning, second fine-tuning and a plurality of sucking disc, first fine-tuning includes: accommodate motor, accommodate the lead screw and regulating block, accommodate motor with accommodate the lead screw one end transmission is connected, regulating block threaded connection in on the accommodate the lead screw, and be fixed in on the roof, accommodate motor is fixed in on the first base, second fine-tuning includes: the sucker adjusting mechanism comprises a cam motor, a cam and a rotating shaft, wherein the cam motor is fixed on the first base and drives the suckers to rotate around the rotating shaft for pivoting adjustment through the cam.
As an improvement of the high-speed battery string type-setting machine of the present invention, the fixing frame includes: the vertical plate, connect perpendicularly in the support of vertical plate both sides, connect in the second mounting panel of vertical plate and support lower extreme, the upper portion of vertical plate with the lift drive unit is connected, horizontal drive unit and a plurality of unit of absorbing connect in on the second mounting panel, still be provided with the guide rail on the second mounting panel, a plurality of units of absorbing by horizontal drive unit drives and follows the guide rail carries out the translation.
As an improvement of the high-speed battery string type-setting machine of the present invention, the elevation driving unit includes: the output end of the third driving motor is connected with one end of the vertical screw rod, the lifting slide block is in threaded fit with the vertical screw rod and can lift along with the pivoting of the vertical screw rod, and the upper part of the fixing frame is connected to the lifting slide block;
the horizontal driving unit includes: the fourth driving motor is connected with one end of the horizontal screw rod through a belt in a transmission mode, the screw rod sleeve is in threaded fit with the horizontal screw rod and can move horizontally along with the pivoting of the horizontal screw rod, and the screw rod sleeve is further connected to the corresponding suction unit.
As an improvement of the high-speed battery string type-setting machine of the present invention, the carrier plate positioning module comprises: the horizontal transmission unit, the clamping unit and the guide supporting unit are arranged on the horizontal transmission unit;
the horizontal transmission unit includes: the driving mechanism comprises a fifth driving motor, a transmission screw rod and a connecting plate, wherein the fifth driving motor is connected with one end of the transmission screw rod, a transmission block capable of moving synchronously is connected onto the transmission screw rod in a threaded mode, and the transmission block is connected to the bottom of the connecting plate;
the clamping unit includes: die clamping cylinder and clamping jaw, die clamping cylinder one end pass through the connecting block with the clamping jaw is connected, the clamping jaw includes: the connecting rod is vertically arranged relative to the transmission screw rod, and the clamping wheel is vertically and pivotally connected to the top surface of the connecting rod;
the guide supporting unit is located on one side of the movement stroke of the clamping unit, and the clamping jaw is driven by the clamping cylinder and is close to or far away from the guide supporting unit.
As an improvement of the high-speed battery string type-setting machine, the guide supporting unit comprises a plurality of balls, and the balls are arranged below one side of the movement stroke of the clamping unit side by side.
Compared with the prior art, the invention has the beneficial effects that: the invention can integrally rotate the battery strings from the feeding end, and can rotate all the battery strings in place by one action, thereby shortening the feeding time by several times. Simultaneously, through setting up two module material loading stations, two modules material loading in turn realize the interchange operation, are showing the efficiency that has improved the material loading. Meanwhile, fine adjustment during the typesetting of the battery strings can be realized through the fine adjustment mechanism, so that the position and the angle of the typesetting battery strings meet the typesetting requirement, and the orderly typesetting of the battery strings is facilitated. In addition, the horizontal driving unit can adapt to automatic alignment adjustment of carrier plates with different sizes; simultaneously, can also realize pressing from both sides tight fixedly of support plate through the clamping unit, so can realize automatic adjustment, reach quick line change, guarantee the requirement of proofreading and correct precision and dynamics simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of a high-speed battery string type-setting machine according to an embodiment of the invention;
FIG. 2 is an enlarged perspective view of the loading device shown in FIG. 1;
FIG. 3 is an exploded perspective view of the rotary feeding module of FIG. 2;
FIG. 4 is an exploded perspective view of the rotary feed mechanism of FIG. 3;
FIG. 5 is an enlarged perspective view of the battery string layout apparatus shown in FIG. 1;
FIG. 6 is an enlarged schematic perspective view of the battery string layout module shown in FIG. 5;
FIG. 7 is an enlarged perspective view of the suction unit of FIG. 6;
FIG. 8 is an enlarged perspective view of the slide positioning device of FIG. 1;
fig. 9 is an enlarged perspective view of the carriage positioning module shown in fig. 8.
Detailed Description
The present invention is described in detail below with reference to various embodiments, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should be able to make modifications and substitutions on the functions, methods, or structures of these embodiments without departing from the scope of the present invention.
As shown in fig. 1, an embodiment of the present invention provides a high-speed battery string type-setting machine, which includes: a loading device 1000, a battery string typesetting device 2000 and a carrier plate positioning device 3000.
As shown in fig. 2, 3 and 4, the feeding device 1000 is used for feeding the battery strings to be typeset, and includes: a first rotary feeding module 100 and a second rotary feeding module 200.
The first rotary feeding module 100 and the second rotary feeding module 200 are arranged in a left-right central symmetry manner, and the first rotary feeding module 100 and the second rotary feeding module 200 are asynchronously and alternately fed. So, through setting up two module material loading stations, two module material loading in turn realize exchanging the operation, are showing the efficiency that has improved the material loading.
Either rotary feed module 100, 200 includes: a rotary feeding mechanism 1, a rotary driving mechanism 2 and a horizontal driving mechanism 3.
The rotary feeding mechanism 1 is used for realizing the integral rotation of the battery strings, and all the battery strings can be rotated in place through one action. Specifically, the rotary feed mechanism 1 includes: the rotary feeding frame 11, the feeding belt 12 and the first driving motor 13.
Wherein, rotatory work or material rest 11 is driven by rotary drive mechanism 2 and is carried out the rotation, is provided with a plurality of tensioning rollers 14 and a plurality of bracing piece 15 on the rotatory work or material rest 11, and above-mentioned a plurality of tensioning rollers 14 and a plurality of bracing piece 15 are used for supporting and tensioning material loading belt 12. The feeding belt 12 is sleeved on a plurality of tensioning rollers 14 and a plurality of supporting rods 15. In one embodiment, the rotary loader 11 comprises: the roller device comprises a bottom plate 111, side plates 112 arranged at two sides of the bottom plate 111, and a plurality of tension rollers 14 and a plurality of support rods 15 vertically connected between the opposite side plates 112.
To achieve sufficient tensioning and support of the loading belt 12, a number of support rollers are evenly distributed between the opposing side plates 112. Meanwhile, the tension rollers 14 are distributed at both end positions and at intermediate positions between the opposite side plates 112. Thus, the loading belt 12 is fully opened in the left-right direction and the up-down direction, and a certain tension is maintained.
The first driving motor 13 drives a belt roller 16 to pivot, and the feeding belt 12 is driven by the belt roller 16. And the first driving motor 13 is in transmission connection with the belt roller 16 through a first speed reducer. Thus, the battery strings on the charging belt 12 can be driven to be charged through the charging belt. At this time, the tension rollers 14 located at the intermediate position are distributed on both sides of the belt roller 16.
The rotation driving mechanism 2 is used for driving the rotation feeding mechanism 1 to integrally rotate, and the rotation angle range is-180 degrees to +180 degrees. Specifically, the rotary drive mechanism 2 includes: a driving pulley 21, a driven pulley 22, and a rotating electric machine 23.
The driven wheel 22 is connected to the bottom of the rotary feeding frame 11, the rotary motor 23 is located below one side of the driving wheel 21 and drives the driving wheel 21 to pivot, and the driving wheel 21 and the driven wheel 22 are linked through a transmission belt. So set up, when the rotating electrical machines 23 during operation, the linkage between accessible driving wheel 21 and the follow driving wheel 22 drives rotatory feed mechanism 1 and rotates at-180 to +180 within range. In addition, for the installation of the driving pulley 21, the driven pulley 22, and the rotating electrical machine 23, the driving pulley 21, the driven pulley 22, and the rotating electrical machine 23 are integrated on a mounting plate 24.
The horizontal driving mechanism 3 is used for driving the rotary feeding mechanism 1 and the rotary driving mechanism 2 to integrally move so that the battery string is circulated to a required position. Specifically, the horizontal drive mechanism 3 includes: a driving pulley 31, a driven pulley 32, a second driving motor 33, a horizontal rail 34, and a base plate 35. At this time, the substrate of the first rotary feeding module 100 and the substrate of the second rotary feeding module 200 are arranged side by side and aligned by the connection members on the edges of the two.
The second driving motor 33 is located at one end of the base plate 35, and drives the driving pulley 31 to pivot, the driven pulley 32 is located at the other end of the base plate 35, the driving pulley 31 and the driven pulley 32 are linked through a transmission belt, and the rotary feeding mechanism 1 and the rotary driving mechanism 2 integrally move horizontally along with the transmission belt between the driving pulley 31 and the driven pulley 32. So set up, when second driving motor 33 is worked, can drive the drive belt transmission between the two through driving pulley 31 and driven pulley 32. Accordingly, the belt between the driving pulley 31 and the driven pulley 32 is connected to the bottom surface of the mounting plate 24 through the connecting block 36.
In order to ensure the stability of the whole of the rotary feeding mechanism 1 and the rotary driving mechanism 2, two horizontal rails 34 are provided, and the two horizontal rails 34 are arranged side by side. The whole of which slides along two horizontal rails 34. Meanwhile, two groups of driving pulleys 31 are arranged, and the two groups of driving pulleys 31 are arranged side by side and are linked through a transmission shaft; two sets of driven pulleys 32 are also arranged opposite to the driving pulley 31, and the two sets of driven pulleys 32 are linked through another transmission shaft.
As shown in fig. 5, 6 and 7, the battery string typesetting device 2000 is located above the feeding device 1000, and is used for sucking the fed battery strings and typesetting, and the battery string typesetting device 2000 includes: two sets of battery string composing modules 300, and a linear motor 400 for driving the two sets of battery string composing modules 300 to move horizontally. Wherein, the two sets of battery string typesetting modules 300 are arranged in central symmetry. Thus, the typesetting efficiency of the battery strings can be improved by arranging the battery string typesetting device 2000 with double stations.
The battery string layout module 300 includes: a fixed frame 301, a lifting driving unit 302, a horizontal driving unit 303 and a plurality of suction units 304.
The fixing frame 301 is used for integrally connecting the lifting driving unit 302, the horizontal driving unit 303 and the plurality of sucking units 304, and includes: the lifting device comprises a vertical plate 311, a bracket 312 vertically connected to two sides of the vertical plate 311, and a mounting plate 313 connected to the lower ends of the vertical plate 311 and the bracket 312. The upper part of the vertical plate 311 is connected with a lifting driving unit, and the horizontal driving unit 303 and a plurality of suction units 304 are connected on a mounting plate 313. In addition, in order to provide guidance for the translation of the plurality of suction units 304, a guide rail is further disposed on the mounting plate 313, and the plurality of suction units 304 are driven by the horizontal driving unit 303 to translate along the guide rail.
The lifting driving unit 302 is used for realizing the integral lifting of the fixed frame 301, the upper horizontal driving unit 303 thereof and the plurality of suction units 304, and is in transmission connection with the upper part of the vertical plate 311 of the fixed frame 301. The elevating driving unit 302 includes: the output end of the third driving motor 3021 is connected with one end of the vertical screw rod, the lifting slider 3022 is in threaded fit with the vertical screw rod and can lift along with the pivoting of the vertical screw rod, and the upper part of the fixed frame 301 is connected to the lifting slider 3022. Thus, when the third driving motor 3021 works, the vertical screw rod can be driven to pivot, and the lifting slider 3022 further drives the fixing frame 301, the upper horizontal driving unit 303 thereof, and the plurality of suction units 304 to lift.
The horizontal driving unit 303 and the plurality of sucking units 304 are disposed at the bottom of the fixing frame 301, the plurality of sucking units 304 are disposed side by side, and the horizontal driving unit 303 adjusts the distance between the plurality of sucking units 304. Thus, the horizontal driving unit 303 is configured to drive the plurality of suction units 304 to move horizontally, so that the distance between the plurality of suction units 304 meets the requirement of battery string grabbing.
Specifically, the horizontal driving unit 303 includes: a fourth driving motor 3031, a horizontal screw rod 3032 and a screw rod sleeve 3033.
The fourth driving motor 3031 is in transmission connection with one end of the horizontal screw rod 3032 through a belt, the screw rod sleeve 3033 is in threaded fit with the horizontal screw rod 3032 and can translate along with the pivoting of the horizontal screw rod 3032, and the screw rod sleeve 3033 is further connected to the corresponding suction unit 304. Thus, when the fourth driving motor 3031 drives the horizontal screw rod 3032 to pivot, the screw rod sleeve 3033 thereon can drive the suction unit 304 to move synchronously. In one embodiment, there are three suction units 304, the three suction units 304 are arranged in a left-middle-right manner, and the suction units 304 on the left and right sides are respectively driven by a horizontal driving unit 303 to translate. Thus, by providing three suction units 304 side by side, three battery strings can be sucked in one motion.
The suction unit 304 is used for grasping the battery string by means of vacuum suction. Specifically, any of the several suction units 304 includes: a top plate 3041, a first base 3042, a first fine adjustment mechanism 3043, a second fine adjustment mechanism 3044, and a plurality of suckers 3045. The suckers 3045 are integrally mounted on a fixing plate 3046 and symmetrically disposed in the slots on the two side edges of the fixing plate 3046.
The first fine adjustment mechanism 3043 includes: the adjustable mechanism comprises an adjusting motor 431, an adjusting screw rod 432 and an adjusting block 433, wherein the adjusting motor 431 is in transmission connection with one end of the adjusting screw rod 432, the adjusting block 433 is in threaded connection with the adjusting screw rod 432 and is fixed on a top plate 3041, and the adjusting motor 431 is fixed on a first base 3042. With such an arrangement, when the adjustment motor 431 works, the first base 3042, the fixed plate 3046 and the suckers 3045 thereon are connected together to perform a translational adjustment.
The second fine adjustment mechanism 3044 includes: the suction cup assembly comprises a cam motor 441, a cam 442 and a rotating shaft 443, wherein the cam 442 motor 441 is fixed on a first base 3042 and drives a plurality of suction cups 3045 to perform pivoting adjustment around the rotating shaft 443 through the cam 442. Thus, by arranging the first fine adjustment mechanism 3043 and the second fine adjustment mechanism 3044, fine adjustment of the positions and angles of the plurality of suckers 3045 can be realized, so that the positions and angles of the absorbed typesetting battery strings meet the typesetting requirements, and orderly typesetting of the battery strings is facilitated.
As shown in fig. 8 and 9, a carrier board positioning device 3000 is used for providing a plane for typesetting battery strings, and is located below the battery string typesetting device 2000, and the carrier board positioning device 3000 includes: two support plate location modules 500 that set up in opposite directions, set up the transfer chain 600 between two support plate location modules 500.
Wherein, the carrier plate positioning module 500 of any side includes: a horizontal transmission unit 501, a clamping unit 502, and a guide support unit 503. In addition, the carrier positioning module 500 further includes a second base 504, and the horizontal transmission unit 501, the clamping unit 502 and the guiding and supporting unit 503 are integrated on the second base 504.
The horizontal driving unit 501 is used for adapting to automatic alignment adjustment of carrier plates with different sizes, and comprises: a fifth driving motor 5011, a transmission screw 5012 and a connecting plate 5013.
The fifth driving motor 5011 is connected with one end of a transmission screw 5012, the transmission screw 5012 is screwed with a transmission block capable of moving synchronously, and the transmission block is connected to the bottom of the connecting plate 5013. Thus, when the fifth driving motor 5011 works, the driving screw 5012 can drive the connecting plate 5013 to reciprocate, so as to adjust the distance between the clamping units 502 in the two carrier positioning modules 500, thereby adapting to the automatic alignment adjustment of carriers with different sizes.
In addition, in order to facilitate the reciprocating movement of the clamping unit 502, first guide rails 5014 assisting the reciprocating movement of the clamping unit 502 are further provided at both sides of the fifth driving motor 5011. The length of the first guide rail 5014 is greater than or equal to the length of the driving screw 5012, so that the directional movement and the movement stability of the clamping unit 502 are ensured.
The clamping unit 502 can realize clamping and fixing of the carrier plate, and comprises: the clamping cylinder 5021 and the clamping jaw 5022, one end of the clamping cylinder 5021 is connected with the clamping jaw 5022 through a connecting block.
Wherein, the jaw 5022 comprises: a connecting rod 221 vertically arranged opposite to the driving screw 5012, and a pinch roller 222 vertically pivotally connected to the top surface of the connecting rod 221. Thus, when the clamping cylinder 5021 works, the clamping jaws 5022 of the two support plate positioning modules 500 can be close to each other, and the support plates between the two support plate positioning modules 500 can be clamped and fixed. In one embodiment, the pinch rollers 222 are pivotally connected vertically to both ends of the link 221.
In addition, in order to facilitate the reciprocating motion of the jaws 5022, second guide rails 5023 for assisting the jaws 5022 in reciprocating motion are further provided at both sides of the clamp cylinder 5021. The length of the second guide rail 5023 is greater than or equal to the transmission stroke of the clamping cylinder 5021, so that the directional movement and the movement stability of the clamping jaw 5022 are guaranteed.
The guide support unit 503 is used to support and provide a guide for the end position of the carrier plate, the guide support unit 503 is located at one side of the moving stroke of the clamping unit 502, and the jaw 5022 is driven by the clamping cylinder 5021 and is disposed close to or away from the guide support unit 503. The guiding and supporting unit 503 includes a plurality of balls 5031, the plurality of balls 5031 are disposed side by side below one side of the moving stroke of the clamping unit 502, any ball 5031 is accommodated in a ball seat, and the ball 5031 can freely rotate 360 ° in the ball seat.
The conveyor line 600 is used for conveying empty boards between the two carrier board positioning modules 500. In one embodiment, the number of the conveyor lines 600 is three, and the three conveyor lines 600 are disposed between two carrier positioning modules 500 side by side at equal intervals. Wherein, any transfer chain 600 includes: the conveying line support 201 and the band pulley 202 that pivotally connects to the both ends of conveying line support 201, two band pulleys 202 are overlapped and are equipped with the drive belt. Meanwhile, the driving pulleys of the conveying lines 600 are linked by a rotating shaft, and the rotating shaft is driven by the rotating motor 203 to pivot. Thus, each conveyor line 600 can be driven by the same rotating motor for synchronous conveying.
In conclusion, the battery string rotating device can integrally rotate the battery strings from the feeding end, all the battery strings can be rotated in place by one action, and the feeding time is further shortened by several times. Simultaneously, through setting up two module material loading stations, two modules material loading in turn realize the interchange operation, are showing the efficiency that has improved the material loading. Meanwhile, fine adjustment during the typesetting of the battery strings can be realized through the fine adjustment mechanism, so that the position and the angle of the typesetting battery strings meet the typesetting requirement, and the orderly typesetting of the battery strings is facilitated. In addition, the horizontal driving unit can adapt to automatic alignment adjustment of carrier plates with different sizes; simultaneously, can also realize pressing from both sides tight fixedly of support plate through the clamping unit, so can realize automatic adjustment, reach quick line change, guarantee the requirement of proofreading and correct precision and dynamics simultaneously.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A high-speed battery string type-setting machine, characterized by comprising: the battery string typesetting device comprises a feeding device, a battery string typesetting device and a support plate positioning device;
the loading attachment includes: first rotatory material loading module and the rotatory material loading module of second, first rotatory material loading module and the rotatory material loading module left and right sides central symmetry of second set up, just the asynchronous material loading in turn of first rotatory material loading module and the rotatory material loading module of second, arbitrary rotatory feed mechanism includes: the rotary feeding mechanism, the rotary driving mechanism and the horizontal driving mechanism are arranged on the frame;
the battery cluster composing device is located above the feeding device and comprises: the battery pack arranging device comprises a first battery pack arranging module, a second battery pack arranging module and linear motors for respectively driving two battery pack arranging mechanisms, wherein the first battery pack arranging module and the second battery pack arranging module are arranged in a central symmetry manner;
the support plate positioning device is positioned below the battery string typesetting device and comprises: two support plate location modules that set up in opposite directions, set up the transfer chain between two support plate location modules.
2. The high-speed battery string type-setting machine according to claim 1, wherein the rotary feed mechanism includes: the automatic feeding device comprises a rotary feeding frame, a feeding belt and a first driving motor, wherein the rotary feeding frame is driven by the rotary driving mechanism to rotate, a plurality of tensioning rollers and a plurality of supporting rods are arranged on the rotary feeding frame, the feeding belt is sleeved on the tensioning rollers and the supporting rods, the first driving motor drives a belt roller to pivot, and the feeding belt is driven by the belt roller;
the rotary drive mechanism includes: the rotating motor is positioned below one side of the driving wheel and drives the driving wheel to pivot, and the driving wheel and the driven wheel are linked through a transmission belt;
the horizontal driving mechanism includes: the automatic feeding device comprises a driving belt wheel, a driven belt wheel, a second driving motor, a horizontal rail and a base plate, wherein the second driving motor is located at one end of the base plate and drives the driving belt wheel to pivot, the driven belt wheel is located at the other end of the base plate, the driving belt wheel and the driven belt wheel are linked through a transmission belt, and the rotary feeding mechanism and the rotary driving mechanism integrally move horizontally along with the transmission belt between the driving belt wheel and the driven belt wheel.
3. The high-speed battery string type-setting machine according to claim 2, wherein the rotary feeding frame includes: the bottom plate, set up in the curb plate of bottom plate both sides, a plurality of tensioning rollers and a plurality of bracing piece vertical connection are between relative curb plate, the tensioning roller distributes in both ends position and intermediate position between relative curb plate, and the tensioning roller of intermediate position distribute in the both sides of belt roller.
4. The high-speed battery string type-setting machine according to claim 2, wherein the driving pulley, the driven pulley and the rotating motor are integrated on a first mounting plate, and a transmission belt between the driving pulley and the driven pulley is connected with the bottom surface of the first mounting plate through a connecting block.
5. The high-speed battery string type-setting machine according to claim 2, wherein the two sets of driving pulleys are arranged side by side and linked with each other through a transmission shaft; the two groups of driven belt wheels are also arranged opposite to the driving belt wheel and are linked through another transmission shaft.
6. The high-speed battery string type-setting machine according to claim 1, wherein any one of the battery string type-setting modules includes: the device comprises a fixed frame, a lifting driving unit, a horizontal driving unit and a plurality of suction units;
the lifting driving unit is in transmission connection with the fixed frame and drives the fixed frame to lift integrally, the horizontal driving unit and the plurality of suction units are arranged at the bottom of the fixed frame, the plurality of suction units are arranged side by side, and the horizontal driving unit adjusts the distance between the plurality of suction units;
any of the plurality of suction units includes: roof, first base, first fine-tuning, second fine-tuning and a plurality of sucking disc, first fine-tuning includes: accommodate motor, accommodate the lead screw and regulating block, accommodate motor with accommodate the lead screw one end transmission is connected, regulating block threaded connection in on the accommodate the lead screw, and be fixed in on the roof, accommodate motor is fixed in on the first base, second fine-tuning includes: the sucker adjusting mechanism comprises a cam motor, a cam and a rotating shaft, wherein the cam motor is fixed on the first base and drives the suckers to rotate around the rotating shaft for pivoting adjustment through the cam.
7. The high-speed battery string type-setting machine according to claim 6, wherein the fixing frame includes: the vertical plate, connect perpendicularly in the support of vertical plate both sides, connect in the second mounting panel of vertical plate and support lower extreme, the upper portion of vertical plate with the lift drive unit is connected, horizontal drive unit and a plurality of unit of absorbing connect in on the second mounting panel, still be provided with the guide rail on the second mounting panel, a plurality of units of absorbing by horizontal drive unit drives and follows the guide rail carries out the translation.
8. The high-speed battery string type-setting machine according to claim 6, wherein the elevating driving unit includes: the output end of the third driving motor is connected with one end of the vertical screw rod, the lifting slide block is in threaded fit with the vertical screw rod and can lift along with the pivoting of the vertical screw rod, and the upper part of the fixing frame is connected to the lifting slide block;
the horizontal driving unit includes: the fourth driving motor is connected with one end of the horizontal screw rod through a belt in a transmission mode, the screw rod sleeve is in threaded fit with the horizontal screw rod and can move horizontally along with the pivoting of the horizontal screw rod, and the screw rod sleeve is further connected to the corresponding suction unit.
9. The high-speed battery string type-setting machine according to claim 1, wherein the carrier positioning module comprises: the horizontal transmission unit, the clamping unit and the guide supporting unit are arranged on the horizontal transmission unit;
the horizontal transmission unit includes: the driving mechanism comprises a fifth driving motor, a transmission screw rod and a connecting plate, wherein the fifth driving motor is connected with one end of the transmission screw rod, a transmission block capable of moving synchronously is connected onto the transmission screw rod in a threaded mode, and the transmission block is connected to the bottom of the connecting plate;
the clamping unit includes: die clamping cylinder and clamping jaw, die clamping cylinder one end pass through the connecting block with the clamping jaw is connected, the clamping jaw includes: the connecting rod is vertically arranged relative to the transmission screw rod, and the clamping wheel is vertically and pivotally connected to the top surface of the connecting rod;
the guide supporting unit is located on one side of the movement stroke of the clamping unit, and the clamping jaw is driven by the clamping cylinder and is close to or far away from the guide supporting unit.
10. The high-speed battery string type-setting machine according to claim 9, wherein the guide support unit includes a plurality of balls disposed side by side below one side of the movement stroke of the clamping unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011424773.4A CN112490328A (en) | 2020-12-09 | 2020-12-09 | High-speed battery string type-setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011424773.4A CN112490328A (en) | 2020-12-09 | 2020-12-09 | High-speed battery string type-setting machine |
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| Publication Number | Publication Date |
|---|---|
| CN112490328A true CN112490328A (en) | 2021-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011424773.4A Pending CN112490328A (en) | 2020-12-09 | 2020-12-09 | High-speed battery string type-setting machine |
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| Country | Link |
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| CN (1) | CN112490328A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955484A (en) * | 2021-10-22 | 2022-01-21 | 苏州德睿联自动化科技有限公司 | Transport manipulator is transplanted to photovoltaic field battery cluster |
| CN116013692A (en) * | 2022-04-21 | 2023-04-25 | 佛山市技胜智能设备有限公司 | Full-automatic production line of intelligent capacitor chip |
-
2020
- 2020-12-09 CN CN202011424773.4A patent/CN112490328A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955484A (en) * | 2021-10-22 | 2022-01-21 | 苏州德睿联自动化科技有限公司 | Transport manipulator is transplanted to photovoltaic field battery cluster |
| CN116013692A (en) * | 2022-04-21 | 2023-04-25 | 佛山市技胜智能设备有限公司 | Full-automatic production line of intelligent capacitor chip |
| CN116013692B (en) * | 2022-04-21 | 2023-07-07 | 佛山市技胜智能设备有限公司 | Full-automatic production line of intelligent capacitor chip |
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