CN112481825B - Melt-blown fabric processing system - Google Patents
Melt-blown fabric processing system Download PDFInfo
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- CN112481825B CN112481825B CN202011329047.4A CN202011329047A CN112481825B CN 112481825 B CN112481825 B CN 112481825B CN 202011329047 A CN202011329047 A CN 202011329047A CN 112481825 B CN112481825 B CN 112481825B
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- melt
- fixedly connected
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- material pushing
- filter
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/04—Melting filament-forming substances
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/06—Feeding liquid to the spinning head
- D01D1/065—Addition and mixing of substances to the spinning solution or to the melt; Homogenising
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/10—Filtering or de-aerating the spinning solution or melt
- D01D1/106—Filtering
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
- D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to melt-blown fabric processing, in particular to a melt-blown fabric processing system, which comprises a device bracket, a movable bracket, a rotating mechanism, a melt-blowing mechanism, a feeding mechanism, a material pushing mechanism, a filtering mechanism, a material mixing mechanism and a receiving mechanism, wherein the device bracket is connected with the movable bracket in a sliding way, the rotating mechanism is connected with the movable bracket, the rotating mechanism is fixedly connected with the melt-blowing mechanism, the rear end of the melt-blowing mechanism is connected with the material feeding mechanism, the rear end of the melt-blowing mechanism is connected with the material pushing mechanism, the left side and the right side of the melt-blowing mechanism are both fixedly connected with the filtering mechanism, melt-blown fabric raw materials can be extruded and melted into flowable melt with certain characteristics through the feeding mechanism and the material pushing mechanism, the melt enters the two sides of the melt-blowing mechanism through the filtering mechanism, the material mixing mechanism reciprocates to stir the flowable melt and enable the flowable melt to uniformly flow to the front end of the melt-blowing mechanism, the high-temperature traction airflow at the front end of the melt-blowing mechanism draws the flowing melt to impact on the receiving mechanism at a certain angle.
Description
Technical Field
The invention relates to melt-blown fabric processing, in particular to a melt-blown fabric processing system.
Background
For example, the publication No. CN111575902A discloses a novel full-automatic melt-blown fabric processing device, in which a fixed mounting frame is provided with an automatic spinning assembly, a receiving and sending-out assembly located right below the automatic spinning assembly, a glue melting barrel assembly located at the rear end side of the automatic spinning assembly, and an automatic winding assembly located at the front end side of the receiving and sending-out assembly; the molten rubber barrel assembly comprises a barrel support, a speed reducer support, an extrusion barrel, a molten rubber heater, a screw driving speed reducer, a screw driving motor, an extrusion screw and a feeding hopper; the automatic spinning assembly comprises a spinneret plate bracket, a melt-blown spinneret plate, a melt supply pipeline, a melt metering pump, a metering pump driving motor, a spinning air supply pipe, a blower and an air heater; the receiving and sending-out assembly comprises a driving roller mounting plate, a conveying belt driving roller, a conveying belt driving motor and a receiving conveying belt; the disadvantage of this invention is that it does not improve the quality of meltblown fabric preparation.
Disclosure of Invention
The invention aims to provide a melt-blown fabric processing system which can improve the quality of melt-blown fabric preparation.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a melt-blown fabric system of processing, includes device support, removal support, slewing mechanism, melt-blown mechanism, feeding mechanism, pushing equipment, filter equipment, compounding mechanism and receiving mechanism, sliding connection has the removal support on the device support, is connected with slewing mechanism on the removal support, and last fixedly connected with melt-blown mechanism of slewing mechanism, the rear end of melt-blown mechanism are connected with feeding mechanism, and the rear end of melt-blown mechanism is connected with pushing equipment, the equal fixedly connected with filter equipment in the left and right sides of melt-blown mechanism, and the middle part of melt-blown mechanism is connected with compounding mechanism, and the front end of device support is connected with receiving mechanism.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a device support, a side slide rail, a side support and a transverse moving motor, wherein the side slide rail is fixedly connected to the left side and the right side of the bottom support, the side support is fixedly connected to the left side and the right side of the front end of the bottom support, and the transverse moving motor is fixedly connected to the bottom support.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a movable support, wherein the movable support comprises a movable bottom plate and a movable side plate, the movable bottom plate is slidably connected between two side slide rails, the left side and the right side of the middle part of the movable bottom plate are fixedly connected with the movable side plate, and the movable bottom plate is connected to an output shaft of a transverse moving motor through threads.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a rotating mechanism, wherein the rotating mechanism comprises a rotating shaft, a rotating support and a rotating belt wheel, the rotating shaft is rotatably connected to each of the two movable side plates, a driving device i is arranged on the rotating shaft and drives the rotating shaft to rotate, the rotating support is rotatably connected between the two movable side plates, the rotating belt wheel is fixedly connected to each of the left end and the right end of the rotating support, and the two rotating belt wheels are in transmission connection with the two rotating shafts respectively.
As further optimization of the technical scheme, the melt-blown fabric processing system comprises a melt-blown cavity, a traction cavity and a telescopic mechanism, the beam baffle, push away the feed cylinder, feed cylinder and tapered cavity, melt the front end fixedly connected with of smelting the cavity and pull two cavitys, be provided with heating device I in the smelting the cavity, two are pulled and all are provided with the electric hot air device on the cavity, two pull equal fixedly connected with telescopic machanism on the cavity, the equal fixedly connected with beam baffle of telescopic machanism's flexible end, two equal sliding connection of beam baffle are at two front ends of pulling the cavity, melt the rear end fixedly connected with push away the feed cylinder of cavity, fixedly connected with feed cylinder on the push away the feed cylinder, melt the front end fixedly connected with tapered cavity of smelting the cavity, tapered cavity is located two and pulls between the cavity, push away feed cylinder and feed cylinder intercommunication, be provided with heating mechanism II in the feed cylinder.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a feeding mechanism and a feeding screw, wherein the feeding mechanism comprises a feeding motor and a feeding screw, the feeding motor is fixedly connected to the upper end of a feeding cylinder, the output shaft of the feeding motor is fixedly connected with the feeding screw, and the feeding screw is positioned in the feeding cylinder.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a material pushing mechanism, a material pushing shaft and material pushing spirals, wherein the material pushing motor is fixedly connected to the rear end of the material pushing barrel, the material pushing shaft is rotatably connected to the material pushing barrel, the material pushing shaft is in transmission connection with an output shaft of the material pushing motor, the material pushing shaft is fixedly connected with two material pushing spirals, the spiral directions of the two material pushing spirals are opposite, and the two material pushing spirals are both positioned in the material pushing barrel.
As the further optimization of the technical scheme, the melt-blown fabric processing system comprises a filtering mechanism, a filtering pipeline I, a filtering pipeline II, an installation cover and a filtering body, wherein the filtering pipeline I is fixedly connected onto the filtering cavity, the filtering pipeline I is communicated with the filtering cavity, the filtering pipeline II is fixedly connected onto the filtering cavity, the filtering pipeline II is communicated with the filtering cavity, the installation cover is connected onto the filtering cavity through threads, the filtering body is detachably and fixedly connected onto the installation cover, the filtering body is located in the filtering cavity, the two filtering pipelines I are respectively and fixedly connected to two ends of a material pushing barrel, the two filtering pipelines I are respectively and fixedly connected with the material pushing barrel, the two filtering pipelines II are respectively and fixedly connected to the left side and the right side of the melt-blown cavity, and the two filtering pipelines II are respectively communicated with the melt-blown cavity.
As a further optimization of the technical scheme, the melt-blown fabric processing system comprises a mixing mechanism, a mixing shaft and mixing screws, wherein the mixing mechanism comprises a mixing motor, the mixing shaft and the mixing screws, the mixing motor is fixedly connected to a melt-blown cavity, the mixing shaft is rotatably connected to the melt-blown cavity, the mixing shaft is in transmission connection with an output shaft of the mixing motor, the mixing shaft is fixedly connected with two mixing screws, the directions of the two mixing screws are opposite, and the two mixing screws are both positioned in the melt-blown cavity.
As further optimization of the technical scheme, the melt-blown fabric processing system comprises a receiving mechanism and three receiving wheels and a receiving belt, wherein the three receiving wheels are rotatably connected between the two side brackets and are in transmission connection through the receiving belt, and one receiving wheel is provided with a driving device II.
The melt-blown fabric processing system has the beneficial effects that:
according to the melt-blown fabric processing system, melt-blown fabric raw materials can be extruded and melted into a flowable melt with certain characteristics through the feeding mechanism and the material pushing mechanism, the melt enters the two sides of the melt-blowing mechanism through the filtering mechanism, the mixing mechanism reciprocates to stir the flowable melt and enable the flowable melt to uniformly flow to the front end of the melt-blowing mechanism, and high-temperature traction airflow at the front end of the melt-blowing mechanism draws the flowable melt to impact on the receiving mechanism at a certain angle.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of the overall configuration of a meltblown processing system of the present invention;
FIG. 2 is a schematic view of the device support structure of the present invention;
FIG. 3 is a schematic view of the mobile carriage configuration of the present invention;
FIG. 4 is a schematic view of the rotating mechanism of the present invention;
FIG. 5 is a schematic structural view of a melt blowing mechanism of the present invention;
FIG. 6 is a schematic cross-sectional structural view of a meltblowing mechanism of the invention;
FIG. 7 is a schematic view of the feed mechanism of the present invention;
FIG. 8 is a schematic view of the pusher mechanism of the present invention;
FIG. 9 is a schematic view of the filter mechanism of the present invention;
FIG. 10 is a schematic cross-sectional view of the filter mechanism of the present invention;
FIG. 11 is a schematic view of the mixing mechanism of the present invention;
fig. 12 is a schematic view of the receiving mechanism of the present invention.
In the figure: a device holder 1; a bottom bracket 101; a side rail 102; side brackets 103; a traverse motor 104; moving the support 2; a movable base 201; moving the side plate 202; a rotating mechanism 3; a rotating shaft 301; rotating the bracket 302; a rotating pulley 303; a melt-blowing mechanism 4; a melt blowing chamber 401; a pulling chamber 402; a telescoping mechanism 403; a beam stop 404; a pusher barrel 405; a supply cylinder 406; a tapered cavity 407; a feeding mechanism 5; a feed motor 501; a feed screw 502; a material pushing mechanism 6; a material pushing motor 601; a pusher shaft 602; a pusher screw 603; a filter mechanism 7; a filter chamber 701; a filter conduit I702; a filtration pipeline II 703; a mounting cover 704; a filter body 705; a material mixing mechanism 8; a mixing motor 801; a mixing shaft 802; a mixing screw 803; a receiving mechanism 9; a receiving wheel 901; the tape 902 is received.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and "upright", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, directly or indirectly connected through an intermediate medium, and may be a communication between two members. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, in the description of the present invention, the meaning of "a plurality", and "a plurality" is two or more unless otherwise specified.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 12, and a meltblown fabric processing system includes a device support 1, a moving support 2, a rotating mechanism 3, a meltblown mechanism 4, a feeding mechanism 5, a pushing mechanism 6, a filtering mechanism 7, a mixing mechanism 8 and a receiving mechanism 9, wherein the moving support 2 is slidably connected to the device support 1, the rotating mechanism 3 is connected to the moving support 2, the meltblown mechanism 4 is fixedly connected to the rotating mechanism 3, the feeding mechanism 5 is connected to the rear end of the meltblown mechanism 4, the pushing mechanism 6 is connected to the rear end of the meltblown mechanism 4, the filtering mechanisms 7 are fixedly connected to both the left side and the right side of the meltblown mechanism 4, the mixing mechanism 8 is connected to the middle of the meltblown mechanism 4, and the receiving mechanism 9 is connected to the front end of the device support 1; the melt-blown cloth raw materials can be extruded and melted into a flowable melt with certain characteristics through the feeding mechanism 5 and the material pushing mechanism 6, the melt enters the two sides of the melt-blowing mechanism 4 through the filtering mechanism 7, the mixing mechanism 8 reciprocates to stir the flowing melt and enable the flowing melt to uniformly flow to the front end of the melt-blowing mechanism 4, and high-temperature traction airflow at the front end of the melt-blowing mechanism 4 draws the flowing melt to impact on the receiving mechanism 9 at a certain angle.
The second embodiment is as follows:
referring to fig. 1 to 12, the present embodiment will be described, and the present embodiment further describes the first embodiment, the apparatus frame 1 includes a bottom frame 101, side rails 102, side frames 103, and a traverse motor 104, the side rails 102 are fixedly connected to both left and right sides of the bottom frame 101, the side frames 103 are fixedly connected to both left and right sides of a front end of the bottom frame 101, and the traverse motor 104 is fixedly connected to the bottom frame 101.
The third concrete implementation mode:
in the following, the present embodiment is described with reference to fig. 1 to 12, and the second embodiment is further described in the present embodiment, the moving bracket 2 includes a moving bottom plate 201 and a moving side plate 202, the moving bottom plate 201 is slidably connected between the two side slide rails 102, the moving side plate 202 is fixedly connected to both left and right sides of the middle portion of the moving bottom plate 201, and the moving bottom plate 201 is connected to an output shaft of the traverse motor 104 through a screw thread.
The fourth concrete implementation mode:
the following describes the present embodiment with reference to fig. 1 to 12, and the third embodiment is further described in the present embodiment, where the rotating mechanism 3 includes a rotating shaft 301, a rotating bracket 302 and a rotating pulley 303, the two moving side plates 202 are all rotatably connected with the rotating shaft 301, the rotating shaft 301 is provided with a driving device i, the driving device i drives the rotating shaft 301 to rotate, the rotating bracket 302 is rotatably connected between the two moving side plates 202, the left and right ends of the rotating bracket 302 are both fixedly connected with rotating pulleys 303, and the two rotating pulleys 303 are respectively in transmission connection with the two rotating shafts 301.
The fifth concrete implementation mode:
the fourth embodiment is described below with reference to fig. 1 to 12, and the fourth embodiment is further described, where the melt-blowing mechanism 4 includes a melt-blowing cavity 401, a drawing cavity 402, a telescopic mechanism 403, a beam baffle 404, a pushing cylinder 405, a feeding cylinder 406, and a tapered cavity 407, the front end of the melt-blowing cavity 401 is fixedly connected with two drawing cavities 402, the melt-blowing cavity 401 is internally provided with a heating device i, the two drawing cavities 402 are both provided with an electric hot air device, the two drawing cavities 402 are both fixedly connected with the telescopic mechanism 403, the telescopic ends of the two telescopic mechanisms 403 are both fixedly connected with the beam baffle 404, the two beam baffles 404 are both slidably connected to the front ends of the two drawing cavities 402, the rear end of the melt-blowing cavity 401 is fixedly connected with the pushing cylinder 405, the feeding cylinder 406 is fixedly connected to the pushing cylinder 405, the front end of the melt-blowing cavity 401 is fixedly connected with the tapered cavity 407, and the tapered cavity 407 is located between the two drawing cavities 402, the material pushing cylinder 405 is communicated with the material supplying cylinder 406, and a heating mechanism II is arranged in the material pushing cylinder 405.
The sixth specific implementation mode:
the present embodiment is described below with reference to fig. 1 to 12, and the fifth embodiment is further described in this embodiment, where the feeding mechanism 5 includes a feeding motor 501 and a feeding screw 502, the feeding motor 501 is fixedly connected to the upper end of the feeding cylinder 406, the feeding screw 502 is fixedly connected to the output shaft of the feeding motor 501, and the feeding screw 502 is located in the feeding cylinder 406; when in use, the melt-blown cloth raw material is put into the feeding cylinder 406, and the melt-blown cloth raw material can be PP and electret master batch which are mixed according to a certain proportion; the feeding motor 501 is started, the output shaft of the feeding motor 501 starts to rotate, the output shaft of the feeding motor 501 drives the feeding screw 502 to rotate, and downward thrust is generated when the feeding screw 502 rotates to push the melt-blown fabric raw material to move downwards to enter the material pushing barrel 405.
The seventh embodiment:
the present embodiment is described below with reference to fig. 1 to 12, and the sixth embodiment is further described in the present embodiment, where the pushing mechanism 6 includes a pushing motor 601, a pushing shaft 602, and a pushing screw 603, the pushing motor 601 is fixedly connected to the rear end of the pushing cylinder 405, the pushing shaft 602 is rotatably connected to the pushing cylinder 405, the pushing shaft 602 is in transmission connection with an output shaft of the pushing motor 601, two pushing screws 603 are fixedly connected to the pushing shaft 602, the screw directions of the two pushing screws 603 are opposite, and both the two pushing screws 603 are located in the pushing cylinder 405; the material pushing motor 601 is started, the output shaft of the material pushing motor 601 starts to rotate, the output shaft of the material pushing motor 601 drives the material pushing shaft 602 to rotate, the material pushing shaft 602 drives the two material pushing spirals 603 to rotate, the spiral directions of the two material pushing spirals 603 are opposite, the two material pushing spirals 603 generate thrust forces in opposite directions when rotating, the two material pushing spirals 603 push the raw materials in the material pushing barrel 405 to move towards the two sides of the material pushing barrel 405, a heating mechanism II is arranged in the material pushing barrel 405, the mixed raw materials are melted into a flowable melt with certain characteristics through the two material pushing spirals 603, and the equipment is heated to about 190 degrees.
The specific implementation mode is eight:
the following describes the present embodiment with reference to fig. 1 to 12, and the seventh embodiment is further described in the present embodiment, where the filter mechanism 7 includes a filter cavity 701, a filter pipeline i 702, a filter pipeline ii 703, an installation cover 704 and a filter body 705, the filter cavity 701 is fixedly connected with the filter pipeline i 702, the filter pipeline i 702 is communicated with the filter cavity 701, the filter cavity 701 is fixedly connected with the filter pipeline ii 703, the filter pipeline ii 703 is communicated with the filter cavity 701, the filter cavity 701 is connected with the installation cover 704 through a thread, the installation cover 704 is detachably and fixedly connected with the filter body 705, the filter body 705 is located in the filter cavity 701, the filter mechanism 7 is provided with two filter pipelines i 702, the two filter pipelines i 702 are respectively and fixedly connected to two ends of the material pushing cylinder 405, the two filter pipelines i 702 are both communicated with the material pushing cylinder 405, the two filter pipelines ii 703 are respectively and fixedly connected to the left and right sides of the material spraying cavity 401, the two filter pipelines II 703 are both communicated with the melt-blown cavity 401; two material pushing spirals 603 push the melt to flow into a flowable melt with certain characteristics into a filter pipe I702, the filter pipe I702 is communicated with a filter cavity 701, the flowable melt flows into the filter cavity 701, impurities and coarse particles in the melt are filtered by a filter body 705, as shown in fig. 8 and 9, an installation cover 704 is connected to the filter cavity 701 through threads, the installation cover 704 is rotated to enable the installation cover 704 to move through threads, the installation cover 704 can be rapidly detached from the filter cavity 701, meanwhile, the filter body 705 can be detached and fixedly connected to the installation cover 704, the filter body 705 in the filter cavity 701 can be rapidly replaced, and the filter cavity 701 can be cleaned.
The specific implementation method nine:
the embodiment is described below with reference to fig. 1 to 12, and the eighth embodiment is further described in the present embodiment, where the mixing mechanism 8 includes a mixing motor 801, a mixing shaft 802, and a mixing screw 803, the mixing motor 801 is fixedly connected to the melt-blowing cavity 401, the mixing shaft 802 is rotatably connected to the melt-blowing cavity 401, the mixing shaft 802 is in transmission connection with an output shaft of the mixing motor 801, two mixing screws 803 are fixedly connected to the mixing shaft 802, the screw directions of the two mixing screws 803 are opposite, and both the two mixing screws 803 are located in the melt-blowing cavity 401; the material mixing motor 801 is started, the output shaft of the material mixing motor 801 starts to rotate, the output shaft of the material mixing motor 801 drives the material mixing shaft 802 to rotate, the material mixing shaft 802 drives the material mixing screws 803 to rotate, the spiral directions of the two material mixing screws 803 are opposite, the output shaft of the material mixing motor 801 reciprocates, the two material mixing screws 803 further reciprocate, the two material mixing screws 803 generate opposite component forces when rotating, and the two material mixing screws 803 reciprocally stir the melt in the melt-blowing cavity 401, so that the melt is uniformly mixed and uniformly distributed.
The detailed implementation mode is ten:
in the following, referring to fig. 1 to 12, the embodiment will be further described, and the receiving mechanism 9 includes three receiving wheels 901 and a receiving belt 902, the three receiving wheels 901 are all rotatably connected between the two side brackets 103, the three receiving wheels 901 are in transmission connection through the receiving belt 902, and one of the receiving wheels 901 is provided with a driving device ii.
The invention relates to a melt-blown fabric processing system, which has the working principle that:
when in use, the melt-blown cloth raw material is put into the feeding cylinder 406, and the melt-blown cloth raw material can be PP and electret master batch which are mixed according to a certain proportion; starting the feeding motor 501, enabling an output shaft of the feeding motor 501 to start to rotate, enabling the output shaft of the feeding motor 501 to drive the feeding screw 502 to rotate, and generating downward thrust when the feeding screw 502 rotates to push the melt-blown fabric raw material to move downwards to enter the material pushing barrel 405; starting a material pushing motor 601, enabling an output shaft of the material pushing motor 601 to start rotating, enabling the output shaft of the material pushing motor 601 to drive a material pushing shaft 602 to rotate, enabling the material pushing shaft 602 to drive two material pushing spirals 603 to rotate, enabling the spiral directions of the two material pushing spirals 603 to be opposite, enabling the two material pushing spirals 603 to generate thrust forces in opposite directions when rotating, enabling the two material pushing spirals 603 to push raw materials in a material pushing barrel 405 to move towards two sides of the material pushing barrel 405, arranging a heating mechanism II in the material pushing barrel 405, melting the mixed raw materials into a flowable melt with certain characteristics through the two material pushing spirals 603, and heating the equipment to about 190 degrees; two pushing screws 603 push and melt the melt into a flowable melt with certain characteristics to flow into a filtering pipe I702, the filtering pipe I702 is communicated with a filtering cavity 701, the flowable melt flows into the filtering cavity 701, and a filtering body 705 filters impurities and coarse particles in the melt, as shown in fig. 8 and 9, an installation cover 704 is connected to the filtering cavity 701 through threads, the installation cover 704 is rotated to enable the installation cover 704 to move through threads, so that the installation cover 704 can be quickly detached from the filtering cavity 701, meanwhile, the filtering body 705 is detachably and fixedly connected to the installation cover 704, the filtering body 705 in the filtering cavity 701 can be quickly replaced, and the filtering cavity 701 can be cleaned; the two filtering pipelines II 703 are both communicated with the melt-blowing cavity 401, a heating mechanism I is arranged in the melt-blowing cavity 401, the heating mechanism I and the heating mechanism II are preferably electric heaters, the two filtering pipelines II 703 respectively inject melts from the left side and the right side of the melt-blowing cavity 401 to enable the melts to be distributed symmetrically as much as possible, a mixing motor 801 is started, an output shaft of the mixing motor 801 starts to rotate, an output shaft of the mixing motor 801 drives a mixing shaft 802 to rotate, the mixing shaft 802 drives a mixing screw 803 to rotate, the spiral directions of the two mixing screws 803 are opposite, the output shaft of the mixing motor 801 reciprocates to further enable the two mixing screws 803 to reciprocate, the two mixing screws 803 generate opposite component forces when rotating, the two mixing screws 803 reciprocally stir the melts in the melt-blowing cavity 401 to enable the melts to be mixed uniformly and distributed uniformly, and enable the melts to be distributed uniformly when being ejected, the processing quality of the melt-blown fabric is ensured; the two traction cavities 402 are respectively provided with an electric hot air device, as shown in fig. 5, the two traction cavities 402 are respectively provided with a rectangular opening, the electric hot air devices blow hot air into the traction cavities 402 through the rectangular openings, as shown in fig. 6, the upper side and the lower side of the conical cavity 407 are obliquely arranged, so that the hot air flows through the inclined surface of the conical cavity 407, a high-temperature traction air flow is generated by the electric hot air devices, and the high-flow-rate air heated while the melt flows out of the beam baffle 404 impinges on the receiving belt 902 at a specific angle; starting the telescopic mechanism 403, wherein the telescopic mechanism 403 can be a hydraulic cylinder or an electric push rod, and the telescopic end of the telescopic mechanism 403 drives the beam baffles 404 to move, so that the relative distance between the two beam baffles 404 is adjusted, and the width and density of the ejected melt can be adjusted; starting a driving device I on a rotating shaft 301, wherein the driving device I is preferably a motor, the driving device I drives the rotating shaft 301 to rotate, the rotating shaft 301 drives a rotating belt wheel 303 to rotate, the rotating belt wheel 303 drives a rotating support 302 to rotate, and then the angle of the melt-blowing mechanism 4 is adjusted, so that the flowing melt is drawn by high-temperature drawing airflow at the front end of the melt-blowing mechanism 4 to impact on a receiving mechanism 9 at a certain angle; starting a driving device II arranged on the receiving wheel 901, wherein the driving device II is preferably a motor, the receiving wheel 901 drives the receiving belt 902 to move, and the receiving belt 902 receives the jet melt; the traverse motor 104 is started, the output shaft of the traverse motor 104 starts to rotate, the output shaft of the traverse motor 104 drives the movable bracket 2 to move through threads, and then the relative distance between the melt-blowing mechanism 4 and the feeding mechanism 5 is adjusted.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (2)
1. The utility model provides a melt-blown fabric system of processing, includes device support (1), movable support (2), slewing mechanism (3), melt-blown mechanism (4), feeding mechanism (5), pushing equipment (6), filter equipment (7), compounding mechanism (8) and receiving mechanism (9), its characterized in that: the device is characterized in that a movable support (2) is connected onto a device support (1) in a sliding manner, a rotating mechanism (3) is connected onto the movable support (2), a melt-blowing mechanism (4) is fixedly connected onto the rotating mechanism (3), a feeding mechanism (5) is connected to the rear end of the melt-blowing mechanism (4), a material pushing mechanism (6) is connected to the rear end of the melt-blowing mechanism (4), filtering mechanisms (7) are fixedly connected to the left side and the right side of the melt-blowing mechanism (4), a material mixing mechanism (8) is connected to the middle of the melt-blowing mechanism (4), and a receiving mechanism (9) is connected to the front end of the device support (1);
the device support (1) comprises a bottom support (101), side sliding rails (102), side supports (103) and a transverse moving motor (104), wherein the left side and the right side of the bottom support (101) are fixedly connected with the side sliding rails (102), the left side and the right side of the front end of the bottom support (101) are fixedly connected with the side supports (103), and the bottom support (101) is fixedly connected with the transverse moving motor (104);
the movable support (2) comprises a movable bottom plate (201) and movable side plates (202), the movable bottom plate (201) is connected between the two side sliding rails (102) in a sliding mode, the left side and the right side of the middle of the movable bottom plate (201) are fixedly connected with the movable side plates (202), and the movable bottom plate (201) is connected to an output shaft of the transverse moving motor (104) through threads;
the rotating mechanism (3) comprises a rotating mechanism (3) which comprises a rotating shaft (301), a rotating support (302) and a rotating belt wheel (303), the rotating shaft (301) is rotatably connected to the two movable side plates (202), a driving device I is arranged on the rotating shaft (301), the driving device I drives the rotating shaft (301) to rotate, the rotating support (302) is rotatably connected between the two movable side plates (202), the rotating belt wheel (303) is fixedly connected to the left end and the right end of the rotating support (302), and the two rotating belt wheels (303) are in transmission connection with the two rotating shaft (301) respectively;
the melting and spraying mechanism (4) comprises a melting and spraying cavity (401), a traction cavity (402), a telescopic mechanism (403), beam baffles (404), a pushing cylinder (405), a feeding cylinder (406) and a conical cavity (407), the front end of the melting and spraying cavity (401) is fixedly connected with two traction cavities (402), a heating device I is arranged in the melting and spraying cavity (401), electric hot air devices are arranged on the two traction cavities (402), the telescopic mechanisms (403) are fixedly connected on the two traction cavities (402), the beam baffles (404) are fixedly connected on the telescopic ends of the two telescopic mechanisms (403), the two beam baffles (404) are respectively connected on the front ends of the two traction cavities (402) in a sliding manner, the pushing cylinder (405) is fixedly connected on the rear end of the melting and spraying cavity (401), the feeding cylinder (406) is fixedly connected on the pushing cylinder (405), the conical cavity (407) is fixedly connected on the front end of the melting and spraying cavity (401), the conical cavity (407) is positioned between the two traction cavities (402), the material pushing cylinder (405) is communicated with the material supply cylinder (406), and a heating mechanism II is arranged in the material pushing cylinder (405);
the feeding mechanism (5) comprises a feeding motor (501) and a feeding screw (502), the feeding motor (501) is fixedly connected to the upper end of the feeding cylinder (406), the output shaft of the feeding motor (501) is fixedly connected with the feeding screw (502), and the feeding screw (502) is positioned in the feeding cylinder (406);
the material pushing mechanism (6) comprises a material pushing motor (601), a material pushing shaft (602) and material pushing screws (603), the material pushing motor (601) is fixedly connected to the rear end of the material pushing barrel (405), the material pushing shaft (602) is rotatably connected to the material pushing barrel (405), the material pushing shaft (602) is in transmission connection with an output shaft of the material pushing motor (601), the material pushing shaft (602) is fixedly connected with two material pushing screws (603), the spiral directions of the two material pushing screws (603) are opposite, and the two material pushing screws (603) are both positioned in the material pushing barrel (405);
the filter mechanism (7) comprises a filter cavity (701), a filter pipeline I (702), a filter pipeline II (703), a mounting cover (704) and filter bodies (705), wherein the filter pipeline I (702) is fixedly connected to the filter cavity (701), the filter pipeline I (702) is communicated with the filter cavity (701), the filter pipeline II (703) is fixedly connected to the filter cavity (701), the filter pipeline II (703) is communicated with the filter cavity (701), the filter cavity (701) is connected with the mounting cover (704) through threads, the filter bodies (705) are detachably and fixedly connected to the mounting cover (704), the filter bodies (705) are positioned in the filter cavity (701), two filter mechanisms (7) are arranged, the two filter pipelines I (702) are respectively and fixedly connected to two ends of the material pushing barrel (405), the two filter pipelines I (702) are respectively and fixedly connected to the material pushing barrel (405), the two filter pipelines II (703) are respectively and fixedly connected to the left side and the right side of the melt-blown cavity (401), the two filter pipelines II (703) are both communicated with the melt-blown cavity (401);
mixing mechanism (8) are including compounding motor (801), compounding axle (802) and compounding spiral (803), compounding motor (801) fixed connection is on melting blown cavity (401), compounding axle (802) rotate to be connected in melting blown cavity (401), the output shaft transmission of compounding axle (802) and compounding motor (801) is connected, two compounding spirals (803) of fixedly connected with on compounding axle (802), the spiral opposite direction of two compounding spirals (803), two compounding spirals (803) all are located melting blown cavity (401).
2. The meltblown fabric processing system of claim 1, wherein: the receiving mechanism (9) comprises three receiving wheels (901) and three receiving belts (902), the three receiving wheels (901) are connected between the two side brackets (103) in a rotating mode, the three receiving wheels (901) are connected through the receiving belts (902) in a transmission mode, and one receiving wheel (901) is provided with a driving device II.
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| EP2221402A1 (en) * | 2007-11-30 | 2010-08-25 | Daiwabo Holdings Co., Ltd. | Ultrafine composite fiber, ultrafine fiber, method for manufacturing same, and fiber structure |
| CN110938882A (en) * | 2019-12-11 | 2020-03-31 | 诸暨市百乐化纤有限公司 | High-performance polyester POY preparation device and method |
| CN111575902A (en) * | 2020-06-11 | 2020-08-25 | 广东弘为智能装备科技有限公司 | Novel full-automatic melt-blown fabric processing equipment |
| CN111733527A (en) * | 2020-07-28 | 2020-10-02 | 常州金纬管道设备制造有限公司 | Melt-blown fabric production line, starting method and melt-blown fabric production method |
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2020
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2221402A1 (en) * | 2007-11-30 | 2010-08-25 | Daiwabo Holdings Co., Ltd. | Ultrafine composite fiber, ultrafine fiber, method for manufacturing same, and fiber structure |
| CN110938882A (en) * | 2019-12-11 | 2020-03-31 | 诸暨市百乐化纤有限公司 | High-performance polyester POY preparation device and method |
| CN111575902A (en) * | 2020-06-11 | 2020-08-25 | 广东弘为智能装备科技有限公司 | Novel full-automatic melt-blown fabric processing equipment |
| CN111733527A (en) * | 2020-07-28 | 2020-10-02 | 常州金纬管道设备制造有限公司 | Melt-blown fabric production line, starting method and melt-blown fabric production method |
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