CN112478325A - Method for detecting weight of boxed cigarettes - Google Patents
Method for detecting weight of boxed cigarettes Download PDFInfo
- Publication number
- CN112478325A CN112478325A CN202011467289.XA CN202011467289A CN112478325A CN 112478325 A CN112478325 A CN 112478325A CN 202011467289 A CN202011467289 A CN 202011467289A CN 112478325 A CN112478325 A CN 112478325A
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- China
- Prior art keywords
- weighing
- weight
- cigarettes
- boxed
- boxed cigarettes
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
Abstract
The invention discloses a method for detecting the weight of box-packed cigarettes, which comprises the following steps: weighing the boxed cigarettes to be detected by using a dynamic checkweigher when the boxed cigarettes to be detected are put into a warehouse; uploading the weighing result of the dynamic checkweigher to an industrial personal computer; and uploading the weighing result uploaded to the industrial personal computer to an upper computer. The method for detecting the weight of the boxed cigarettes provided by the invention adopts the dynamic checkweigher to detect, can conveniently detect the weight condition of the boxed cigarettes, can meet the weight detection of the cigarette manufacturing, boxing and warehousing link, meets the full-line automation of modern cigarette processing enterprises, and reduces the manual use.
Description
Technical Field
The invention relates to the technical field of cigarette processing quality, in particular to a method for detecting the weight of box-packed cigarettes.
Background
With the rapid development of society, the life rhythm of people also changes greatly, and more smokers can appear in order to relieve the life pressure brought by high-intensity work. The types of cigarettes in the existing market are more and more, and with the appearance of various types of cigarettes, various tobacco companies adopt sophisticated technologies to improve the preparation technology of the cigarettes in order to meet the requirements of users on different types of cigarettes, and the quality of the tobacco has great influence on the taste of the cigarettes.
At present, the weight measurement of the boxed cigarettes mainly depends on manual spot inspection, the weight condition of the boxed cigarettes cannot be completely mastered, and the requirement of dry matter feeding in the future cannot be met.
Therefore, a method for detecting the weight of the box-packed cigarette is needed.
Disclosure of Invention
The invention aims to provide a method for detecting the weight of boxed cigarettes, which aims to solve the problems in the prior art and can conveniently detect the weight of the boxed cigarettes.
The invention provides a method for detecting the weight of box-packed cigarettes, which comprises the following steps:
weighing the boxed cigarettes to be detected by using a dynamic checkweigher when the boxed cigarettes to be detected are put into a warehouse;
uploading the weighing result of the dynamic checkweigher to an industrial personal computer;
and uploading the weighing result uploaded to the industrial personal computer to an upper computer.
The method for detecting the weight of the boxed cigarettes, wherein the dynamic checkweigher preferably comprises a high-precision dynamic checkweigher.
The method for detecting the weight of the boxed cigarettes, preferably, the method for detecting the weight of the boxed cigarettes to be detected by using the dynamic checkweigher comprises the following steps:
enabling the boxed cigarettes to be detected to enter the dynamic checkweigher through a first transmission mechanism;
weighing the boxed cigarettes to be measured by using a dynamic checkweigher to obtain a weighing result;
after weighing is finished, the boxed cigarettes to be measured leave the dynamic checkweigher and enter a second transmission mechanism, wherein the first transmission mechanism and the second transmission mechanism are respectively arranged on two sides of the dynamic checkweigher.
The method for detecting the weight of the boxed cigarettes, as described above, preferably, the dynamic checkweigher includes a feeding belt, a weighing belt and a discharging belt which are sequentially arranged, and the dynamic checkweigher is used for weighing the boxed cigarettes to be detected to obtain a weighing result, and specifically includes:
the to-be-tested boxed cigarettes gradually enter the weighing belt along with the operation of the feeding belt;
the to-be-tested boxed cigarettes pass through the weighing belt at a constant speed;
the boxed cigarettes to be measured gradually enter the discharging belt to finish the weighing operation;
and taking the difference value of the weight of the boxed cigarettes to be measured when the boxed cigarettes to be measured completely enter the weighing belt and the weight of the boxed cigarettes to be measured when the boxed cigarettes to be measured do not load on the weighing belt as the weighing result of the boxed cigarettes to be measured.
The method for detecting the weight of the boxed cigarettes as described above, wherein preferably, the method for detecting the weight of the boxed cigarettes further comprises:
and alarming when the weighing result of the dynamic checkweigher deviates from a preset weight range.
The method for detecting the weight of the boxed cigarettes, preferably, the method for detecting the weight of the boxed cigarettes comprises the following steps of:
and when the weighing result of the dynamic checkweigher deviates from a preset weight range, an electric control cabinet connected with the dynamic checkweigher is used for alarming.
The method for detecting the weight of the boxed cigarettes as described above, wherein preferably, the method for detecting the weight of the boxed cigarettes further comprises:
and when the weighing result of the dynamic checkweigher deviates from a preset weight range, adjusting the movement speed of the dynamic checkweigher by using a speed adjusting device connected with the electrical control cabinet.
The method for detecting the weight of the boxed cigarettes as described above, wherein preferably, the method for detecting the weight of the boxed cigarettes further comprises:
and when the weighing result of the dynamic checkweigher deviates from the preset weight range, displaying alarm information on a control panel to remind a worker to process in time.
The method for detecting the weight of the boxed cigarettes as described above, wherein preferably, the method for detecting the weight of the boxed cigarettes further comprises:
and adjusting the weighing parameters of the dynamic checkweigher.
The method for detecting the weight of the boxed cigarettes, preferably, the method for adjusting the weighing parameters of the dynamic checkweigher comprises the following steps:
and the weighing parameters of the dynamic checkweigher are adjusted through a parameter adjusting module arranged on the control panel.
The invention provides a method for detecting the weight of boxed cigarettes, which adopts a dynamic checkweigher to detect, can conveniently detect the weight condition of boxed cigarettes, can meet the weight detection of a cigarette manufacturing, boxing and warehousing link, meets the full-line automation of modern cigarette processing enterprises, and reduces the manual use.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
FIG. 1 is a flow chart of an embodiment of the method for detecting the weight of boxed cigarettes provided by the invention;
fig. 2 is a schematic structural diagram of an embodiment of the boxed cigarette weight detection device provided by the invention.
Reference numerals
1-to-be-detected boxed cigarette 2-dynamic checkweigher 3-first transmission mechanism
4-second transmission mechanism
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
As shown in fig. 1, an embodiment of the present invention provides a method for detecting a weight of a packaged cigarette, where the method is implemented based on a device for detecting a weight of a packaged cigarette, and as shown in fig. 2, the method includes:
the cigarette weighing device comprises a dynamic checkweigher 2, a first transmission mechanism 3 and a second transmission mechanism 4 which are arranged on two sides of the dynamic checkweigher 2, an industrial personal computer and an upper computer, wherein the industrial personal computer is connected with the dynamic checkweigher 2, the upper computer is connected with the industrial personal computer, and boxed cigarettes 1 to be measured pass through the first transmission mechanism 3, enter the dynamic checkweigher 2 to be weighed and leave the dynamic checkweigher 2 after weighing is completed to enter the second transmission mechanism 4.
As shown in fig. 1, the method for detecting the weight of boxed cigarettes provided by this embodiment specifically includes the following steps in an actual implementation process:
and step S1, weighing the boxed cigarettes 1 to be detected by using the dynamic checkweigher 2 when the boxed cigarettes 1 to be detected are put in storage.
Wherein the dynamic checkweigher 2 comprises a high-precision dynamic checkweigher. Specifically, the detection speed of the dynamic checkweigher 2 is 10 pieces/minute. The highest weighing range of the dynamic checkweigher 2 is 100 kg; the highest detection precision of the dynamic checkweigher 2 is ± 50 g. The invention can ensure the long-term accuracy and stability of the weighing result by adopting the high-precision dynamic checkweigher.
In an embodiment of the method for detecting the weight of the boxed cigarettes, the step S1 may specifically include:
and step S11, enabling the boxed cigarettes 1 to be detected to enter the dynamic checkweigher 2 through the first transmission mechanism 3.
And step S12, weighing the boxed cigarettes 1 to be measured by using the dynamic checkweigher 2 to obtain a weighing result.
In an embodiment of the method for detecting the weight of the boxed cigarettes, the step S12 may specifically include:
and S121, the to-be-tested boxed cigarettes 1 gradually enter the weighing belt along with the operation of the feeding belt.
And S122, enabling the to-be-tested boxed cigarettes 1 to pass through the weighing belt at a constant speed.
And S123, gradually feeding the boxed cigarettes 1 to be measured into the belt to finish the weighing operation.
Step S124, taking the difference value of the weight of the cigarettes 1 to be measured in the box when the cigarettes completely enter the weighing belt and the weight of the cigarettes 1 to be measured in the box when the cigarettes do not load on the weighing belt as the weighing result of the cigarettes 1 to be measured in the box.
Step S13, after weighing is completed, the boxed cigarettes 1 to be measured leave the dynamic checkweigher 2 and enter a second transmission mechanism, wherein the first transmission mechanism 3 and the second transmission mechanism 4 are respectively arranged on two sides of the dynamic checkweigher 2.
And step S2, uploading the weighing result of the dynamic checkweigher 3 to an industrial personal computer.
In some embodiments of the invention, the industrial personal computer may be powered by 24V dc, and may include data interfaces such as RS-232, USB, ethernet, and the like. In specific implementation, the weighing data is uploaded to the industrial personal computer by the data uploading module, and the weighing data is stored by the data storage module.
And S3, uploading the weighing result uploaded to the industrial personal computer to an upper computer.
In some embodiments, the weighing result uploaded to the industrial personal computer can be uploaded to a boxed cigarette comprehensive detection system of the upper computer. In a specific implementation, the data storage module can be used for transmitting the stored weighing data to the industrial personal computer.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
and step S4, alarming when the weighing result of the dynamic checkweigher 2 deviates from a preset weight range.
In a specific implementation, when the weighing result of the dynamic checkweigher 2 deviates from a preset weight range, an electric control cabinet connected with the dynamic checkweigher 2 can be used for alarming.
In some embodiments of the invention, the electrical control cabinet comprises an electrical control box. The present invention is not limited to the range of the preset weight range. In some embodiments of the present invention, the predetermined weight range may be a larger weight value range, and the larger weight value may be a weight value different from the highest weight range. Also, in some other embodiments of the present invention, the preset weight range may be a smaller weight value range, and the smaller weight value may be a weight value different from the lowest weighing range.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
and step S5, when the weighing result of the dynamic checkweigher 2 deviates from a preset weight range, adjusting the movement speed of the dynamic checkweigher 2 by using a speed adjusting device connected with the electric control cabinet 2.
In one embodiment of the invention, the speed of the dynamic checkweigher 2 can be reduced by a speed regulator if the weighing result is higher than 100 kg. The present invention, in one embodiment, may increase the speed of motion of the dynamic checkweigher 2 when the weighing result is below 300 kg. Furthermore, the electrical control cabinet and the speed regulating device are in a modular design, so that the operation and the daily maintenance are convenient.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
and step S6, when the weighing result of the dynamic checkweigher 2 deviates from the preset weight range, displaying alarm information on a control panel to remind a worker to process in time.
Among other things, in some embodiments of the present invention, the control panel may be disposed in an electrical control cabinet. When the weighing result of the dynamic checkweigher deviates from the preset weight range, the alarm information sent by the electrical control cabinet can be displayed on the control panel to remind a worker to process in time. The control panel comprises a liquid crystal control panel, and is preferably a color touch display screen.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
and step S7, adjusting the weighing parameters of the dynamic checkweigher 2.
In a specific implementation, the weighing parameters of the dynamic checkweigher 2 can be adjusted through a parameter adjusting module arranged on the control panel. The weighing parameters are sensitivity, running speed and the like, and the dynamic checkweigher 2 can be matched with the speed of the production line by adjusting the running speed so as to ensure that the method for detecting the weight of the boxed cigarettes can run stably.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
step S8, powering the operation of the dynamic checkweigher 2 with a motor, and controlling the movement speed of the dynamic checkweigher 2.
Wherein the motor is coupled to the dynamic checkweigher 2, and in some embodiments of the invention, the motor is disposed on a side of the dynamic checkweigher 2.
Further, the method for detecting the weight of the boxed cigarettes further comprises the following steps:
and step S9, controlling whether the dynamic checkweigher 2 operates or not by using the electromagnetic valve connected with the dynamic checkweigher 2, and controlling the on-off of the electromagnetic valve by using the controller connected with the electromagnetic valve.
According to the method for detecting the weight of the boxed cigarettes, provided by the embodiment of the invention, the dynamic checkweigher is adopted for detection, so that the weight condition of the boxed cigarettes can be conveniently detected, the weight detection in the cigarette boxing and warehousing link in cigarette manufacturing can be met, the full-line automation of modern cigarette processing enterprises is met, and the manual use is reduced.
Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (10)
1. A method for detecting the weight of box-packed cigarettes is characterized by comprising the following steps:
weighing the boxed cigarettes to be detected by using a dynamic checkweigher when the boxed cigarettes to be detected are put into a warehouse;
uploading the weighing result of the dynamic checkweigher to an industrial personal computer;
and uploading the weighing result uploaded to the industrial personal computer to an upper computer.
2. The method of claim 1, wherein the dynamic checkweigher comprises a high precision dynamic checkweigher.
3. The method for detecting the weight of the boxed cigarettes according to claim 1, wherein the step of weighing the boxed cigarettes to be detected by using a dynamic checkweigher specifically comprises the following steps:
enabling the boxed cigarettes to be detected to enter the dynamic checkweigher through a first transmission mechanism;
weighing the boxed cigarettes to be measured by using a dynamic checkweigher to obtain a weighing result;
after weighing is finished, the boxed cigarettes to be measured leave the dynamic checkweigher and enter a second transmission mechanism, wherein the first transmission mechanism and the second transmission mechanism are respectively arranged on two sides of the dynamic checkweigher.
4. The method for detecting the weight of the boxed cigarettes according to claim 3, wherein the dynamic checkweigher comprises a feeding belt, a weighing belt and a discharging belt which are sequentially arranged, the dynamic checkweigher is used for weighing the boxed cigarettes to be detected to obtain a weighing result, and the method specifically comprises the following steps:
the to-be-tested boxed cigarettes gradually enter the weighing belt along with the operation of the feeding belt;
the to-be-tested boxed cigarettes pass through the weighing belt at a constant speed;
the boxed cigarettes to be measured gradually enter the discharging belt to finish the weighing operation;
and taking the difference value of the weight of the boxed cigarettes to be measured when the boxed cigarettes to be measured completely enter the weighing belt and the weight of the boxed cigarettes to be measured when the boxed cigarettes to be measured do not load on the weighing belt as the weighing result of the boxed cigarettes to be measured.
5. The method for detecting the weight of the boxed cigarettes according to claim 1, further comprising:
and alarming when the weighing result of the dynamic checkweigher deviates from a preset weight range.
6. The method for detecting the weight of the boxed cigarettes according to claim 5, wherein the alarming is performed when the weighing result of the dynamic checkweigher deviates from a preset weight range, and specifically comprises the following steps:
and when the weighing result of the dynamic checkweigher deviates from a preset weight range, an electric control cabinet connected with the dynamic checkweigher is used for alarming.
7. The method for detecting the weight of the boxed cigarettes according to claim 6, further comprising:
and when the weighing result of the dynamic checkweigher deviates from a preset weight range, adjusting the movement speed of the dynamic checkweigher by using a speed adjusting device connected with the electrical control cabinet.
8. The method for detecting the weight of the boxed cigarettes according to claim 5, further comprising:
and when the weighing result of the dynamic checkweigher deviates from the preset weight range, displaying alarm information on a control panel to remind a worker to process in time.
9. The method for detecting the weight of the boxed cigarettes according to claim 8, further comprising:
and adjusting the weighing parameters of the dynamic checkweigher.
10. The method for detecting the weight of the boxed cigarettes according to claim 8, wherein the adjusting of the weighing parameters of the dynamic checkweigher specifically comprises:
and the weighing parameters of the dynamic checkweigher are adjusted through a parameter adjusting module arranged on the control panel.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011467289.XA CN112478325A (en) | 2020-12-11 | 2020-12-11 | Method for detecting weight of boxed cigarettes |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011467289.XA CN112478325A (en) | 2020-12-11 | 2020-12-11 | Method for detecting weight of boxed cigarettes |
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| CN112478325A true CN112478325A (en) | 2021-03-12 |
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| CN202011467289.XA Pending CN112478325A (en) | 2020-12-11 | 2020-12-11 | Method for detecting weight of boxed cigarettes |
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| JPS62211517A (en) * | 1986-03-12 | 1987-09-17 | Nippon Kokan Kk <Nkk> | Load rate control method for quantitative feeding device |
| FR2720824A1 (en) * | 1994-06-02 | 1995-12-08 | Macofar Spa | Method for online control of the weight of capsules and relative apparatus. |
| CN101718978A (en) * | 2009-11-12 | 2010-06-02 | 昆明翔昊科技有限公司 | Automatic monitoring equipment and monitoring method of cigarette carton weight |
| CN102226709A (en) * | 2011-04-14 | 2011-10-26 | 上海衡仪器厂有限公司 | Automatic weight detection machine and weight detection method |
| CN202037126U (en) * | 2011-04-14 | 2011-11-16 | 上海衡仪器厂有限公司 | Automatic weight checking machine |
| CN106323431A (en) * | 2016-08-24 | 2017-01-11 | 上海芝研检测技术有限公司 | High-speed dynamic weighing system of automatic weight checker and work flow thereof |
| CN210080105U (en) * | 2019-05-21 | 2020-02-18 | 合肥海明科技股份有限公司 | Large package weighing and code scanning device and system |
| GB2581005A (en) * | 2018-12-14 | 2020-08-05 | Minebea Intec Aachen Gmbh & Co Kg | Checkweigher and method for verifying a dynamic weight |
| CN111874383A (en) * | 2020-08-24 | 2020-11-03 | 荆门新洋丰中磷肥业有限公司 | Dynamic rechecking scale device for packaged finished products on packaging line |
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2020
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62211517A (en) * | 1986-03-12 | 1987-09-17 | Nippon Kokan Kk <Nkk> | Load rate control method for quantitative feeding device |
| FR2720824A1 (en) * | 1994-06-02 | 1995-12-08 | Macofar Spa | Method for online control of the weight of capsules and relative apparatus. |
| CN101718978A (en) * | 2009-11-12 | 2010-06-02 | 昆明翔昊科技有限公司 | Automatic monitoring equipment and monitoring method of cigarette carton weight |
| CN102226709A (en) * | 2011-04-14 | 2011-10-26 | 上海衡仪器厂有限公司 | Automatic weight detection machine and weight detection method |
| CN202037126U (en) * | 2011-04-14 | 2011-11-16 | 上海衡仪器厂有限公司 | Automatic weight checking machine |
| CN106323431A (en) * | 2016-08-24 | 2017-01-11 | 上海芝研检测技术有限公司 | High-speed dynamic weighing system of automatic weight checker and work flow thereof |
| GB2581005A (en) * | 2018-12-14 | 2020-08-05 | Minebea Intec Aachen Gmbh & Co Kg | Checkweigher and method for verifying a dynamic weight |
| CN210080105U (en) * | 2019-05-21 | 2020-02-18 | 合肥海明科技股份有限公司 | Large package weighing and code scanning device and system |
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Application publication date: 20210312 |