CN112474614A - Flux-cored wire steel belt cleaning machine and cleaning method - Google Patents
Flux-cored wire steel belt cleaning machine and cleaning method Download PDFInfo
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- CN112474614A CN112474614A CN202011367577.8A CN202011367577A CN112474614A CN 112474614 A CN112474614 A CN 112474614A CN 202011367577 A CN202011367577 A CN 202011367577A CN 112474614 A CN112474614 A CN 112474614A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2230/00—Other cleaning aspects applicable to all B08B range
- B08B2230/01—Cleaning with steam
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a flux-cored wire steel belt cleaning machine and a cleaning method, and aims to provide a flux-cored wire steel belt cleaning machine with a good cleaning effect and a cleaning method. It includes the base, be fixed with preheating cabinet, flushing tank and oven on the base, preheating cabinet, flushing tank and oven from left to right arrange in proper order, the preheating cabinet internal fixation has the heating chamber, all install a plurality of steam shower nozzle on heating the inside top surface of chamber and the heating chamber inside bottom surface, diffusion component is installed in steam shower nozzle's exit. The invention has the beneficial effects that: the cleaning effect of the flux-cored wire steel belt is improved; the drying efficiency is improved; the utilization rate of water resources is improved, the cost is saved, and the environmental protection requirement is met; wide application range and high selectivity.
Description
Technical Field
The invention relates to the technical field related to flux-cored wire steel belt cleaning, in particular to a flux-cored wire steel belt cleaning machine and a cleaning method.
Background
The steel yield of China is increased year by year, and accounts for about half of the global steel quantity, and 40-45% of the steel quantity is processed in a welding mode. Therefore, our country is also becoming a country with high yield and demand of welding materials. The flux-cored wire as a novel welding material has the advantages of high efficiency, adjustable components, good welding quality and the like, and gradually replaces a solid welding wire and a welding rod to become a preferred welding material.
In the production or transportation process of the flux-cored wire steel strip, impurities or oil stains are always remained on the surface of the flux-cored wire steel strip, and if the flux-cored wire steel strip is not timely removed in the subsequent production and processing process, the subsequent processing progress can be influenced, equipment is damaged, and the production efficiency is reduced. The general cleaning machine is complicated in the cleaning process of the flux-cored wire steel belt, and because a lot of solid oil stains are attached to the flux-cored wire steel belt, the flux-cored wire steel belt is very difficult to completely remove during cleaning, and meanwhile, water after the flux-cored wire steel belt is cleaned is disposable, so that a great amount of waste of water resources is caused.
Disclosure of Invention
The invention provides a flux-cored wire steel belt cleaning machine with good cleaning effect and a cleaning method, aiming at overcoming the defect of poor cleaning effect in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a flux cored wire steel band cleaning machine, includes the base, be fixed with preheating cabinet, flushing tank and oven on the base, preheating cabinet, flushing tank and oven from left to right arrange in proper order, the preheating cabinet internal fixation has the heating chamber, all install a plurality of steam jet on heating the inside top surface and heating the inside bottom surface of chamber, diffusion subassembly is installed in steam jet's exit.
The flux-cored wire steel belt is preheated through the heating cavity, so that solid oil stains attached to the surface of the flux-cored wire steel belt are liquefied, oil stains and dust particles on the surface of the flux-cored wire steel belt are easily washed away by a high-pressure water gun in the flushing box, the cleaning effect of the flux-cored wire steel belt is greatly improved, and finally the flux-cored wire steel belt is dried well by the drying oven, so that the cleaning of the flux-cored wire steel belt can be completed. Through installation diffusion subassembly on steam nozzle, can spread steam nozzle spun hot steam in the heating chamber fast and evenly to carry out fast and evenly heating to the flux cored wire steel band of heating intracavity, make the abundant liquefaction of solid-state greasy dirt of flux cored wire steel band surface adhesion, further promote the cleaning performance. In addition, the invention can clean the steel belt of the flux-cored wire, is suitable for cleaning aluminum magnesium alloy wires, aluminum wires, gas shielded welding wires and the like, can clean flat or cylindrical steel belts or wires, and has wide application range and high selectivity.
Preferably, the left side of preheating cabinet, between preheating cabinet and the flushing cabinet, between flushing cabinet and the oven, the right side of oven all are provided with steel band through-opening one, steel band through-opening one all be located same straight line, transmission runner is all installed on the left side of preheating cabinet and the right side of oven, install the water tank on the base, install pump body one between water tank and the heating chamber, the water tank pass through pump body one respectively with every steam nozzle pipe connection of heating intracavity portion. The flux-cored wire steel belt enters a heating cavity of the preheating box through a first steel belt passing opening in the left side of the preheating box under the transmission effect of a transmission rotating wheel in the left side of the preheating box to be preheated, then enters a flushing box through a first steel belt passing opening between the preheating box and the flushing box to be flushed, then enters an oven through a first steel belt passing opening between the flushing box and the oven to be dried, and finally is sent out of the oven under the transmission effect of the transmission rotating wheel in the right side of the oven through a steel belt passing opening in the right side of the oven to finish cleaning. And pumping water in the water tank into the steam nozzle through the pump body I for steam gasification, so as to preheat the flux-cored wire steel belt.
As preferred, the left and right sides in heating chamber all is equipped with and passes through a mouthful two with the corresponding steel band of steel band pass through, steam spray head's inside is equipped with the shower nozzle cavity, be equipped with the inlet opening on the top surface of shower nozzle cavity, inlet opening department is fixed with the fixed plate, be equipped with a plurality of inclined hole on the fixed plate, be equipped with hot plate and fan in the shower nozzle cavity, the fan is installed on the bottom surface of shower nozzle cavity, be equipped with a plurality of shower nozzle through-hole on the lateral wall of shower nozzle cavity, the shower nozzle through-hole is located the side of fan, the hot plate is located between fixed plate and the fan, the hot plate is fixed with the fin in the one side of fixed plate. Under the action of the pump body I, water in the water tank passes through the inclined hole in the fixing plate in the water inlet hole and then is scattered onto the heating plate for high-temperature evaporation to generate steam; when the water column impacts the heating plate, the water column can be scattered into small water drops, and compared with the water column, the evaporation speed is higher, and the efficiency is higher; through the design of fin, the area of contact between hot plate and the water column has been improved on the one hand, and on the other hand has increased the probability that takes place collision each other again between the little drop of water after breaing up again for little drop of water is broken up again, has further improved evaporation rate. Through the design of the fan, the generated water vapor can be blown away and filled into the heating cavity through the spray head through holes on the periphery of the fan, so that the water vapor sprayed by the steam spray head can be uniformly diffused into the heating cavity from the peripheral direction. Through the design, the hot steam sprayed by the steam spray head is effectively diffused into the heating cavity rapidly and uniformly, so that the flux-cored wire steel strip in the heating cavity is rapidly and uniformly heated, solid oil stains attached to the surface of the flux-cored wire steel strip are sufficiently heated and liquefied, and the cleaning effect is further improved.
As preferred, the flushing tank internal fixation has a plurality of transition piece, transition piece and steel band pass through mouthful one and be located same straight line, the high-pressure squirt shower nozzle is all installed to the top of transition piece and the below of transition piece, install pump body two between water tank and the flushing tank, the water tank passes through pump body two respectively with the inside every high-pressure squirt shower nozzle pipe connection of flushing tank, be equipped with the drain on the bottom surface of flushing tank, oven internally mounted has the ferryboat, the position of ferryboat and the position setting of staggering of steel band pass through mouthful one. The water in the water tank is pumped into the steam high-pressure cavity under the action of the pump body II, is vaporized, and then is sprayed out through the high-pressure water gun nozzle to spray steam in the steam high-pressure cavity, so that the preheated flux-cored wire steel belt is washed, and the sewage after washing is discharged through the sewage discharge outlet, so that the transmission process of the flux-cored wire steel belt and the stability in the washing process are effectively guaranteed through the design of the transition block. The flux-cored wire steel belt after being washed is sent to the oven to be dried, and the time of the flux-cored wire steel belt passing through the oven is prolonged through the design of the transition wheel, so that the drying time of the oven for the flux-cored wire steel belt is prolonged, and the drying efficiency is improved.
Preferably, an impurity centrifugal component and an oil-water separation component are fixed on the base, the flushing tank, the impurity centrifugal component, the oil-water separation component and the water tank are sequentially connected through a pipeline, the impurity centrifugal component comprises a first box body, a first box body cavity is arranged in the first box body, a sewage inlet is formed in the top surface of the first box body cavity, the flushing tank and the first box body are connected through the pipeline between the sewage outlet and the sewage inlet, a fixed block is fixed on the top surface of the first box body cavity, a fixed block through hole is formed in the fixed block, the sewage inlet is located above the fixed block through hole, a rotating column is rotatably connected to the bottom surface of the first box body and located below the fixed block through hole, a funnel is fixed to the top of the rotating column, the funnel is installed in the fixed block through hole and rotatably connected with the fixed block through hole, and a first filter screen is fixed to, the funnel is characterized in that an annular cavity is fixed in the fixing block and located on the outer side of the fixing block through hole, a plurality of connecting through holes are formed between the fixing block through hole and the annular cavity, and the connecting through holes are located above the funnel. The sewage after being washed is discharged from the sewage outlet, enters a cavity of the box body through the sewage inlet and falls on the funnel. The funnel carries out solid-liquid separation to the sewage on it under the drive of rotation post, and wherein dust particle upward movement under the effect of centrifugal force gets into the ring cavity through connect the via hole in, and oil water mixed liquid is thrown away after then passing through the filter screen one, can be very convenient through such design reach the purpose of oil water mixed liquid and dust particle separation to further recycle to oil water mixed liquid.
Preferably, a vibration groove is arranged below the annular cavity, the annular cavity is communicated with the vibration groove, a second filter screen is fixed on the bottom surface of the vibration groove, a partition plate is fixed in the cavity of the first box body, the funnel and the vibration groove are both positioned above the partition plate, a partition plate through hole matched with the rotating column is arranged on the partition plate, the rotating column is arranged in the partition plate through hole and is rotatably connected with the partition plate through hole, the rotating column is hermetically connected with the partition plate through hole, a rotating column cavity is arranged in the rotating column, a third filter screen and a plurality of rotating column through holes are arranged on the side wall of the rotating column cavity, the lower edge of the rotating column through hole and the upper end surface of the partition plate are arranged in the same plane, the third filter screen is positioned below the partition plate, a water outlet is arranged on the bottom surface of the first box body, the oil-water separation assembly comprises a second box body, and an, and a third pump body is arranged between the first box body and the second box body, a water outlet of the first box body is connected with an oil filter cylinder pipeline in the second box body through the third pump body, and the oil filter cylinder is connected with a water tank pipeline. The oil-water mixture that the funnel was got rid of falls to the baffle on to in flowing into the rotation post cavity through rotating the post through-hole, when the rotation post rotated, because the proportion of profit is different, oil in the oil-water mixture flows towards the center orientation, and water then moves towards the outside under the effect of centrifugal force, get into box cavity after passing through filter screen three in, can carry out prefilter to oil-water mixture through the design like this, so that improve the further filter effect of the oil filter tube in the box two to the water that box cavity flows. Wherein the dust granule falls into the vibrations groove after getting into toroidal cavity, drives the vibrations groove through the shock motor of installation on the vibrations groove and shakes, can further sieve the water operation to dust granule wherein, make remaining water oil mixture liquid on the dust granule shaken off to on dropping the baffle through filter screen two, further improved water oil mixture liquid's recovery efficiency. The ozone generator is added with an ozone function, so that bacteria can be prevented from growing, phenomena such as generation of ozone and the like can be avoided, and the manual cleaning time can be shortened. The sewage after being washed flows back into the water tank for repeated use after impurity centrifugation and preliminary oil-water separation of the first box body and further oil-water separation of the second box body, the utilization rate of water resources is improved, the cost is saved, and the environmental protection requirement is met.
The invention also provides a steel belt cleaning method of the flux-cored wire steel belt cleaning machine, which comprises the following steps:
firstly, feeding a flux-cored wire steel belt with greasy dirt and dust particles attached to the surface into a steam chamber through a transmission rotating wheel, and preheating the surface of the flux-cored wire steel belt by steam equipment;
secondly, the preheated steel belt part of the flux-cored welding wire enters a flushing chamber under the transmission of a transmission rotating wheel, and the surface of the steel belt of the flux-cored welding wire is flushed by a high-pressure water gun;
and step three, the cleaned steel belt part of the flux-cored wire enters an oven to be baked under the transmission of a transmission rotating wheel, and finally the dried steel belt of the flux-cored wire is sent out of the oven by the transmission rotating wheel to finish cleaning.
The flux-cored wire steel belt is preheated by the steam equipment, so that solid oil stains attached to the surface of the flux-cored wire steel belt are liquefied, oil stains and dust particles on the surface of the flux-cored wire steel belt are easily washed away by the high-pressure water gun, and the cleaning effect of the flux-cored wire steel belt is greatly improved.
Preferably, in the second step, the dirty liquid obtained after the flux-cored wire steel strip is washed flows into an impurity centrifuge and an oil-water separator in sequence for impurity filtration and oil-water separation, and the purified water flows back to a steam high-pressure cavity of the washing equipment for recycling. The utilization rate of water resources is improved, the cost is saved, and the environmental protection requirement is met.
Preferably, the filtration mode of the impurity centrifuge is centrifugal separation, the maximum treatment capacity is 30L/min, the rotating speed is 3200min, the suggested flow rate is 20L/min, the centrifugal force is 1700G, the total power is 2.29Kw, and the maximum passing rate is 95%. Can filter the impurity more than five microns, need not any filtration consumptive material, reducible water resource consumption, fine particle in the water can be got rid of to excellent filter capacity.
Preferably, the starting pressure of a pump of the oil-water separator is 3KG, the capacity of an oil filtering barrel is 16L, the filtering flow rate is 10-30L/min, an ozone device is arranged in the oil-water separator, and the ozone value is 500 mg/hr. The manual cleaning time can be reduced, the bacteria can be prevented from growing, the ozone function is added, the phenomena of odor generation and the like are avoided, the equipment has no material consumption, and the service life is long.
The invention has the beneficial effects that: the cleaning effect of the flux-cored wire steel belt is improved; the drying efficiency is improved; the utilization rate of water resources is improved, the cost is saved, and the environmental protection requirement is met; wide application range and high selectivity.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
fig. 3 is an internal structural view of the first case of fig. 1.
In the figure: 1. a preheating box, 2, a steel strip passing port II, 3, a heating cavity, 4, a flushing box, 5, a high-pressure water gun spray head, 6, a transition block, 7, a sewage discharge port, 8, an oven, 9, a transition wheel, 10, a box body I, 11, a box body II, 12, a water tank, 13, a base, 14, a steel strip passing port I, 15, a transmission rotating wheel, 16, a steam spray head, 17, a water inlet hole, 18, a fixing plate, 19, an inclined hole, 20, a spray head cavity, 21, a heating plate, 22, a fan, 23, a spray head through hole, 24, a heating plate through hole, 25, a fin, 26, a sewage inlet port, 27, a fixing block through hole, 28, a connecting through hole, 29, an annular cavity, 30, a fixing block, 31, a vibration groove, 32, a filter screen II, 33, a rotating column, 34, 36. rotating column cavity, 37, water outlet, 38, partition through hole, 39, rotating column through hole, 40, box body-one cavity, 41, funnel, 42 and filter screen-one.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
In the embodiment shown in fig. 1-3, a flux-cored wire steel belt cleaning machine comprises a base 13, wherein a preheating box 1, a flushing box 4 and an oven 8 are fixed on the base 13, the preheating box 1, the flushing box 4 and the oven 8 are sequentially arranged from left to right, a heating cavity 3 is fixed in the preheating box 1, a plurality of steam nozzles 16 are respectively installed on the top surface inside the heating cavity 3 and the bottom surface inside the heating cavity 3, and a diffusion component is installed at the outlet of each steam nozzle 16.
The left side of the preheating box 1, the preheating box 1 and the flushing box 4, the flushing box 4 and the drying oven 8 and the right side of the drying oven 8 are all provided with a first steel strip passing opening 14, the first steel strip passing openings 14 are all located on the same straight line, the left side of the preheating box 1 and the right side of the drying oven 8 are all provided with a transmission rotating wheel 15, a base 13 is provided with a water tank 12, a first pump body is installed between the water tank 12 and the heating cavity 3, and the water tank 12 is respectively connected with each steam spray nozzle 16 inside the heating cavity 3 through the first pump body in a pipeline mode.
The left and right sides of heating chamber 3 all is equipped with and passes through a 14 corresponding steel band of mouth two 2 with the steel band, the inside of steam shower nozzle 16 is equipped with shower nozzle cavity 20, be equipped with inlet opening 17 on shower nozzle cavity 20's the top surface, inlet opening 17 department is fixed with fixed plate 18, be equipped with a plurality of inclined hole 19 on the fixed plate 18, be equipped with hot plate 21 and fan 22 in the shower nozzle cavity 20, fan 22 installs on shower nozzle cavity 20's the bottom surface, be equipped with a plurality of shower nozzle through-hole 23 on shower nozzle cavity 20's the lateral wall, shower nozzle through-hole 23 is located fan 22's side, hot plate 21 is located between fixed plate 18 and the fan 22, hot plate 21 is fixed with fin 25 towards fixed plate 18 in one.
A plurality of transition blocks 6 are fixed in the flushing tank 4, the transition blocks 6 and the steel strip through port 14 are located on the same straight line, high-pressure water gun sprayers 5 are mounted above the transition blocks 6 and below the transition blocks 6, a pump body II is mounted between the water tank 12 and the flushing tank 4, the water tank 12 is connected with each high-pressure water gun sprayer 5 inside the flushing tank 4 through the pump body II in a pipeline mode, a sewage discharge port 7 is formed in the bottom surface of the flushing tank 4, a transition wheel 9 is mounted inside the drying oven 8, and the position of the transition wheel 9 and the position of the steel strip through port 14 are arranged in a staggered mode.
An impurity centrifugal component and an oil-water separation component are fixed on the base 13, the flushing tank 4, the impurity centrifugal component, the oil-water separation component and the water tank 12 are sequentially connected through a pipeline, the impurity centrifugal component comprises a first tank body 10, a first tank body cavity 40 is arranged in the first tank body 10, a sewage inlet 26 is arranged on the top surface of the first tank body cavity 40, the flushing tank 4 and the first tank body 10 are connected through a pipeline between a sewage outlet 7 and the sewage inlet 26, a fixing block 30 is fixed on the top surface of the first tank body cavity 40, a fixing block through hole 27 is formed in the fixing block 30, the sewage inlet 26 is positioned above the fixing block through hole 27, a rotating column 33 is rotatably connected on the bottom surface of the first tank body 10, the rotating column 33 is positioned below the fixing block through hole 27, a funnel 41 is fixed on the top of the rotating column 33, the funnel 41 is installed in the fixing block through hole 27 and is rotatably, an annular cavity 29 is fixed in the fixing block 30, the annular cavity 29 is positioned outside the fixing block through hole 27, a plurality of connecting through holes 28 are arranged between the fixing block through hole 27 and the annular cavity 29, and the connecting through holes 28 are all positioned above the funnel 41.
The lower part of the annular cavity 29 is provided with a vibration groove 31, the annular cavity 29 is communicated with the vibration groove 31, the bottom surface of the vibration groove 31 is fixed with a second filter screen 32, a first box body cavity 40 is fixed with a partition 34, a funnel 41 and the vibration groove 31 are both positioned above the partition 34, the partition 34 is provided with a partition through hole 38 matched with the rotating column 33, the rotating column 33 is arranged in the partition through hole 38 and is rotatably connected with the partition through hole 38, the rotating column 33 is hermetically connected with the partition through hole 38, the rotating column 33 is internally provided with a rotating column cavity 36, the side wall of the rotating column cavity 36 is provided with a third filter screen 35 and a plurality of rotating column through holes 39, the lower edge of the rotating column through hole 39 and the upper end surface of the partition 34 are arranged in the same plane, the third filter screen 35 is positioned below the partition 34, the bottom surface of the first box body 10 is provided with a water outlet 37, the oil-water, and a third pump body is arranged between the first box body 10 and the second box body 11, a water outlet 37 of the first box body 10 is connected with an oil filter cylinder in the second box body 11 through a pipeline, and the oil filter cylinder is connected with a water tank 12 through a pipeline.
The invention also provides a steel belt cleaning method of the flux-cored wire steel belt cleaning machine, which comprises the following steps:
firstly, feeding a flux-cored wire steel belt with greasy dirt and dust particles attached to the surface into a steam chamber through a transmission rotating wheel, and preheating the surface of the flux-cored wire steel belt by steam equipment;
secondly, the preheated steel belt part of the flux-cored welding wire enters a flushing chamber under the transmission of a transmission rotating wheel, and the surface of the steel belt of the flux-cored welding wire is flushed by a high-pressure water gun;
and step three, the cleaned steel belt part of the flux-cored wire enters an oven to be baked under the transmission of a transmission rotating wheel, and finally the dried steel belt of the flux-cored wire is sent out of the oven by the transmission rotating wheel to finish cleaning.
And in the second step, the sewage after the flux-cored wire steel belt is washed flows into an impurity centrifugal machine and an oil-water separator in sequence for impurity filtration and oil-water separation, and the purified water flows back to a steam high-pressure cavity of the washing equipment for recycling.
The filtration mode of the impurity centrifuge is in-situ centrifugal separation, the maximum treatment capacity is 30L/min, the rotating speed is 3200min, the suggested flow rate is 20L/min, the centrifugal force is 1700G, the total power is 2.29Kw, and the maximum passing rate is 95%.
The filtration mode of the impurity centrifuge is in-situ centrifugal separation, the maximum treatment capacity is 30L/min, the rotating speed is 3200min, the suggested flow rate is 20L/min, the centrifugal force is 1700G, the total power is 2.29Kw, and the maximum passing rate is 95%.
A cleaning process:
firstly, flux-cored wire steel belt enters a heating cavity 3 of a preheating box 1 through a steel belt through opening I14 on the left side of the preheating box 1 under the transmission action of a transmission rotating wheel 15 on the left side of the preheating box 1, at the moment, water in a water tank 12 is scattered onto a heating plate 21 for high-temperature evaporation after passing through inclined holes 19 on a fixing plate 18 in a water inlet hole 17 under the action of a pump body I, steam is generated, the generated steam is blown away by a fan 22 and is filled into the heating cavity 3 through nozzle through holes 23 on the periphery of the fan 22, the steam sprayed by a steam nozzle 16 can be uniformly diffused into the heating cavity 3 from the peripheral direction, the flux-cored wire steel belt in the heating cavity 3 is rapidly and uniformly heated, and solid oil stains attached to the surface of the flux-cored wire steel belt are sufficiently liquefied by heating.
Secondly, the preheated steel strip part of the flux-cored wire enters the flushing tank 4 through the first steel strip passing opening 14 between the preheating tank 1 and the flushing tank 4 under the action of the transmission rotating wheel 15, at the moment, water in the water tank 12 is pumped into the high-pressure water gun spray nozzle 5 under the action of the pump body II, and the preheated steel strip of the flux-cored wire is washed through steam sprayed by the high-pressure water gun spray nozzle 5.
Thirdly, the cleaned steel strip part of the flux-cored wire enters the oven 8 through the first steel strip passing opening 14 between the flushing box 4 and the oven 8 under the action of the transmission rotating wheel 15 for drying, and finally the dried steel strip part of the flux-cored wire passes through the first steel strip passing opening 14 on the right side of the oven 8 and is sent out of the oven 8 under the transmission action of the transmission rotating wheel 15 on the right side of the oven 8, so that the cleaning is completed.
A sewage recovery process:
firstly, the sewage after being washed is discharged from the sewage discharging port 7, enters a cavity 40 of the box body through the sewage inlet 26 and falls on the funnel 41. Funnel 41 carries out solid-liquid separation to the sewage on it under the drive of rotating column 33, wherein dust particle upward movement under the effect of centrifugal force and get into annular cavity 29 through connect the via hole 28, and oil-water mixture is thrown off and falls onto baffle 34 after passing through filter screen 42 (wherein dust particle falls into vibration tank 31 after getting into annular cavity 29, vibration tank 31 is driven to shake through the vibration motor of installation on vibration tank 31, can further sieve water operation to dust particle wherein, make the remaining oil-water mixture on the dust particle shaken off, and also fall onto baffle 34 through filter screen two 32)
Secondly, the oil-water mixture on the baffle 34 flows into the rotating column cavity 36 through the rotating column through hole 39, when the rotating column 33 rotates, because the proportion of oil-water is different, the oil in the oil-water mixture flows towards the center direction, and water moves towards the outside under the action of centrifugal force, and water enters the first cavity 40 of the box body after passing through the third 35 of the filter screen, and the preliminary filtration of the oil-water mixture is completed.
Thirdly, water in the cavity 40 of the first box body is pumped into the second box body 11 under the action of the third pump body, the water after preliminary separation is finally purified by an oil filtering barrel in the second box body 11, and ozone is injected into the purified water through an ozone generator. And finally, the purified water containing ozone is pumped back to the water tank 12 to complete the recovery of water.
In addition, the invention can clean the steel belt of the flux-cored wire, is suitable for cleaning aluminum magnesium alloy wires, aluminum wires, gas shielded welding wires and the like, and can clean the steel belt or the wires in a flat shape or a cylindrical shape.
Claims (10)
1. The utility model provides a flux cored wire steel band cleaning machine, characterized by, includes base (13), be fixed with preheating cabinet (1), flushing box (4) and oven (8) on base (13), preheating cabinet (1), flushing box (4) and oven (8) from left to right arrange in proper order, preheating cabinet (1) internal fixation has heating chamber (3), all install a plurality of steam shower nozzle (16) on the inside top surface of heating chamber (3) and the inside bottom surface of heating chamber (3), diffusion subassembly is installed in the exit of steam shower nozzle (16).
2. The flux-cored wire steel belt cleaning machine as claimed in claim 1, wherein a first steel belt passing opening (14) is formed in the left side of the preheating box (1), between the preheating box (1) and the flushing box (4), between the flushing box (4) and the drying box (8) and in the right side of the drying box (8), the first steel belt passing opening (14) is located on the same straight line, a transmission rotating wheel (15) is mounted on the left side of the preheating box (1) and on the right side of the drying box (8), a water tank (12) is mounted on the base (13), a first pump body is mounted between the water tank (12) and the heating cavity (3), and the water tank (12) is in pipeline connection with each steam spray nozzle (16) in the heating cavity (3) through the first pump body.
3. The flux-cored wire steel belt cleaning machine as claimed in claim 1, wherein the left side and the right side of the heating cavity (3) are provided with a steel belt passing opening II (2) corresponding to the steel belt passing opening I (14), the inside of the steam nozzle (16) is provided with a nozzle cavity (20), the top surface of the nozzle cavity (20) is provided with a water inlet hole (17), a fixing plate (18) is fixed at the water inlet hole (17), the fixing plate (18) is provided with a plurality of inclined holes (19), a heating plate (21) and a fan (22) are arranged in the nozzle cavity (20), the fan (22) is installed on the bottom surface of the nozzle cavity (20), the side wall of the nozzle cavity (20) is provided with a plurality of nozzle through holes (23), the nozzle through holes (23) are located on the side surface of the fan (22), and the heating plate (21) is located between the fixing plate (18) and the fan (22), the heating plate (21) is fixed with fin (25) on the one side towards fixed plate (18), be equipped with a plurality of hot plate through-hole (24) on hot plate (21).
4. The flux-cored wire steel belt cleaning machine as claimed in claim 1, characterized in that a plurality of transition blocks (6) are fixed in the flushing tank (4), the transition blocks (6) and the steel belt through openings (14) are located on the same straight line, high-pressure water gun nozzles (5) are installed above the transition blocks (6) and below the transition blocks (6), a pump body II is installed between the water tank (12) and the flushing tank (4), the water tank (12) is respectively connected with each high-pressure water gun nozzle (5) inside the flushing tank (4) through the pump body II, a sewage outlet (7) is formed in the bottom surface of the flushing tank (4), transition wheels (9) are installed inside the baking tank (8), and the positions of the transition wheels (9) and the positions of the steel belt through openings (14) are staggered.
5. The flux-cored wire steel belt cleaning machine as claimed in claim 1, characterized in that an impurity centrifugal component and an oil-water separation component are fixed on the base (13), the flushing tank (4), the impurity centrifugal component, the oil-water separation component and the water tank (12) are sequentially connected through a pipeline, the impurity centrifugal component comprises a first tank body (10), a first tank body cavity (40) is arranged in the first tank body (10), a sewage inlet (26) is arranged on the top surface of the first tank body cavity (40), the flushing tank (4) and the first tank body (10) are connected through a pipeline between a sewage outlet (7) and the sewage inlet (26), a fixed block (30) is fixed on the top surface of the first tank body cavity (40), a fixed block through hole (27) is arranged in the fixed block (30), and the sewage inlet (26) is positioned above the fixed block through hole (27), rotate on the bottom surface of box (10) and be connected with rotation post (33), rotation post (33) is located the below of fixed block through-hole (27), the top of rotation post (33) is fixed with funnel (41), funnel (41) are installed in fixed block through-hole (27) and are rotated with fixed block through-hole (27) and are connected, be fixed with filter screen (42) on funnel (41), fixed block (30) internal fixation has toroidal cavity (29), toroidal cavity (29) are located the outside of fixed block through-hole (27), be equipped with a plurality of connecting hole (28) between fixed block through-hole (27) and toroidal cavity (29), connecting hole (28) all be located the top of funnel (41).
6. The flux-cored wire steel belt cleaning machine as claimed in claim 5, wherein a vibration groove (31) is installed below the annular cavity (29), the annular cavity (29) is communicated with the vibration groove (31), a second filter screen (32) is fixed on the bottom surface of the vibration groove (31), a partition (34) is fixed in a first box cavity (40), the funnel (41) and the vibration groove (31) are both positioned above the partition (34), a partition through hole (38) matched with the rotating column (33) is formed in the partition (34), the rotating column (33) is arranged in the partition through hole (38) and is rotatably connected with the partition through hole (38), the rotating column (33) is hermetically connected with the partition through hole (38), a rotating column cavity (36) is arranged inside the rotating column (33), a third filter screen (35) and a plurality of rotating column through holes (39) are formed in the side wall of the rotating column cavity (36), the lower limb of rotating post through-hole (39) and the up end of baffle (34) are arranged in the coplanar, filter screen three (35) are located the below of baffle (34), be equipped with outlet (37) on the bottom surface of box (10), the oil water separating subassembly includes box two (11), install oil filter cylinder and ozone generator in box two (11), be equipped with pump body three between box (10) and box two (11), oil filter cylinder pipe connection in outlet (37) through pump body three and box two (11) of box (10), oil filter cylinder and water tank (12) pipe connection.
7. The steel belt cleaning method of the flux-cored wire steel belt cleaning machine as claimed in claims 1 to 6, comprising the steps of:
firstly, feeding a flux-cored wire steel belt with greasy dirt and dust particles attached to the surface into a steam chamber through a transmission rotating wheel, and preheating the surface of the flux-cored wire steel belt by steam equipment;
secondly, the preheated steel belt part of the flux-cored welding wire enters a flushing chamber under the transmission of a transmission rotating wheel, and the surface of the steel belt of the flux-cored welding wire is flushed by a high-pressure water gun;
and step three, the cleaned steel belt part of the flux-cored wire enters an oven to be baked under the transmission of a transmission rotating wheel, and finally the dried steel belt of the flux-cored wire is sent out of the oven by the transmission rotating wheel to finish cleaning.
8. The steel belt cleaning method of the flux-cored wire steel belt cleaning machine as claimed in claim 7, wherein the dirty liquid after the flux-cored wire steel belt is washed in the second step flows into the impurity centrifuge and the oil-water separator in sequence for impurity filtration and oil-water separation, and the purified water flows back to the steam high-pressure chamber of the washing device for recycling.
9. The steel belt cleaning method of the flux-cored wire steel belt cleaning machine as claimed in claim 8, wherein the filtration mode of the impurity centrifuge is centrifugal separation, the maximum treatment capacity is 30L/min, the rotation speed is 3200min, the recommended flow rate is 20L/min, the centrifugal force is 1700G, the total power is 2.29Kw, and the maximum passing rate is 95%.
10. The steel belt cleaning method of the flux-cored wire steel belt cleaning machine as claimed in claim 8, wherein the pump start pressure of the oil-water separator is 3KG, the capacity of the oil filtering barrel is 16L, the filtering flow rate is 10-30L/min, and an ozone device is arranged in the oil-water separator, and the ozone value is 500 mg/hr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011367577.8A CN112474614A (en) | 2020-11-28 | 2020-11-28 | Flux-cored wire steel belt cleaning machine and cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011367577.8A CN112474614A (en) | 2020-11-28 | 2020-11-28 | Flux-cored wire steel belt cleaning machine and cleaning method |
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| Publication Number | Publication Date |
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| CN112474614A true CN112474614A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011367577.8A Withdrawn CN112474614A (en) | 2020-11-28 | 2020-11-28 | Flux-cored wire steel belt cleaning machine and cleaning method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2468659A1 (en) * | 1979-10-26 | 1981-05-08 | Clesid Sa | Continuous acid pickling plant for steel strip - where min. amt. of rinsing water is used to wash strip surface after pickling |
| JPH07243070A (en) * | 1994-03-07 | 1995-09-19 | Nisshin Steel Co Ltd | Method for degreasing and cleaning metallic strip and device therefor |
| JPH0841667A (en) * | 1994-07-26 | 1996-02-13 | Tokuyama Corp | Washing of metallic strip material |
| CN1223606A (en) * | 1996-04-24 | 1999-07-21 | 梅斯T·米亚萨基 | Method and apparatus for cleaning the intrior of tanks and other objects |
| CN104726886A (en) * | 2013-12-24 | 2015-06-24 | 天津市神源制钢集团有限公司 | Steel strip cleaning system |
| TWM546265U (en) * | 2016-04-13 | 2017-08-01 | Sheng-Yi Chen | Continuous dewatering de-oiling centrifugal machine |
-
2020
- 2020-11-28 CN CN202011367577.8A patent/CN112474614A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2468659A1 (en) * | 1979-10-26 | 1981-05-08 | Clesid Sa | Continuous acid pickling plant for steel strip - where min. amt. of rinsing water is used to wash strip surface after pickling |
| JPH07243070A (en) * | 1994-03-07 | 1995-09-19 | Nisshin Steel Co Ltd | Method for degreasing and cleaning metallic strip and device therefor |
| JPH0841667A (en) * | 1994-07-26 | 1996-02-13 | Tokuyama Corp | Washing of metallic strip material |
| CN1223606A (en) * | 1996-04-24 | 1999-07-21 | 梅斯T·米亚萨基 | Method and apparatus for cleaning the intrior of tanks and other objects |
| CN104726886A (en) * | 2013-12-24 | 2015-06-24 | 天津市神源制钢集团有限公司 | Steel strip cleaning system |
| TWM546265U (en) * | 2016-04-13 | 2017-08-01 | Sheng-Yi Chen | Continuous dewatering de-oiling centrifugal machine |
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