CN112474511A - Internal circulation type rapid self-cleaning mechanism of speed reducer - Google Patents

Internal circulation type rapid self-cleaning mechanism of speed reducer Download PDF

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Publication number
CN112474511A
CN112474511A CN202011246259.6A CN202011246259A CN112474511A CN 112474511 A CN112474511 A CN 112474511A CN 202011246259 A CN202011246259 A CN 202011246259A CN 112474511 A CN112474511 A CN 112474511A
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China
Prior art keywords
valve
speed reducer
pressure
pressure valve
cleaning
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Application number
CN202011246259.6A
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Chinese (zh)
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CN112474511B (en
Inventor
徐海涛
何斌
徐建南
程鹏
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Taixing Haihong Machinery Co ltd
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Taixing Haihong Machinery Co ltd
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Publication of CN112474511A publication Critical patent/CN112474511A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

A speed reducer internal circulation type rapid self-cleaning mechanism comprises a speed reducer body, an inlet, an electric injection device, an ultrasonic generator, an internal circulation cleaning layer, a valve, an outlet and an electric suction device, wherein the internal circulation cleaning layer is provided with the inlet, the outlet and the valve; the invention reduces the disassembly work of the speed reducer, reduces the integral loss of the speed reducer, prolongs the service life of the speed reducer and realizes the purpose of high-efficiency self-cleaning.

Description

Internal circulation type rapid self-cleaning mechanism of speed reducer
Technical Field
The invention relates to the technical field of automatic cleaning, in particular to an inner circulation type rapid self-cleaning mechanism of a speed reducer.
Background
The speed reducer is a relatively closed transmission device, and the internal components realize speed reduction and torque increase by adjusting parameters so as to meet the working requirements.
Inside the speed reducer has the dust to bring into the speed reducer thereupon at the speed reducer during operation, accumulated dust can bring the loss to each part of speed reducer, influences the normal work of each inside structure of speed reducer, and accumulational dust impurity can bring unnecessary friction between the part, and the friction can produce the heat, also is a loss to the speed reducer.
Disclosure of Invention
The invention aims to provide an internal circulation type rapid self-cleaning mechanism of a speed reducer, aiming at the defects in the prior art, and the internal circulation type rapid self-cleaning mechanism comprises a speed reducer body, an inlet, an electric injection device, an ultrasonic generator, an internal circulation cleaning layer, a valve, an outlet and an electric suction device, wherein the internal circulation cleaning layer is provided with the inlet, the outlet and the valve, the inlet is provided with the ultrasonic generator, the ultrasonic generator is welded on the body and is connected with an external power supply through a lead, a certain gap is reserved between the internal circulation cleaning layer and the body, and the internal circulation cleaning layer is fixed on the body through a plurality of bolts.
The valve comprises a first pressure valve, a second pressure valve, a spray head valve and a third pressure valve.
First pressure valve and shower nozzle formula valve be one-way oil extraction formula valve, second pressure valve and third pressure valve be one-way oil absorption formula valve, the pressure that first pressure valve can bear be greater than third pressure valve, the pressure that third pressure valve can bear is greater than the pressure that second pressure valve can bear.
The inlet is provided with a first electromagnetic valve, the inlet is provided with a first pressure valve, the pressure valve is provided with a first spring, the first spring is connected to the speed reducer body through an inlet pin shaft, the opening and closing angle of the first pressure valve is 90 degrees, and the inlet is provided with an inlet clamping groove.
The inner circulation cleaning layer is provided with a plurality of bosses and a plurality of grooves, the bosses are provided with a plurality of second pressure valves, and the grooves are provided with a plurality of spray head type valves; the inner part of the inner circulation cleaning layer is provided with a pressure sensor, the outer part of the pressure sensor is provided with a buzzer, the buzzer and the pressure sensor are connected with an external controller through a lead, the controller controls a first electromagnetic valve, and the first electromagnetic valve is positioned on the electric injection device.
The outlet is provided with a filter element, the outlet is provided with a third pressure valve, the third pressure valve is provided with a second spring, the second spring is connected to the speed reducer body through an outlet pin shaft, the opening and closing angle of the third pressure valve is 180 degrees, and the outlet is provided with an outlet clamping groove.
The invention has the beneficial effects that: the inner circulation type rapid self-cleaning mechanism of the speed reducer is provided: firstly, the self-circulation type cleaning device realizes self-circulation type cleaning work inside the speed reducer, reduces the disassembly work of the speed reducer, reduces the integral loss of the speed reducer, and prolongs the service life of the speed reducer; secondly, the invention has simple structure and small occupied space, and does not influence the normal work of deceleration; thirdly, the ultrasonic generator and the nozzle type valve are adopted, the ultrasonic generator can enable cleaning to be more thorough, the nozzle type valve can achieve fixed-point type cleaning, the speed of circulating cleaning in the speed reducer is increased, and the purpose of efficient cleaning is achieved; the invention adopts cleaning liquid injection type cleaning, and the backflow of the cleaning liquid not only can bring away excessive working temperature of the speed reducer, but also can play a role in lubricating and protecting all parts in the speed reducer.
Drawings
FIG. 1 is a schematic diagram of the present invention.
In the figure: 1. the machine body, 2, import, 3, electronic injection device, 4, supersonic generator, 5, inner loop cleaning layer, 6, export, 7, electronic suction device, 8, filter element, 9, first pressure valve, 10, shower nozzle formula valve, 11, second pressure valve, 12, third pressure valve, 13, boss, 14, recess, 15, pressure sensor, 16, first solenoid valve, 17, second solenoid valve.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
With reference to the accompanying drawings: the utility model provides a quick automatically cleaning mechanism of speed reducer inner loop formula, includes speed reducer organism 1, import 2, electronic injection device 3, supersonic generator 4, the clean layer of inner loop 5, the valve, export 6 and electronic suction device 7, the clean layer of inner loop 5 on be equipped with import 2, export 6 and valve, 2 departments of import be equipped with supersonic generator 4, supersonic generator 4 weld on organism 1, supersonic generator 4 pass through the wire and link to each other with external power source, the clean layer of inner loop 5 and organism 1 between have certain space, the clean layer of inner loop 5 through a plurality of bolt fastening on organism 1.
The valves include a first pressure valve 9, a second pressure valve 11, a nozzle valve 10 and a third pressure valve 12.
First pressure valve 9 and shower nozzle formula valve 10 be one-way oil formula valve, second pressure valve 11 and third pressure valve 12 be one-way oil absorption formula valve, the pressure that first pressure valve 9 can bear be greater than third pressure valve 12, the pressure that third pressure valve 12 can bear is greater than the pressure that second pressure valve 11 can bear.
The position of the inlet 2 is provided with a first electromagnetic valve 16, the position of the inlet 2 is provided with a first pressure valve 9, the first pressure valve is provided with a first spring, the first spring is connected to the speed reducer body 1 through an inlet pin shaft, the opening and closing angle of the first pressure valve 9 is 90 degrees, and the position of the inlet 2 is provided with an inlet clamping groove.
The inner circulation cleaning layer 5 is provided with a plurality of bosses 13 and a plurality of grooves 14, the grooves 14 and the bosses 13 are arranged at intervals, the bosses 13 are provided with a plurality of second pressure valves 11, and the grooves 14 are provided with a plurality of spray head type valves 10; the inside of inner loop cleaning layer 5 be equipped with pressure sensor 15, pressure sensor 15's outside be equipped with the bee calling organ, bee calling organ and pressure sensor 15 pass through the wire and connect external controller, the controller control first solenoid valve 16, first solenoid valve 16 be located electronic injection device.
The outlet 6 is provided with a filter element 8, the outlet 6 is provided with a third pressure valve 12, the third pressure valve 12 is provided with a second spring, the second spring is connected to the reducer body 1 through an outlet pin shaft, the opening and closing angle of the third pressure valve 12 is 180 degrees, and the outlet 6 is provided with an outlet clamping groove.
The specific using process of the invention is as follows: when the speed is reduced and the internal cleaning is needed, the ultrasonic generator 4 can be powered on firstly, the ultrasonic generator 4 works, the high-frequency vibration is generated to remove dust impurities on the internal structure of the speed reducer, the power is powered on to enable the electric injection device 3 to inject cleaning solution suitable for the speed reduction model, the cleaning solution passes through the nozzle type valve 10, the cleaning solution is sprayed out point-to-point pertinence, when the injected cleaning solution reaches a fixed quantity, the internal pressure sensor 15 transmits a signal to the external controller, the first electromagnetic valve 16 controls the electric injection device 3 to stop injecting the cleaning solution and lock the inlet 2, because the groove 14 is arranged on the internal circulation cleaning layer 5, the cleaning solution can flow to the groove 14, the second pressure valve 17 on the groove 14 starts working to discharge the cleaning solution, the cleaning solution flows into the internal circulation cleaning layer 5, meanwhile, the external controller provides a signal for the electric suction device 7, because the pressure that first pressure valve 9 can bear is greater than third pressure valve 12, the pressure that third pressure valve 12 can bear is greater than the pressure that second pressure valve 11 can bear, electric suction device 7 is when the suction cleaning solution, second pressure valve 11 and third pressure valve 12 are the open mode, the process of the discharge cleaning solution of whole inner loop cleaning layer 5 has been realized, after internal pressure completely resumes, inside pressure sensor 15 provides the signal for external controller, make second solenoid valve 17 close the internal circulation formula self-cleaning process of the whole speed reducer of electric suction device 7 and finish.
The inner circulation type rapid self-cleaning mechanism of the speed reducer is provided: firstly, the self-circulation type cleaning device realizes self-circulation type cleaning work inside the speed reducer, reduces the disassembly work of the speed reducer, reduces the integral loss of the speed reducer, and prolongs the service life of the speed reducer; secondly, the invention has simple structure and small occupied space, and does not influence the normal work of deceleration; thirdly, the ultrasonic generator 4 and the nozzle type valve 10 are adopted, the ultrasonic generator 4 can enable cleaning to be more thorough, the nozzle type valve 10 can achieve fixed-point type cleaning and all-dimensional cleaning, the plurality of nozzle type valves 10 work together, the speed of circulating cleaning in the speed reducer is improved, and the purpose of efficient cleaning is achieved; the invention adopts cleaning liquid injection type cleaning, and the backflow of the cleaning liquid not only can bring away excessive working temperature of the speed reducer, but also can play a role in lubricating and protecting all parts in the speed reducer.
Finally, the embodiments were chosen and described in order to best explain the principles of the invention and the patent disclosure, and are not intended to be limited to the details shown. Modifications and equivalents of the embodiments of the invention may be made by those skilled in the art without departing from the spirit and scope of the invention, and are intended to be covered by the appended claims.

Claims (6)

1. The utility model provides a quick automatically cleaning mechanism of speed reducer inner loop formula, includes the speed reducer organism, imports, electronic injection device, supersonic generator, the clean layer of inner loop, the valve, export and electronic suction device, its characterized in that: the cleaning layer of inner loop on be equipped with import, export and valve, the import be equipped with supersonic generator, supersonic generator welding on the organism, supersonic generator pass through the wire and link to each other with external power source, the cleaning layer of inner loop and organism between have certain space, the cleaning layer of inner loop pass through a plurality of bolt fastening on the organism.
2. The internal circulation type rapid self-cleaning mechanism of the speed reducer as claimed in claim 1, wherein: the valve comprises a first pressure valve, a second pressure valve, a spray head valve and a third pressure valve.
3. The internal circulation type rapid self-cleaning mechanism of the speed reducer as claimed in claim 1, wherein: first pressure valve and shower nozzle formula valve be one-way oil extraction formula valve, second pressure valve and third pressure valve be one-way oil absorption formula valve, the pressure that first pressure valve can bear be greater than third pressure valve, the pressure that third pressure valve can bear is greater than the pressure that second pressure valve can bear.
4. The internal circulation type rapid self-cleaning mechanism of the speed reducer as claimed in claim 1, wherein: the inlet is provided with a first electromagnetic valve, the inlet is provided with a first pressure valve, the pressure valve is provided with a first spring, the first spring is connected to the speed reducer body through an inlet pin shaft, the opening and closing angle of the first pressure valve is 90 degrees, and the inlet is provided with an inlet clamping groove.
5. The internal circulation type rapid self-cleaning mechanism of the speed reducer as claimed in claim 1, wherein: the inner circulation cleaning layer is provided with a plurality of bosses and a plurality of grooves, the bosses are provided with a plurality of second pressure valves, and the grooves are provided with a plurality of spray head type valves; the inner part of the inner circulation cleaning layer is provided with a pressure sensor, the outer part of the pressure sensor is provided with a buzzer, the buzzer and the pressure sensor are connected with an external controller through a lead, the controller controls a first electromagnetic valve, and the first electromagnetic valve is positioned on the electric injection device.
6. The internal circulation type rapid self-cleaning mechanism of the speed reducer as claimed in claim 1, wherein: the outlet is provided with a filter element, the outlet is provided with a third pressure valve, the third pressure valve is provided with a second spring, the second spring is connected to the speed reducer body through an outlet pin shaft, the opening and closing angle of the third pressure valve is 180 degrees, and the outlet is provided with an outlet clamping groove.
CN202011246259.6A 2020-11-10 2020-11-10 Internal circulation type rapid self-cleaning mechanism of speed reducer Active CN112474511B (en)

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CN202011246259.6A CN112474511B (en) 2020-11-10 2020-11-10 Internal circulation type rapid self-cleaning mechanism of speed reducer

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Application Number Priority Date Filing Date Title
CN202011246259.6A CN112474511B (en) 2020-11-10 2020-11-10 Internal circulation type rapid self-cleaning mechanism of speed reducer

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CN112474511B CN112474511B (en) 2022-04-12

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Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5337708A (en) * 1993-06-15 1994-08-16 Chen We Yu Apparatus and method for automatic transmission system fluid exchange and internal system flushing
JP2002126678A (en) * 2000-10-25 2002-05-08 Kaijo Corp Method and apparatus for cleaning tightly closed type container
US6539958B1 (en) * 2000-10-16 2003-04-01 Motorvac Technologies, Inc. Cooler flusher
US20030066160A1 (en) * 2001-10-05 2003-04-10 Moshe Meller Self-propelled washing device using reduced internal pressure for adhering to a vertical or inclined surface
US20030084915A1 (en) * 2001-11-05 2003-05-08 Trahan Joe O Vibrating abrasive cleaning apparatus and method
US20100126541A1 (en) * 2007-10-30 2010-05-27 Sata Gmbh & Co. Kg Cleaning device for cleaning spray guns
CN202289682U (en) * 2011-10-16 2012-07-04 宁波市镇海西门专利技术开发有限公司 Automatic washing device of saponification liquid tank
CN203532708U (en) * 2013-10-15 2014-04-09 铜陵莱克电工材料有限公司 Self-cleaning and lubricating system for speed reducers
CN206580574U (en) * 2017-01-25 2017-10-24 赛莱默水处理系统(沈阳)有限公司 A kind of Novel sewage water tank stirring, flusher
CN207471625U (en) * 2017-11-06 2018-06-08 湛江市汉成科技有限公司 A kind of pipeline integrally exempts from demolition clean device
CN108680717A (en) * 2018-03-27 2018-10-19 华南农业大学 A kind of aquatic products water quality detection self-cleaning system and self cleaning method
CN208074097U (en) * 2018-04-11 2018-11-09 泰兴市海虹机械制造有限公司 A kind of cylindrical worn speed reducer of longlife noodles
CN208639296U (en) * 2018-07-30 2019-03-26 张永强 A kind of goat cultivation drinking device convenient for cleaning
CN209465440U (en) * 2019-02-02 2019-10-08 江苏盛勤环境工程有限公司 A kind of portable tank cleaning device
CN210484557U (en) * 2019-07-17 2020-05-08 晟邦精密工业(苏州)有限公司 Speed reducer easy to clean inside
CN210534142U (en) * 2019-09-05 2020-05-15 肇庆奇乐之仁堂饮料食品有限公司 Automatic abluent water quality testing appearance
CN111674553A (en) * 2020-07-21 2020-09-18 广州李博士科技研究有限公司 Plant protection unmanned aerial vehicle for farming

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5337708A (en) * 1993-06-15 1994-08-16 Chen We Yu Apparatus and method for automatic transmission system fluid exchange and internal system flushing
US6539958B1 (en) * 2000-10-16 2003-04-01 Motorvac Technologies, Inc. Cooler flusher
JP2002126678A (en) * 2000-10-25 2002-05-08 Kaijo Corp Method and apparatus for cleaning tightly closed type container
US20030066160A1 (en) * 2001-10-05 2003-04-10 Moshe Meller Self-propelled washing device using reduced internal pressure for adhering to a vertical or inclined surface
US20030084915A1 (en) * 2001-11-05 2003-05-08 Trahan Joe O Vibrating abrasive cleaning apparatus and method
US20100126541A1 (en) * 2007-10-30 2010-05-27 Sata Gmbh & Co. Kg Cleaning device for cleaning spray guns
CN202289682U (en) * 2011-10-16 2012-07-04 宁波市镇海西门专利技术开发有限公司 Automatic washing device of saponification liquid tank
CN203532708U (en) * 2013-10-15 2014-04-09 铜陵莱克电工材料有限公司 Self-cleaning and lubricating system for speed reducers
CN206580574U (en) * 2017-01-25 2017-10-24 赛莱默水处理系统(沈阳)有限公司 A kind of Novel sewage water tank stirring, flusher
CN207471625U (en) * 2017-11-06 2018-06-08 湛江市汉成科技有限公司 A kind of pipeline integrally exempts from demolition clean device
CN108680717A (en) * 2018-03-27 2018-10-19 华南农业大学 A kind of aquatic products water quality detection self-cleaning system and self cleaning method
CN208074097U (en) * 2018-04-11 2018-11-09 泰兴市海虹机械制造有限公司 A kind of cylindrical worn speed reducer of longlife noodles
CN208639296U (en) * 2018-07-30 2019-03-26 张永强 A kind of goat cultivation drinking device convenient for cleaning
CN209465440U (en) * 2019-02-02 2019-10-08 江苏盛勤环境工程有限公司 A kind of portable tank cleaning device
CN210484557U (en) * 2019-07-17 2020-05-08 晟邦精密工业(苏州)有限公司 Speed reducer easy to clean inside
CN210534142U (en) * 2019-09-05 2020-05-15 肇庆奇乐之仁堂饮料食品有限公司 Automatic abluent water quality testing appearance
CN111674553A (en) * 2020-07-21 2020-09-18 广州李博士科技研究有限公司 Plant protection unmanned aerial vehicle for farming

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