CN112474144B - Automatic spraying equipment for workshop equipment protection and use method thereof - Google Patents
Automatic spraying equipment for workshop equipment protection and use method thereof Download PDFInfo
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- CN112474144B CN112474144B CN202011354778.4A CN202011354778A CN112474144B CN 112474144 B CN112474144 B CN 112474144B CN 202011354778 A CN202011354778 A CN 202011354778A CN 112474144 B CN112474144 B CN 112474144B
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- air outlet
- inner cavity
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- 238000005507 spraying Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000003973 paint Substances 0.000 claims abstract description 86
- 239000000843 powder Substances 0.000 claims abstract description 7
- 238000010422 painting Methods 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000004922 lacquer Substances 0.000 claims description 3
- 230000008595 infiltration Effects 0.000 claims 1
- 238000001764 infiltration Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 11
- 230000001681 protective effect Effects 0.000 abstract description 9
- 241000220317 Rosa Species 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0292—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work devices for holding several workpieces to be sprayed in a spaced relationship, e.g. vehicle doors spacers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/0075—Manipulators for painting or coating
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses automatic spraying equipment for workshop equipment protection and a using method thereof. This an automatic spraying equipment for workshop appliance protection and application method thereof, through the air suction of filter screen panel in with the workshop, through the air suction of taking out air scoop with paint, air in the workshop and the air that has paint by the way all are drawn in the rose box, blow off through the air-out pipeline after the filtration of filter and repeatedly circulate, the continuous powder with in paint and the air filters, paint when can effectively preventing the spraying splashes influences the air quality in the workshop, not through can collecting the paint that splashes, can also purify the air in the workshop, protective properties is better, spraying equipment's security performance has been increased, the personal safety to operating personnel has played the guarantee.
Description
Technical Field
The invention relates to the technical field of spraying equipment, in particular to automatic spraying equipment for protecting workshop equipment and a using method thereof.
Background
Spray equipment is a product in an environment where the development of industrial technology is becoming more and more widespread. With the higher degree of automation, the application of the spraying production line is wider and wider, and the spraying production line is deep into multiple fields of national economy. The spraying equipment on the market can be divided into the following according to the degree of automation: the spraying production line comprises three types of manual spraying equipment, semi-automatic spraying equipment and full-automatic spraying equipment, the market requirements cannot be met by simple manual operation along with the development of industrial technology, the spraying is developed from manual operation to industrial automation, and the automation degree is higher and higher, so that the application of the spraying production line is wider and wider, and the spraying equipment is developed greatly.
The current spraying equipment has solved that current constructor control flush coater carries out the spraying and has that intensity of labour is big, inefficiency, the number is many, and the coating quality is unstable, and the homogeneity is poor, the problem of extravagant coating etc, but when carrying out the spraying, during coating overflows to the air, causes the pollution to near the spraying board even the air in the whole workshop, has produced the potential safety hazard to operating personnel's respiratory track, and protective properties will be relatively poor, safety inadequately.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic spraying equipment for protecting workshop equipment and a using method thereof, and solves the problems that paint overflows into the air, pollutes the air near a spraying machine station and even in the whole workshop, generates potential safety hazards to the respiratory tract of an operator, and has poor protection performance and insufficient safety.
In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic spraying device for protecting workshop equipment comprises a spraying machine case, wherein the inner cavity of the spraying machine case is respectively and fixedly connected with a spraying robot, a processing table and an air exhaust hopper, the right side of the spraying machine case is fixedly connected with a fan box, the inner cavity of the fan box is respectively and fixedly connected with an air exhaust fan and a filter box, the top of the filter box is communicated with an air exhaust pipeline, one end of the air exhaust pipeline sequentially penetrates through the fan box and the spraying machine case and extends to the inner cavity of the spraying machine case, one end of the air exhaust pipeline is communicated with the surface of the air exhaust hopper, an air exhaust opening of the air exhaust fan is communicated with the inner cavity of the filter box through a pipeline, an air outlet of the air exhaust fan is communicated with an air outlet pipeline, one end of the air outlet pipeline penetrates through the inner cavity of the fan box and extends to the upper part of the fan box, and the inner cavity of the spraying machine case is respectively and fixedly connected with a first air outlet hopper and a second air outlet hopper, one end of the air outlet pipeline is respectively communicated with the inner cavities of the first air outlet hopper and the second air outlet hopper, air outlet grooves are respectively formed in the surfaces of the second air outlet hopper and the first air outlet hopper, a protection plate fixing frame is fixedly connected to the surface of the second air outlet hopper, a transparent protection plate is movably connected to the inner cavity of the protection plate fixing frame, an air suction opening of the exhaust fan is communicated with the inner cavity of the filter box through a pipeline, a filter plate is movably connected to the inner cavity of the filter box, a bearing plate is fixedly connected to the left side of the inner cavity of the filter box, the top of the bearing plate is clamped with the bottom of the filter plate, a movable cover plate is movably connected to the right side of the filter box, the right side of the filter plate is fixedly connected with the left side of the movable cover plate, a filter screen cover is fixedly connected to one side of the movable cover plate, empty grooves communicated with the surface of the filter screen are formed in the surface of the movable cover plate, and a mounting plate fixedly connected with the surface of the filter screen cover is fixedly connected to the right side of the movable cover plate, the left side fixedly connected with of mounting panel is sealed fills up, the sealed surface of filling up respectively with the surperficial elastic contact of removable cover and rose box, the surperficial threaded connection of mounting panel has fastening bolt, fastening bolt's one end runs through mounting panel and rose box in proper order and extends to the inner chamber of rose box, fastening bolt's surface and the inner chamber threaded connection of rose box, fastening bolt is provided with a plurality ofly, and at the surperficial evenly distributed of mounting panel, the fixed surface of processing platform is connected with the grid frame, the surface of grid frame and the inner chamber fixed connection of spraying machine case, the top swing joint of processing platform has the backup pad, the backup pad fixed surface is connected with the paint guard ring, the paint guard ring cover is established on the surface of processing platform, the top roll connection of processing platform has the ball, the top of ball runs through the bottom of backup pad and extends to the inner chamber of backup pad, the surface of the ball is connected with the inner cavity of the support plate in a rolling way, the inner cavity of the paint protection ring is fixedly connected with a rotating ring, one side of the rotating ring penetrates through the surface of the processing table and extends to the inner cavity of the processing table, the inner cavity of the processing table is provided with a rotating groove which is rotationally connected with the surface of the rotating ring, the inner cavity of the processing table is fixedly connected with a driving motor, the top end of the output shaft of the driving motor is fixedly connected with a driving shaft through a coupler, one end of the driving shaft, which is far away from the driving motor, is fixedly connected with the bottom of the supporting plate, the top of the supporting plate is in threaded connection with a plurality of limiting rods, the surfaces of the supporting plates are uniformly distributed in a ring shape, the inner cavity of the spraying machine case is fixedly connected with a paint box, the bottom of the paint box is communicated with a conveying pipeline, the movable end of the paint spraying robot is communicated with a paint spraying head, and one end of the conveying pipeline is communicated with the surface of the paint spraying head.
The invention also discloses a using method of the automatic spraying equipment for workshop equipment protection, which comprises the following steps:
when spraying processing is carried out, a paint box is communicated with a paint source, a paint spraying head at the movable end of a paint spraying robot is conveyed through a conveying pipeline, a workpiece is placed above a supporting plate, a limiting rod is screwed above the supporting plate according to the size of the workpiece to limit the workpiece, and then a transparent protection plate is clamped in a protection plate fixing frame to limit the transparent protection plate;
secondly, painting the workpiece through the painting head, respectively starting a first driving motor and an exhaust fan when painting, starting the first driving motor to drive a driving shaft to rotate through a coupler, driving the driving shaft to rotate to drive a supporting plate to rotate, driving the supporting plate to rotate above a processing table through balls to drive the workpiece to rotate to perform painting at various angles, driving a paint protective ring to rotate when the supporting plate rotates, preventing the paint from permeating, exhausting the air through an air outlet pipeline by the exhaust fan, respectively conveying airflow blown by the air outlet pipeline into a first air outlet hopper and a second air outlet hopper, blowing the paint splashed during painting to the direction of an air exhaust hopper through an air outlet groove guided by the first air outlet hopper and the second air outlet hopper, exhausting the air through a filter box by the exhaust fan, respectively exhausting the air through a filter screen and the air exhaust hopper, and pumping the air in a workshop through the filter screen, air with paint is sucked in through the air suction hopper, the air in the workshop and the air with the paint are pumped into the filter box, and the air is filtered by the filter plate and then blown out through the air outlet pipeline for repeated circulation, so that the paint and powder in the air are continuously filtered;
step three, after the spraying is finished, closing the first driving motor and the exhaust fan to take the transparent protection plate out of the protection plate fixing frame, and taking down the workpiece;
and step four, when the filter plate needs to be cleaned, rotating the fastening bolt, screwing the fastening bolt out of the mounting plate, taking the mounting plate out of the filter box, taking the filter plate down from the bearing plate, cleaning the filter plate, installing the movable cover plate in the filter box after cleaning, and rotating the fastening bolt to screw the mounting plate on the filter box to complete fixing.
The invention provides automatic spraying equipment for protecting workshop equipment and a using method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) the inner cavity of the spraying machine case is respectively and fixedly connected with a paint spraying robot, a processing table and an air exhaust hopper, the right side of the spraying machine case is fixedly connected with a fan box, the inner cavity of the fan box is respectively and fixedly connected with an air exhaust fan and a filter box, the top of the filter box is communicated with an air exhaust pipeline, one end of the air exhaust pipeline sequentially penetrates through the fan box and the spraying machine case and extends to the inner cavity of the spraying machine case, one end of the air exhaust pipeline is communicated with the surface of the air exhaust hopper, an air exhaust opening of the air exhaust fan is communicated with the inner cavity of the filter box through a pipeline, an air outlet pipeline is communicated with an air outlet of the air exhaust fan, one end of the air outlet pipeline penetrates through the inner cavity of the fan box and extends to the upper part of the fan box, the inner cavity of the spraying machine case is respectively and fixedly connected with a first air outlet hopper and a second air outlet hopper, one end of the air outlet pipeline is respectively communicated with the inner cavities of the first air outlet hopper and the second air outlet hopper, the surfaces of the second air outlet hopper and the first air outlet hopper are provided with air outlet grooves, the surface of the second air outlet hopper is fixedly connected with a protection plate fixing frame, the inner cavity of the protection plate fixing frame is movably connected with a transparent protection plate, an air suction opening of the exhaust fan is communicated with the inner cavity of the filter box through a pipeline, the inner cavity of the filter box is movably connected with a filter plate, the left side of the inner cavity of the filter box is fixedly connected with a bearing plate, the top of the bearing plate is clamped with the bottom of the filter plate, the right side of the filter box is movably connected with a movable cover plate, the right side of the filter plate is fixedly connected with the left side of the movable cover plate, air in a workshop is sucked through a filter screen cover, air with paint is sucked through the air outlet hopper, air in the workshop and air with paint are sucked into the filter box, the air with paint is blown out through the air outlet pipeline for repeated circulation after being filtered by the filter plate, and powder in the paint and the air is continuously filtered, paint when can effectively prevent the spraying splashes and influences air quality in the workshop, need not collect the paint that splashes, can also purify the air in the workshop, and protective properties is better, has increased spraying equipment's security performance, has played the guarantee to operating personnel's personal safety.
(2) The automatic spraying equipment for workshop equipment protection and the using method thereof are characterized in that a filtering screen cover is fixedly connected to one side of a movable cover plate, a dead slot communicated with the surface of the filtering screen cover is formed in the surface of the movable cover plate, a mounting plate fixedly connected with the surface of the filtering screen cover is fixedly connected to the right side of the movable cover plate, a sealing gasket is fixedly connected to the left side of the mounting plate, the surface of the sealing gasket is respectively in elastic contact with the surfaces of the movable cover plate and the filtering box, fastening bolts are connected to the surface of the mounting plate in a threaded manner, one end of each fastening bolt sequentially penetrates through the mounting plate and the filtering box and extends to the inner cavity of the filtering box, the surface of each fastening bolt is in threaded connection with the inner cavity of the filtering box, a plurality of fastening bolts are arranged and are uniformly distributed on the surface of the mounting plate, when the filtering plate needs to be cleaned, the fastening bolts are rotated to be screwed out from the mounting plate, and then the mounting plate is taken out from the filtering box, the filter is taken down from the bearing plate, the filter is cleaned, the movable cover plate is installed in the filter box after the cleaning is finished, the mounting plate is screwed on the filter box by rotating the fastening bolt, the fixing is completed, and the filter can be quickly cleaned for use next.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a structural cross-sectional view of the present invention;
FIG. 3 is a front view of the structure of the present invention;
FIG. 4 is a cross-sectional view of the filter box of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 6 is an enlarged view of a portion of the invention at B in FIG. 2;
fig. 7 is a schematic perspective view of a second air outlet hopper structure according to the present invention.
In the figure: 1. spraying a chassis; 2. a painting robot; 3. a processing table; 4. an air extraction hopper; 5. a fan box; 6. an exhaust fan; 7. a filter box; 8. an air extraction pipeline; 9. a first air outlet hopper; 10. a second air outlet hopper; 11. an air outlet groove; 12. a guard plate fixing frame; 13. a transparent protection plate; 14. a filter plate; 15. a removable cover plate; 16. a filtering net cover; 17. mounting a plate; 18. a gasket; 19. fastening a bolt; 20. a grid frame; 21. a support plate; 22. painting a protective ring; 23. a ball bearing; 24. a rotating ring; 25. a rotating groove; 26. a drive motor; 27. a drive shaft; 28. a limiting rod; 29. a paint box; 30. a delivery conduit; 31. and (4) an air outlet pipeline.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, in the embodiment of the present invention: an automatic spraying device for protecting workshop equipment comprises a spraying machine case 1, wherein the inner cavity of the spraying machine case 1 is respectively and fixedly connected with a spraying robot 2, a processing table 3 and an air exhaust hopper 4, the right side of the spraying machine case 1 is fixedly connected with a fan case 5, the inner cavity of the fan case 5 is respectively and fixedly connected with an air exhaust fan 6 and a filter case 7, the top of the filter case 7 is communicated with an air exhaust pipeline 8, one end of the air exhaust pipeline 8 sequentially penetrates through the fan case 5 and the spraying machine case 1 and extends to the inner cavity of the spraying machine case 1, one end of the air exhaust pipeline 8 is communicated with the surface of the air exhaust hopper 4, an air exhaust port of the air exhaust fan 6 is communicated with the inner cavity of the filter case 7 through a pipeline, an air outlet of the air exhaust fan 6 is communicated with an air outlet pipeline 31, one end of the air outlet pipeline 31 penetrates through the inner cavity of the fan case 5 and extends to the upper part of the fan case 5, the inner cavity of the spraying machine case 1 is respectively and fixedly connected with a first air outlet hopper 9 and a second air outlet hopper 10, one end of an air outlet pipeline 31 is respectively communicated with the inner cavities of a first air outlet hopper 9 and a second air outlet hopper 10, air outlet grooves 11 are respectively arranged on the surfaces of the second air outlet hopper 10 and the first air outlet hopper 9, a protection plate fixing frame 12 is fixedly connected on the surface of the second air outlet hopper 10, a transparent protection plate 13 is movably connected with the inner cavity of the protection plate fixing frame 12, an air suction opening of an exhaust fan 6 is communicated with the inner cavity of a filter box 7 through a pipeline, a filter plate 14 is movably connected with the inner cavity of the filter box 7, a bearing plate is fixedly connected on the left side of the inner cavity of the filter box 7, the top of the bearing plate is clamped with the bottom of the filter plate 14, a movable cover plate 15 is movably connected on the right side of the filter box 7, the right side of the filter plate 14 is fixedly connected with the left side of the movable cover plate 15, a filter screen 16 is fixedly connected on one side of the movable cover plate 15, empty grooves communicated with the surface of the filter screen 16 are arranged on the surface of the movable cover plate 15, air in a workshop is sucked in through the filter screen cover 16, air with paint is sucked in through the air suction hopper 4, the air in the workshop and the air with the paint are sucked into the filter box 7, the air is blown out through the air outlet pipeline 31 after being filtered by the filter plate 14 to be repeatedly circulated, the paint and powder in the air are continuously filtered, the paint in the spraying process can be effectively prevented from splashing to influence the air quality in the workshop, the splashed paint can not be collected, the air in the workshop can be purified, the protection performance is better, the safety performance of spraying equipment is improved, the personal safety of operators is guaranteed, the right side of the movable cover plate 15 is fixedly connected with the mounting plate 17 fixedly connected with the surface of the filter screen cover 16, the left side of the mounting plate 17 is fixedly connected with the sealing gasket 18, the surface of the sealing gasket 18 is respectively in elastic contact with the surfaces of the movable cover plate 15 and the filter box 7, the surface of the mounting plate 17 is in threaded connection with a fastening bolt 19, one end of the fastening bolt 19 sequentially penetrates through the mounting plate 17 and the filter box 7 and extends to the inner cavity of the filter box 7, the surface of the fastening bolt 19 is in threaded connection with the inner cavity of the filter box 7, a plurality of fastening bolts 19 are arranged and are uniformly distributed on the surface of the mounting plate 17, when the filter plate 14 needs to be cleaned, the fastening bolt 19 is rotated to be screwed out of the mounting plate 17, the mounting plate 17 is taken out of the filter box 7 at the moment, the filter plate 14 is taken off from the receiving plate, the filter plate 14 is cleaned, the movable cover plate 15 is installed in the filter box 7 after the cleaning is finished, the mounting plate 17 is screwed on the filter box 7 by rotating the fastening bolt 19, the fixing is finished, the filter plate 14 can be quickly cleaned for use next time, the grid frame 20 is fixedly connected to the surface of the processing table 3, the surface of the grid frame 20 is fixedly connected with the inner cavity of the spraying machine box 1, the top of the processing table 3 is movably connected with a supporting plate 21, the surface of the supporting plate 21 is fixedly connected with a paint protection ring 22, the paint protection ring 22 is sleeved on the surface of the processing table 3, the top of the processing table 3 is connected with a ball 23 in a rolling manner, the top of the ball 23 penetrates through the bottom of the supporting plate 21 and extends to the inner cavity of the supporting plate 21, the surface of the ball 23 is connected with the inner cavity of the supporting plate 21 in a rolling manner, the inner cavity of the paint protection ring 22 is fixedly connected with a rotating ring 24, one side of the rotating ring 24 penetrates through the surface of the processing table 3 and extends to the inner cavity of the processing table 3, the inner cavity of the processing table 3 is provided with a rotating groove 25 which is rotatably connected with the surface of the rotating ring 24, the inner cavity of the processing table 3 is fixedly connected with a driving motor 26, the top end of an output shaft of the driving motor 26 is fixedly connected with a driving shaft 27 through a coupler, one end of the driving shaft 27, which is far away from the driving motor 26, is fixedly connected with the bottom of the supporting plate 21, the top threaded connection of backup pad 21 has gag lever post 28, and gag lever post 28 is provided with a plurality ofly, and is annular evenly distributed on the surface of backup pad 21, and spraying machine case 1 inner chamber fixedly connected with lacquer workbin 29, the bottom intercommunication of lacquer workbin 29 has pipeline 30, and the expansion end intercommunication of painting robot 2 has the paint spraying head, pipeline 30's one end and the surface intercommunication of paint spraying head.
The invention also discloses a using method of the automatic spraying equipment for workshop equipment protection, which comprises the following steps:
when spraying processing is carried out, a paint box 29 is communicated with a paint source, a paint spraying head at the movable end of the paint spraying robot 2 is conveyed through a conveying pipeline 30, a workpiece is placed above a supporting plate 21, a limiting rod 28 is screwed above the supporting plate 21 according to the size of the workpiece to limit the workpiece, and then a transparent protection plate 13 is clamped in a protection plate fixing frame 12 to limit the transparent protection plate 13;
secondly, painting the workpiece through the painting head, respectively starting a first driving motor 26 and an exhaust fan 6 during painting, starting the first driving motor 26 to drive a driving shaft 27 to rotate through a coupler, driving the driving shaft 27 to rotate to drive a supporting plate 21 to rotate, driving the workpiece to rotate to perform painting at various angles through balls 23 to rotate the supporting plate 21, driving a paint protective ring 22 to rotate when the supporting plate 21 rotates, preventing the paint from permeating through the paint protective ring 22, exhausting air through an air outlet pipeline 31 by the exhaust fan 6, blowing air flow into a first air outlet hopper 9 and a second air outlet hopper 10 by the air outlet pipeline 31, blowing the paint splashed during painting to the direction of an air exhaust hopper 4 through an air outlet groove 11 by the air flow guided by the first air outlet hopper 9 and the second air outlet hopper 10, exhausting air by the exhaust fan 6 through a filter box 7, and exhausting air through a filter screen 16 and the air exhaust hopper 4 respectively, air in a workshop is sucked in through the filter screen 16, air with paint is sucked in through the air suction hopper 4, the air in the workshop and the air with the paint are pumped into the filter box 7, and the air is filtered by the filter plate 14 and then blown out through the air outlet pipeline 31 to be repeatedly circulated, so that the paint and powder in the air are continuously filtered;
step three, after the spraying is finished, the first driving motor 26 and the exhaust fan 6 are turned off to take the transparent protection plate 13 out of the protection plate fixing frame 12, and the workpiece is taken down;
and step four, when the filter plate 14 needs to be cleaned, rotating the fastening bolt 19, screwing the fastening bolt out of the mounting plate 17, taking the mounting plate 17 out of the filter box 7, taking the filter plate 14 off the bearing plate, cleaning the filter plate 14, installing the movable cover plate 15 in the filter box 7 after cleaning, and rotating the fastening bolt 19 to screw the mounting plate 17 on the filter box 7 to finish fixing.
And those not described in detail in this specification are well within the skill of those in the art.
When the device works, during spraying, a paint box 29 is communicated with a paint source, a paint spraying head at the movable end of the paint spraying robot 2 is conveyed through a conveying pipeline 30, a workpiece is placed above a supporting plate 21, a limiting rod 28 is screwed above the supporting plate 21 according to the size of the workpiece to limit the workpiece, and then a transparent protection plate 13 is clamped in a protection plate fixing frame 12 to limit the transparent protection plate 13; the workpiece is painted through the paint spraying head, the first driving motor 26 and the exhaust fan 6 are respectively started when painting, the first driving motor 26 is started to drive the driving shaft 27 to rotate through the coupler, the driving shaft 27 rotates to drive the supporting plate 21 to rotate, the supporting plate 21 rotates above the processing table 3 through the balls 23 to drive the workpiece to rotate to perform spraying at various angles, the supporting plate 21 rotates to drive the paint protective ring 22 to rotate, the paint protective ring 22 prevents paint from permeating, the exhaust fan 6 exhausts air through the air outlet pipeline 31, the air outlet pipeline 31 blows air flow to be respectively conveyed into the first air outlet hopper 9 and the second air outlet hopper 10, the air flow blows off the paint splashed during painting through the air outlet groove 11 under the guiding of the first air outlet hopper 9 and the second air outlet hopper 10 to blow the direction of the exhaust hopper 4, at the moment, the exhaust fan 6 exhausts air through the filter box 7 and respectively through the filter screen 16 and the exhaust hopper 4, air in a workshop is sucked in through the filter screen 16, air with paint is sucked in through the air suction hopper 4, the air in the workshop and the air with the paint are pumped into the filter box 7, and the air is filtered by the filter plate 14 and then blown out through the air outlet pipeline 31 to be repeatedly circulated, so that the paint and powder in the air are continuously filtered; after the spraying is finished, the first driving motor 26 and the exhaust fan 6 are turned off to take the transparent protection plate 13 out of the protection plate fixing frame 12, and the workpiece is taken down; when the filter plate 14 needs to be cleaned, the fastening bolt 19 is rotated to screw the filter plate out of the mounting plate 17, the mounting plate 17 is taken out of the filter box 7 at the moment, the filter plate 14 is taken down from the bearing plate to clean the filter plate 14, the movable cover plate 15 is installed in the filter box 7 after cleaning, the fastening bolt 19 is rotated to screw the mounting plate 17 on the filter box 7, and fixing is completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides an automatic spraying equipment for workshop appliance protection which characterized in that: comprises a spraying machine case (1), wherein the inner cavity of the spraying machine case (1) is respectively and fixedly connected with a painting robot (2), a processing table (3) and an air suction hopper (4), the right side of the spraying machine case (1) is fixedly connected with a fan case (5), the inner cavity of the fan case (5) is respectively and fixedly connected with an air exhauster (6) and a filter box (7), the top of the filter box (7) is communicated with an air suction pipeline (8), one end of the air suction pipeline (8) sequentially penetrates through the fan case (5) and the spraying machine case (1) and extends to the inner cavity of the spraying machine case (1), one end of the air suction pipeline (8) is communicated with the surface of the air suction hopper (4), an air suction port of the air exhauster (6) is communicated with the inner cavity of the filter box (7) through a pipeline, an air outlet of the air exhauster (6) is communicated with an air outlet pipeline (31), one end of the air outlet pipeline (31) penetrates through the inner cavity of the fan case (5) and extends to the upper part of the fan case (5), the inner cavity of the spraying machine box (1) is fixedly connected with a first air outlet hopper (9) and a second air outlet hopper (10) respectively, one end of an air outlet pipeline (31) is communicated with the inner cavities of the first air outlet hopper (9) and the second air outlet hopper (10) respectively, air outlet grooves (11) are formed in the surfaces of the second air outlet hopper (10) and the first air outlet hopper (9), a protection plate fixing frame (12) is fixedly connected to the surface of the second air outlet hopper (10), a transparent protection plate (13) is movably connected to the inner cavity of the protection plate fixing frame (12), an air suction opening of an air exhauster (6) is communicated with the inner cavity of a filter box (7) through a pipeline, the inner cavity of the filter box (7) is movably connected with a filter plate (14), a bearing plate is fixedly connected to the left side of the inner cavity of the filter box (7), and the top of the bearing plate is clamped with the bottom of the filter plate (14), the right side of the filter box (7) is movably connected with a movable cover plate (15), the right side of the filter plate (14) is fixedly connected with the left side of the movable cover plate (15), one side of the movable cover plate (15) is fixedly connected with a filter screen cover (16), a dead slot communicated with the surface of the filter screen cover (16) is formed in the surface of the movable cover plate (15), the right side of the movable cover plate (15) is fixedly connected with a mounting plate (17) fixedly connected with the surface of the filter screen cover (16), the left side of the mounting plate (17) is fixedly connected with a sealing gasket (18), the surface of the sealing gasket (18) is respectively in elastic contact with the surfaces of the movable cover plate (15) and the filter box (7), the surface of the mounting plate (17) is in threaded connection with a fastening bolt (19), one end of the fastening bolt (19) sequentially penetrates through the mounting plate (17) and the filter box (7) and extends to the inner cavity of the filter box (7), the surface of the fastening bolt (19) is in threaded connection with the inner cavity of the filter box (7), the fastening bolt (19) is provided with a plurality of fastening bolts, the fastening bolts are uniformly distributed on the surface of the mounting plate (17), the surface of the processing table (3) is fixedly connected with a grid frame (20), the surface of the grid frame (20) is fixedly connected with the inner cavity of the spraying machine box (1), the top of the processing table (3) is movably connected with a support plate (21), the surface of the support plate (21) is fixedly connected with a paint protection ring (22), the paint protection ring (22) is sleeved on the surface of the processing table (3), the top of the processing table (3) is in rolling connection with balls (23), the top of the balls (23) penetrates through the bottom of the support plate (21) and extends to the inner cavity of the support plate (21), the surface of the balls (23) is in rolling connection with the inner cavity of the support plate (21), the inner cavity of the paint protection ring (22) is fixedly connected with a rotating ring (24), one side of the rotating ring (24) penetrates through the surface of the processing table (3) and extends to the inner cavity of the processing table (3), a rotating groove (25) which is rotatably connected with the surface of the rotating ring (24) is formed in the inner cavity of the processing table (3), a driving motor (26) is fixedly connected with the inner cavity of the processing table (3), the top end of an output shaft of the driving motor (26) is fixedly connected with a driving shaft (27) through a coupler, one end, far away from the driving motor (26), of the driving shaft (27) is fixedly connected with the bottom of the supporting plate (21), the top of the supporting plate (21) is in threaded connection with a limiting rod (28), the limiting rod (28) is provided with a plurality of rotating rings and is uniformly distributed on the surface of the supporting plate (21) in an annular mode, and a paint box (29) is fixedly connected with the inner cavity of the spraying machine box (1), the bottom intercommunication of lacquer workbin (29) has pipeline (30), the expansion end intercommunication of robot (2) of spraying paint has the paint spraying head, the one end of pipeline (30) and the surface intercommunication of paint spraying head, drive shaft 27 rotate and drive backup pad 21 and rotate, and backup pad 21 rotates in the top of processing platform 3 through ball 23, drives the work piece and rotates the spraying that carries out each angle, and backup pad 21 drives when rotating paint guard ring 22 and rotates, and paint guard ring 22 prevents the paint infiltration.
2. The use method of the automatic spraying equipment for workshop equipment protection is characterized by comprising the following steps: the method comprises the following steps:
when spraying processing is carried out, a paint box (29) is communicated with a paint source, a paint spraying head at the movable end of a paint spraying robot (2) is conveyed through a conveying pipeline (30), a workpiece is placed above a supporting plate (21), a limiting rod (28) is screwed above the supporting plate (21) through the size of the workpiece to limit the workpiece, then a transparent protection plate (13) is clamped in a protection plate fixing frame (12), and the transparent protection plate (13) is limited;
secondly, painting the workpiece through the painting head, respectively starting a first driving motor (26) and an exhaust fan (6) during painting, starting the first driving motor (26) to drive a driving shaft (27) to rotate through a coupler, driving the driving shaft (27) to rotate to drive a supporting plate (21) to rotate, rotating the supporting plate (21) above the processing table (3) through balls (23) to drive the workpiece to rotate for painting at various angles, driving a paint protection ring (22) to rotate when the supporting plate (21) rotates, preventing the paint from permeating through the paint protection ring (22), exhausting air from the exhaust fan (6) through an air outlet pipeline (31), blowing air flow from the air outlet pipeline (31) to the first air outlet hopper (9) and the second air outlet hopper (10) respectively, blowing the paint splashed during painting to the direction of the air exhaust hopper (4) through the air outlet groove (11) under the guidance of the first air outlet hopper (9) and the second air outlet hopper (10), at the moment, the exhaust fan (6) exhausts air through the filter box (7), the exhaust fan and the exhaust hopper (4) respectively exhaust air, air in a workshop is pumped into the filter screen (16), air with paint is pumped into the workshop through the exhaust hopper (4), the air in the workshop and the air with the paint are pumped into the filter box (7), and the air is filtered by the filter plate (14) and then blown out through the air outlet pipeline (31) to be repeatedly circulated, so that the paint and powder in the air are continuously filtered;
step three, after the spraying is finished, the first driving motor (26) and the exhaust fan (6) are turned off to take the transparent protection plate (13) out of the protection plate fixing frame (12), and the workpiece is taken down;
step four, when the filter plate (14) needs to be cleaned, the fastening bolt (19) is rotated, the filter plate is screwed out from the mounting plate (17), the mounting plate (17) is taken out from the filter box (7), the filter plate (14) is taken down from the bearing plate, the filter plate (14) is cleaned, the movable cover plate (15) is installed in the filter box (7) after the cleaning is finished, the mounting plate (17) is screwed on the filter box (7) by rotating the fastening bolt (19), and the fixing is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011354778.4A CN112474144B (en) | 2020-11-26 | 2020-11-26 | Automatic spraying equipment for workshop equipment protection and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011354778.4A CN112474144B (en) | 2020-11-26 | 2020-11-26 | Automatic spraying equipment for workshop equipment protection and use method thereof |
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| CN112474144A CN112474144A (en) | 2021-03-12 |
| CN112474144B true CN112474144B (en) | 2021-10-29 |
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| CN202011354778.4A Expired - Fee Related CN112474144B (en) | 2020-11-26 | 2020-11-26 | Automatic spraying equipment for workshop equipment protection and use method thereof |
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| CN113103139B (en) * | 2021-04-08 | 2022-05-31 | 安徽杰蓝特新材料有限公司 | Graphene modified efficient heat-conducting ground source heat pump pipe fitting and preparation method thereof |
| CN113399161B (en) * | 2021-06-30 | 2023-02-21 | 江苏兴甬铝业科技有限公司 | Anti-splashing spraying equipment |
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| CN112474144A (en) | 2021-03-12 |
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