CN112471193A

CN112471193A - Full-automatic moon cake forming machine

Info

Publication number: CN112471193A
Application number: CN202011241076.5A
Authority: CN
Inventors: 邱付安
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-09
Filing date: 2020-11-09
Publication date: 2021-03-12

Abstract

The invention relates to the technical field of food processing, in particular to a full-automatic forming machine for moon cakes. The device comprises a working platform, wherein a straight rod is arranged on the working platform and is perpendicular to the working platform, a first fixing plate is arranged on the straight rod, a driving device penetrates through the first fixing plate, and a molding head is arranged at one end, close to the working platform, of the driving device; the sliding rail is arranged on the lower surface of the first fixing plate and slides relative to the slider arranged on the driving device, a second fixing plate is arranged below the first fixing plate, and a washing nozzle is arranged on the second fixing plate; the feeding device is arranged on one side of the working platform; and the accommodating end is arranged on one side of the working platform and is opposite to the feeding device. Through the feeding device, moon cake embryos are mechanically conveyed to the molding head, and the moon cake embryos are conveyed by the lower end of the molding head relatively manually, so that the feeding device is quicker and more convenient, meanwhile, the safety accidents are reduced, and the processing efficiency is greatly improved.

Description

Full-automatic moon cake forming machine

Technical Field

The invention relates to the technical field of food processing, in particular to a full-automatic forming machine for moon cakes.

Background

The moon cake is a long-standing traditional Chinese snack and is deeply loved by Chinese people. The moon cake is round and is eaten by family, which means reunion and harmony, and is a necessary food in the middle and autumn. Ancient moon cakes are eaten as sacrificial offerings in mid-autumn festival. The habit of eating moon cakes in mid-autumn festival is said to begin in the Tang dynasty. In northern Song, it is popular in palace but also in folks, when colloquially called "patties" and "moon cakes". The development to the Ming Dynasty becomes a common diet custom for the whole people. Nowadays, the variety is more varied, and the flavor varies from place to place. Among them, the moon cakes of Guangdong style, Beijing style, Su style, Chaozhou style, Dian style, etc. are popular with people in various places of China.

The existing moon cake forming mold adopts manual mold, and the forming quality is poor due to manual operation, which affects the beauty and grade of the moon cake. At present, a mechanical mechanism is also adopted to drive a template to carry out imprinting on a food forming machine, but the moon cake embryo still needs to be manually placed in the moon cake forming machine, after the moon cake forming machine is used for fixing and fixing a mould, the formed moon cake is manually dried and packaged in batches, but in the manufacturing process, the problem of low processing efficiency is caused because manual operation is still needed.

Disclosure of Invention

Therefore, the invention aims to provide a full-automatic forming machine for moon cakes, which solves the problem of low processing efficiency caused by manual operation in the manufacturing process, and achieves the purpose of improving the processing efficiency.

The technical purpose of the invention is realized by the following technical scheme:

a full-automatic moon cake forming machine comprises a working platform, wherein a straight rod is arranged on the working platform and is perpendicular to the working platform, a first fixing plate is arranged on the straight rod, a driving device penetrates through the first fixing plate, and a molding head is arranged at one end, close to the working platform, of the driving device and used for molding moon cake embryos; the sliding rail is arranged on the lower surface of the first fixing plate, slides relative to the sliding piece arranged on the driving device, a second fixing plate is arranged below the first fixing plate, the second fixing plate and the first fixing plate are horizontally arranged, and a washing spray head is arranged on the second fixing plate and used for cleaning the molding head; the feeding device is arranged on one side of the working platform and is used for conveying moon cake embryos; and the storage end is arranged on one side of the working platform, is opposite to the feeding device and is used for completing storage and arrangement of the molded moon cakes.

Further, drive arrangement includes the cylinder, the cylinder sets up with first fixed plate is perpendicular, the cylinder lower extreme is equipped with straight board, straight board with first fixed plate parallel arrangement, straight board and saddle fixed connection, the piston rod of cylinder runs through straight board with mould first fixed connection, mould first both ends and be equipped with the gag lever post, be equipped with spacing hole on the straight board relatively and slide.

Further, loading attachment includes the material loading frame, the material loading frame upper end is equipped with the slide, the slide is perpendicular the material loading frame, be equipped with the dwang on the slide, arbitrary one side of slide evenly is equipped with the motor, the motor is connected with the dwang, be equipped with the slide on the dwang, fixed moon cake embryo on the slide, be equipped with optical sensor on the slide, optical sensor is located the first lower extreme of type of moulding.

Furthermore, the inside surface that the slide is relative is equipped with the speed reduction passageway, the speed reduction passageway is located mould the type head below, speed reduction passageway and slide parallel arrangement are equipped with the deceleration strip on the relative slide and slide that slows down, the deceleration strip winding is in the slide both sides.

Further, go up the work or material rest bottom and be equipped with first bracing piece, first bracing piece cover is equipped with the second bracing piece, first bracing piece and second bracing piece run through and are equipped with a plurality of fixed orificess, the fixed orifices is downthehole to be inserted and is equipped with the dead lever, the second bracing piece is kept away from the one end of slide sets up the fixed disk.

Further, be equipped with the heating cabinet on the slide, the heating cabinet is located the slide and keeps away from loading attachment's one side, the inner chamber upper surface of heating cabinet is equipped with the heating rod.

Furthermore, the heating box is wrapped with a heat insulation plate.

Furthermore, a control end is arranged on the working platform, the control end is connected with the optical sensor and the air cylinder, and the action of the air cylinder is controlled according to the feedback of the optical sensor.

Furthermore, the control end comprises at least one personal computer and at least one programmable logic controller which adopts a stack algorithm to store data, and data synchronization is carried out between the personal computer and the programmable logic controller.

The technical scheme of the invention has the following advantages:

1. according to the full-automatic moon cake forming machine, the straight rod is fixedly connected with the working platform through threads, the driving device penetrates through the first fixing plate and is arranged in parallel with the straight rod, the driving device is enabled to run in the vertical direction, the molding head is arranged at one end, close to the working platform, of the driving device and is used for molding moon cake embryos, when the moon cake embryos pass through the lower end of the molding head, the molding head processes and molds the moon cake embryos, the feeding device is arranged on any side of the working platform, the moon cake embryos are mechanically conveyed to the molding head through the feeding device, compared with the manual moon cake embryo conveying method, the moon cake embryo conveying method is quicker and more convenient, meanwhile, the safety accidents are reduced, the processing efficiency is greatly improved, and the storage end is arranged on one side, opposite to the feeding device, of the working platform and is used for storing and arranging processed moon cakes.

2. The invention provides a full-automatic moon cake forming machine, wherein a sliding rail is arranged on the lower surface of a first fixing plate, a sliding piece is arranged on a relative driving device and slides, so that a shaping head can slide in the horizontal direction, a second fixing plate is arranged below the first fixing plate and is horizontally arranged with the first fixing plate, a flushing nozzle is arranged on the second fixing plate, and after shaping of moon cake embryos is completed by the shaping head, the shaping head needs to be periodically cleaned in a memorial manner, so that dough is prevented from being adhered to the shaping head, and defects of the moon cake embryos processed in the later period are avoided.

3. According to the full-automatic moon cake forming machine, the slide way is arranged at the upper end of the feeding frame, the motor is arranged on one side of the slide way and connected with the rotating rod, the rotating rod is driven to rotate by the motor, when any rotating rod or motor fails, the rotating rod and the motor can be replaced, maintenance is faster, the sliding plate is arranged on the rotating rod, moon cake embryos are fixed on the sliding plate, the moon cake embryos are driven to slide to the position below the molding head by the rotating rod, the moon cake embryos are processed, the optical sensor is arranged on the slide way and located at the lower end of the molding head, and when the sliding plate passes through the optical sensor and shields the optical sensor, the air cylinder drives the molding head to mold the moon cake embryos after information is fed.

4. According to the full-automatic moon cake forming machine, the heating box is arranged on the slide way and used for heating and forming moon cake embryos after the moon cake embryos are successfully formed, so that moon cakes are stored and sorted at the later stage, damage of the moon cakes is reduced, the heating box is located on one side, far away from the feeding device, of the slide way, and the heating rod is arranged on the upper surface of the inner cavity of the heating box and used for heating the interior of the heating box.

5. According to the full-automatic moon cake forming machine, the heat insulation plate wraps the heating box, so that other instruments or workers are prevented from touching the heating box, and safety accidents are reduced.

6. In order to improve the intelligent automation degree of the system, the full-automatic forming machine for the moon cakes is provided with the control end on the working platform, wherein the control end is connected with the optical sensor and the air cylinder, the optical sensor feeds back information to the control end, and the control end controls the air cylinder to slide in the vertical direction, so that the embryo moon cake can be shaped.

7. According to the full-automatic moon cake forming machine, the speed reduction channel is arranged on the inner side surface opposite to the slide way and is positioned below the molding head, when a moon cake blank passes through the molding head, the speed reduction channel is subjected to speed reduction operation, so that the moon cake blank can be stabilized at the lower end position of the molding head, the molding efficiency of the moon cake blank is higher, the speed reduction channel is arranged in parallel with the slide way, the speed reduction belt is arranged on the sliding plate to slide in a speed reduction mode, the speed reduction belt is wound on the two sides of the sliding plate to reduce the speed through the speed reduction channel, the moon cake blank can be stabilized below the molding head, and the molding head can mold the moon cake blank.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a front view of a full-automatic moon cake forming machine provided by the invention;

fig. 2 is a partial structural schematic view of a full-automatic moon cake forming machine provided by the invention;

fig. 3 is a schematic structural view of a driving device of a full-automatic moon cake forming machine provided by the invention;

fig. 4 is a schematic structural view of a feeding device of a full-automatic moon cake forming machine provided by the invention;

fig. 5 is a schematic connection diagram of internal modules of the full-automatic moon cake forming machine provided by the invention.

Description of reference numerals:

1. a working platform; 11. a straight rod; 12. a first fixing plate; 13. molding a head; 14. a slide rail; 15. a slider; 16. a second fixing plate; 17. washing the spray head; 18. a receiving end; 2. a drive device; 21. a cylinder; 22. a straight plate; 23. a limiting rod; 24. a limiting hole; 3. a feeding device; 31. a feeding frame; 311. a first support bar; 312. a second support bar; 313. a fixing hole; 314. fixing the rod; 315. fixing the disc; 32. a slideway; 33. rotating the rod; 331. a motor; 34. a slide plate; 35. a light sensor; 36. a deceleration channel; 37. a speed bump; 4. a heating box; 41. a heating rod; 42. a heat insulation plate; 5. a control end; 51. a personal computer; 52. a programmable logic controller; 53. a control unit; 54. a database unit; 55. alarm unit

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

A full-automatic moon cake forming machine is disclosed, as shown in figures 1, 2 and 3, and comprises a working platform 1, a straight rod 11 is arranged on the working platform 1, the straight rod 11 is arranged perpendicular to the working platform 1, a first fixing plate 12 is arranged on the straight rod 11, wherein the straight rod 11 is fixedly connected with the working platform 1 through threads, a driving device 2 is arranged through the first fixing plate 12, the driving device 2 is arranged parallel to the straight rod 11, the driving device 2 runs in the vertical direction, a molding head 13 is arranged at one end of the driving device 2 close to the working platform 1 and used for molding moon cake embryos, when the moon cake embryos pass through the lower end of the molding head 13, the molding head 13 processes and molds the moon cake embryos, a slide rail 14 is arranged on the lower surface of the first fixing plate 12, a slide piece 15 is arranged on the driving device 2 to slide, so that the molding head 13 can slide in the horizontal direction, a second fixing plate 16 is arranged below the first fixing plate 12, second fixed plate 16 and the setting of first fixed plate 12 level, set up washing terminals 17 on the second fixed plate 16, type head 13 is being moulded and is accomplished the type of moulding to the moon cake embryo, need regularly to moulding type head 13 timing washing, so that the dough adhesion is on moulding type head 13, the moon cake embryo that causes later stage processing appears defectively, work platform 1's arbitrary side sets up loading attachment 3, send the moon cake embryo toward moulding type head 13 department through loading attachment 3 mechanicalness, for artifical to moulding type head 13 lower extreme conveying moon cake embryo, it is quicker and convenient, and simultaneously, the emergence of incident has also been reduced, machining efficiency has been improved greatly, work platform 1 is last, one side relative with loading attachment 3 sets up accomodates end 18, accomodate the arrangement to the moon cake after the processing is accomplished.

As shown in fig. 2 and 3, the driving device 2 includes a cylinder 21, the cylinder 21 is disposed perpendicular to the first fixing plate 12, the cylinder 21 is enabled to operate in the vertical direction, the straight plate 22 is arranged at the lower end of the cylinder 21, the straight plate 22 is arranged in parallel with the first fixing plate 12, the straight plate 22 is fixedly connected with the sliding piece 15 to complete the sliding of the driving device 2 in the horizontal direction and then complete the sliding movement of the modeling head 13 in the horizontal direction, the piston rod of the cylinder 21 penetrates through the straight plate 22 and is fixedly connected with the modeling head 13 to complete the sliding movement of the modeling head 13 in the vertical direction, then the modeling head 13 models moon cake embryos, the two ends of the modeling head 13 are provided with the limiting rods 23, the limiting rods 24 are arranged on the straight plate 22 to slide relatively, the limiting rods 23 slide through the limiting holes 24 to further perform the limiting sliding movement of the modeling head 13, the modeling head 13 slides in the vertical direction, so that the shaking is reduced, and the modeling failure rate of the moon cake is reduced.

As shown in fig. 4, the feeding device 3 includes a feeding frame 31, a slide track 32 is arranged at the upper end of the feeding frame 31, moon cake embryos slide in the direction designated by the slide track 32, the moon cake embryos are arranged perpendicular to the feeding frame 31, a transmission rod is arranged on the slide track 32, a rotation rod 33 is arranged on the slide track 32, a motor 331 is arranged at any side of the slide track 32, the motor 331 is connected with the rotation rod 33, the rotation rod 33 is driven by the motor 331 to rotate, when any rotation rod 33 or motor 331 breaks down, the rotation rod 33 and the motor 331 are replaced immediately, so that the maintenance is faster, a sliding plate 34 is arranged on the rotation rod 33, the moon cake is fixed on the sliding plate 34, the moon cake is driven by the rotation rod 33 to slide to the lower part of the modeling head 13, the moon cake embryos are processed, an optical sensor 35 is arranged on the slide track 32, the optical sensor, after the information is fed back, the air cylinder 21 drives the molding head 13 to mold the moon cake embryo.

As shown in fig. 4, a deceleration channel 36 is arranged on the inner side surface opposite to the slide way 32, the deceleration channel 36 is located below the modeling head 13, when a moon cake embryo passes through the modeling head 13, the moon cake embryo is decelerated, so that the moon cake embryo can be stabilized at the lower end position of the modeling head 13, the modeling efficiency of the moon cake embryo is higher, the deceleration channel 36 is arranged in parallel with the slide way 32, a deceleration strip 37 is arranged on the relative sliding plate 34 to decelerate and slide, the deceleration strip 37 is wound on two sides of the sliding plate 34, so that the deceleration strip 37 decelerates through the deceleration channel 36, the moon cake embryo can be stabilized below the modeling head 13, and the modeling head 13 can model the moon cake embryo.

As shown in fig. 4, go up the first bracing piece 311 of work or material rest 31 bottom base, second bracing piece 312 is established to first bracing piece 311 cover, first bracing piece 311 and second bracing piece 312 run through and set up a plurality of fixed orificess 313, the fixed pole 314 is equipped with in the fixed orificess 313 interpolation, the one end that slide 32 was kept away from to second bracing piece 312 sets up fixed disk 315, through the height of adjusting first bracing piece 311 and second bracing piece 312, then adjust the height of work or material rest 31, accomplish the height of pairing of work or material rest 31 and different work platform 1, and simultaneously, the later maintenance is more convenient.

As shown in fig. 4, the heating box 4 is arranged on the slide way 32 and used for heating and molding the moon cake embryos after successful molding, and storing and arranging the moon cakes in the later period, so that the damage of the moon cakes is reduced, the heating box 4 is positioned on one side of the slide way 32, which is far away from the feeding device 3, and the heating rod 41 is arranged on the upper surface of the inner cavity of the heating box 4 and used for heating the inside of the heating box 4.

As shown in FIG. 1, the heating chamber 4 is covered with a heat insulation board 42 to prevent other apparatuses or workers from touching the heating chamber 4, thereby reducing the occurrence of safety accidents.

As shown in fig. 1 and 5, in order to improve the intelligent automation degree of the system, a control end 5 is arranged on the working platform 1, the control end 5 is connected with an optical sensor 35 and a cylinder 21, information is fed back to the control end 5 through the optical sensor 35, and the cylinder 21 is controlled by the control end 5 to slide in the vertical direction, so that the embryo moon cake molding is completed.

As shown in fig. 5, the control terminal 5 includes at least one personal computer 51 and at least one programmable logic controller 52 for storing data by using a stack algorithm, and the programmable logic controller 52 is in communication connection with the personal computer 51 to implement data synchronization, so that a worker can control and operate the programmable logic controller 52 through the personal computer 51. The amount of data stored in the programmable logic controller 52 is small, a stack algorithm is used for temporarily storing the data, the personal computer 51 is stored in a hard disk, the amount of data stored in the hard disk is large, the programmable logic controller 52 is synchronized to the personal computer 51 for storage after receiving new preset information, so that data loss is prevented, meanwhile, the programmable logic controller realizes repeated coverage of the data, namely, if new data comes, the latest data is covered and replaces old data, so that iteration of the data is realized.

As shown in fig. 5, the plc 52 includes a logic control unit 53, a database unit 54 and an alarm unit 55, wherein the database unit 54 and the alarm unit are connected to the logic control unit 53. The digital sensor feeds back the detected real-time index data to the programmable logic controller 52, the logic control unit 53 searches for corresponding target index data from the database unit 54 according to the feedback information of the optical sensor 35 and sends the target index data to the logic control unit 53 for comparison and judgment, and finally, the driving cylinders 21 are controlled to act according to the judgment result.

The working principle is as follows: moon cake embryo fixes on slide 34, slide to moulding the first 13 lower extreme of type through dwang 33, wherein, through the speed reduction passageway 36 speed reduction, make it stable with mould type head 13 for a few seconds down, cylinder 21 drives and moulds type head 13 and moulding the type to the moon cake embryo, mould the type and accomplish to have, the moon cake heats through heating cabinet 4 again, it is better to make it mould the type effect, accomodate through accomodating end 18 at last, the completion is to moulding the type of moon cake.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims

1. The full-automatic moon cake forming machine is characterized by comprising a working platform (1), wherein a straight rod (11) is arranged on the working platform (1), the straight rod (11) is perpendicular to the working platform (1), a first fixing plate (12) is arranged on the straight rod (11), a driving device (2) penetrates through the first fixing plate (12), and a forming head (13) is arranged at one end, close to the working platform (1), of the driving device (2) and is used for forming a moon cake embryo;

the sliding rail (14) is arranged on the lower surface of the first fixing plate (12), a sliding piece (15) is arranged on the driving device (2) and slides relative to the sliding rail (37), a second fixing plate (16) is arranged below the first fixing plate (12), the second fixing plate (16) is horizontally arranged with the first fixing plate (12), and a washing spray head (17) is arranged on the second fixing plate (16) and used for washing the molding head;

the feeding device (3) is arranged on one side of the working platform (1) and is used for conveying moon cake embryos;

and the storage end (18) is arranged on one side of the working platform (1), is opposite to the feeding device (3), and is used for completing storage and arrangement of the molded moon cakes.

2. The full-automatic moon cake forming machine according to claim 1, wherein the driving device (2) comprises a cylinder (21), the cylinder (21) is perpendicular to the first fixing plate (12), a straight plate (22) is arranged at the lower end of the cylinder (21), the straight plate (22) is parallel to the first fixing plate (12), the straight plate (22) is fixedly connected with the slider (15), a piston rod of the cylinder (21) penetrates through the straight plate (22) and is fixedly connected with the molding head (13), two ends of the molding head (13) are provided with limiting rods (23), and a limiting hole (24) is formed in the opposite straight plate (22) to enable sliding movement.

3. The full-automatic moon cake forming machine according to claim 1, wherein the feeding device (3) comprises a feeding frame (31), a slide way (32) is arranged at the upper end of the feeding frame (31), the slide way (32) is perpendicular to the feeding frame (31), a rotating rod (33) is arranged on the slide way (32), a motor (331) is uniformly arranged on any one side of the slide way (32), the motor (331) is connected with the rotating rod (33), a sliding plate (34) is arranged on the rotating rod (33), moon cake embryos are fixed on the sliding plate (34), an optical sensor (35) is arranged on the slide way (32), and the optical sensor (35) is located at the lower end of the molding head (13).

4. A full-automatic moon cake forming machine according to claim 3, wherein the opposite inner side surfaces of the slide ways (32) are provided with deceleration channels (36), the deceleration channels (36) are positioned below the shaping head (13), the deceleration channels (36) are arranged in parallel with the slide ways (32), the opposite sliding plates (34) are provided with deceleration strips (37) for deceleration and sliding, and the deceleration strips (37) are wound on the two sides of the sliding plates (34).

5. The full-automatic moon cake forming machine according to claim 4, wherein a first support rod (311) is arranged at the bottom end of the feeding frame (31), a second support rod (312) is sleeved on the first support rod (311), a plurality of fixing holes (313) are formed in the first support rod (311) and the second support rod (312) in a penetrating mode, fixing rods (314) are inserted into the fixing holes (313), and a fixing disc (315) is arranged at one end, far away from the slide way (32), of the second support rod (312).

6. The full-automatic moon cake forming machine according to claim 2, wherein a heating box (4) is arranged on the slide way (32), the heating box (4) is positioned on one side of the slide way (32) far away from the feeding device (3), and a heating rod (41) is arranged on the upper surface of an inner cavity of the heating box (4).

7. A full-automatic moon cake forming machine according to claim 6, wherein the heating box (4) is wrapped with a heat insulation board (42).

8. The full-automatic moon cake forming machine according to claim 3, wherein a control end (5) is arranged on the working platform (1), the control end (5) is connected with the optical sensor (35) and the air cylinder (21), and the action of the air cylinder (21) is controlled according to the feedback of the optical sensor (35).

9. The full-automatic moon cake forming machine according to claim 8, wherein the control terminal (5) comprises at least one personal computer (51) and at least one programmable logic controller (52) which stores data by using a stack algorithm, and the personal computer (51) and the programmable logic controller (52) perform data synchronization.