CN209649369U - A high-efficiency injection mold - Google Patents
A high-efficiency injection mold Download PDFInfo
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- CN209649369U CN209649369U CN201920335224.6U CN201920335224U CN209649369U CN 209649369 U CN209649369 U CN 209649369U CN 201920335224 U CN201920335224 U CN 201920335224U CN 209649369 U CN209649369 U CN 209649369U
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Abstract
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,具体为一种高效注塑模具。The utility model relates to the technical field of injection molds, in particular to an efficient injection mold.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具,也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品,模具的结构虽然由于塑料品种和性能、塑料制品的形状和结构以及注射机的类型等不同而可能千变万化,但是基本结构是一致的,主要由浇注系统、调温系统、成型零件和结构零件组成,注塑模具由动模和定模两部分组成,动模安装在注射成型机的移动模板上,定模安装在注射成型机的固定模板上,在注射成型时动模与定模闭合构成浇注系统和型腔,开模时动模和定模分离以便取出塑料制品。Injection molding is a tool for producing plastic products, and it is also a tool for giving plastic products a complete structure and precise dimensions. Injection molding is a processing method used in the mass production of certain complex-shaped parts. Specifically, it refers to melting plastic by heat. The injection molding machine is injected into the mold cavity under high pressure, and after cooling and solidification, the molded product is obtained. Although the structure of the mold may vary due to the variety and performance of the plastic, the shape and structure of the plastic product, and the type of the injection machine, the basic structure is the same. , is mainly composed of pouring system, temperature control system, molding parts and structural parts. The injection mold is composed of a moving mold and a fixed mold. The moving mold is installed on the movable template of the injection molding machine, and the fixed mold is installed on the fixed mold of the injection molding machine On the template, the movable mold and the fixed mold are closed to form the gating system and the cavity during injection molding, and the movable mold and the fixed mold are separated to take out the plastic product when the mold is opened.
目前,现有的注塑模具在进行注塑生产的过程中,大多都是单个动模与定模相配合进行注塑生产,在动模与定模合模后,完成预热、注胶和冷却定型的步骤后脱模方便拿取注塑产品,在注塑模具进行合模与脱模的过程中,动模与定模需要始终保持紧密连接,这段等待工件成型所需的时间影响了注塑生产的工作效率,且现有多个注塑模具在实际使用的过程中占地面积较大,影响生产效益。At present, in the process of injection molding production of existing injection molds, most of them are injection molded with a single movable mold and fixed mold. After the movable mold and fixed mold are closed, preheating, glue injection and cooling are completed. After the step, it is convenient to take out the injection molded product. During the mold clamping and demoulding process of the injection mold, the movable mold and the fixed mold must always be closely connected. The time required for the workpiece to be formed affects the work efficiency of the injection molding production. , and the existing multiple injection molds occupy a large area in the process of actual use, which affects production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种高效注塑模具,以解决上述背景技术中提出的现有注塑模具在进行注塑生产的过程中,大多都是单个动模与定模相配合进行注塑生产,在动模与定模合模后,完成预热、注胶和冷却定型的步骤后脱模方便拿取注塑产品,在注塑模具进行合模与脱模的过程中,动模与定模需要始终保持紧密连接,这段等待工件成型所需的时间影响了注塑生产的工作效率,且现有多个注塑模具在实际使用的过程中占地面积较大,影响生产效益。The purpose of this utility model is to provide a high-efficiency injection mold to solve the problem that in the process of injection molding production of the existing injection molds proposed in the above-mentioned background technology, most of them are a single movable mold and a fixed mold for injection molding production. After the mold and the fixed mold are closed, after completing the steps of preheating, glue injection and cooling and setting, the demoulding is convenient to take the injection molded product. During the process of mold closing and demoulding of the injection mold, the movable mold and the fixed mold need to be kept close at all times. Connection, the time required to wait for the workpiece to be formed affects the work efficiency of injection molding production, and the existing multiple injection molds occupy a large area in the actual use process, which affects production efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种高效注塑模具,包括动模、套筒、底板、定模和顶板,所述底板顶部的中间位置处设有套筒,所述底板与顶板的边缘位置处之间等间距均匀布置有个定模,所述定模靠近套筒一侧的底板顶部与顶板底部皆设有两条相互平行的滑槽,所述滑槽位置处的底板与顶板之间皆通过滑块滑动连接有与定模相配合的动模,所述动模远离定模的一侧与滑槽之间设有复位弹簧,所述动模外侧壁靠近定模一侧的四个角位置处皆设有导向杆,且导向杆远离动模的一端皆贯穿定模并延伸至定模外侧,所述套筒内侧的底板顶部中间位置处通过转轴安装有驱动齿轮,所述驱动齿轮外侧同一高度位置处的套筒内侧通过转轴等间距均匀布置有个齿轮盘,所述齿轮盘与驱动齿轮之间皆设有传动齿轮,且传动齿轮分别与齿轮盘和驱动齿轮相啮合,所述齿轮盘顶部远离中心轴位置处的一侧皆通过轴承安装有连接杆,所述齿轮盘靠近动模一侧的套筒外侧壁上皆设有通槽,所述通槽的内部穿插有推拉杆,所述连接杆远离齿轮盘的一端皆与推拉杆相铰接,所述推拉杆靠近动模一端的内部设有活动槽,所述活动槽的内部穿插有固定杆,所述固定杆的一端设有与活动槽相配合的活塞,且固定杆的另一端与动模相焊接。In order to achieve the above object, the utility model provides the following technical solutions: a high-efficiency injection mold, including a movable mold, a sleeve, a bottom plate, a fixed mold and a top plate, a sleeve is arranged at the middle position of the top of the bottom plate, and the bottom plate and There is a fixed mold evenly arranged at equal intervals between the edge positions of the top plate. The top of the bottom plate and the bottom of the top plate on the side of the fixed mold close to the sleeve are provided with two parallel chutes. The bottom plate at the position of the chute There is a movable mold matched with the fixed mold through sliding blocks between the upper plate and the top plate. A return spring is provided between the side of the movable mold far away from the fixed mold and the chute, and the outer wall of the movable mold is close to the fixed mold. There are guide rods at the four corners of the side, and the end of the guide rod away from the movable mold runs through the fixed mold and extends to the outside of the fixed mold. The middle position of the top of the bottom plate inside the sleeve is installed with a driving gear through a rotating shaft. A gear plate is evenly arranged on the inside of the sleeve at the same height on the outside of the drive gear through the rotating shaft. A transmission gear is arranged between the gear plate and the drive gear, and the transmission gear is connected to the gear plate and the drive gear respectively. The side of the top of the gear plate far away from the central axis is equipped with a connecting rod through a bearing, and the outer wall of the sleeve on the side of the gear plate close to the movable mold is provided with a through groove, and the inside of the through groove A push-pull rod is interspersed, and the end of the connecting rod far away from the gear plate is hinged with the push-pull rod. The inside of the push-pull rod near the end of the movable mold is provided with a movable groove, and the inside of the movable groove is interspersed with a fixed rod. One end of the rod is provided with a piston matched with the movable groove, and the other end of the fixed rod is welded with the movable mold.
优选的,所述定模与动模之间的底板上皆设有下料槽,且下料槽位置处的底板底部皆倾斜向下焊接有导料板。Preferably, the bottom plate between the fixed mold and the movable mold is provided with a feed chute, and the bottom of the bottom plate at the position of the feed chute is inclined and welded with a material guide plate downward.
优选的,所述活塞下方的推拉杆外侧壁底端连接有电磁阀,且电磁阀与活塞下方的活动槽内部相连通。Preferably, a solenoid valve is connected to the bottom end of the outer wall of the push-pull rod below the piston, and the solenoid valve communicates with the inside of the movable groove below the piston.
优选的,所述底板底部的相邻两个导料板之间皆设有支撑柱。Preferably, support columns are provided between two adjacent material guide plates at the bottom of the bottom plate.
与现有技术相比,本实用新型的有益效果是:该高效注塑模具,通过在底板与顶板之间等间距均匀布置有5组动模与定模,并在套筒内部等间距均匀布置的5个齿轮盘外侧壁同一侧皆铰接有连接杆,在进行注塑的过程中,利用驱动齿轮连接减速电机,利用驱动齿轮同时带动齿轮进行转动,从而使齿轮盘实现类似于凸轮的作用,带动连接杆晃动并往返伸缩,依次间歇式驱动不同位置处的动模向定模依次移动,实现合模的动作,充分利用注塑生产过程中预热、注液与冷却定型所需的时间,提升了注塑的生产效率,且减小了同等数量注塑模具所需的占地面积,提升了生产效益,通过在底板上等间距均匀布置有下料槽,并在下料槽位置处的底板底部皆倾斜向下布置有导料板,在使用的过程中,便于对自动脱模的注塑产品进行收集与卸料,提升工作效率,本实用新型通过在推拉杆的内部设有活动槽,并在活动槽底端位置处的推拉杆外侧壁上连接有电磁阀,在生产的过程中,可以便于控制电磁阀是否连通,调整活动槽是否与外界连通,控制不同位置处的齿轮盘转动是否进行空转做无用功,可以便于在生产的过程中对不同位置处的定模与动模单个进行不停机检修,避免在维护设备的过程中装置持续往复合模影响检修,提升工作效率。Compared with the prior art, the utility model has the beneficial effects that: the high-efficiency injection mold is arranged with five sets of movable molds and fixed molds at equal intervals between the bottom plate and the top plate, and is evenly arranged at equal intervals inside the sleeve. There are connecting rods hinged on the same side of the outer walls of the five gear discs. During the injection molding process, the drive gear is used to connect the deceleration motor, and the drive gear is used to drive the gears to rotate at the same time, so that the gear discs can achieve a role similar to a cam and drive the connection. The rod shakes and stretches back and forth, and intermittently drives the movable mold at different positions to move to the fixed mold in sequence to realize the action of mold closing. It makes full use of the time required for preheating, liquid injection and cooling and setting in the injection molding production process, and improves the injection molding process. The production efficiency is high, and the floor area required for the same number of injection molds is reduced, and the production efficiency is improved. The lower troughs are evenly spaced on the bottom plate, and the bottom of the bottom plate at the position of the lower chute is inclined downward. Arranged with a material guide plate, in the process of use, it is convenient to collect and unload the injection molding products that are automatically demoulded, and to improve work efficiency. The outer wall of the push-pull rod at the position is connected with a solenoid valve. During the production process, it is convenient to control whether the solenoid valve is connected, adjust whether the movable groove is connected to the outside world, and control whether the rotation of the gear disc at different positions is idling to do useless work. It is convenient to carry out non-stop inspection of the fixed mold and movable mold at different positions during the production process, avoiding the continuous impact of the device on the composite mold during the maintenance of the equipment, and improving work efficiency.
附图说明Description of drawings
图1为本实用新型的俯视内部结构示意图;Fig. 1 is the top view internal structure schematic diagram of the utility model;
图2为本实用新型的正视结构示意图;Fig. 2 is the front structural schematic diagram of the utility model;
图3为本实用新型的推拉杆内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the push-pull rod of the present invention.
图中:1、连接杆;2、推拉杆;3、导料板;4、动模;5、套筒;6、底板;7、传动齿轮;8、定模;9、固定杆;10、下料槽;11、导向杆;12、复位弹簧;13、通槽;14、滑槽;15、齿轮盘;16、驱动齿轮;17、顶板;18、支撑柱;19、活动槽;20、活塞;21、电磁阀。In the figure: 1. Connecting rod; 2. Push-pull rod; 3. Material guide plate; 4. Moving mold; 5. Sleeve; 6. Bottom plate; 11, guide rod; 12, return spring; 13, through groove; 14, chute; 15, gear plate; 16, drive gear; 17, top plate; 18, support column; 19, movable groove; 20, Piston; 21, solenoid valve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供的一种实施例:一种高效注塑模具,包括动模4、套筒5、底板6、定模8和顶板17,底板6顶部的中间位置处设有套筒5,底板6与顶板17的边缘位置处之间等间距均匀布置有5个定模8,定模8靠近套筒5一侧的底板6顶部与顶板17底部皆设有两条相互平行的滑槽14,滑槽14位置处的底板6与顶板17之间皆通过滑块滑动连接有与定模8相配合的动模4,动模4远离定模8的一侧与滑槽14之间设有复位弹簧12,动模4外侧壁靠近定模8一侧的四个角位置处皆设有导向杆11,且导向杆11远离动模4的一端皆贯穿定模8并延伸至定模8外侧,定模8与动模4之间的底板6上皆设有下料槽10,下料槽10位置处的底板6底部皆倾斜向下焊接有导料板3,底板6底部的相邻两个导料板3之间皆设有支撑柱18,套筒5内侧的底板6顶部中间位置处通过转轴安装有驱动齿轮16,驱动齿轮16外侧同一高度位置处的套筒5内侧通过转轴等间距均匀布置有5个齿轮盘15,齿轮盘15与驱动齿轮16之间皆设有传动齿轮7,且传动齿轮7分别与齿轮盘15和驱动齿轮16相啮合,齿轮盘15顶部远离中心轴位置处的一侧皆通过轴承安装有连接杆1,齿轮盘15靠近动模4一侧的套筒5外侧壁上皆设有通槽13,通槽13的内部穿插有推拉杆2,连接杆1远离齿轮盘15的一端皆与推拉杆2相铰接,推拉杆2靠近动模4一端的内部设有活动槽19,活动槽19的内部穿插有固定杆9,固定杆9的一端设有与活动槽19相配合的活塞20,固定杆9的另一端与动模4相焊接,活塞20下方的推拉杆2外侧壁底端连接有电磁阀21,且电磁阀21与活塞20下方的活动槽19内部相连通。Please refer to Fig. 1-3, a kind of embodiment that the utility model provides: a kind of high-efficiency injection mould, comprises movable mold 4, sleeve 5, bottom plate 6, fixed mold 8 and top plate 17, and the middle position of bottom plate 6 top is set There are sleeves 5, five fixed molds 8 are evenly spaced between the edge positions of the bottom plate 6 and the top plate 17, and the top of the bottom plate 6 on the side of the fixed mold 8 close to the sleeve 5 and the bottom of the top plate 17 are provided with two mutually Parallel chute 14, between the bottom plate 6 and the top plate 17 at the position of the chute 14, the movable mold 4 matched with the fixed mold 8 is slidably connected by a slider, and the side of the movable mold 4 away from the fixed mold 8 is connected to the chute. 14 is provided with a return spring 12, the four corners of the outer wall of the movable mold 4 close to the fixed mold 8 are provided with guide rods 11, and the end of the guide rod 11 away from the movable mold 4 runs through the fixed mold 8 and extends To the outside of the fixed mold 8, the bottom plate 6 between the fixed mold 8 and the movable mold 4 is provided with a feed trough 10, and the bottom of the bottom plate 6 at the position of the feed chute 10 is inclined downward and welded with a material guide plate 3, and the bottom plate 6 Support columns 18 are arranged between two adjacent material guide plates 3 at the bottom, and a drive gear 16 is installed at the top middle position of the base plate 6 inside the sleeve 5 through a rotating shaft, and the sleeve 5 at the same height position on the outside of the drive gear 16 Five gear discs 15 are evenly arranged on the inner side through the rotating shaft at equal intervals. Transmission gears 7 are arranged between the gear discs 15 and the drive gear 16, and the transmission gears 7 are meshed with the gear discs 15 and the drive gear 16 respectively. The top of the gear discs 15 The side far away from the center axis is equipped with a connecting rod 1 through a bearing, and the outer wall of the sleeve 5 on the side of the gear plate 15 close to the movable mold 4 is provided with a through groove 13, and the inside of the through groove 13 is inserted with a push-pull rod 2 , the end of the connecting rod 1 away from the gear plate 15 is hinged with the push-pull rod 2, the inside of the push-pull rod 2 near the end of the movable mold 4 is provided with a movable groove 19, and the inside of the movable groove 19 is interspersed with a fixed rod 9, and one end of the fixed rod 9 There is a piston 20 matched with the movable groove 19, the other end of the fixed rod 9 is welded with the movable mold 4, and the bottom end of the outer wall of the push-pull rod 2 below the piston 20 is connected with a solenoid valve 21, and the solenoid valve 21 is connected to the bottom of the piston 20. The active groove 19 inside is connected.
工作原理:在进行注塑生产的过程中,利用减速电机带动驱动齿轮16进行转动,驱动齿轮16转动带动传动齿轮7进行转动,由于传动齿轮7与齿轮盘15相啮合,从而带动齿轮盘15不停地转动,在齿轮盘15转动的过程中,带动连接杆1的一端随齿轮盘15转动并实现收缩运动,从而带动另一端铰接的推拉杆2进行往复推拉运动,由于套筒5内侧等间距布置的齿轮盘15上的连接杆1运动距离依次改变,从而使5个齿轮盘15上的连接杆1依次实现往复运动,利用单个动模4与定模8合模过程中所需的生产时间依次完成其他位置处动模4与定模8的合模,合模后使电磁阀21开启,此时推拉杆2的活动由于与外界空气连通,不能形成负压带动固定杆9收缩,调整减速电机转速,由于齿轮盘15持续转动,则完成其他位置处合模后,首先完成合模的动模4与定模8内部注入的注塑液已经冷却成型,关闭电磁阀21,使活动槽19内部形成负压,则随推拉杆2的收缩带动动模4远离定模8实现开模,注塑完成的工件由下料槽10下落,经导料板3导向后落入收集框内进行收集,则其他位置处的动模4与定模8也依次完成注塑,依次实现开模并重复完成合模进行连续生产,当需要进行检修使,控制不同位置处的电磁阀21始终保持连通状态,从而使活动槽19的内部不能形成负压,推拉杆2的运动不能带动动模4进行移动,则使不同位置处的定模8与动模4不再进行生产,而不影响其他位置处定模4与动模8的注塑生产。Working principle: In the process of injection molding production, the gear motor is used to drive the drive gear 16 to rotate, and the drive gear 16 rotates to drive the transmission gear 7 to rotate. Since the transmission gear 7 meshes with the gear plate 15, the gear plate 15 is driven continuously During the rotation of the gear plate 15, one end of the connecting rod 1 is driven to rotate with the gear plate 15 and realize contraction movement, thereby driving the push-pull rod 2 hinged at the other end to perform a reciprocating push-pull movement. The moving distances of the connecting rods 1 on the gear discs 15 are changed sequentially, so that the connecting rods 1 on the five gear discs 15 are sequentially reciprocated, and the production time required for the mold closing process of the single movable mold 4 and the fixed mold 8 is sequentially Complete the clamping of the movable mold 4 and the fixed mold 8 at other positions. After the mold is closed, the solenoid valve 21 is opened. At this time, the movement of the push-pull rod 2 is connected with the outside air, so negative pressure cannot be formed to drive the fixed rod 9 to shrink. Adjust the gear motor Speed, because the gear plate 15 continues to rotate, after the mold clamping at other positions is completed, the injection molding fluid injected into the movable mold 4 and the fixed mold 8 that has completed the mold clamping has been cooled and formed, and the solenoid valve 21 is closed to form a mold inside the movable groove 19. Negative pressure, the contraction of the push-pull rod 2 drives the movable mold 4 away from the fixed mold 8 to realize mold opening, and the injection-molded workpiece falls from the lower trough 10, and falls into the collection frame after being guided by the material guide plate 3 for collection. The movable mold 4 and the fixed mold 8 at the position also complete the injection molding in sequence, realize the mold opening in turn and repeat the mold closing for continuous production. When maintenance is required, the solenoid valve 21 at different positions is controlled to keep the connection state all the time, so that the activities The inside of the groove 19 cannot form a negative pressure, and the movement of the push-pull rod 2 cannot drive the movable mold 4 to move, so that the fixed mold 8 and the movable mold 4 at different positions are no longer produced, and the fixed mold 4 and the movable mold 4 at other positions are not affected. Injection molding production of moving mold 8.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111468648A (en) * | 2020-04-16 | 2020-07-31 | 杭州旗芳实业有限公司 | Reinforcing bar cutting length adjustment device |
| CN120533028A (en) * | 2025-07-28 | 2025-08-26 | 江苏凯普特动力机械股份有限公司 | Engine cylinder head casting core making device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111468648A (en) * | 2020-04-16 | 2020-07-31 | 杭州旗芳实业有限公司 | Reinforcing bar cutting length adjustment device |
| CN111468648B (en) * | 2020-04-16 | 2021-12-14 | 山东创伟外墙保温材料集团有限公司 | Reinforcing bar cutting length adjustment device |
| CN120533028A (en) * | 2025-07-28 | 2025-08-26 | 江苏凯普特动力机械股份有限公司 | Engine cylinder head casting core making device |
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