CN112462724A - Data monitoring system based on industrial internet - Google Patents
Data monitoring system based on industrial internet Download PDFInfo
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- CN112462724A CN112462724A CN202011441338.2A CN202011441338A CN112462724A CN 112462724 A CN112462724 A CN 112462724A CN 202011441338 A CN202011441338 A CN 202011441338A CN 112462724 A CN112462724 A CN 112462724A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 78
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000007726 management method Methods 0.000 claims description 59
- 238000004458 analytical method Methods 0.000 claims description 13
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- 238000003860 storage Methods 0.000 claims description 13
- 238000007405 data analysis Methods 0.000 claims description 10
- 238000012550 audit Methods 0.000 claims description 6
- 238000003745 diagnosis Methods 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 claims description 6
- 230000007613 environmental effect Effects 0.000 claims description 5
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- 230000002159 abnormal effect Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000013439 planning Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000005538 encapsulation Methods 0.000 claims 1
- 238000009776 industrial production Methods 0.000 abstract description 5
- 238000013480 data collection Methods 0.000 abstract description 3
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31439—Alarms can be warning, alert or fault
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a data monitoring system based on an industrial internet, which is characterized in that an industrial field data acquisition system, an industrial internet communication system and an enterprise data monitoring platform are arranged, the industrial field data acquisition system is used for acquiring the operation data of production equipment, and the data are transmitted to the enterprise data monitoring platform; the industrial field data acquisition system transmits monitoring data to the enterprise data monitoring platform through the industrial internet communication system, and finally the energy management user center and the real-time early warning management and control module provide application deployment, management and cloud platform monitoring through the enterprise data monitoring platform comprising the energy management subsystem. The technical problems that when data information is collected, the data collection and transmission efficiency is low, industrial data cannot be timely transmitted to responsible persons, and the regulation and control delay of industrial production is high in the prior art are solved.
Description
Technical Field
The invention relates to the technical field of industrial internet, in particular to a data monitoring system based on the industrial internet.
Background
The industrial internet realizes flexible configuration of manufacturing raw materials, execution of a manufacturing process as required, reasonable optimization of a manufacturing process and quick adaptation of a manufacturing environment through network interconnection, data intercommunication and system interoperation of industrial resources, thereby achieving efficient utilization of resources and constructing an intelligent new industrial system. Industrial internetworking is the result of the convergence of global industrial systems with advanced computing, analytics, sensing technologies and internet connectivity. The intelligent robot system has the advantages that through connection among intelligent machines and final connection of human and machines, software and big data analysis are combined, the global industry is reconstructed, the productivity is stimulated, and the world is better, faster, safer, cleaner and more economical. The industrial internet will integrate the advantages of two revolutionary transformations: one is the industrial revolution, with which numerous machines, devices, units and workstations have emerged; the second is a more powerful network revolution, and under the influence of which computing, information and communication systems have been developed.
At present, when data information is acquired, the data acquisition and transmission efficiency is low, and industrial data cannot be timely transmitted to responsible persons, so that the regulation and control delay of industrial production is high.
Therefore, how to improve the efficiency of acquisition, transmission, storage, analysis, regulation and control of industrial data in the industrial production process is a technical problem which needs to be solved urgently.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide a data monitoring system based on the industrial internet, and aims to solve the technical problems of large difference of calibration workload, personnel cost and calibration efficiency of a pressure transmitter in the prior art.
In order to achieve the above object, the present invention provides an industrial internet-based data monitoring system, which includes: the system comprises an industrial field data acquisition system, an industrial internet communication system and an enterprise data monitoring platform, wherein the industrial field data acquisition system acquires the operation data of production equipment and transmits the data to the enterprise data monitoring platform; the industrial internet communication system realizes the transmission of monitoring data from the industrial field data acquisition system to the enterprise data monitoring platform; wherein: the enterprise data monitoring platform comprises an energy management subsystem, and the energy management subsystem provides application deployment, management and cloud platform monitoring through an energy management user center and a real-time early warning management and control module.
Preferably, the energy management subsystem further comprises a security management unit, a user authority management unit and an audit diagnosis unit, wherein the security management unit, the user authority management unit and the audit diagnosis unit are all connected with an energy management user center, and the security management unit and the user management unit are used for performing full-flow security planning and management on processes of transmission, storage, analysis and use of the energy consumption data so as to ensure the security of a key data and interface packaging layer.
Preferably, the industrial field data acquisition system comprises an intelligent acquisition equipment unit, a network platform unit, a sensing network unit and a radio frequency identification unit, wherein the intelligent acquisition equipment unit, the network platform unit, the sensing network unit and the radio frequency identification unit can acquire energy consumption data such as electricity and steam cooling in equipment/workshops to an enterprise data monitoring platform for intelligent monitoring, data analysis and scheduling management.
Preferably, an industrial internet-based data monitoring system, the intelligent acquisition equipment unit includes signal processing module, main control unit, storage module, wireless transmission module, data encryption module, environmental sensor, working power supply sensor and field device sensor all are connected with signal processing module, signal processing module is connected with data encryption module, data encryption module is connected with wireless transmission module, signal processing module, storage module, wireless transmission module, data encryption module all are connected with main control unit.
Preferably, the data monitoring system based on the industrial internet is characterized in that the intelligent acquisition device is provided with a data analysis module, the data analysis module is deployed in a gateway or an edge computing platform of the target industrial device and used for analyzing data output by the data conversion module, setting a monitoring field of a data log of the intelligent acquisition device and an early warning range corresponding to the monitoring field, and not reporting when the monitoring field is within the early warning range, and timely sending the monitoring field to the industrial internet of things platform or the internet of things platform for reporting when the monitoring field exceeds the early warning range.
Preferably, the enterprise data monitoring platform further comprises a heterogeneous database system, the heterogeneous database system comprises a plurality of databases and REST data interfaces, the plurality of databases comprise a relational database, a graph database, a time sequence database and an unstructured database, and data of the newly added heterogeneous database uploaded by the industrial field data acquisition system are classified and placed into the corresponding databases for calling the energy management subsystem.
Preferably, the real-time early warning management and control module performs anomaly analysis on the industrial data according to a preset standard industrial data range threshold and a change rate threshold, and stores an anomaly analysis result in the database.
Preferably, the enterprise data monitoring platform further comprises a mobile phone short message pushing module, and the mobile phone short message pushing module is used for sending the abnormal analysis result stored in the database to the collecting terminal.
Has the advantages that: the industrial field data acquisition system is used for acquiring the operating data of the production equipment and transmitting the data to the enterprise data monitoring platform; the industrial field data acquisition system transmits monitoring data to the enterprise data monitoring platform through the industrial internet communication system, and finally the energy management user center and the real-time early warning management and control module provide application deployment, management and cloud platform monitoring through the enterprise data monitoring platform comprising the energy management subsystem. The technical problems that when data information is collected, the data collection and transmission efficiency is low, industrial data cannot be timely transmitted to responsible persons, and the regulation and control delay of industrial production is high in the prior art are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural principle diagram of a data monitoring system based on an industrial internet according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an embodiment, and referring to fig. 1, fig. 1 is a schematic structural principle diagram of a data monitoring system based on an industrial internet according to the invention.
As shown in fig. 1, in the present embodiment, an industrial internet-based data monitoring system includes: the system comprises an industrial field data acquisition system, an industrial internet communication system and an enterprise data monitoring platform, wherein the industrial field data acquisition system acquires the operation data of production equipment and transmits the data to the enterprise data monitoring platform; the industrial internet communication system realizes the transmission of monitoring data from the industrial field data acquisition system to the enterprise data monitoring platform; wherein: the enterprise data monitoring platform comprises an energy management subsystem, and the energy management subsystem provides application deployment, management and cloud platform monitoring through an energy management user center and a real-time early warning management and control module.
Furthermore, the energy management subsystem also comprises a safety management unit, a user authority management unit and an audit diagnosis unit, wherein the safety management unit, the user authority management unit and the audit diagnosis unit are all connected with an energy management user center, and the safety management unit and the user management unit are used for carrying out whole-flow safety planning and management on processes of energy consumption data transmission, storage, analysis and use so as to ensure the safety of key data and an interface packaging layer.
It should be noted that the industrial field data acquisition system includes an intelligent acquisition device unit, a network platform unit, a sensor network unit and a radio frequency identification unit, and the intelligent acquisition device unit, the network platform unit, the sensor network unit and the radio frequency identification unit can acquire energy consumption data such as electricity and steam cooling in a device/workshop to an enterprise data monitoring platform for intelligent monitoring, data analysis and scheduling management.
In a preferred embodiment, the intelligent acquisition equipment unit comprises a signal processing module, a main controller, a storage module, a wireless transmission module, a data encryption module, an environmental sensor, a working power supply sensor and a field device sensor, wherein the environmental sensor, the working power supply sensor and the field device sensor are all connected with the signal processing module, the signal processing module is connected with the data encryption module, the data encryption module is connected with the wireless transmission module, and the signal processing module, the storage module, the wireless transmission module and the data encryption module are all connected with the main controller.
The intelligent acquisition equipment is provided with a data analysis module, the data analysis module is deployed in a gateway or an edge computing platform of target industrial equipment, is used for analyzing data output by the data conversion module, and is also used for setting a monitoring field of a data log of the intelligent acquisition equipment and an early warning range corresponding to the monitoring field, the monitoring field is not reported when being in the early warning range, and the monitoring field is timely sent to an industrial Internet of things platform or an Internet of things platform to be reported when exceeding the early warning range.
The enterprise data monitoring platform further comprises a heterogeneous database system, the heterogeneous database system comprises a plurality of databases and REST data interfaces, the databases comprise a relational database, a graph database, a time sequence database and an unstructured database, and data of the newly added heterogeneous database uploaded by the industrial field data acquisition system are classified and placed into the corresponding databases for calling the energy management subsystem.
And the real-time early warning management and control module performs anomaly analysis on the industrial data according to a preset standard industrial data range threshold and a change rate threshold, and stores an anomaly analysis result to a database.
The mobile phone short message pushing module is arranged, and the abnormal analysis result stored in the database is sent to the collecting terminal through the mobile phone short message pushing module.
In the embodiment, by arranging the industrial field data acquisition system, the industrial internet communication system and the enterprise data monitoring platform, the industrial field data acquisition system is used for acquiring the operation data of the production equipment and transmitting the data to the enterprise data monitoring platform; the industrial field data acquisition system transmits monitoring data to the enterprise data monitoring platform through the industrial internet communication system, and finally the energy management user center and the real-time early warning management and control module provide application deployment, management and cloud platform monitoring through the enterprise data monitoring platform comprising the energy management subsystem. The technical problems that when data information is collected, the data collection and transmission efficiency is low, industrial data cannot be timely transmitted to responsible persons, and the regulation and control delay of industrial production is high in the prior art are solved.
The methods, systems, and modules disclosed herein may be implemented in other ways. For example, the above-described embodiments are merely illustrative, and for example, the division of the modules may be merely a logical division, and an actual implementation may have another division, for example, a plurality of modules or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be referred to as an indirect coupling or communication connection through some interfaces, systems or modules, and may be in an electrical, mechanical or other form.
The modules described as discrete components may or may not be physically separate, and the components shown as modules may or may not be physical modules, may be located in one place, or may be distributed over a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional modules in the embodiments of the present invention may be integrated into one processing module, or each of the modules may exist alone physically, or two or more modules are integrated into one module.
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, an optical disk, or other various media capable of storing program codes.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. An industrial internet-based data monitoring system, comprising: the system comprises an industrial field data acquisition system, an industrial internet communication system and an enterprise data monitoring platform, wherein the industrial field data acquisition system acquires the operation data of production equipment and transmits the data to the enterprise data monitoring platform; the industrial internet communication system realizes the transmission of monitoring data from the industrial field data acquisition system to the enterprise data monitoring platform; wherein: the enterprise data monitoring platform comprises an energy management subsystem, and the energy management subsystem provides application deployment, management and cloud platform monitoring through an energy management user center and a real-time early warning management and control module.
2. The industrial internet-based data monitoring system according to claim 1, wherein the energy management subsystem further comprises a security management unit, a user authority management unit and an audit diagnosis unit, the security management unit, the user authority management unit and the audit diagnosis unit are all connected to the energy management user center, and the security management unit and the user management unit are used for performing full-flow security planning and management on processes of energy consumption data transmission, storage, analysis and use so as to ensure the security of the key data and interface encapsulation layer.
3. The industrial internet-based data monitoring system of claim 1, wherein the industrial field data acquisition system comprises an intelligent acquisition device unit, a network platform unit, a sensor network unit and a radio frequency identification unit, and the intelligent acquisition device unit, the network platform unit, the sensor network unit and the radio frequency identification unit can acquire energy consumption data of electricity, steam cooling and the like in equipment/workshops to an enterprise data monitoring platform for intelligent monitoring, data analysis and scheduling management.
4. The industrial internet-based data monitoring system according to claim 1, wherein the intelligent acquisition device unit comprises a signal processing module, a main controller, a storage module, a wireless transmission module, a data encryption module, an environmental sensor, a working power sensor and a field device sensor, wherein the environmental sensor, the working power sensor and the field device sensor are all connected with the signal processing module, the signal processing module is connected with the data encryption module, the data encryption module is connected with the wireless transmission module, and the signal processing module, the storage module, the wireless transmission module and the data encryption module are all connected with the main controller.
5. The industrial internet-based data monitoring system according to claim 4, wherein the intelligent acquisition device is provided with a data analysis module, the data analysis module is deployed in a gateway or an edge computing platform of the target industrial device and is used for analyzing data output by the data conversion module, setting a monitoring field of a data log of the intelligent acquisition device and an early warning range corresponding to the monitoring field, not reporting when the monitoring field is within the early warning range, and timely sending the monitoring field to the industrial internet of things platform or the internet of things platform for reporting when the monitoring field exceeds the early warning range.
6. The industrial internet-based data monitoring system according to claim 1, wherein the enterprise data monitoring platform further comprises a heterogeneous database system, the heterogeneous database system comprises a plurality of databases and a REST data interface, the plurality of databases comprise a relational database, a graph database, a time sequence database and an unstructured database, and data of the newly added heterogeneous database uploaded by the industrial field data acquisition system are classified and placed into the corresponding databases for the energy management subsystem to call.
7. The industrial internet-based data monitoring system according to claim 1, wherein the real-time early warning management and control module performs anomaly analysis on industrial data according to a preset standard industrial data range threshold and a change rate threshold, and stores the anomaly analysis result in a database.
8. The system as claimed in claim 7, wherein the enterprise data monitoring platform further comprises a mobile phone short message pushing module for sending the abnormal analysis result stored in the database to the collection terminal through the mobile phone short message pushing module.
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| CN113079147A (en) * | 2021-03-25 | 2021-07-06 | 珠海爱浦京软件股份有限公司 | Data monitoring system and method based on industrial internet |
| CN113177818A (en) * | 2021-04-16 | 2021-07-27 | 北京德风新征程科技有限公司 | Data platform based on industrial internet |
| CN113990047A (en) * | 2021-09-08 | 2022-01-28 | 青岛海尔工业智能研究院有限公司 | Production field safety early warning method and system |
| CN115396236A (en) * | 2022-10-27 | 2022-11-25 | 天津沄讯网络科技有限公司 | Remote operation safety verification method and system for industrial internet intelligent equipment |
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