CN112460484A - Group control gas saving mode - Google Patents
Group control gas saving mode Download PDFInfo
- Publication number
- CN112460484A CN112460484A CN202011437705.1A CN202011437705A CN112460484A CN 112460484 A CN112460484 A CN 112460484A CN 202011437705 A CN202011437705 A CN 202011437705A CN 112460484 A CN112460484 A CN 112460484A
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- China
- Prior art keywords
- air
- air throttle
- control
- saving mode
- box
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 8
- 230000003203 everyday effect Effects 0.000 claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000010485 coping Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/02—Pipe-line systems for gases or vapours
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The invention discloses a group control gas saving mode, which comprises the following compressed air control modes: s1: installing air throttle valves on each compressed air branch pipeline to form control points of the air throttle valves; s2: each air throttle is connected into a remote box through a signal line, a remote box signal is transmitted to the PLC box through a communication module, and the remote box signal is displayed on a display screen installed in the maintenance room through a communication cable; s3: and (4) carrying out display screen control on each control point, controlling the unproductive production line through a display every day, and controlling the air throttle to be closed so as to realize closing of air supply. The invention carries out touch screen control on each control point, and controls the air throttle to close air supply for the non-production line every day, thereby being simple and convenient, and the non-production line closes air supply to reduce the starting quantity and loading frequency of the air compressors, and greatly saving energy consumption.
Description
Technical Field
The invention relates to the technical field of compressed air management and control, in particular to a group control gas saving mode.
Background
With the rapid development of modern industry, energy conservation and emission reduction become strategic terms for enterprise development, the production cost must be reduced through technical improvement and innovative reconstruction, and the reduction of power consumption by controlling public distribution energy consumption plays a role in starting and ending. The compressed air produced by the air compressor is conveyed to a workshop through a pipeline, and is a necessary power source for clamp cylinders, pneumatic tools, balancers, air cushions and the like, so that the compressed air plays respective roles.
The existing compressed air management and control mode is as follows:
(1) the pneumatic equipment is closed for projects without production plans.
(2) The parts (such as air pipes and air cylinders) with serious air leakage are maintained and replaced, and the leakage of compressed air is reduced.
(3) The clamp cylinder is in an open state, compressed air in the clamp cylinder is exhausted, and compressed air consumption caused by acting of the clamp cylinder is avoided.
The defects of the prior art are as follows: at project anchor clamps cylinder of no production plan, the pipeline connects, the robot tongs, the sucking disc, the coping ware, the trachea joint etc. also leads to compressed air, cause the waste, especially trachea joint and the long-time high frequency of pneumatic tool use can cause the wearing and tearing gas leakage phenomenon, will further lead to compressed air extravagant, need open two air compressors just can satisfy production when production project is many, because above-mentioned compressed air leaks the problem, air compressor machine loading frequency is very high, the power consumption is fairly big, when production project is little, because the above-mentioned problem causes compressed air to leak, consequently also need open two air compressors and just can satisfy the production requirement, the energy consumption increases.
Therefore, the invention provides a group control gas saving mode.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a group control gas saving mode, and solves the problems of high cost and low efficiency of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a group control air saving method comprises the following compressed air control methods:
s1: installing air throttle valves on each compressed air branch pipeline to form control points of the air throttle valves;
s2: each air throttle is connected into a remote box through a signal line, a remote box signal is transmitted to the PLC box through a communication module, and the remote box signal is displayed on a display screen installed in the maintenance room through a communication cable;
s3: and (4) carrying out display screen control on each control point, controlling the unproductive production line through a display every day, and controlling the air throttle to be closed so as to realize closing of air supply.
In a preferred embodiment, the inlet and the outlet of the air throttle are respectively provided with a loose joint, and the air throttle is detachably connected with the compressed air branch pipeline through the loose joint.
In a preferred embodiment, the display screen is a touch screen.
In a preferred embodiment, the remote box is a remote transfer box.
The invention has the technical effects and advantages that:
1. the invention adds an air throttle valve on each item of compressed air pipeline based on the prior art, switches at any time, avoids the waste of compressed air, and can meet the requirement of production by starting one air compressor when the production item is small;
2. the invention carries out touch screen control on each control point, and controls the air throttle to close air supply for the non-production line every day, thereby being simple and convenient, and the non-production line closes air supply to reduce the starting quantity and loading frequency of the air compressors, and greatly saving energy consumption.
Drawings
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The group control air saving method of one embodiment of the invention comprises the following compressed air control methods:
s1: installing air throttle valves on each compressed air branch pipeline to form control points of the air throttle valves;
s2: each air throttle is connected into a remote box through a signal line, a remote box signal is transmitted to the PLC box through a communication module, and the remote box signal is displayed on a display screen installed in the maintenance room through a communication cable;
s3: and (4) carrying out display screen control on each control point, controlling the unproductive production line through a display every day, and controlling the air throttle to be closed so as to realize closing of air supply.
In a preferred embodiment, the inlet and the outlet of the air throttle are respectively provided with a loose joint, and the air throttle is detachably connected with the compressed air branch pipeline through the loose joint.
In a preferred embodiment, the display screen is a touch screen.
In a preferred embodiment, the remote box is a remote transfer box.
According to the invention, the air throttle valves are installed on the compressed air branch pipelines, and the PLC program is compiled, so that remote centralized electric control is realized, the air throttle valves can be opened and closed in real time in a maintenance room, and the air throttle valves can be closed in a centralized manner through the programmed touch screen program buttons in non-production stations, so that the electric energy loss is reduced.
The invention has the technical effects and advantages that:
the invention adds an air throttle valve on each item of compressed air pipeline based on the prior art, switches at any time, avoids the waste of compressed air, and can meet the requirement of production by starting one air compressor when the production item is small;
the invention carries out touch screen control on each control point, and controls the air throttle to close air supply for the non-production line every day, thereby being simple and convenient, and the non-production line closes air supply to reduce the starting quantity and loading frequency of the air compressors, and greatly saving energy consumption.
And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (4)
1. A group control gas saving mode is characterized in that: the method comprises the following compressed air management and control modes:
s1: installing air throttle valves on each compressed air branch pipeline to form control points of the air throttle valves;
s2: each air throttle is connected into a remote box through a signal line, a remote box signal is transmitted to the PLC box through a communication module, and the remote box signal is displayed on a display screen installed in the maintenance room through a communication cable;
s3: and (4) carrying out display screen control on each control point, controlling the unproductive production line through a display every day, and controlling the air throttle to be closed so as to realize closing of air supply.
2. A group-controlled gas saving mode according to claim 1, characterized in that: the inlet and the outlet of the air throttle are respectively provided with a loose joint, and the air throttle is detachably connected with the compressed air branch pipeline through the loose joint.
3. A group-controlled gas saving mode according to claim 1, characterized in that: the display screen adopts a touch screen.
4. A group-controlled gas saving mode according to claim 1, characterized in that: the remote box adopts a remote transfer box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011437705.1A CN112460484A (en) | 2020-12-11 | 2020-12-11 | Group control gas saving mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011437705.1A CN112460484A (en) | 2020-12-11 | 2020-12-11 | Group control gas saving mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112460484A true CN112460484A (en) | 2021-03-09 |
Family
ID=74801254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011437705.1A Pending CN112460484A (en) | 2020-12-11 | 2020-12-11 | Group control gas saving mode |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112460484A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201461358U (en) * | 2009-08-21 | 2010-05-12 | 重庆埃泰克能源科技有限公司 | Air compressor set intelligent electric efficiency control system |
| CN203038074U (en) * | 2012-12-11 | 2013-07-03 | 浙江中烟工业有限责任公司 | Compressed air pipeline energy-saving control system |
| CN207661421U (en) * | 2017-12-20 | 2018-07-27 | 福州真兰水表有限公司 | Energy-saving compressed air conveying device |
-
2020
- 2020-12-11 CN CN202011437705.1A patent/CN112460484A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201461358U (en) * | 2009-08-21 | 2010-05-12 | 重庆埃泰克能源科技有限公司 | Air compressor set intelligent electric efficiency control system |
| CN203038074U (en) * | 2012-12-11 | 2013-07-03 | 浙江中烟工业有限责任公司 | Compressed air pipeline energy-saving control system |
| CN207661421U (en) * | 2017-12-20 | 2018-07-27 | 福州真兰水表有限公司 | Energy-saving compressed air conveying device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210309 |