CN112454885A - Extrusion formula slurry material 3D printing device of high accuracy - Google Patents

Extrusion formula slurry material 3D printing device of high accuracy Download PDF

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Publication number
CN112454885A
CN112454885A CN202011361313.1A CN202011361313A CN112454885A CN 112454885 A CN112454885 A CN 112454885A CN 202011361313 A CN202011361313 A CN 202011361313A CN 112454885 A CN112454885 A CN 112454885A
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CN
China
Prior art keywords
assembly
subassembly
printing device
slurry material
extrusion
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN202011361313.1A
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Chinese (zh)
Inventor
韩基泰
夏庆锋
孙丰勇
武美萍
段为朋
马毅青
缪小进
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Binjiang College of Nanjing University of Information Engineering
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Binjiang College of Nanjing University of Information Engineering
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Priority to CN202011361313.1A priority Critical patent/CN112454885A/en
Publication of CN112454885A publication Critical patent/CN112454885A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/112Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264Arrangements for irradiation
    • B29C64/268Arrangements for irradiation using laser beams; using electron beams [EB]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/295Heating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a high-precision extrusion type 3D printing device for slurry materials, which comprises a pressurizing assembly, an extrusion type spray head assembly, a workbench assembly, a laser sintering assembly and a fixing assembly, wherein the extrusion type spray head assembly is fixed on one side of the fixing assembly, the laser sintering assembly is arranged on the other side of the fixing assembly, the top of the extrusion type spray head assembly is connected with the pressurizing assembly, the workbench assembly is arranged below the extrusion type spray head assembly, and a light spot focus generated by the laser sintering assembly is positioned at an intersection point of a central line of the extrusion type spray head assembly in the vertical direction and the outermost layer of the workbench assembly. The invention can realize high-precision 3D printing processing of different slurry materials, and solves the problems of insufficient processing precision, low processing strength and the like of sample processing by the existing extrusion type 3D printing technology; the processing of slurry materials with different sizes and different precisions can be realized by changing the sizes of the charging pipe and the discharging nozzle; the processing of various environment-sensitive materials can be realized by changing the overall processing environment.

Description

Extrusion formula slurry material 3D printing device of high accuracy
Technical Field
The invention relates to a 3D printing device, in particular to a high-precision extrusion type 3D printing device for slurry materials.
Background
Additive manufacturing is a specialty machining technology that has been created and developed rapidly in recent years. Compared with the traditional machining method, the technology can realize the rapid manufacturing and free forming of parts, and is more and more widely applied to various fields.
Extrusion additive manufacturing is a process of extruding material through a nozzle onto a platen. An operator pushes the push rod to slowly extrude the material in the pipe to the workbench with the help of pressure, the slurry extrusion speed is controlled by controlling technological parameters such as the pressure of the spray head and the viscosity of the slurry, the moving speed of the translation table is controlled on the basis, and additive manufacturing and processing of the slurry on the workbench are realized. Meanwhile, the real-time sintering of the slurry material is realized by utilizing the laser, and the processing quality of the slurry material is further improved.
The extrusion type additive manufacturing technology has wide application prospect, and further research analysis and optimization are needed due to the fact that the technology is generated later and is not completely mature. The application of the process is mainly used for processing ceramic materials in the market at present, but the application of the process to the fields of microelectronics, microcells and the like is severely limited due to the problems of insufficient processing precision, insufficient sintering strength and the like.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a high-precision extrusion type 3D printing device for slurry materials, which solves the problems that the prior art is insufficient in machining precision, narrow in applicable material range, difficult to control the volume and precision of machined materials and the like, and accordingly saves the consumption in the aspects of manpower, material resources, financial resources and the like.
The technical scheme is as follows: the laser sintering device comprises a pressurizing assembly, an extrusion type spray head assembly, a workbench assembly, a laser sintering assembly and a fixing assembly, wherein the extrusion type spray head assembly is fixed on one side of the fixing assembly, the laser sintering assembly is arranged on the other side of the fixing assembly, the top of the extrusion type spray head assembly is connected with the pressurizing assembly, the workbench assembly is arranged below the extrusion type spray head assembly, and a spot focus generated by the laser sintering assembly is positioned at an intersection point of a central line of the extrusion type spray head assembly along the vertical direction and the outermost layer of the workbench assembly.
The pressurizing assembly comprises a pressurizing pump and a regulator, one end of the regulator is connected with the pressurizing pump, and the other end of the regulator is connected with the extrusion type spray head assembly.
The extrusion type spray head assembly comprises a pressurizing pipe, a charging pipe is arranged in the pressurizing pipe, a push rod is arranged in the charging pipe, the bottom of the push rod is connected with a push head, and the bottom of the charging pipe is connected with a discharging spray head.
The top of the push rod is connected with the regulator.
The charging pipe adopts a rotary sealing structure at the discharge port, so that the discharge nozzle is convenient to assemble and disassemble.
The pushing head is made of rubber, so that the pushing head is guaranteed to be in full contact with slurry in the charging pipe, and the use efficiency of the material is further improved.
The workbench component comprises a base station, a heating platform is arranged at the top of the base station, a magnetic induction coil is arranged at the bottom of the heating platform, and a Z-direction movement controller, a Y-direction movement controller and an X-direction movement controller are arranged on the periphery of the base station.
The heating platform is made of ceramic materials, has a preheating function, increases the bonding strength between the substrate and the materials, and prevents the substrate from sliding and collapsing in the printing process.
The laser sintering assembly comprises a laser and an optical path system.
The fixing assembly comprises a fixing table and a fixing clamp, wherein a plurality of fixing clamps are arranged on the fixing table, a pressurizing pipe is fixed on the fixing clamp, and a shock absorbing material is placed at the fixing clamp to prevent movement in the machining process.
Has the advantages that: the invention can realize high-precision 3D printing processing of different slurry materials, and solves the problems of insufficient processing precision, low processing strength and the like of sample processing by the existing extrusion type 3D printing technology; the processing of slurry materials with different sizes and different precisions can be realized by changing the sizes of the charging pipe and the discharging nozzle; the processing of various environment-sensitive materials can be realized by changing the overall processing environment.
Drawings
FIG. 1 is a schematic diagram of the apparatus of the present invention;
FIG. 2 is an overall schematic view of a booster assembly;
FIG. 3 is an overall schematic view of an extrusion nozzle assembly;
FIG. 4 is a front cross-sectional view of an extruded showerhead assembly;
FIG. 5 is an overall schematic view of the table assembly;
FIG. 6 is a side view of the table assembly;
FIG. 7 is a schematic cross-sectional view of the platen assembly from both sides of the shaft;
FIG. 8 is an overall schematic view of a laser sintering assembly;
fig. 9 is an overall schematic view of the fixing assembly.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in FIG. 1, the present invention includes a pressurizing assembly 100, an extrusion showerhead assembly 200, a stage assembly 300, a laser sintering assembly 400, and a fixture assembly 500. The extrusion nozzle assembly 200 is fixed to one side of the fixing assembly 500, the laser sintering assembly 400 is disposed on the other side of the fixing assembly, the top of the extrusion nozzle assembly 200 is connected to the pressurizing assembly 100, and the pressurizing assembly 100 and the extrusion nozzle assembly 200 are connected by a PVC hose, so that the pressure generated by the pressurizing assembly 100 can be effectively transmitted to the extrusion nozzle assembly 200. The worktable assembly 300 is arranged below the extrusion nozzle assembly 200, no contact exists between the extrusion nozzle assembly and the worktable assembly, and the focal point of the light spot generated by the laser sintering assembly 400 is positioned at the intersection point of the central line of the extrusion nozzle assembly 200 along the vertical direction and the outermost layer of the worktable assembly 300.
The distance between the platen assembly 300 and the extrusion head assembly 200 is adjusted mainly according to the viscosity of the slurry and the printing precision requirement. For slurry materials with high viscosity and high precision of 0.1mm, the distance between the workbench component 300 and the extrusion type spray head component 200 needs to be controlled between 0.13mm and 0.15mm in actual processing; for slurry materials with low viscosity and high precision of 0.1mm, the distance between the workbench assembly 300 and the extrusion nozzle assembly 200 needs to be controlled between 0.12mm and 0.14mm in practical processing.
The extrusion nozzle assembly 200 and the laser sintering assembly 400 are kept stationary during the processing, and the stage assembly 300 is moved in three directions of XYZ. The initial adjustment of the focal position of the laser sintering assembly 400 is mainly achieved by changing the optical path system 402, and different lasers 401 and laser powers are used for processing according to different materials to be processed. For the high-viscosity aluminum paste material, adopting femtosecond laser with the power of 0.5W to strip the organic solvent and preliminarily connect the aluminum material; and for the copper paste material, nanosecond laser is adopted, the laser power is 20W, and the organic solvent is evaporated to connect the copper material.
As shown in fig. 2, the pressurizing assembly 100 includes a pressurizing pump 101 and a regulator 102, wherein the pressurizing pump 101 is connected to the regulator 102, and the other end of the regulator 102 is connected to the extrusion nozzle assembly 200. The booster pump 101 mainly functions to pressurize, and the regulator 102 mainly functions to regulate the pressure. The control of the pressurizing assembly 100 is mainly divided into two modes, namely a manual pressurizing mode and an automatic pressurizing mode, wherein the manual pressurizing mode is pedal pressurizing.
As shown in fig. 3 and 4, the extrusion nozzle assembly 200 includes a pressure pipe 201, which mainly serves as a fixed connection, and a hole 201-1 is formed at the top of the pressure pipe 201 for connecting the regulator 102 and the push rod 203. The middle part of the pressurizing pipe 201 is provided with a thread structure 201-2, so that the pressurizing pipe is convenient to disassemble. The charging pipe 202 is arranged in the pressurizing pipe 201 and used for supplying slurry, and the push rod 203 is arranged in the charging pipe 202 and used for pushing the slurry out of the charging pipe 202 forwards under the action of pressure. The bottom of the push rod 203 is connected with a push head 204, and the push head 204 is in direct contact with the slurry inside the charging pipe 202, so that the functions of protecting the push rod 203 and improving the use efficiency of the material are mainly achieved. The discharge hole at the bottom of the charging pipe 202 is connected with the discharging spray head 205, and a user can change the discharging spray head 205 with different calibers according to different printing product precisions. The charging pipe 202 adopts a rotary sealing structure at the discharge port, so that the discharge nozzle 205 is convenient to assemble and disassemble. The size of the fill tube 202 is selected based on the amount of slurry actually required to process the sample. The push head 204 is made of rubber, so that the push head is fully contacted with slurry in the charging pipe 202, the use efficiency of the material is further improved, and the push head 204 is selected according to the diameter of the charging pipe 202. The discharging nozzle 205 is mainly selected according to the property of the slurry material and the printing precision requirement, and generally, the higher the printing precision requirement is, the smaller the particle size of the slurry is, the smaller the viscosity of the slurry material is, and the smaller the size of the discharging nozzle 205 is.
As shown in fig. 5 to 7, the table assembly 300 mainly includes a heating platform 301, a magnetic induction coil 302, a Z-direction movement controller 303, a Y-direction movement controller 304, an X-direction movement controller 305, and a base 306, wherein the heating platform 301 is disposed on the top of the base 306, and the magnetic induction coil 302 is disposed on the bottom of the heating platform 301. The heating platform 301 is mainly made of ceramic materials, has a preheating function, increases the bonding strength between the substrate and the materials, and prevents slipping and collapse in the printing process. The magnetic induction coil 302 mainly serves to further fix the position of metal particles in the slurry material to be printed, so that the metal particles are tightly connected, and the processing quality of the final sample piece is further improved. The base station 306 is internally provided with a direct current power supply, a driver and the like, and the power supply drives the driver to operate according to a preset program, so that the controller can be used for controlling the movement of the three-dimensional moving processing station. All of the Z-direction movement controller 303, the Y-direction movement controller 304, and the X-direction movement controller 305 adopt an iterative learning control algorithm for intelligent control, compensating for insufficient printing accuracy due to slurry viscosity, extrusion pressure, and discharge head difference.
As shown in fig. 8, the laser sintering assembly 400 is divided into a laser 401 and an optical path system 402, wherein the laser 401 is used as a laser source to emit a laser beam, and the laser beam is used to sinter the extrusion paste on the worktable in real time through the optical path system 402. Before processing, the laser focus is focused on the initial position of the slurry extruded on the workbench by adjusting the optical path system 402, and the laser power parameters are adjusted according to different laser powers required by different materials.
As shown in fig. 9, the fixing assembly 500 includes a fixing table 501 and fixing clamps 502, and two fixing clamps 502 are mounted on the fixing table 501 to fix the pressure pipe 201. The pressurizing pipe 201 is vertically fixed on the worktable, and in order to prevent movement during the processing, the pressurizing pipe 201 is fixed above and below by two fixing clamps 502, and shock-absorbing materials such as thin sponge are placed at the fixing clamps for fixing.
The invention can be placed outdoors or in a glove box for processing according to different properties of the slurry materials to be processed, so as to ensure the optimal performance of the slurry to be processed, prevent the wire drawing phenomenon by adopting a mode of replacing a nozzle with platform movement, strictly control the extrusion pressure by adopting a pressure controller and control the overall extrusion uniformity of the slurry. Moreover, by adopting laser real-time sintering, the overall processing strength of the slurry printing sample piece is improved, and the application range of the slurry printing sample piece is further widened.

Claims (10)

1. The utility model provides an extrude formula slurry material 3D printing device of high accuracy, its characterized in that, includes pressure boost subassembly (100), extrudes formula shower nozzle subassembly (200), workstation subassembly (300), laser sintering subassembly (400) and fixed subassembly (500), one side of fixed subassembly (500) is fixed with extrudes formula shower nozzle subassembly (200), and the opposite side is equipped with laser sintering subassembly (400), and the top of extruding formula shower nozzle subassembly (200) is connected with pressure boost subassembly (100), the below of extruding formula shower nozzle subassembly (200) is equipped with workstation subassembly (300), the facula focus that laser sintering subassembly (400) produced is located and extrudes formula shower nozzle subassembly (200) and prolongs the outmost intersection point department of vertical direction central line and workstation subassembly (300).
2. The high precision extrusion-type slurry material 3D printing device according to claim 1, wherein the pressurizing assembly (100) comprises a pressurizing pump (101) and a regulator (102), one end of the regulator (102) is connected with the pressurizing pump (101), and the other end is connected with the extrusion-type nozzle assembly (200).
3. The high-precision extrusion type slurry material 3D printing device according to claim 1, wherein the extrusion type nozzle assembly (200) comprises a pressurizing pipe (201), a charging pipe (202) is arranged in the pressurizing pipe (201), a push rod (203) is arranged in the charging pipe (202), a push head (204) is connected to the bottom of the push rod (203), and a discharging nozzle (205) is connected to the bottom of the charging pipe (202).
4. A high precision extrusion-type slurry material 3D printing apparatus as claimed in claim 3, wherein the top of said push rod (203) is connected to the regulator (102).
5. The high precision extrusion-type slurry material 3D printing device as claimed in claim 3, wherein the charging pipe (202) adopts a rotary sealing structure at the discharge port.
6. The high precision extrusion type slurry material 3D printing device according to claim 3, wherein the push head (204) is made of rubber.
7. The high-precision extrusion type slurry material 3D printing device according to claim 1, wherein the working table assembly (300) comprises a base table (306), a heating platform (301) is arranged at the top of the base table (306), a magnetic induction coil (302) is arranged at the bottom of the heating platform (301), and a Z-direction movement controller (303), a Y-direction movement controller (304) and an X-direction movement controller (305) are arranged on the periphery of the base table (306).
8. The high precision extrusion-type slurry material 3D printing device according to claim 7, wherein the heating platform (301) is made of ceramic material.
9. The high precision extrusion-type slurry material 3D printing device according to claim 1, wherein the laser sintering assembly (400) comprises a laser (401) and an optical path system (402).
10. The high-precision extrusion type slurry material 3D printing device according to claim 1, wherein the fixing assembly (500) comprises a fixing table (501) and a fixing clamp (502), the fixing table (501) is provided with a plurality of fixing clamps (502), the fixing clamp (502) is fixed with the pressurizing pipe (201), and a shock-absorbing material is placed at the fixing clamps.
CN202011361313.1A 2020-11-27 2020-11-27 Extrusion formula slurry material 3D printing device of high accuracy Pending CN112454885A (en)

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Application Number Priority Date Filing Date Title
CN202011361313.1A CN112454885A (en) 2020-11-27 2020-11-27 Extrusion formula slurry material 3D printing device of high accuracy

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113500772A (en) * 2021-07-21 2021-10-15 清华大学 Laser 3D printing device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103407296A (en) * 2013-07-29 2013-11-27 南京鼎科纳米技术研究所有限公司 Method for achieving high-melting-point material 3D printing through nanometer ink together with laser melting
CN105798299A (en) * 2016-03-29 2016-07-27 上海大学 Method for manufacturing metal part solidification structure by non-contact control added material and magnetron metal 3D printing device
WO2017140281A1 (en) * 2016-02-19 2017-08-24 珠海天威飞马打印耗材有限公司 Metal 3d printer, printing method therefor and 3d printing material
CN110756805A (en) * 2019-11-06 2020-02-07 北京科技大学 3D printing device for selective laser metal solidification and using method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103407296A (en) * 2013-07-29 2013-11-27 南京鼎科纳米技术研究所有限公司 Method for achieving high-melting-point material 3D printing through nanometer ink together with laser melting
WO2017140281A1 (en) * 2016-02-19 2017-08-24 珠海天威飞马打印耗材有限公司 Metal 3d printer, printing method therefor and 3d printing material
CN105798299A (en) * 2016-03-29 2016-07-27 上海大学 Method for manufacturing metal part solidification structure by non-contact control added material and magnetron metal 3D printing device
CN110756805A (en) * 2019-11-06 2020-02-07 北京科技大学 3D printing device for selective laser metal solidification and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113500772A (en) * 2021-07-21 2021-10-15 清华大学 Laser 3D printing device

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Application publication date: 20210309