CN112454630A - Improve ceramic glaze spraying device of structure - Google Patents
Improve ceramic glaze spraying device of structure Download PDFInfo
- Publication number
- CN112454630A CN112454630A CN202011451149.3A CN202011451149A CN112454630A CN 112454630 A CN112454630 A CN 112454630A CN 202011451149 A CN202011451149 A CN 202011451149A CN 112454630 A CN112454630 A CN 112454630A
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- glaze spraying
- glaze
- water
- ceramic product
- ceramic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/046—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by rolling
Abstract
The invention discloses a glaze spraying device for a ceramic product with an improved structure, which comprises: the glaze spraying box body is provided with a water curtain dust removal mechanism and can adsorb the redundant sprayed glaze water; a rotary positioning device for ceramic products is arranged in the glaze spraying box body; the glaze spraying device can uniformly spray the interior and the exterior of the ceramic product to be glazed, which is fixed on the rotary positioning device; the driving device and the glaze spraying device can clamp and fix the ceramic products with different calibers and sizes; the glaze spraying device comprises an outer contour glaze spraying assembly and an inner contour glaze spraying assembly; the thickness of the coating on the inner surface of the ceramic product is ensured to be uniform, and the coating is firmly adhered; the improvement of the ceramic product of the invention effectively prolongs the service time of the ceramic product, enhances the strength of the ceramic product, and has the advantages of simple structure, reasonable design, convenient operation, high glaze spraying speed, uniform and smooth glaze surface of the porcelain after glaze spraying, and is beneficial to improving the working efficiency and the product quality; building a healthy environment.
Description
Technical Field
The invention relates to the field of glaze spraying devices, in particular to a structure-improved glaze spraying device for ceramic products.
Background
The ceramic product must be glazed before being fired in a kiln, the most traditional glazing process generally adopts manual glaze dipping, namely, a ceramic blank is dipped into a glaze pool, and then the ceramic product is fished out from the glaze pool, but the thickness of a glaze layer after glazing in the mode is too large, and glaze materials drop after being fished out, so that the thickness of the glaze materials at the upper part and the lower part is uneven;
furthermore, in the ceramic production process, people adopt a semi-automatic glaze spraying mode, glaze is sprayed on the surface of a blank body from top to bottom in a glaze aerosol mode through a glaze spraying gun held by a worker, glaze is sprayed on the surface of the blank body from top to bottom through a spray head under the pressure of compressed air, and the glaze is uniformly attached to the surface of the blank body, and the glaze spraying method in the current stage is mainly characterized in that the operator holds a spray gun to spray the surface of a workpiece, so that the mode can meet general requirements, but the labor intensity of the operator is high, the production efficiency is low, the glaze spraying quality is controlled by manual operation mainly depending on the experience of the worker, the randomness is high depending on subjective operation, but the mode has instability, the integral glaze spraying uniformity of products is difficult to ensure, the product quality is low, defective products are easy to appear, and the aerosol generated in the glaze spraying process can influence the operating environment and harm the health of the worker, to this end, we propose a glaze spraying device based on ceramics to solve the above problems.
Disclosure of Invention
The embodiment of the application provides a improve ceramic glaze spraying device of structure, the glaze spraying method who has solved current present stage is mainly carried out the spraying by the handheld spray gun of operation workman to the workpiece surface, general requirement can be satisfied to this kind of mode, but operation workman's work intensity of labour is big, low in production efficiency, and manual operation mainly relies on workman's experience to control the glaze spraying quality, rely on subjective operation, the randomness is big, but this kind of mode has the instability equally, it is even to be difficult to guarantee the whole glaze spraying of product, low in product quality, the substandard product easily appears, and the aerial fog frit that produces among the glaze spraying process still can influence operating environment, harm the healthy problem of workman.
In order to solve the above technical problems, the present invention provides a glaze spraying device for ceramic products with an improved structure, comprising:
the glaze spraying box body is provided with a water curtain dust removal mechanism and can adsorb the redundant sprayed glaze water; a rotary positioning device for ceramic products is arranged in the glaze spraying box body;
the glaze spraying device can uniformly spray the inside and the outside of the ceramic product to be glazed, which is fixed on the rotary positioning device;
the driving device drives the glaze spraying device to rotate, is matched with the glaze spraying device for use, and finishes uniformly spraying the ceramic product to be glazed;
the glaze spraying device can clamp and fix ceramic products with different calibers and sizes;
the glaze spraying device comprises an outer contour glaze spraying assembly and an inner contour glaze spraying assembly;
the external contour glaze spraying assembly comprises a first glaze spraying pipe and an external spray head communicated with the first glaze spraying pipe;
the inner contour glaze spraying assembly comprises a second glaze spraying pipe and an inner spray head communicated with the second glaze spraying pipe;
one section of the inner spray head is arranged in the rotary positioning device, and can carry out glaze spraying treatment on the inner contour of the ceramic product.
Preferably, the driving device is a driving motor;
the rotary positioning device comprises a rotating shaft and a clamping tool, wherein the rotating shaft is rotatably connected with the glaze spraying box body, and the clamping tool is arranged above the rotating shaft and can adjust the clamping size.
Preferably, the clamping tool is a three-jaw chuck type clamping mechanism; the ceramic product to be processed is clamped and positioned by the radial movement of the three movable clamping jaws.
Preferably, the driving device comprises a driving transmission gear fixedly connected with an output shaft of the driving motor and a driven transmission gear meshed with the driving transmission gear;
the driven transmission gear is sleeved at the bottom of the rotating shaft;
and a bearing seat is arranged between the transmission shaft and the working panel of the glaze spraying box body.
Preferably, the water curtain dust removal mechanism comprises a water pump, a water delivery pipe and a water curtain plate;
the water pump is positioned on one side of the lower end of the vertically arranged water delivery pipe and used for pumping water, and the water pump is a self-sucking pump;
the water outlet of the water supply pipe corresponds to the water curtain plate, and the upper end of the water curtain plate is connected with the water supply pipe;
the water supply pipe is provided with a bottom water tank, the bottom water tank is arranged on the other side of the lower end of the water supply pipe and is communicated with the water pump, and the bottom water tank is used for receiving waste water formed after paint mist is absorbed by the water curtain plate.
Preferably, a glaze barrel is arranged outside the glaze spraying device; and a stirring device is arranged in the glaze bucket.
Preferably, the stirring device is a stirring paddle type stirring structure or a stirring structure of bubble stirring.
Preferably, the bottom of the glaze spraying box body is provided with a roller with a locking function.
The technical scheme of the invention has the following beneficial technical effects:
and (3) turning on a power supply, starting the machine, and then automatically starting the glaze stirring device, the glaze spraying device 3 and the running curtain dust removal mechanism 11 by the equipment. A worker puts a ceramic blank on the rotary positioning device 2, steps on a foot switch with feet, the blank starts to rotate, in addition, the driving motor is started at the moment, the rotary positioning device 2 and the clamping tool 22 stably rotate, glaze water is sprayed out of the outer spray head 312 and the inner spray head 321, the glaze water solution is stably adhered to the inner wall and the outer wall of the ceramic product, spraying is stopped when the required thickness is reached, the clamping tool 22 is always in a rotating state under a constant speed state, the glaze water is correspondingly and stably positioned on the inner wall of the ceramic product in the solidification process, the thickness is uniform, the glaze water is solidified, the rotary positioning device 2 is stopped from rotating, the ceramic product is taken down, another ceramic product is replaced, and the steps are repeated;
in addition, a bearing seat is arranged between the transmission shaft 24 and a working panel of the glaze spraying box body 1, so that the stable fixation of the glaze spraying box body 1 is realized, the clamping tool 22 can stably rotate in the process that the driven transmission gear 42 transmits rotating speed energy to the rotating shaft 21 and the clamping tool 22, and the phenomenon of uneven spraying caused by swinging is effectively reduced.
The invention ensures that the coating on the inner surface of the ceramic product is uniform in thickness and firm in adhesion; the improvement of the ceramic product of the invention effectively prolongs the service time of the ceramic product, enhances the strength of the ceramic product, and has the advantages of simple structure, reasonable design, convenient operation, high glaze spraying speed, uniform and smooth glaze surface of the porcelain after glaze spraying, and is beneficial to improving the working efficiency and the product quality; building a healthy environment.
Drawings
Fig. 1 is a schematic structural diagram of a glaze spraying device for ceramic products with an improved structure, which is provided by the invention;
FIG. 2 is a schematic view of an installation structure of the glaze spraying device according to the present invention;
fig. 3 is a schematic perspective view of the clamping tool according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-3: the invention provides a glaze spraying device for a ceramic product with an improved structure, which comprises:
a glaze spraying box body 1 which is provided with a water curtain dust removing mechanism 11 and can absorb the redundant sprayed glaze water; a rotary positioning device 2 of ceramic products is arranged in the glaze spraying box body 1;
the glaze spraying device 3 can uniformly spray the inside and the outside of the ceramic product to be glazed, which is fixed on the rotary positioning device 2;
the driving device 4 drives the glaze spraying device 3 to rotate, is matched with the glaze spraying device 3 for use, and finishes the uniform spraying of the ceramic product to be glazed;
the glaze spraying device 3 can clamp and fix ceramic products with different calibers and sizes;
the glaze spraying device 3 comprises an outer contour glaze spraying assembly 31 and an inner contour glaze spraying assembly 32;
the outer contour glaze spraying component 31 comprises an outer spray head 312 which is communicated with a first glaze spraying pipe 311 and the first glaze spraying pipe 311;
the inner contour glaze spraying assembly 32 comprises a second glaze spraying pipe 321 and an inner spray head 321 communicated with the second glaze spraying pipe 321;
one segment of the inner nozzle 321 is built in the rotary positioning device 2, and can perform glaze spraying treatment on the inner contour of the ceramic product.
Further, the driving device 4 is a driving motor;
the rotary positioning device 2 comprises a rotating shaft 21 rotatably connected with the glaze spraying box body 1 and a clamping tool 22 which is arranged above the rotating shaft 21 and can adjust the clamping size.
Further, the clamping tool 22 is a three-jaw chuck type clamping mechanism; the ceramic product to be processed is clamped and the glaze spraying box body 1 is positioned through the radial movement of the three movable clamping jaws. The stability of the reverse claw fixation is improved, the deformation of the workpiece during the processing is prevented, the large-sized workpiece is conveniently processed, and the application range of the clamp is enlarged.
Further, the driving device 4 comprises a driving transmission gear 41 fixedly connected with the output shaft of the driving motor, and a driven transmission gear 42 meshed with the driving transmission gear 41;
the driven transmission gear 42 is sleeved at the bottom of the rotating shaft 21;
a bearing seat is arranged between the transmission shaft 24 and the working panel of the glaze spraying box body 1.
A bearing seat is arranged between the transmission shaft 24 and a working panel of the glaze spraying box body 1, so that the stable fixation of the glaze spraying box body 1 is realized, the clamping tool 22 can stably rotate in the process that the driven transmission gear 42 transmits rotating speed energy to the rotating shaft 21 and the clamping tool 22, and the phenomenon of uneven spraying caused by swinging is effectively reduced.
Further, the water curtain dust removing mechanism 11 comprises a water pump 111, a water feeding pipe 112 and a water curtain plate 113;
the water pump 111 is positioned at one side of the lower end of the vertically arranged water delivery pipe 112 and is used for pumping water, and the water pump 111 is a self-priming pump;
the water outlet of the water delivery pipe 112 corresponds to the water curtain plate 113, and the upper end of the water curtain plate 113 is connected with the water delivery pipe 112;
the water supply pipe 112 is provided with a bottom water tank which is arranged at the other side of the lower end of the water supply pipe 112 and is communicated with the water pump 111, and the bottom water tank is used for receiving waste water formed after paint mist is absorbed by the water curtain plate 113.
The falling speed of the water flow is reduced under the condition of ensuring the same water flow, so that the absorption area and the absorption time of the water curtain plate are improved, and a better absorption effect is achieved. The spraying device arranged at the bottom of the upper water tank can spray waste gas and waste water, so that the particle content of paint mist is reduced.
In addition, because the lower end of the water curtain plate 113 is in a zigzag shape, the distance between the water curtain plate 113 and the water surface is optimized, the contact between the water curtain plate and the water surface is ensured, and the originally calm water surface in the water curtain dust remover quickly lifts layer by layer waves along with the water curtain plate to meet the water curtain plate downstream of the water curtain plate 113 so as to form a 45-degree included angle, and the paint mist and the waste gas are subjected to initial seamless clamping, washing and adsorption.
Further, a glaze barrel is arranged outside the glaze spraying device 3; a stirring device is arranged in the glaze barrel.
Further, the stirring device is a stirring paddle type stirring structure or a stirring structure of bubble stirring. Prevent glaze water from precipitating and ensure the uniformity and continuity of glaze spraying. The stirring structure or the bubble stirring structure is not shown in the figure, and any scheme can be selected in the actual implementation process.
Further, the bottom of the glaze spraying box body 1 is provided with a roller with a locking function. Convenient removal installation and fixed.
The technical scheme in the embodiment of the application at least has the following technical effects or advantages:
the using process and principle are as follows: a glaze spraying device for ceramic products with improved structure comprises a glaze spraying box body 1, a dust removing device and a dust removing device, wherein the glaze spraying box body is provided with a water curtain dust removing mechanism 11 which can absorb redundant sprayed glaze water; a rotary positioning device 2 of ceramic products is arranged in the glaze spraying box body 1; the glaze spraying device 3 can uniformly spray the inside and the outside of the ceramic product to be glazed, which is fixed on the rotary positioning device 2; the driving device 4 drives the glaze spraying device 3 to rotate, is matched with the glaze spraying device 3 for use, and finishes the uniform spraying of the ceramic product to be glazed; the glaze spraying device 3 can clamp and fix ceramic products with different calibers and sizes; the glaze spraying device 3 comprises an outer contour glaze spraying assembly 31 and an inner contour glaze spraying assembly 32; the outer contour glaze spraying component 31 comprises an outer spray head 312 which is communicated with a first glaze spraying pipe 311 and the first glaze spraying pipe 311; the inner contour glaze spraying assembly 32 comprises a second glaze spraying pipe 321 and an inner spray head 321 communicated with the second glaze spraying pipe 321; one segment of the inner nozzle 321 is built in the rotary positioning device 2, and can perform glaze spraying treatment on the inner contour of the ceramic product. When in use, the ceramic product is clamped in an inverted clamping manner, and glaze spraying can be simultaneously carried out on the inside and the outside of the ceramic product through the outer spray head 312 and the inner spray head 321;
specifically, the power supply is turned on, and after the machine is started, the equipment automatically starts to stir glaze, start the glaze spraying device 3 and run the curtain dust removal mechanism 11. A worker puts a ceramic blank on the rotary positioning device 2, steps on a foot switch with feet, the blank starts to rotate, in addition, the driving motor is started at the moment, the rotary positioning device 2 and the clamping tool 22 stably rotate, glaze water is sprayed out of the outer spray head 312 and the inner spray head 321, the glaze water solution is stably adhered to the inner wall and the outer wall of the ceramic product, spraying is stopped when the required thickness is reached, the clamping tool 22 is always in a rotating state under a constant speed state, the glaze water is correspondingly and stably positioned on the inner wall of the ceramic product in the solidification process, the thickness is uniform, the glaze water is solidified, the rotary positioning device 2 is stopped from rotating, the ceramic product is taken down, another ceramic product is replaced, and the steps are repeated;
in addition, a bearing seat is arranged between the transmission shaft 24 and a working panel of the glaze spraying box body 1, so that the stable fixation of the glaze spraying box body 1 is realized, the clamping tool 22 can stably rotate in the process that the driven transmission gear 42 transmits rotating speed energy to the rotating shaft 21 and the clamping tool 22, and the phenomenon of uneven spraying caused by swinging is effectively reduced.
The invention ensures that the coating on the inner surface of the ceramic product is uniform in thickness and firm in adhesion; the improvement of the ceramic product of the invention effectively prolongs the service time of the ceramic product, enhances the strength of the ceramic product, and has the advantages of simple structure, reasonable design, convenient operation, high glaze spraying speed, uniform and smooth glaze surface of the porcelain after glaze spraying, and is beneficial to improving the working efficiency and the product quality; building a healthy environment.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (8)
1. The utility model provides an improve ceramic product glaze spraying device of structure which characterized in that: the method comprises the following steps:
a glaze spraying box body (1) which is provided with a water curtain dust removing mechanism (11) and can absorb the redundant sprayed glaze water; a rotary positioning device (2) of a ceramic product is arranged in the glaze spraying box body (1);
the glaze spraying device (3) can uniformly spray the inside and the outside of the ceramic product to be glazed, which is fixed on the rotary positioning device (2);
the driving device (4) drives the glaze spraying device (3) to rotate, is matched with the glaze spraying device (3) for use, and finishes uniformly spraying the ceramic product to be glazed;
the glaze spraying device (3) can clamp and fix ceramic products with different calibers and sizes;
the glaze spraying device (3) comprises an outer contour glaze spraying assembly (31) and an inner contour glaze spraying assembly (32);
the outer contour glaze spraying assembly (31) comprises a first glaze spraying pipe (311) and an outer spray head (312) communicated with the first glaze spraying pipe (311);
the inner contour glaze spraying assembly (32) comprises a second glaze spraying pipe (321) and an inner spray head (321) communicated with the second glaze spraying pipe (321);
one section of the inner spray head (321) is arranged in the rotary positioning device (2) and can carry out glaze spraying treatment on the inner contour of the ceramic product.
2. The glaze spraying device for ceramic products with improved structure as claimed in claim 1, wherein:
the driving device (4) is a driving motor;
the rotary positioning device (2) comprises a rotating shaft (21) rotatably connected with the glaze spraying box body (1) and a clamping tool (22) which is arranged above the rotating shaft (21) and can adjust the clamping size.
3. The glaze spraying apparatus for ceramic products with improved structure as claimed in claim 2, wherein:
the clamping tool (22) is a three-jaw chuck type clamping mechanism; the ceramic product to be processed is clamped and positioned by the radial movement of the three movable clamping jaws, and the glaze spraying box body (1) is used.
4. The glaze spraying device for ceramic products with improved structure as claimed in claim 1, wherein:
the driving device (4) comprises a driving transmission gear (41) fixedly connected with an output shaft of the driving motor and a driven transmission gear (42) meshed with the driving transmission gear (41);
the driven transmission gear (42) is sleeved at the bottom of the rotating shaft (21);
and a bearing seat is arranged between the transmission shaft (24) and the working panel of the glaze spraying box body (1).
5. The glaze spraying device for ceramic products with improved structure as claimed in claim 1, wherein:
the water curtain dust removal mechanism (11) comprises a water pump (111), a water delivery pipe (112) and a water curtain plate (113);
the water pump (111) is positioned at one side of the lower end of the vertically arranged water delivery pipe (112) and is used for pumping water, and the water pump (111) is a self-priming pump;
the water outlet of the water delivery pipe (112) corresponds to the water curtain plate (113), and the upper end of the water curtain plate (113) is connected with the water delivery pipe (112);
the water supply pipe (112) is provided with a bottom water tank, the bottom water tank is arranged on the other side of the lower end of the water supply pipe (112) and communicated with the water pump (111), and the bottom water tank is used for receiving waste water formed after paint mist is absorbed by the water curtain plate (113).
6. The glaze spraying device for ceramic products with improved structure as claimed in claim 1, wherein:
a glaze barrel is arranged outside the glaze spraying device (3); and a stirring device is arranged in the glaze bucket.
7. The glaze spraying apparatus for ceramic products with improved structure as claimed in claim 6, wherein:
the stirring device is a stirring paddle type stirring structure or a stirring structure for stirring bubbles.
8. The glaze spraying device for ceramic products with improved structure as claimed in claim 1, wherein:
and the bottom of the glaze spraying box body (1) is provided with a roller with a locking function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451149.3A CN112454630A (en) | 2020-12-09 | 2020-12-09 | Improve ceramic glaze spraying device of structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451149.3A CN112454630A (en) | 2020-12-09 | 2020-12-09 | Improve ceramic glaze spraying device of structure |
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| CN112454630A true CN112454630A (en) | 2021-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011451149.3A Pending CN112454630A (en) | 2020-12-09 | 2020-12-09 | Improve ceramic glaze spraying device of structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115070913A (en) * | 2022-06-23 | 2022-09-20 | 景德镇品锡陶瓷文化有限公司 | Ceramic manufacture is with antibiotic ceramic glaze spraying equipment of health preserving |
| CN115256612A (en) * | 2022-08-16 | 2022-11-01 | 湖南华联瓷业股份有限公司 | Glaze spraying device for ceramic manufacture |
| CN117140696A (en) * | 2023-08-16 | 2023-12-01 | 萍乡百斯特电瓷有限公司 | Glazing device of intelligent clean type glazed porcelain insulator |
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| CN211838631U (en) * | 2020-02-17 | 2020-11-03 | 无锡润安涂装科技有限公司 | Multi-angle rotating spraying device |
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| CN206982957U (en) * | 2017-07-12 | 2018-02-09 | 江西帮企陶瓷有限公司 | A kind of glaze spraying dust removal workbench |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115070913A (en) * | 2022-06-23 | 2022-09-20 | 景德镇品锡陶瓷文化有限公司 | Ceramic manufacture is with antibiotic ceramic glaze spraying equipment of health preserving |
| CN115256612A (en) * | 2022-08-16 | 2022-11-01 | 湖南华联瓷业股份有限公司 | Glaze spraying device for ceramic manufacture |
| CN117140696A (en) * | 2023-08-16 | 2023-12-01 | 萍乡百斯特电瓷有限公司 | Glazing device of intelligent clean type glazed porcelain insulator |
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Application publication date: 20210309 |