CN112453839A - Metal hand mold applied to butyronitrile glove production line and production method thereof - Google Patents
Metal hand mold applied to butyronitrile glove production line and production method thereof Download PDFInfo
- Publication number
- CN112453839A CN112453839A CN202011478029.2A CN202011478029A CN112453839A CN 112453839 A CN112453839 A CN 112453839A CN 202011478029 A CN202011478029 A CN 202011478029A CN 112453839 A CN112453839 A CN 112453839A
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- Prior art keywords
- palm
- mold
- arm module
- production line
- hand mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/026—Anodisation with spark discharge
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/30—Anodisation of magnesium or alloys based thereon
Abstract
The invention discloses a metal hand module applied to a butyronitrile glove production line, which comprises a first palm, wherein a second palm is fixed on one side of the first palm, an arm module is sleeved between the first palm and the second palm, the upper end of the arm module extends to a position between the first palm and the second palm, and a partition plate is jointly fixed on the side wall of one circle in the arm module; the invention also provides a production method of the metal hand mold applied to the butyronitrile glove production line, which comprises the following steps: s1, manufacturing a hand model body: the mold for manufacturing the butyronitrile metal hand mold is designed, and the mold process is divided into 2 types according to the design requirement, wherein one type is a stamping mold or a hydraulic mold. The invention can be made of metal materials such as high-purity aluminum alloy/magnesium alloy and the like, can effectively achieve the effect of energy saving, is not easy to break and wear, has long service cycle, can be repeatedly used, avoids solid waste, can recycle raw materials and reduces the cost.
Description
Technical Field
The invention relates to the technical field of hand molds, in particular to a metal hand mold applied to a butyronitrile glove production line and a production method thereof.
Background
In the existing butyronitrile glove industry, the production line hand mold is a ceramic hand mold, and the surface ceramic microstructure and the acid and alkali resistance of the ceramic hand mold enable no novel hand mold to be replaced in recent decades. But the ceramic hand former has high energy consumption and is fragile in the production process due to poor heat conductivity, and solid garbage formed after the ceramic hand former is damaged cannot be recycled, so that serious pollution to social environment and great waste of energy are caused.
The aluminum alloy or magnesium alloy hand mold base body is manufactured by a stamping or die-casting process, the shape and size of the aluminum alloy or magnesium alloy hand mold base body can completely replace a ceramic hand mold, then an oxidation film is formed on the surface of the hand mold base body by a micro-arc oxidation technology, and then a layer of nano-scale anti-corrosion ceramic coating is added on the oxidation film through a spraying or soaking process again, so that the metal hand mold can replace the existing butyronitrile ceramic hand mold and can be applied to a butyronitrile glove production line.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a metal hand mold applied to a butyronitrile glove production line and a production method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an use metal hand mould at butyronitrile gloves production line, includes first palm, first palm one side is fixed with the second palm, the cover is equipped with the arm module between first palm and the second palm, the upper end of arm module extends to between first palm and the second palm, be fixed with the baffle jointly on the a week lateral wall in the arm module, the lower extreme of arm module is fixed with the base, the material of first palm, second palm, arm module is from optional one kind in aluminum alloy and the magnesium alloy.
Preferably, between first palm, second palm and the arm module, between baffle and the arm module, all through welded fastening between arm module and the base.
The invention also provides a production method of the metal hand mold applied to the butyronitrile glove production line, which comprises the following steps:
s1, manufacturing a hand model body: designing and manufacturing a butyronitrile metal hand mold, wherein the mold technology is divided into 2 types according to the design requirement, one type is a stamping or hydraulic mold and is used for manufacturing a first palm and a second palm of the aluminum alloy/magnesium alloy; the other is a pressure casting process which is used for manufacturing an aluminum alloy/magnesium alloy arm, a sealing clapboard and a base;
s2, integral welding: welding the first palm, the second palm, the arms, the partition plate, the base and the like into a whole by laser welding;
s3, performing integral micro-arc oxidation treatment on the surface: carrying out micro-arc oxidation treatment on the inside and the outside of the integral aluminum alloy/magnesium alloy hand die substrate to form a layer of compact oxide film on the surface of the integral aluminum alloy/magnesium alloy hand die substrate;
s4, adding a nano-scale anticorrosive ceramic coating: adding a layer of nano-scale anti-corrosion ceramic coating on the surface (the whole body, including the inner surface and the outer surface) of the oxidation film of the aluminum alloy/magnesium alloy hand mold substrate with the oxidation film, wherein the nano-scale anti-corrosion ceramic coating comprises the inner surface and the outer surface of the hand mold;
s5, cleaning and curing: after the nano-scale anticorrosive ceramic coating is finished, the product is subjected to integral cleaning treatment by using purified water, and then is put into an oven or an industrial drying room for curing treatment, so that a complete product is formed.
Preferably, in S1, casting, 3d printing, and machining processes may be used in addition to the stamping and die-casting processes.
Preferably, the step S3 may be performed by an anodic oxidation process in addition to the micro-arc oxidation process.
Preferably, the surface and the inner surface of the hand mold are subjected to micro-arc oxidation and nano-scale anti-corrosion ceramic coating combination treatment.
Compared with the prior art, the invention has the following advantages:
1. energy conservation: the ceramic is made of metal materials such as high-purity aluminum alloy/magnesium alloy, the thermal conductivity is about 150 times that of ceramic, and the actual use energy-saving effect reaches about 20-50%;
2. the product is durable: the hand mould is made of aluminum alloy/magnesium alloy metal, is not easy to break and damage and can be used for more than 3 years;
3. does not generate solid waste: the oxide layer on the surface of the hand mould and the nano-scale ceramic coating can be repaired again after being worn or damaged seriously, so that the effect of recycling is achieved, and the generation of solid wastes is avoided. If the aluminum alloy/magnesium alloy metal hand die can not be repaired any longer, the aluminum alloy/magnesium alloy metal hand die can also be recycled.
In conclusion, the invention can be made of metal materials such as high-purity aluminum alloy/magnesium alloy and the like, can effectively achieve the effect of energy saving, is not easy to break and wear, has long service life, can be repeatedly used, avoids solid waste, can recycle raw materials and reduces the cost.
Drawings
FIG. 1 is a schematic structural diagram of a first palm and a second palm of a metal hand mold applied to a nitrile glove production line according to the present invention;
FIG. 2 is a schematic structural diagram of an arm module and a partition plate of a metal hand mold applied to a butyronitrile glove production line, according to the present invention;
FIG. 3 is a schematic view of a base structure of a metal hand mold applied to a butyronitrile glove production line according to the present invention;
FIG. 4 is a flow chart of a method for producing a metal hand mold applied to a butyronitrile glove production line, which is provided by the invention;
in the figure: 1 first palm, 2 second palms, 3 arm modules, 4 baffles, 5 bases.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a metal hand former who uses in butyronitrile gloves production line, including first palm 1, first palm 1 one side is fixed with second palm 2, the cover is equipped with arm module 3 between first palm 1 and the second palm 2, the upper end of arm module 3 extends to between first palm 1 and the second palm 2, be fixed with baffle 4 jointly on the wall of a week in the arm module 3, the lower extreme of arm module 3 is fixed with base 5, first palm 1, second palm 2, optional one kind in aluminum alloy and the magnesium alloy is followed to the material of arm module 3, can effectively prolong life, and be convenient for retrieve and recycle, thereby reduce cost that can be fine.
In the invention, the first palm 1, the second palm 2 and the arm module 3, the partition plate 4 and the arm module 3, and the arm module 3 and the base 5 are fixed by welding, and laser welding is adopted, and the processing is carried out after the welding is finished, so that the smooth and burr-free welding surface is ensured, and the use is convenient.
Referring to fig. 4, the invention also provides a method for producing the metal hand mold applied to the butyronitrile glove production line, which comprises the following steps:
s1, manufacturing a hand model body: designing and manufacturing a butyronitrile metal hand mold, wherein the mold technology is divided into 2 types according to the design requirement, one type is a stamping or hydraulic mold and is used for manufacturing a first palm and a second palm of the aluminum alloy/magnesium alloy; the other is a pressure casting process, which is used for manufacturing an aluminum alloy/magnesium alloy arm, a sealing partition plate and a base, is beneficial to improving the production efficiency, can ensure the smoothness of the surface, has no burrs, and reduces the subsequent processing steps, and the process of S1 can be finished by adopting casting, 3d printing and machining processes besides stamping and die casting processes, but the cost is increased and the production efficiency is reduced by adopting the methods;
s2, integral welding: welding the first palm, the second palm, the arms, the partition plate, the base and the like into a whole by laser welding, and processing the welding position to ensure the smoothness of the welding surface;
s3, performing integral micro-arc oxidation treatment on the surface: micro-arc oxidation treatment is carried out on the inner surface and the outer surface of the integral aluminum alloy/magnesium alloy hand die base body, so that a layer of compact oxide film is formed on the surface of the integral aluminum alloy/magnesium alloy hand die base body, and S3 can be completed by adopting an anodic oxidation process besides a micro-arc oxidation process;
s4, adding a nano-scale anticorrosive ceramic coating: adding a layer of nano-scale anti-corrosion ceramic coating on the inner and outer surfaces of the whole oxide film surface of the aluminum alloy/magnesium alloy hand mold substrate with the oxide film, wherein the nano-scale anti-corrosion ceramic coating comprises the inner surface and the outer surface of the hand mold;
s5, cleaning and curing: after the nano-scale anti-corrosion ceramic coating is finished, the product is integrally cleaned by purified water, then the product is placed into an oven or an industrial drying room for curing treatment, then a complete product is formed, and the surface and the inner surface of the hand mold are subjected to micro-arc oxidation and nano-scale anti-corrosion ceramic coating combined treatment, so that the protection capability is improved, and the service life of equipment is prolonged.
In the invention, when designing and manufacturing the butyronitrile metal hand mold, according to the design requirement, a first palm 1 and a second palm 2 of the aluminum alloy/magnesium alloy are manufactured by a stamping or hydraulic mold, then an aluminum alloy/magnesium alloy arm, a clapboard 4 and a base 5 are manufactured by a pressure casting process, the 5 parts are combined together, and are integrally welded into a whole by laser welding equipment, and then micro-arc oxidation treatment is carried out on the inside and the outside of the whole aluminum alloy/magnesium alloy hand mold matrix to form a layer of compact oxide film on the surface; secondly, adding a layer of nano-scale anti-corrosion ceramic coating on the inner and outer surfaces of the aluminum alloy/magnesium alloy hand mold matrix for forming the oxidation film on the whole oxidation film surface, wherein the nano-scale anti-corrosion ceramic coating comprises the inner surface and the outer surface of the hand mold, finally cleaning the product integrally by using purified water after finishing the nano-scale anti-corrosion ceramic coating, and then putting the product into an oven or an industrial drying room for curing to form a complete product.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides an use metal hand former at butyronitrile gloves production line, includes first palm (1), its characterized in that: first palm (1) one side is fixed with second palm (2), the cover is equipped with arm module (3) between first palm (1) and second palm (2), the upper end of arm module (3) extends to between first palm (1) and second palm (2), be fixed with baffle (4) jointly on a week lateral wall in arm module (3), the lower extreme of arm module (3) is fixed with base (5), the material of first palm (1), second palm (2), arm module (3) is from optional one in aluminum alloy and the magnesium alloy.
2. The metal hand mold applied to the production line of nitrile gloves as recited in claim 1, wherein: between first palm (1), second palm (2) and arm module (3), between baffle (4) and arm module (3), all through welded fastening between arm module (3) and base (5).
3. A production method of a metal hand mold applied to a butyronitrile glove production line is characterized by comprising the following steps:
s1, manufacturing a hand model body: designing and manufacturing a butyronitrile metal hand mold, wherein the mold technology is divided into 2 types according to the design requirement, one type is a stamping or hydraulic mold and is used for manufacturing a first palm and a second palm of the aluminum alloy/magnesium alloy; the other is a pressure casting process which is used for manufacturing an aluminum alloy/magnesium alloy arm, a sealing clapboard and a base;
s2, integral welding: welding the first palm, the second palm, the arms, the partition plate, the base and the like into a whole by laser welding;
s3, performing integral micro-arc oxidation treatment on the surface: carrying out micro-arc oxidation treatment on the inside and the outside of the integral aluminum alloy/magnesium alloy hand die substrate to form a layer of compact oxide film on the surface of the integral aluminum alloy/magnesium alloy hand die substrate;
s4, adding a nano-scale anticorrosive ceramic coating: adding a layer of nano-scale anti-corrosion ceramic coating on the surface (the whole body, including the inner surface and the outer surface) of the oxidation film of the aluminum alloy/magnesium alloy hand mold substrate with the oxidation film, wherein the nano-scale anti-corrosion ceramic coating comprises the inner surface and the outer surface of the hand mold;
s5, cleaning and curing: after the nano-scale anticorrosive ceramic coating is finished, the product is subjected to integral cleaning treatment by using purified water, and then is put into an oven or an industrial drying room for curing treatment, so that a complete product is formed.
4. The method for producing the metal hand mold applied to the butyronitrile glove production line according to claim 3, is characterized in that: the step S1 can be completed by adopting processes of pouring, 3d printing and machining besides stamping and die casting.
5. The method for producing the metal hand mold applied to the butyronitrile glove production line according to claim 3, is characterized in that: the step S3 can be completed by adopting an anodic oxidation process in addition to a micro-arc oxidation process.
6. The method for producing the metal hand mold applied to the butyronitrile glove production line according to claim 3, is characterized in that: the surface and the inner surface of the hand mold are subjected to micro-arc oxidation and nano-scale anti-corrosion ceramic coating combined treatment.
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CN202011478029.2A CN112453839A (en) | 2020-12-15 | 2020-12-15 | Metal hand mold applied to butyronitrile glove production line and production method thereof |
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CN202011478029.2A CN112453839A (en) | 2020-12-15 | 2020-12-15 | Metal hand mold applied to butyronitrile glove production line and production method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113146889A (en) * | 2021-04-13 | 2021-07-23 | 东莞市锦诚节能科技有限公司 | Manufacturing method of metal hand mold |
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2020
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113146889A (en) * | 2021-04-13 | 2021-07-23 | 东莞市锦诚节能科技有限公司 | Manufacturing method of metal hand mold |
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Application publication date: 20210309 |