CN112449817A - Range extender, hybrid rice transplanter and working method of hybrid rice transplanter - Google Patents

Range extender, hybrid rice transplanter and working method of hybrid rice transplanter Download PDF

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Publication number
CN112449817A
CN112449817A CN202010319488.XA CN202010319488A CN112449817A CN 112449817 A CN112449817 A CN 112449817A CN 202010319488 A CN202010319488 A CN 202010319488A CN 112449817 A CN112449817 A CN 112449817A
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CN
China
Prior art keywords
unit
battery
rice transplanter
range extender
hybrid rice
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Pending
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CN202010319488.XA
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Chinese (zh)
Inventor
姚远
吴迪
王寅
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Fengjiang Intelligent Technology Research Institute Changzhou Co ltd
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Fengjiang Intelligent Technology Research Institute Changzhou Co ltd
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Application filed by Fengjiang Intelligent Technology Research Institute Changzhou Co ltd filed Critical Fengjiang Intelligent Technology Research Institute Changzhou Co ltd
Priority to CN202010319488.XA priority Critical patent/CN112449817A/en
Publication of CN112449817A publication Critical patent/CN112449817A/en
Priority to PCT/CN2021/088279 priority patent/WO2021213354A1/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C11/00Transplanting machines
    • A01C11/02Transplanting machines for seedlings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B69/00Steering of agricultural machines or implements; Guiding agricultural machines or implements on a desired track
    • A01B69/007Steering or guiding of agricultural vehicles, e.g. steering of the tractor to keep the plough in the furrow
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B71/00Construction or arrangement of setting or adjusting mechanisms, of implement or tool drive or of power take-off; Means for protecting parts against dust, or the like; Adapting machine elements to or for agricultural purposes

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  • Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Transplanting Machines (AREA)

Abstract

The invention provides a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the hybrid rice transplanter comprises a vehicle body, a walking unit, a rice transplanting operation unit, a driving unit and a power supply unit, wherein the walking unit and the rice transplanting operation unit are respectively connected with the driving unit in a driving way, the power supply unit comprises the range extender and a battery, the range extender is connected with the battery in a power supply way, and the driving unit is connected with the battery in a power supply way in a driving way.

Description

Range extender, hybrid rice transplanter and working method of hybrid rice transplanter
Technical Field
The invention relates to the field of agricultural machinery, in particular to a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter.
Background
The transplanter is a common agricultural machine, and can quickly complete the transplanting operation of farmland with the assistance of the transplanter.
The power source used by the current rice transplanter is an internal combustion engine, and the internal combustion engine type rice transplanter has more problems, on one hand, the internal combustion engine type rice transplanter works by using fuel oil, and more pollutants exist in discharged gas due to limited utilization rate of the fuel oil, on the other hand, the internal combustion engine type rice transplanter is mostly in a low-efficiency area when working, and the whole working efficiency is lower.
Clean energy and green agriculture are the current development trends of agriculture. Further, when the power source of the rice transplanter is an internal combustion engine, an HST (hydraulic Transmission) Transmission mechanism is often used, and the HST Transmission mechanism has a small low-speed torque. When the weight of the rice transplanter itself is large or the load capacity is large, the rice transplanter is easily sunk into a farmland.
When the HST adopts hydraulic transmission, the transmission efficiency is low, and after the HST is used for a period of time, the abrasion loss is large, so that the later maintenance cost of the whole rice transplanter is high.
Disclosure of Invention
An object of the present invention is to provide a range extender, a hybrid rice transplanter and a method of operating the hybrid rice transplanter, in which the hybrid rice transplanter uses electric power as a power source.
The invention also aims to provide a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the hybrid rice transplanter is driven by a motor, and the low-speed torque is large.
Another objective of the present invention is to provide a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the power supply unit of the hybrid rice transplanter comprises a range extender and a battery, and the range extender can supply power to the battery.
Another object of the present invention is to provide a range extender, a hybrid rice transplanter and a method of operating a hybrid rice transplanter, in which the capacity of the battery can be reduced with the aid of the range extender, thereby contributing to the weight reduction of the entire rice transplanter.
Another object of the present invention is to provide a range extender, a hybrid rice transplanter, and a method for operating a hybrid rice transplanter, in which each of the driving, steering, and braking components of the rice transplanter is motorized.
It is another object of the present invention to provide a range extender, a hybrid rice transplanter and a method of operating a hybrid rice transplanter, in which the range extender of the rice transplanter can be controlled to operate in a high efficiency zone.
Another object of the present invention is to provide a range extender, a hybrid rice transplanter and a method for operating a hybrid rice transplanter, wherein the rice transplanter has a low discharge capacity during operation.
According to an aspect of the present invention, there is provided a hybrid rice transplanter comprising:
a vehicle body;
the walking unit is arranged on the vehicle body and used for driving the vehicle body to move;
a seedling transplanting operation unit, wherein the seedling transplanting operation unit is arranged on the vehicle body and is used for seedling transplanting operation;
a driving unit, wherein the walking unit and the transplanting operation unit are respectively connected with the driving unit in a driving way; and
a power supply unit, wherein the power supply unit comprises a range extender and a battery, wherein the range extender is electrically connected to the battery, and wherein the driving unit is electrically connected to the battery.
According to some embodiments of the invention, the hybrid rice transplanter comprises a steering unit, wherein the steering unit is mounted to the traveling unit, the steering unit is used for steering the traveling unit, and the steering unit is drivably connected to the battery.
According to some embodiments of the invention, the hybrid rice transplanter comprises a brake unit, wherein the brake unit is mounted to the traveling unit, the brake unit is used for braking of the traveling unit, and the brake unit is drivably connected to the battery.
According to some embodiments of the invention, the hybrid rice transplanter comprises an air conditioner, wherein the air conditioner is mounted to the vehicle body, and the air conditioner is drivably connected to the battery.
According to some embodiments of the invention, the drive unit comprises a travel drive module and a transplanting work drive module, wherein the travel drive module is drivable for electrical connection to the battery and the transplanting work drive module is drivable for electrical connection to the battery, wherein the travel unit is drivable for connection to the travel drive module and the transplanting work drive module is drivable for connection to the transplanting work drive module.
According to some embodiments of the invention, the hybrid rice transplanter has a first operating mode in which the battery alone supplies power to the driving unit and a second operating mode in which the range extender supplies power to the battery, and the hybrid rice transplanter is controllably switched between the first operating mode and the second operating mode.
According to some embodiments of the invention, the hybrid rice transplanter comprises a control unit, wherein the range extender comprises an internal combustion engine and a generator, wherein the generator is driveably connected to generate electricity to the internal combustion engine, the battery is chargeable to be connected to the generator, wherein the internal combustion engine is controllably speed-controlled to the control unit, and the generator is controllably torque-controlled to the control unit.
According to some embodiments of the invention, the hybrid rice transplanter comprises a converter, wherein the converter is connected to the generator and the battery, respectively, and the electric energy from the generator is converted by the converter to reach the battery.
According to another aspect of the present invention, there is provided a range extender for use with an electric rice transplanter, wherein the range extender comprises:
an internal combustion engine; and
a generator, wherein said generator is drivably connected to said internal combustion engine, wherein said generator is electrically connectable to a battery of the electric rice transplanter.
According to some embodiments of the invention, the range extender has a first mode of operation in which the battery is independently powered and a second mode of operation in which the range extender powers the battery, and the range extender is operably switched between the first mode of operation and the second mode of operation.
According to some embodiments of the invention, the range extender drives a transplanting operation unit of the electric rice transplanter through the battery.
According to some embodiments of the invention, the range extender drives a steering unit of the electric rice transplanter by the battery.
According to some embodiments of the invention, the range extender drives a brake unit of the electric rice transplanter through the battery.
According to some embodiments of the invention, the range extender drives an air conditioner of the electric rice transplanter through the battery.
According to another aspect of the present invention, there is provided a method of operating a hybrid rice transplanter, comprising the steps of:
monitoring the power supply unit when a driving unit supplies power to a walking unit and/or a rice transplanting operation unit, wherein the power supply unit comprises a range extender and a battery; and
and responding to the load detection of the battery, and selecting the working mode of the power supply unit, wherein the power supply unit has a first working mode and a second working mode, the battery supplies power independently in the first working mode, and the range extender supplies power to the battery in the second working mode.
According to some embodiments of the invention, in the method, the internal combustion engine of the range extender is in a better efficiency stage, and the torque of the generator of the range extender is controlled to adjust the power generation amount of the generator.
According to some embodiments of the invention, in the above method, the battery outputs to the steering unit and/or the brake unit of the hybrid rice transplanter.
Drawings
FIG. 1 is a schematic view of a hybrid rice transplanter in accordance with a preferred embodiment of the present invention.
FIG. 2 is a schematic view of the hybrid rice transplanter according to the above preferred embodiment of the present invention.
FIG. 3 is a schematic view of the frame of the hybrid rice transplanter according to the above preferred embodiment of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular orientation, and thus the above terms are not to be construed as limiting the present invention.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
Referring to FIGS. 1 to 3, a hybrid rice transplanter 1 and a range extender 51 for the hybrid rice transplanter 1 according to a preferred embodiment of the present invention are illustrated.
The hybrid rice transplanter 1 uses electric power as a power source, and the range extender 51 can assist in supplying electric power.
Specifically, the hybrid high-speed rice transplanter 1 includes a body 10, a traveling unit 20, a rice transplanting operation unit 30, a driving unit 40, a power supply unit 50, and a control unit 60, wherein the traveling unit 20, the rice transplanting operation unit 30, the driving unit 40, the power supply unit 50, and the control unit 60 are mounted to the body 10, respectively.
The walking unit 20 supports the vehicle body 10 to drive the vehicle body 10 to walk. The transplanting operation unit 30 is used for transplanting seedlings to the ground, and the transplanting operation unit 30 may be located at the front or rear of the vehicle body 10.
The traveling unit 20 is drivably connected to the driving unit 40. The seedling-transplanting work unit 30 is electrically connected to the control unit 60. The control unit 60 includes at least one ECU controller.
The power supply unit 50 includes a range extender 51 and a battery 52, wherein the battery 52 is electrically connected to the range extender 51, wherein the range extender 51 includes an internal combustion engine 511 and a generator 512, wherein the internal combustion engine 511 converts internal energy of fuel into mechanical energy, and the generator 512 converts mechanical energy into electrical energy. The battery 52 is electrically connected to the generator 512, and the generator 512 transmits the generated electric power to the battery 52 and then is used by other power-requiring components of the hybrid rice transplanter 1 through the battery 52.
Due to the existence of the range extender 51 in the power supply unit 50, the volume of the battery 52 can be designed to be small, that is, the battery 52 can be light-weighted. Specifically, when the power supply unit 50 supplies power and the amount of power in the battery 52 is about to be exhausted, the range extender 51 may generate power to continuously supply power to the battery 52, so that the battery 52 does not need to be designed to have a large mass or volume. The range extender 51 may supplement the battery 52 with electric energy in a timely manner so that the mass or volume of the battery 52 can be reduced.
Further, the hybrid rice transplanter 1 includes a steering unit 70, wherein the steering unit 70 is implemented as an electrically controlled steering member. The control unit 60 comprises a steering control module 61, wherein the steering unit 70 is electrically controllable connected to the steering control module 61. The steering unit 70 is used to control the steering of the traveling unit 20.
The hybrid rice transplanter 1 includes a brake unit 80, wherein the brake unit 80 is implemented as an electrically controlled brake member. The control unit 60 includes a brake control module 62, wherein the brake unit 80 is electrically controllable connected to the brake control module 62. The brake unit 80 is used to control braking of the traveling unit 20.
The steering control module 61 and the braking control module 62 are each electrically connectable to the battery 52 of the power supply unit 50. For example, the steering control module 61 may include a steering control motor that is controllably connected to the steering control ECU controller, and a steering control ECU controller that controls the operation of the steering control motor based on the electric power from the battery 52, and the steering control motor drives the steering unit 70, thereby achieving the steering control of the traveling unit 20.
The brake control module 62 may include a brake control motor that is controllably connected to the brake control ECU controller, and a brake control ECU controller that controls the operation of the brake control motor based on the electric power from the battery 52, the brake control motor driving the brake unit 80, thereby implementing brake control for the brake unit 80.
The control unit 60 comprises an implantation control module 63, wherein the transplanting operation unit 30 is controllably connected to the implantation control module 63.
The plug-in control module 63 is electrically connectable to the battery 52 of the power supply unit 50.
That is, the steering unit 70, the braking unit 80, and the seedling planting work unit 30 are electrically and controllably connected to the control unit 60, respectively. The control unit 60 implements electric control of the steering unit 70, the brake unit 80, and the rice-transplanting work unit 30 based on the power supply of the battery 52.
Further, the range extender 51 is controllably connected to the control unit 60. The control unit 60 may also include a range extender control module 64, and the range extender 51 may be controllably connected to the range extender control module 64. The internal combustion engine 511 of the range extender 51 is controlled by using a rotating speed, the generator 512 of the range extender 51 is controlled by using a torque, and when the range extender 51 needs to supply power to the battery 52 for operation, the operating areas of the internal combustion engine 511 and the generator 512 of the range extender 51 are controlled, so that the internal combustion engine 511 of the range extender 51 is in a better operating area, and the whole range extender 51 has better combustion efficiency and lower emission.
The internal combustion engine 511 of the range extender 51 is speed controllably connected to the range extender control module 64 and the generator 512 of the range extender 51 is torque controllably connected to the range extender control module 64. After the internal combustion engine 511 of the range extender 51 reaches a required rotation speed point according to an input signal, the range extender control module 64 controls the magnitude of the power generation torque of the generator 512 according to the magnitude of the required power generation amount of the generator 512, thereby realizing the control of the power of the generator 512.
The steering unit 70, the brake unit 80 and the transplanting operation unit 30 of the hybrid rice transplanter 1 are all electrically operated and controlled, so that a large number of mechanical transmission structures of the conventional rice transplanter driven by an internal combustion engine 511 are reduced, and the whole hybrid rice transplanter 1 has high efficiency and low failure rate.
Further, the driving unit 40 includes a driving motor, wherein the traveling unit 20 is drivably connected to the driving motor. The walking unit 20 is electrically driven, has larger torque and larger overload amplitude at low speed, and can even reach twice of the prior internal combustion type rice transplanter.
The electrically driven walking unit 20 has high efficiency, high torque and power overload system, and can meet the requirement of special power point in various complicated conditions.
Further, the hybrid rice transplanter 1 has three operation modes, a first operation mode, a second operation mode, and a third operation mode.
In the first operation mode, the battery 52 of the power supply unit 50 supplies power to the driving unit 40, the rice planting work unit 30, the steering unit 70, the brake unit 80, and the like, individually.
In the second operation mode, the range extender 51 and the battery 52 of the power supply unit 50 supply power to the driving unit 40, the rice transplanting work unit 30, the steering unit 70, and the braking unit 80 together.
In the third operation mode, the battery 52 of the power supply unit 50 is exhausted, the range extender 51 of the power supply unit 50 supplies power to the battery 52 alone, and then the amount of power supplied from the range extender 51 through the battery 52 is transmitted to the driving unit 40, the rice transplanting work unit 30, and the steering unit 70 and the braking unit 80.
When the load capacity of the hybrid rice transplanter 1 is large, the hybrid rice transplanter 1 can be switched to the second operation mode to operate. When the hybrid rice transplanter 1 is stuck in a farmland, the hybrid rice transplanter 1 can be switched to the second operation mode for operation.
When the hybrid rice transplanter 1 travels on a flat ground, the hybrid rice transplanter 1 can be switched to the first operation mode to operate.
When the power of the battery 52 of the hybrid rice transplanter 1 is insufficient, the hybrid rice transplanter 1 can be switched to the third operation mode.
In other embodiments of the present invention, the hybrid rice transplanter 1 has two operation states, a first operation mode in which the battery 52 of the power supply unit 50 supplies power to the drive unit 40, the rice transplanting work unit 30, the steering unit 70, the brake unit 80, and the like, alone, and a second operation mode.
In the second operation mode, the range extender 51 of the power supply unit 50 and the battery 52 work together, the range extender 51 works to generate electricity and transmit the amount of electricity to the battery 52, and the battery 52 outputs electric energy to the outside, such as the driving unit 40, the seedling planting work unit 30, the steering unit 70, and the braking unit 80.
The hybrid rice transplanter 1 is controllably switched between the first operation mode and the second operation mode.
It is noted that the hybrid rice transplanter 1 may be a man-operated agricultural machine. The user can select the working mode of the hybrid rice transplanter 1 according to the actual use requirement.
The hybrid rice transplanter 1 can also be an unmanned agricultural machine, and the hybrid rice transplanter 1 can automatically select the corresponding working mode according to the output of the whole agricultural machine.
Specifically, the hybrid rice transplanter 1 further includes a monitoring unit 90, wherein the monitoring unit 90 is used to monitor the operating states of the driving unit 40, the steering unit 70, the braking unit 80, the power supply unit 50, and the rice transplanting operation unit 30. The control unit 60 is communicatively connected to the monitoring unit 90.
The hybrid rice transplanter 1 further includes a processing unit 100, wherein the processing unit 100 is communicably connected to the monitoring unit 90 and the control unit 60, respectively, and the processing unit 100 generates a control command based on the data detected by the monitoring unit 90 and sends the control command to the control unit 60. The control unit 60 executes the control command and controls the corresponding components of the hybrid rice transplanter 1, such as the steering unit 70, the brake unit 80, the traveling unit 20, and the rice transplanting work unit 30.
The monitoring unit 90 may include a traveling unit monitoring module 91, a rice transplanting operation unit monitoring module 92, a steering monitoring module 93, a brake monitoring module 94, and a power supply unit monitoring module 95.
The traveling unit monitoring module 91, the rice transplanting operation unit monitoring module 92, the steering monitoring module 93, the brake monitoring module 94, and the power supply unit monitoring module 95 are communicably connected to the processing unit 100, respectively.
The walking unit monitoring module 91 is configured to monitor the walking unit 20, for example, the power that the walking unit 20 needs to output, the real-time output power of the walking unit 20, and the like.
The rice transplanting operation unit monitoring module 92 is configured to monitor the rice transplanting operation unit 30, for example, the power required to be output by the rice transplanting operation unit 30, the real-time output power of the rice transplanting operation unit 30, and the like.
The steering monitoring module 93 is used to monitor the steering state of the steering unit 70 and the hybrid rice transplanter 1, for example, the steering monitoring module 93 may be used to obtain environmental information in front of the walking unit 20, so that the processing unit 100 can determine whether the hybrid rice transplanter 1 needs to steer when going forward continuously.
The braking monitoring module 94 is used for monitoring the braking states of the braking unit 80 and the hybrid rice transplanter 1, for example, the braking monitoring module 94 can be used for acquiring environmental information in front of the walking unit 20 so that the processing unit 100 can judge whether the hybrid rice transplanter 1 needs to brake when going forward continuously.
The power supply unit monitoring module 95 is configured to monitor the power supply unit 50. The power supply unit monitoring module 95 comprises a range extender monitoring module 951 and a battery monitoring module 952, wherein the range extender monitoring module 951 and the battery monitoring module 952 of the power supply unit monitoring module 95 are respectively communicably connected to the processing unit 100.
The range extender monitoring module 951 is configured to monitor the status of the range extender 51, such as the current output of the range extender 51 and the output power that the range extender 51 needs to provide. The battery monitoring module 952 is configured to monitor the status of the battery 52, such as the current output of the battery 52 and the output power required by the battery 52.
The battery monitoring module 952 may also be used to monitor the current storage capacity of the battery 52, the amount of power delivered from the range extender 51, and the amount of power supplied to other power requiring components.
For example, when the battery monitoring module 952 monitors that the current capacity of the battery 52 is lower than a certain value, the battery monitoring module 952 sends a signal to the processing unit 100, the processing unit 100 generates a control instruction, and the control unit 60 controls the range extender 51 to start up to supply power to the battery 52 of the power supply unit 50.
For example, after the walking unit monitoring module 91 monitors that the output power currently required by the walking unit 20 exceeds a preset value, the walking unit monitoring module 91 sends a signal to the processing unit 100, the processing unit 100 generates a control instruction, and the control unit 60 controls the range extender 51 to start to supply power to the battery 52 of the power supply unit 50, so as to meet the output requirement of high power.
Further, when the walking unit monitoring module 91 monitors that the output power currently required by the walking unit 20 is lower than a preset value, for example, the hybrid rice transplanter 1 goes out of a mud land, the walking unit monitoring module 91 sends a signal to the processing unit 100, the processing unit 100 generates a control command, and the driving unit 40 is controlled by the control unit 60 to reduce the output to the outside so as to meet the output requirement of the walking unit 20.
Further, the range extender 51 further comprises a converter 513, wherein the converter 513 is connected between the generator 512 of the range extender 51 and the battery 52 of the power supply unit 50. The converter 513 may convert the electrical energy from the generator 512 of the range extender 51 to a type of electrical energy that meets the demand of the battery 52. For example, the converter 513 may be a DC/DC converter 513, and may convert part of the high-voltage DC power generated by the generator 512 into low-voltage DC power.
Further, the driving unit 40 includes the driving motor, and the traveling unit 20 is drivably connected to the driving motor. The driving unit 40 may further include another driving motor to which the seedling-transplanting working unit 30 is drivably connected.
It is of course understood that the number of the driving motors of the driving unit 40 is one, and the rice transplanting work unit 30 and the traveling unit 20 are driven by the same driving motor
It should be noted that the whole hybrid rice transplanter 1 can be designed with light weight, on one hand, the battery 52 generally occupies a large space and area for the hybrid rice transplanter 1 which mainly uses electric energy to operate, and the weight and volume of the battery 52 can be reduced with the aid of the range extender 51, thereby reducing the weight of the whole hybrid rice transplanter 1, and on the other hand, the arrangement of the components of the hybrid rice transplanter 1.
Specifically, the drive unit 40 and the power supply unit 50 are provided at the front portion of the vehicle body 10. The vehicle body 10 includes a chassis frame 11, wherein the driving unit 40 and the power supply unit 50 are respectively provided at a front portion of the chassis frame 11, and the transplanting work unit 30 is provided at a rear portion of the chassis frame 11.
The front portion of the chassis frame 11 refers to a portion of the chassis frame 11 on the front side when the hybrid rice transplanter 1 normally advances. The rear portion of the chassis frame 11 refers to a portion of the chassis frame 11 on the rear side when the hybrid rice transplanter 1 normally advances.
The driving unit 40 includes a traveling driving module 41 and a rice transplanting operation driving module 42, wherein the traveling unit 20 is drivably connected to the traveling driving module 41, and the rice transplanting operation unit 30 is drivably connected to the rice transplanting operation driving module 42.
The walking driving module 41 and the rice transplanting operation driving module 42 are respectively a motor.
The travel drive module 41 and the rice transplanting operation drive module 42 are respectively connected to the battery 52 so as to be electrically connectable.
The traveling unit 20 includes four wheels, two front wheels and two rear wheels, and the wheels of the traveling unit 20 are also respectively drivably connected to the traveling driving module 41. The two rear wheels of the traveling unit 20 may be respectively connected to the traveling drive module 41 in a driving manner.
That is, the hybrid rice transplanter 1 may be a four-wheel drive rice transplanter or a rear-wheel drive rice transplanter.
The travel driving module 41 may be mounted at a front portion of the chassis frame 11 of the vehicle body 10, and the transplanting operation driving module 42 may be mounted at a rear portion of the chassis frame 11 of the vehicle body 10.
The walking driving module 41 may be connected with three transmission shafts, two of the transmission shafts are located on two sides of the walking driving module 41 respectively, and are configured to transmit power generated by the walking driving module 41 to the two front wheels respectively, and the other transmission shaft is located on the rear side of the walking driving module 41 and is configured to transmit power generated by the walking driving module 41 to the rear wheels in order to transmit the power to the two rear wheels.
When the transplanting operation driving module 42 and the traveling driving module 41 are independent from each other, the transplanting operation driving module 42 is connected with a transmission shaft, wherein the transmission shaft connected to the transplanting operation driving module 42 is used for transmitting power generated by the transplanting operation driving module 42 to the transplanting operation unit 30.
The traveling drive module 41 and the rice transplanting operation drive module 42 may be respectively installed at the front of the chassis frame 11 of the vehicle body 10. The traveling drive module 41 and the transplanting operation drive module 42 may be disposed in parallel. The transmission shaft connected to the walking drive module 41 and the transmission shaft connected to the rice transplanting operation drive module 42 extend rearward to between the rear wheels of the walking unit 20 and the rice transplanting operation unit 30, respectively.
The range extender 51 includes the internal combustion engine 511 and the generator 512, wherein the internal combustion engine 511 is located at the front of the chassis frame 11 of the vehicle body 10, the generator 512 is located at one side of the internal combustion engine 511 of the range extender 51, and the walking drive module 41 and the transplanting work drive module 42 are respectively located at the rear of the range extender 51.
The battery 52 of the power supply unit 50 may be positioned above the walking driving module 41 and/or the rice transplanting operation driving module 42, and the battery 52 of the power supply unit 50 may be positioned above the range extender 51.
The steering unit 70, the brake unit 80, and the control unit 60 may be provided to the chassis frame 11, respectively.
According to another aspect of the present invention, there is provided a power control method of the hybrid rice transplanter 1, wherein the power control method comprises the steps of:
monitoring the power supply unit 50 while supplying power to a traveling unit 20 and a rice transplanting operation unit 30 by a driving motor, wherein a battery 52 of the power supply unit 50 supplies power to the driving motor; and
in response to the detection of the load of the power take-off shaft, the internal combustion engine 511 is in the maximum output power stage, and the torque of the generator 512 is controlled to adjust the amount of power generation of the generator 512, wherein the generator 512 is drivably connected to the internal combustion engine 511, and the battery 52 is electrically connectable to the generator 512.
According to some embodiments of the present invention, in the above power control method, the load of the traveling unit 20 is adjusted by adjusting the output of the internal combustion engine 511 to the generator 512 and adjusting the output of the power supply unit 50 in response to the load of the traveling unit 20.
According to some embodiments of the present invention, in the above power control method, the output demand is satisfied by adjusting the output torque request of the generator 512 to the internal combustion engine 511 and the internal combustion engine 511 is kept operating within a preset operating region. For example, to maintain the engine 511 operating in a preferred operating efficiency region.
According to another aspect of the present invention, the present invention provides the power control method of the hybrid rice transplanter 1, wherein the power control method comprises the steps of:
monitoring the power supply unit 50 while supplying power to a rice transplanting operation unit 30 by a driving motor, wherein a battery 52 of the power supply unit 50 supplies power to the driving motor; and
in response to the detection of the load of the power output shaft of the rice transplanting work unit 30, the internal combustion engine 511 is in a preferred output power stage, and the torque of the generator 512 is controlled to adjust the amount of electricity generated by the generator 512, wherein the generator 512 is drivably connected to the internal combustion engine 511, and the battery 52 is electrically connectable to the generator 512.
According to another aspect of the present invention, there is provided the power control method of the hybrid rice transplanter, wherein the power control method comprises the steps of:
monitoring the power supply unit 50 while powering a travel unit 20 by a drive motor, wherein a battery 52 of the power supply unit 50 supplies power to the drive motor; and
in response to the detection of the load of the power output shaft of the traveling unit 20, the internal combustion engine 511 is in a preferred output power stage, and the torque of the generator 512 is controlled to adjust the amount of power generation of the generator 512, wherein the generator 512 is drivably connected to the internal combustion engine 511, and the battery 52 is electrically connectable to the generator 512.
According to some embodiments of the present invention, the driving motor simultaneously drives the rice-transplanting working units 30 to work.
According to some embodiments of the present invention, the range extender 51 is activated to power the battery 52 when the load of the locomotion unit 20 exceeds a predetermined value.
According to some embodiments of the present invention, the range extender 51 is pneumatically operated to supply power to the battery 52 when the load of the rice transplanting operation unit 30 exceeds a predetermined value.
It should be noted that the traveling unit 20 is driven by a driving motor, so that the traveling unit 20 can meet the requirements of special power points in various complex situations. For example, the hybrid rice transplanter 1 has a large torque at the time of starting, and the driving motor can meet the requirements of the traveling unit 20 at this time.
The driving motor is directly connected to the traveling unit 20, the working efficiency is high, and the structural unit is advantageous for the reduction of the failure rate of the whole hybrid rice transplanter 1.
It should be noted that the driving unit 40 of the hybrid high-speed rice transplanter 1 can provide large torque and power reserve (100%), and can be normally used in the special situations of complicated ground environment or large seedling carrying capacity.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.

Claims (17)

1. A hybrid rice transplanter, comprising:
a vehicle body;
the walking unit is arranged on the vehicle body and used for driving the vehicle body to move;
a seedling transplanting operation unit, wherein the seedling transplanting operation unit is arranged on the vehicle body and is used for seedling transplanting operation;
a driving unit, wherein the walking unit and the transplanting operation unit are respectively connected with the driving unit in a driving way; and
a power supply unit, wherein the power supply unit comprises a range extender and a battery, wherein the range extender is electrically connected to the battery, and wherein the driving unit is electrically connected to the battery.
2. The hybrid rice transplanter according to claim 1, wherein the hybrid rice transplanter comprises a steering unit, wherein the steering unit is mounted to the traveling unit, the steering unit is used for steering of the traveling unit, and the steering unit is drivably connected to the battery.
3. The hybrid rice transplanter according to claim 1, wherein the hybrid rice transplanter comprises a brake unit, wherein the brake unit is mounted to the traveling unit, the brake unit is used for braking of the traveling unit, and the brake unit is drivably connected to the battery.
4. The hybrid rice transplanter according to claim 1, wherein the hybrid rice transplanter comprises an air conditioner, wherein the air conditioner is mounted to the body, and the air conditioner is drivably connected to the battery.
5. The hybrid rice transplanter according to any one of claims 1 to 4, wherein the driving unit comprises a travel driving module drivable to be electrically connected to the battery and a transplanting operation driving module drivable to be electrically connected to the battery, wherein the travel unit is drivably connected to the travel driving module and the transplanting operation driving module is drivably connected to the transplanting operation driving module.
6. The hybrid rice transplanter according to any one of claims 1 to 4, wherein the hybrid rice transplanter has a first operating mode in which the battery alone supplies power to the drive unit and a second operating mode in which the range extender supplies power to the battery, and is operably switched between the first operating mode and the second operating mode.
7. The hybrid rice transplanter according to claim 6, wherein the hybrid rice transplanter comprises a control unit, wherein the range extender comprises an internal combustion engine and a generator, wherein the generator is drivable to be electrically connected to the internal combustion engine, and the battery is chargeable to be connected to the generator, wherein the internal combustion engine is controllably speed-controlled to the control unit, and the generator is controllably torque-controlled to the control unit.
8. The hybrid rice transplanter according to claim 7, wherein the hybrid rice transplanter comprises a converter, wherein the converter is connected to the generator and the battery, respectively, and the electric power from the generator is converted by the converter to the battery.
9. A range extender is applied to an electric rice transplanter and is characterized by comprising:
an internal combustion engine; and
a generator, wherein said generator is drivably connected to said internal combustion engine, wherein said generator is electrically connectable to a battery of the electric rice transplanter.
10. The range extender of claim 9, wherein the range extender has a first mode of operation in which the battery is independently powered and a second mode of operation in which the range extender powers the battery, and the range extender is operably switched between the first mode of operation and the second mode of operation.
11. The range extender of claim 9 or 10, wherein the range extender drives a transplanting operation unit of the electric rice transplanter through the battery.
12. The range extender of claim 9 or 10, wherein the range extender drives a steering unit of the electric rice transplanter by the battery.
13. The range extender of claim 9 or 10, wherein the range extender drives a brake unit of the electric rice transplanter through the battery.
14. The range extender of claim 9 or 10, wherein the range extender drives an air conditioner of the electric rice transplanter through the battery.
15. The working method of the hybrid rice transplanter is characterized by comprising the following steps:
monitoring the power supply unit when a driving unit supplies power to a walking unit and/or a rice transplanting operation unit, wherein the power supply unit comprises a range extender and a battery; and
and responding to the load detection of the battery, and selecting the working mode of the power supply unit, wherein the power supply unit has a first working mode and a second working mode, the battery supplies power independently in the first working mode, and the range extender supplies power to the battery in the second working mode.
16. The operating method according to claim 15, wherein in the method, the internal combustion engine of the range extender is in a better efficiency stage, and the torque of the generator of the range extender is controlled to adjust the amount of power generation of the generator.
17. The working method according to claim 15, wherein in the above method, the battery outputs to the steering unit and/or the brake unit of the hybrid rice transplanter.
CN202010319488.XA 2020-04-22 2020-04-22 Range extender, hybrid rice transplanter and working method of hybrid rice transplanter Pending CN112449817A (en)

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