Multifunctional integrated installation box for inductor
Technical Field
The invention relates to the technical field of integrated installation of power inductors, in particular to a multifunctional integrated installation box for an inductor.
Background
The inductor integrated installation box is a common device in power equipment, more inductor elements and circuits are generally installed in the inductor integrated installation box, and in the working process of the inductor integrated installation box, a large amount of dust is gradually adsorbed and deposited on the electronic elements and circuits after the electronic elements and circuits are electrified, so that the electronic elements and circuits in the inductor integrated installation box are very easily affected, and the working quality and the service life of electronic devices are seriously affected by the large amount of dust.
In order to solve the technical problems, a person skilled in the art generally performs periodic manual unpacking and cleaning to remove dust accumulated in the inductor integrated installation box in the use process of the inductor integrated installation box; however, the regular box opening and cleaning is troublesome, and the labor intensity of workers is greatly increased. Therefore, how to realize automatic dust removal of the inductor integrated installation box is a great problem to be solved.
Disclosure of Invention
The invention aims to solve the problems and designs a multifunctional integrated installation box for an inductor.
A multifunctional integrated installation box of an inductor comprises an installation box body, wherein a plurality of inductor installation plates are arranged in the installation box body, the inductor installation plates are provided with the inductor and a matched lead thereof,
the dust removal device is characterized in that a dust removal cavity is fixedly installed on the lower surface of the installation box body, the dust removal cavity is a long-strip-shaped box body with a rectangular longitudinal section, a partition plate is fixedly installed in the dust removal cavity and divides the inner cavity of the whole installation cavity into a left part and a right part, a vent hole is formed in the partition plate, a baffle door is installed on the right side face of the partition plate and is opened towards the right side of the partition plate in a turnover mode, the baffle door comprises a rotating shaft fixedly installed above the vent hole, a baffle plate is installed on the rotating shaft and shields the vent hole, the baffle plate is turned upwards around the rotating shaft, a discharge port is formed in the right side face of the dust removal cavity, a motor installation seat is fixedly installed in the dust removal cavity and is located on the left side of the partition plate, a motor is fixedly installed on the motor installation seat, a fan is fixedly installed in the installation cavity, and is located on the left side of the motor installation seat, the rotating shaft of the motor is fixedly connected with one end of the rotating shaft of the fan through a coupler, and the dust removing cavity is provided with an air inlet hole which is positioned between the motor mounting seat and the partition plate;
the dust removal fan comprises a mounting box body, a guide pipe, a sealing cover, a dust removal cavity, a fan, a base, a lifting body, a guide pipe, a dust removal cavity, a guide pipe and a dust removal cavity, wherein the guide pipe is arranged on the bottom surface of the mounting box body and is vertical to the bottom surface of the mounting box body, the two ends of the guide pipe are square pipes with openings, the upper end of the guide pipe upwards extends into the inner cavity of the mounting box body, the sealing cover is arranged at the port of the upper end of the guide pipe, the lower end of the guide pipe downwards extends into the dust removal cavity, the lower end of the guide pipe is located on the left side of the fan, the base is arranged right below the port of the lower end of the guide pipe, the lifting body is a cuboid, the lower end of the lifting body is placed on the base, the upper end of the lifting body penetrates through the port of the lower end of the guide pipe and is inserted into the guide pipe, the upper end of the lifting body is in interference fit with the inner cavity of the guide pipe, the lifting body can lift in the vertical direction, and the upper half part of the lifting body is provided with the air guide pipe cavity;
the air guide port is arranged on the right side face of the lifting body, faces the fan, and is communicated with the air guide cavity, the dust removal pipe is fixedly installed on the upper end face of the lifting body, vertically and upwards penetrates through the sealing cover and extends into the inner cavity of the installation box body, the lower end port of the dust removal pipe is communicated with the air guide cavity, the upper end port of the dust removal pipe is sealed, a plurality of air holes are formed in the side surface of the dust removal pipe, a rack is fixedly installed on the right side face of the lifting body, the length direction of the rack is the same as the length direction of the lifting body, teeth of the rack are located on the front surface of the rack, a sliding rod is fixedly installed on the rack, the sliding rod penetrates through the rack from top to bottom, the length direction of the sliding rod is the same as the length direction of the rack, end plates are fixedly installed at two ends of the sliding rod, movable teeth are further installed at two ends of the sliding rod, and are located between the end plates and the rack and slide on the sliding rod, springs are sleeved at two ends of the sliding rod and positioned between the movable teeth and the racks, a gear is fixedly mounted at the other end of a rotating shaft of the fan, the gear is close to the right side face of the lifting body and is meshed with the racks and the movable teeth on the right side face of the lifting body, and tooth tips of the movable teeth and tooth tips on the racks are positioned in the same vertical plane;
an inclined plane is fixedly installed on the bottom surface in the installation box body, the inclined plane is in a conical shape, the lowest point of the inclined plane is communicated with the dust removal cavity through a connecting port, and the connecting port is located between the partition plate and the discharge port;
the motor rotates forwards, the motor drives the fan to rotate forwards and generate wind blowing to the lifting body, meanwhile, the motor drives the gear to rotate forwards, the gear drives the lifting body to descend through the rack until the lower end of the lifting body falls on the base, at the moment, the gear is separated from the rack, the movable gear is continuously stirred by the gear in the process of rotating forwards to overcome the elasticity of the spring to do reciprocating motion up and down on the sliding rod, and the vent hole in the partition plate is blocked by the baffle plate;
the motor reversal, the motor drives the fan reversal and produces the wind of blowing to the ventilation hole, the baffle upwards overturns under the promotion of atmospheric pressure and opens, the motor drives the gear reversal simultaneously, the gear passes through the rack and drives the elevating body and rise, the lower extreme of the elevating body breaks away from the base, break away from the contact until gear and rack, the ratating gear constantly stirs the movable tooth at reversal in-process, the movable tooth overcomes the elasticity of spring on the slide bar and does up-and-down motion, and then drive whole elevating body and do up-and-down motion, the terminal plate of slide bar upper end is continuous beats pipe lower extreme port, the pipe will beat the vibrations transmission that the production and give the inclined plane.
The rack is positioned below the air guide port, and the end plate at the upper end of the sliding rod is aligned with the lower edge of the air guide port.
The length of the sliding rod is not more than half of the length of the lifting body, and the distance between the end plate and the rack is not more than one centimeter.
The movable gear comprises a sliding block, the sliding block is installed on the sliding rod and can slide along the sliding rod, and the gear teeth are fixedly installed on the sliding block.
The motor control device comprises a motor, a battery box and a control box, wherein the motor control device and the battery box are fixedly installed on the side surface of the installation box, a lithium battery is installed in the battery box, the battery box is connected with a power port of the motor through a wire and supplies power for the motor, and the motor control device is connected with a control port of the motor through a control line and controls starting, stopping and forward and reverse rotation of the motor.
The motor mounting seat and the fan are fixedly mounted on the lower surface of the dust removing cavity, and the air inlet hole is formed in the lower surface of the dust removing cavity.
Be equipped with the arch on the left side of baffle, bellied shape and size and ventilation hole phase-match, the ventilation hole is sheltered from to the baffle, protruding embedding ventilation hole.
The dust removal cavity is fixed on the lower surface of the installation box body through bolts, and the left side surface and the right side surface of the dust removal cavity are aligned with the left side surface and the right side surface of the installation box body.
The inductor mounting plates are parallel to each other, and the distance between every two adjacent inductor mounting plates is not less than five centimeters.
Advantageous effects
The multifunctional integrated installation box for the inductor, which is manufactured by the technical scheme of the invention, has the following advantages:
1. the device simultaneously realizes the technical processes of electronic element dust removal and dust removal in the box body by utilizing one motor, thereby realizing the automatic dust removal work in the integrated installation box of the inductor, effectively simplifying the functional structure while improving the dust removal work efficiency, reducing the work energy consumption of the device and saving the long-time use cost of the device;
2. this device uses current integrated install bin structure of inductor as the basis, can directly reform transform in the structure of current integrated install bin of inductor, reforms transform with low costsly, reforms transform the degree of difficulty little, has stronger practicality and market competition.
Drawings
FIG. 1 is a schematic structural diagram of a multifunctional integrated inductor installation box according to the present invention;
FIG. 2 is a schematic structural view of the multifunctional integrated inductor installation box of the present invention with the installation plate removed;
FIG. 3 is a schematic structural view of the right side of the lifting body according to the present invention;
FIG. 4 is a schematic structural view of the rack portion of the present invention in the forward rotation of the motor;
FIG. 5 is a schematic view of the rack portion of the present invention in a motor reverse rotation configuration;
in the figure, 1, a box body is installed; 2. an inductor mounting board; 3. a dust removal cavity; 4. a partition plate; 5. a vent hole; 6. a rotating shaft; 7. a baffle plate; 8. a discharge port; 9. a motor mounting seat; 10. a motor; 11. a fan; 12. a coupling; 13. an air inlet; 14. a conduit; 15. sealing the cover; 16. a base; 17. a lifting body; 18. a gas conducting cavity; 19. an air guide port; 20. a dust removal pipe; 21. air holes; 22. a rack; 23. a slide bar; 24. an end plate; 25. a movable gear; 26. a spring; 27. an inclined surface; 28. a connecting port; 29. a motor controller; 30. a battery case; 31. a gear.
Detailed Description
The invention is described in detail below with reference to the drawings, as shown in FIGS. 1-5;
the utility model discloses a create the point and lie in, fixed mounting dust removal chamber 3 on the lower surface of installation box, the dust removal chamber is the rectangular form box of longitudinal section for the rectangle, dust removal intracavity fixed mounting baffle 4, the baffle is divided into two parts about the inner chamber of whole installation cavity, be equipped with ventilation hole 5 on the baffle, install the shutter on the right flank of baffle, the shutter is opened to the right side upset of baffle, the shutter includes pivot 6 of fixed mounting above the ventilation hole, installation baffle 7 in the pivot, the ventilation hole is sheltered from to the baffle, the baffle upwards overturns around the pivot, be equipped with discharge port 8 on the right flank in dust removal chamber, fixed mounting motor mount pad 9 in the dust removal chamber, the motor mount pad is located the left side of baffle, fixed mounting motor 10 on the motor mount pad, still fixed mounting fan 11 in the mount pad, the fan is positioned on the left side of the motor mounting seat, a rotating shaft of the motor is fixedly connected with one end of the rotating shaft of the fan through a coupler 12, an air inlet hole 13 is formed in the dust removing cavity, and the air inlet hole is positioned between the motor mounting seat and the partition plate;
the utility model discloses a creation point still lies in, installation pipe 14 on the bottom surface of installation box, the pipe is perpendicular with the bottom surface of installation box, the pipe is both ends open-ended square pipe, the upper end of pipe upwards stretches into the inner chamber of installation box, the upper end port department installation closing cap 15 of pipe, the lower extreme of pipe downwards stretches into in the dust removal intracavity, the lower extreme of pipe is located the left side of fan, be equipped with base 16 under the pipe lower extreme port, be equipped with lifting body 17 on the base, lifting body is the cuboid, lifting body's lower extreme is placed on the base, lifting body's upper end passes the lower extreme port of pipe and inserts the pipe, lifting body's upper end and pipe inner chamber form interference fit, lifting body can rise along the pipe in vertical direction, lifting body's the first half is equipped with air guide cavity 18;
the creation point of the application still lies in, is equipped with air guide port 19 on the right flank of the body that goes up and down, the air guide port is facing to the fan, air guide port and air guide chamber intercommunication, fixed mounting dust removal pipe 20 on the upper end terminal surface of the body that goes up and down, the vertical inner chamber that upwards runs through the closing cap and stretch into the installation box that goes up of dust removal pipe, the lower extreme port and the air guide chamber intercommunication of dust removal pipe, the upper end port of dust removal pipe is sealed, be equipped with a plurality of gas pockets 21 on the side surface of dust removal pipe, fixed mounting rack 22 on the right flank of the body that goes up and down, the length direction of rack is the same with the length direction of the body that goes up and down, the tooth of rack is located its front surface, fixed mounting slide bar 23 on the rack, the slide bar runs through the rack from top to bottom, the length direction of slide bar is the same with the length direction of rack, the equal fixed mounting end plate 24 in both ends of slide bar, still install the movable tooth 25 on both ends of slide bar, the movable teeth are located between the end plate and the rack and slide on the slide bar, the two ends of the slide bar are further sleeved with springs 26, the springs are located between the movable teeth and the racks, gears 31 are fixedly installed at the other ends of the rotating shafts of the fans, the gears are close to the right side face of the lifting body and are meshed with the racks and the movable teeth on the right side face of the lifting body, the tooth tips of the movable teeth and the tooth tips on the racks are located on the same vertical plane, inclined planes 27 are fixedly installed on the bottom face in the installation box body and are in a conical row, the lowest points of the inclined planes are communicated with the dust removal cavity through connectors 28, and the connectors are located between the partition plate and the discharge port.
The electronic device adopted by the technical scheme comprises:
the motor, the motor controller and the battery box;
the electronic devices are all existing products, the technical scheme of the application has no special requirements and changes on the structures of the electronic devices, and the electronic devices all belong to conventional electronic equipment;
in the implementation process of the technical scheme, a person in the art needs to connect all the electrical components in the present application with a power supply adapted to the electrical components through a wire, and should select an appropriate controller according to actual conditions to meet control requirements, and specific connection and control sequence.
The invention also provides a device for preventing the air leakage of the air conditioner, which is characterized in that the rack is positioned below the air guide port, and the end plate at the upper end of the sliding rod is aligned with the lower edge of the air guide port; the length of the sliding rod is not more than half of the length of the lifting body, and the distance between the end plate and the rack is not more than one centimeter; the movable teeth comprise sliding blocks, the sliding blocks are mounted on the sliding rods and can slide along the sliding rods, and gear teeth are fixedly mounted on the sliding blocks; a motor controller 29 and a battery box 30 are fixedly arranged on the side surface of the mounting box body, a lithium battery is arranged in the battery box, the battery box is connected with a power port of the motor through a wire and supplies power to the motor, and the motor controller is connected with a control port of the motor through a control line and controls the start, stop and forward and reverse rotation of the motor; the upper end port of the dust removal pipe is closed; the motor mounting seat and the fan are fixedly mounted on the lower surface of the dust removing cavity, and the air inlet hole is formed in the lower surface of the dust removing cavity; a bulge is arranged on the left side face of the baffle plate, the shape and the size of the bulge are matched with those of the vent hole, the vent hole is shielded by the baffle plate, and the bulge is embedded into the vent hole; the dust removing cavity is fixed on the lower surface of the mounting box body through bolts, and the left side surface and the right side surface of the dust removing cavity are aligned with the left side surface and the right side surface of the mounting box body; the inductor mounting plates are parallel to each other, and the distance between every two adjacent inductor mounting plates is not less than five centimeters.
In the implementation process of the technical scheme, a worker starts a motor through a controller and controls the motor to rotate forwards, the motor drives a fan to rotate forwards and generate wind blowing to a lifting body, meanwhile, the motor drives a gear to rotate forwards, the gear drives the lifting body to descend through a rack until the lower end of the lifting body falls on a base, at the moment, the gear is separated from the rack, the gear continuously dials a movable tooth at the upper end of a sliding rod downwards in the rotating forwards process and overcomes the elasticity of a spring to reciprocate up and down on the sliding rod, as shown in figure 4, a ventilation hole in a partition plate is blocked by a baffle plate, a gas guide hole in the lifting body faces the fan, the wind blown out by the fan enters a dust removal pipe through the gas guide hole and a gas guide cavity and is blown into an installation box body through a gas hole in the dust removal pipe, the air flow blown into the installation box body cleans dust in the installation box body pneumatically, and the dust finally falls on an inclined plane or falls on the right side of the partition plate in the dust removal cavity through a connecting port, thereby completing the dust cleaning work of the inner part of the installation box body.
After the motor rotates forwards for a period of time, the motor controller controls the motor to rotate backwards, the motor drives the fan to rotate backwards and generate air blowing towards the vent hole, the baffle plate is pushed by air pressure to turn upwards and open, dust on the right side of the baffle plate is blown out of the dust removing cavity by air flow blown out by the fan, meanwhile, the motor drives the gear to rotate backwards, the gear drives the lifting body to ascend through the rack, the lower end of the lifting body is separated from the base until the gear is separated from the rack, the upper half part of the lifting body enters the guide pipe at the moment, and the air guide port is sealed by the guide pipe; in addition, the pivoted gear constantly upwards stirs the movable tooth of slide bar lower extreme in the reversal process, as shown in fig. 5, the movable tooth overcomes the elasticity of spring and is reciprocating motion from top to bottom on the slide bar, and then drives whole elevating system and be reciprocating motion from top to bottom, the terminal plate of slide bar upper end is continuous beats pipe lower extreme port, the pipe will beat the vibrations transmission that produce and give the inclined plane, the dust that is detained on the inclined plane will fall into the right side of dust removal chamber median septum along with vibrations through the connector, finally is blown out the dust removal chamber.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.