CN112443656A - Control device for manual transmission gear shifting without stepping on clutch and loosening accelerator and operation method - Google Patents
Control device for manual transmission gear shifting without stepping on clutch and loosening accelerator and operation method Download PDFInfo
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- CN112443656A CN112443656A CN202011236033.8A CN202011236033A CN112443656A CN 112443656 A CN112443656 A CN 112443656A CN 202011236033 A CN202011236033 A CN 202011236033A CN 112443656 A CN112443656 A CN 112443656A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/36—Inputs being a function of speed
- F16H59/44—Inputs being a function of speed dependent on machine speed of the machine, e.g. the vehicle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/50—Inputs being a function of the status of the machine, e.g. position of doors or safety belts
- F16H59/54—Inputs being a function of the status of the machine, e.g. position of doors or safety belts dependent on signals from the brakes, e.g. parking brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/50—Inputs being a function of the status of the machine, e.g. position of doors or safety belts
- F16H59/56—Inputs being a function of the status of the machine, e.g. position of doors or safety belts dependent on signals from the main clutch
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/68—Inputs being a function of gearing status
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
- F16H61/0213—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal characterised by the method for generating shift signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/36—Inputs being a function of speed
- F16H2059/366—Engine or motor speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H2061/0075—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by a particular control method
- F16H2061/009—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by a particular control method using formulas or mathematic relations for calculating parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
- F16H61/0213—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal characterised by the method for generating shift signals
- F16H2061/0218—Calculation or estimation of the available ratio range, i.e. possible gear ratios, e.g. for prompting a driver with a display
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/40—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism comprising signals other than signals for actuating the final output mechanisms
- F16H63/42—Ratio indicator devices
- F16H2063/426—Ratio indicator devices with means for advising the driver for proper shift action, e.g. prompting the driver with allowable selection range of ratios
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Transmission Device (AREA)
Abstract
The invention discloses a control device and an operation method for shifting a manual transmission without stepping on a clutch and without loosening an accelerator, wherein a user operation and prompt interface comprises an upshift key, a downshift key, a neutral key and a voice prompt module; the communication interfaces of the vehicle and the engine are in data connection with the user operation and prompt interface, and the communication interfaces of the vehicle and the engine acquire data information of the engine speed, the vehicle speed, the current gear position, the neutral position state, the clutch state and the brake state of the vehicle through CAN messages; and the gear shifting control calculation processing unit is in data connection with the user operation and prompt interface and the communication interfaces of the vehicle and the engine, and is used for calculating the synchronous rotating speeds of the engine and the gearbox in real time according to data information acquired by the communication interfaces of the vehicle and the engine, and the synchronous rotating speeds are used for realizing the gear shifting of the manual gearbox without stepping on the clutch. The control device can realize the gear shifting mode of the manual transmission without stepping on the clutch and loosening the accelerator.
Description
Technical Field
The invention relates to the field of automobiles, in particular to a control device and an operation method for a manual transmission gear shifting without stepping on a clutch, which are suitable for common manual gear shifting commercial vehicles.
Background
For a vehicle with a manual transmission, an accelerator must be loosened and the clutch must be stepped down before the gear shifting operation is performed, the clutch must be loosened and the accelerator is stepped down to continue driving after the gear shifting operation is completed, the operation is relatively complicated, and particularly under urban working conditions, frequent clutch stepping and gear shifting will consume a large amount of physical strength and energy of a driver, cause driving fatigue and emotional dysphoria, and even influence driving safety.
AT present, automatic transmissions are adopted in most passenger vehicle models, the types of the automatic transmissions mainly comprise a hydraulic Automatic Transmission (AT), a mechanical stepless automatic transmission (CVT), an electric control mechanical automatic transmission (AMT), a dual-clutch transmission (DCT) and the like, and the automatic transmissions of the types can well realize automatic gear shifting.
However, for most commercial vehicles, a manual transmission is still used, the types of the automatic transmissions are few, and mature products are generally only selected by an electronic control mechanical automatic transmission (AMT), and additional purchase cost and maintenance cost are generated.
The manual transmission commercial vehicle mainly has the following defects:
1. before the gear shifting operation is executed, an accelerator must be loosened, the clutch must be stepped down, after the gear shifting operation is completed, the clutch must be loosened, the accelerator is stepped down to continue driving, the operation is complex, and particularly under urban working conditions, a large amount of physical power and energy of a driver are consumed by frequently stepping on the clutch to shift gears, so that driving fatigue and emotional dysphoria are caused, and even the driving safety is influenced.
2. For the already sold manual transmission vehicles, due to the great differences in the drive train structure, it is almost impossible to retrofit them into automatic transmissions and such retrofitting behavior is also not allowed by law and regulations.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
One object of the present invention is to provide a control device for manual transmission gear shifting without clutch release, which can realize the operation without clutch release and accelerator release during the whole gear shifting process.
The invention also aims to provide an operating method for shifting the manual transmission without stepping on the clutch and releasing the accelerator, which can smoothly complete various gear shifting operations without stepping on the clutch and releasing the accelerator.
In order to achieve the above object, the present invention provides a control device for manual transmission gear shifting without stepping on clutch and oil release, comprising a user operation and prompt interface, a communication interface of vehicle and engine, and a gear shifting control calculation processing unit. The user operation and prompt interface comprises an upshift key, a downshift key, a neutral key and a voice prompt module; the communication interfaces of the vehicle and the engine are in data connection with the user operation and prompt interface, and the communication interfaces of the vehicle and the engine acquire data information of the engine speed, the vehicle speed, the current gear position, the neutral position state, the clutch state and the brake state of the vehicle through CAN messages; and the gear shifting control calculation processing unit is in data connection with the user operation and prompt interface and the communication interfaces of the vehicle and the engine, and is used for calculating the synchronous rotating speeds of the engine and the gearbox in real time according to data information acquired by the communication interfaces of the vehicle and the engine, and the synchronous rotating speeds are used for realizing the gear shifting of the manual gearbox without stepping on the clutch.
In a preferred embodiment, the communication interface between the vehicle and the engine CAN acquire data information of the engine speed, the vehicle speed, the current gear, the neutral state, the clutch state and the brake state of the vehicle through the CAN message, and CAN control or limit the engine speed and the engine torque according to the data information and the synchronous speed.
In a preferred embodiment, the voice prompt module is configured to send a voice prompt requesting to shift from neutral, to shift into the next gear, or to shift into the previous gear according to an operation instruction of the upshift key, the downshift key, or the neutral key, data information obtained by the communication interfaces of the vehicle and the engine, and the synchronous rotational speed calculated by the shift control calculation processing unit.
In a preferred embodiment, the shift control calculation processing unit calculates the synchronous speed by the following formula:
n-synchronous speed; vehicle speed — the current speed of the vehicle; final reduction ratio-rear axle final reduction ratio; gear ratio-the ratio of the gear to be engaged; drive wheel radius-the radius of the tire on the drive wheel of the vehicle.
In order to achieve the other purpose, the invention provides an operating method for a manual transmission to shift without stepping on a clutch and a non-release accelerator, which is operated by the control device, wherein the operating method comprises a starting mode, an upshift mode and a downshift mode. A starting mode: the clutch is stepped on, after the gear shifting toggle rod is hung in a proper low gear, the clutch is released slowly, and the accelerator is stepped on to start the vehicle; an upshift mode: after a vehicle starts, when the vehicle needs to be shifted up, a shift-up key is pressed, a shift-shifting shift lever is shifted into a neutral gear after a voice prompt module sends a prompt sound of 'please shift the neutral gear', then the neutral gear is slightly stopped, and a shift-shifting shift lever is shifted into the next gear after the voice prompt module sends a prompt sound of 'please shift the next gear', so that the shift-up operation is completed; a downshift mode: when a vehicle runs and needs to be downshifted, a downshifting key is pressed, the gear shifting lever is taken into the neutral gear after the voice prompt module sends out a prompt sound of 'please take the neutral gear', then the neutral gear is slightly stopped, and the gear shifting lever is further put into the previous gear after the voice prompt module sends out a prompt sound of 'please put the previous gear'.
In a preferred embodiment, the method of operating a manual transmission for a clutch-less tip-in shift further comprises a continuous upshift mode: when the vehicle runs, the upshift key is pressed twice continuously, the gear shifting deflector rod is taken into the neutral gear after the voice prompt module sends out a prompt sound of 'please take off the neutral gear', then the neutral gear is stopped slightly, and the gear shifting deflector rod is directly engaged into the X gear after the voice prompt module sends out a prompt sound of 'please engage the X gear', so that the upshift operation is completed.
In a preferred embodiment, the method of operating a manual transmission for a no-tip-in and no-tip-out shift further comprises a continuous downshift mode: when the vehicle runs, the downshift key is pressed twice continuously, the gear shifting lever is taken into the neutral gear after the voice prompt module sends out a prompt sound of 'please take off the neutral gear', then the neutral gear is slightly stopped, and the gear shifting lever is directly engaged into the Y gear after the voice prompt module sends out a prompt sound of 'please engage the Y gear', so that the gear shifting operation is completed.
In a preferred embodiment, the method of operating a manual transmission for a clutch-less accelerator shift further comprises a neutral mode: when the vehicle runs, if the neutral gear needs to be taken off, the neutral gear button is pressed, and after a voice prompt module sends a prompt tone for taking off the neutral gear, the gear shifting lever is taken off to the neutral gear.
In a preferred embodiment, the method for operating a manual transmission without tip-in and tip-out gear shift further comprises the following steps: when the gear shift mechanism slides in the neutral gear, if the gear shift mechanism needs to be shifted back to a proper gear, the neutral gear key is pressed again, the gear shift lever is shifted into the neutral gear after the voice prompt module gives a prompt sound of 'please shift the neutral gear', the neutral gear is slightly stopped, and the gear shift lever is shifted into the Y gear after the voice prompt module gives a prompt sound of 'please shift the Y gear'.
In a preferred embodiment, the operation of depressing the clutch and releasing the accelerator is not required during the operation method except in the starting mode.
Compared with the prior art, the control device and the operation method for shifting the manual transmission without stepping on the clutch and without loosening the accelerator have the following beneficial effects: according to the scheme, the transmission system of the vehicle of the manual transmission case is not required to be modified by a user operation and prompt interface, a communication interface of the vehicle and an engine and a gear shifting control calculation processing unit, and the gear shifting control device is only required to be connected into a CAN (controller Area network) network, so that the voice prompt of an adding button, a reducing button and a voice module of the control device can be realized, the clutch is not stepped, the accelerator is not loosened, and the gear shifting is realized in the driving process of the vehicle, so that the driving strength of a driver can be effectively reduced, and the driving fatigue of the driver can be relieved. Meanwhile, for sold vehicles, the vehicle can be easily transformed and upgraded by using the scheme, and the vehicle is very suitable for general popularization.
Drawings
FIG. 1 is a schematic diagram of an operation interface of a control device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a shift control method state machine of an operating method according to an embodiment of the present invention.
Description of the main reference numerals:
"+": up shift key, "-": downshift key, "N": neutral key, Shift On: open mode, Shift StandBy: standby mode, Gear Up: upshift mode, Gear Up Plus: continuous upshift mode, Gear Down: downshift mode, Gear To Neutral: neutral To Gear engaged, Neutral To Gear: neutral gear engaged into the appropriate gear mode, X: highest gear suitable for engagement, Y: suitable gear suitable for being hung.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
Referring to fig. 1, a control device for a manual transmission without stepping on a clutch and a non-release accelerator for gear shifting according to a preferred embodiment of the invention comprises a user operation and prompt interface, a communication interface of a vehicle and an engine, and a gear shifting control calculation processing unit. The user operation and prompt interface comprises an up-shift key '+', a down-shift key '-', a neutral key 'N' and a voice prompt module. The communication interfaces of the vehicle and the engine are in data connection with the user operation and prompt interface, and the communication interfaces of the vehicle and the engine acquire data information of the engine speed, the vehicle speed, the current gear position, the neutral position state, the clutch state and the brake state of the vehicle through CAN messages. And the gear shifting control calculation processing unit is in data connection with the user operation and prompt interface and the communication interfaces of the vehicle and the engine, and is used for calculating the synchronous rotating speeds of the engine and the gearbox in real time according to data information acquired by the communication interfaces of the vehicle and the engine, and the synchronous rotating speeds are used for realizing the gear shifting of the manual gearbox without stepping on the clutch.
In some embodiments, the communication interfaces of the vehicle and the engine CAN acquire data information of the engine speed, the vehicle speed, the current gear position of the vehicle, the neutral position state, the clutch state and the brake state through the CAN message, and control or limit the engine speed and the engine torque according to the data information and the synchronous speed.
In some embodiments, the voice prompt module is configured to send a voice prompt requesting to shift from neutral, shift into the next gear, or shift into the previous gear according to the operation command of the up-shift key "+", the down-shift key "-" or the neutral key "N", the data information obtained by the communication interfaces of the vehicle and the engine, and the synchronous speed calculated by the shift control calculation processing unit.
In some embodiments, the shift control calculation processing unit calculates the synchronous speed by the following formula:
n-synchronous speed; vehicle speed — the current speed of the vehicle; final reduction ratio-rear axle final reduction ratio; gear ratio-the ratio of the gear to be engaged; drive wheel radius-the radius of the tire on the drive wheel of the vehicle.
According to the operating method of the manual transmission for the clutch-free and accelerator-free gear shifting, which is operated by the control device, the operating method comprises a starting mode, an upshift mode and a downshift mode. A starting mode: the clutch is stepped on, after the gear shifting toggle rod is hung in a proper low gear, the clutch is released slowly, and the accelerator is stepped on to start the vehicle; an upshift mode: after the vehicle starts, when the vehicle needs to be shifted up, a shift-up key "+" is clicked, after a voice prompt module sends a prompt sound of 'please shift neutral', the shift lever is shifted into neutral, then the neutral is slightly stopped, after a voice prompt module sends a prompt sound of 'please shift into the next gear', the shift lever is shifted into the next gear, and the shift-up operation is completed; a downshift mode: when a vehicle runs and needs to be downshifted, a downshifting key is clicked, after a voice prompt module sends a prompt tone of 'please take the neutral gear', the gear shifting lever is taken into the neutral gear, then the neutral gear is slightly stopped, and after a voice prompt module sends a prompt tone of 'please put into the previous gear', the gear shifting lever is put into the previous gear.
In some embodiments, the method of operating a manual transmission no-tip-in clutch no-release shift further comprises a continuous upshift mode: when the vehicle runs, the upshift key '+' is pressed twice continuously, the gear shifting deflector rod is taken into the neutral gear after the voice prompt module sends out a prompt sound of 'please take off the neutral gear', then the neutral gear is stopped slightly, and the gear shifting deflector rod is directly put into the X gear after the voice prompt module sends out a prompt sound of 'please put in the X gear', so that the upshift operation is completed.
In some embodiments, the method of operating a manual transmission for a no-tip-in throttle shift further comprises a continuous downshift mode: when the vehicle runs, the downshift key is continuously pressed twice, the gear shifting deflector rod is taken into the neutral gear after the voice prompt module sends out a prompt sound of 'please take off the neutral gear', then the neutral gear is slightly stopped, and the gear shifting deflector rod is directly engaged into the Y gear after the voice prompt module sends out a prompt sound of 'please engage the Y gear', so that the gear upshift operation is completed.
In some embodiments, the method of operating a manual transmission for a no-tip-in throttle shift further comprises a neutral mode: when the vehicle runs, if the neutral gear needs to be taken off, the neutral gear button N is pressed, and after the voice prompt module sounds a prompt tone for taking off the neutral gear, the gear shifting rod is taken off to the neutral gear.
In some embodiments, the method of operating a manual transmission for a no-tip-in and no-release throttle shift further comprises engaging a neutral gear in a gear-shift-appropriate mode: when the gear shift mechanism slides in the neutral gear, if the proper gear needs to be shifted back, the neutral gear key N is pressed again, the gear shift lever is taken out of the neutral gear after the voice prompt module sounds a prompt sound of 'please take off the neutral gear', the neutral gear is slightly stopped, and the gear shift lever is shifted into the Y gear after the voice prompt module sounds a prompt sound of 'please shift into the Y gear'.
In some embodiments, the clutch is not pressed and the accelerator is not released except in the starting mode during the operation method.
As shown in fig. 2, fig. 2 is a state machine of the gear shift control, and each control state is analyzed and explained as follows:
(1) shift StandBy (Standby mode)
When the rotating speed of the engine is more than or equal to 500rpm and the vehicle speed is more than 0km/h, the state of the StandBy is entered, if the conditions are not met, the engine is not started or the vehicle is not started, the device does not work, and no key signal is responded.
(2) Shift On (On mode) → Gear Up (upshift mode)
When in Standby mode, pressing the Up-shift key "+", Gear Up will be entered:
After entering Gear Up, the voice module broadcasts a prompt tone to 'please take neutral Gear', and simultaneously limits the torque percentage of the engine to A% through the CAN message (the value of A is set according to the vehicle type and the engine parameter), and then waits for the driver to take the Gear to neutral Gear.
when the driver takes the gear into the neutral gear, the rotating speed of the engine is controlled to be B rpm through the CAN message. The rotating speed B needs to be calculated in real time according to the vehicle speed, and the controlled rotating speed is updated in real time, wherein the calculation formula is as described above.
When the difference between the actual engine speed and the synchronous speed B rpm at the moment is within 100rpm, a warning sound is sent to 'please engage the next gear'.
After the upshift is completed, the control is exited and the Standby mode state is returned.
(3) Shift On (Start mode) → Gear Up Plus (continuous upshift mode)
Gear Up Plus (continuous upshift mode) is used to directly shift to the highest Gear recommended for engagement at the current vehicle speed.
When the state is Standby mode, if a signal of pressing the two Up-shift keys "+" is received, then the state enters into Gear Up Plus (continuous Up-shift mode).
And (3) sending a prompt sound of 'off neutral gear', limiting the torque percentage of the engine to be C% through a CAN message (the value of C is set according to the vehicle type and the engine parameters), and waiting for the driver to off neutral gear.
The control device and the operation method for the manual transmission gear shifting without stepping on the clutch and without releasing the accelerator can also realize the continuous downshift mode, which is similar to the continuous upshift mode, only needs to continuously press the downshift key twice and is the same as the continuous upshift mode.
When the highest gear which is recommended to be engaged under the current vehicle speed is calculated to be an X gear: substituting the speed ratios of all gears higher than the current gear into the formula to calculate the shaft speed n of the gearbox under the corresponding gear1、n2、n3...nHighest gearTaking the above numerical value as the lower limit N of the gear shifting rotating speedminAnd an upper shift speed limit NmaxThe highest gear in between is used as the gear recommended to be engaged for prompting, wherein NminAnd NmaxIs a value set according to an engine parameter.
If the calculated shaft speeds of all the higher gears are less than NminPrompt "you are currently in the appropriate gear, do not advise to upshift". If the calculated shaft speeds of all the higher gears are larger than NmaxThen prompt "please put into the highest gear".
when the driver takes the gear into the neutral gear, the rotating speed of the engine is controlled to the synchronous rotating speed E rpm through the CAN message. The rotating speed E is calculated in real time according to the formula, and the controlled rotating speed is updated in real time.
When the difference between the engine speed and the E rpm is within 100, a warning sound is sent to 'please engage the gear X', wherein the gear X is the highest gear which is recommended to be engaged at the current vehicle speed calculated previously.
After the upshift is completed, the control is exited and the Standby mode state is returned.
(4) Shift On (Start mode) → Gear Down (Down mode)
When in Standby mode, pressing Down key "-", Gear Down will be entered:
After Gear Down mode is entered, the voice module broadcasts a prompt tone of 'please take off neutral Gear', meanwhile, the percentage of torque of the engine is limited to be F% through CAN messages (the numerical value of F is set according to the vehicle type and the engine parameters), and then a driver is waited to take off the neutral Gear.
and when the driver takes the gear into the neutral gear, controlling the rotating speed of the engine to G rpm through the CAN message. And the rotating speed G is calculated in real time according to the formula, and the controlled rotating speed is updated in real time.
When the difference between the actual engine speed and the G rpm is within 100rpm, a warning sound is sent to 'please engage the previous gear'.
After the downshift is completed, the control is exited and the state returns to the Standby mode.
(5) Shift On (Start mode) → Neutral (Neutral mode)
When the Neutral key "N" is pressed in Standby mode, Neutral mode is entered.
If the current state is detected To be in a non-Neutral Gear, entering a Gear To Neutral state;
if the current Neutral Gear is detected, entering Neutral To Gear (the Neutral Gear is put into a proper Gear mode);
In this state, the control is directly exited and the Standby mode state is returned.
i. Synchronous gearbox shaft speed and engine speed (synchronous speed calculation and control):
and controlling the rotating speed of the engine to be H rpm through the CAN message, calculating the rotating speed in real time according to the formula, and updating the controlled rotating speed in real time.
Prompting for a shift operation
When the difference between the engine speed and the H speed is within 100, a warning sound is given to 'please engage the Y gear'.
Algorithm for suggesting the proper gear to engage (i.e. value of Y) at current vehicle speed: substituting the gear speed ratios of all gears into the formula to calculate the shaft speed n of the gearbox under the corresponding gear1、n2、n3.., N is the highest gear, and the value is taken at the lower limit N of the gear shifting speedminAnd an upper shift speed limit NmaxThe highest gear in between is used as the gear recommended to be engaged for prompting, wherein NminAnd NmaxIs a value set according to an engine parameter.
If all the calculated rotating speeds are less than NminThen, the vehicle will indicate that "the current vehicle speed is low, please engage gear Y", and gear Y may be gear 1 or gear 2. If all the calculated rotating speeds are greater than NmaxThen, the user prompts "please engage the Y gear", and the Y gear should be the highest gear.
iii. completing gear engagement
After the completion of the gear engagement, the control is exited and the Standby mode state is returned.
In conclusion, the control device and the operation method for shifting the manual transmission without stepping on the clutch and without releasing the accelerator have the following advantages: according to the scheme, the transmission system of the vehicle of the manual transmission case is not required to be modified by a user operation and prompt interface, a communication interface of the vehicle and an engine and a gear shifting control calculation processing unit, and the gear shifting control device is only required to be connected into a CAN (controller Area network) network, so that the voice prompt of an adding button, a reducing button and a voice module of the control device can be realized, the clutch is not stepped, the accelerator is not loosened, and the gear shifting is realized in the driving process of the vehicle, so that the driving strength of a driver can be effectively reduced, and the driving fatigue of the driver can be relieved. Meanwhile, for sold vehicles, the vehicle can be easily transformed and upgraded by using the scheme, and the vehicle is very suitable for general popularization.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a manual transmission does not step on controlling means that separation and reunion does not loosen the throttle and shift gears which characterized in that includes:
the user operation and prompt interface comprises an upshift key, a downshift key, a neutral key and a voice prompt module;
the communication interfaces of the vehicle and the engine are in data connection with the user operation and prompt interface, and the communication interfaces of the vehicle and the engine acquire data information of the engine speed, the vehicle speed, the current gear position, the neutral position state, the clutch state and the brake state of the vehicle through CAN messages; and
and the gear shifting control calculation processing unit is in data connection with the user operation and prompt interface and the communication interfaces of the vehicle and the engine, and is used for calculating the synchronous rotating speeds of the engine and the gearbox in real time according to the data information acquired by the communication interfaces of the vehicle and the engine, and the synchronous rotating speeds are used for realizing the clutch gear shifting without stepping on the manual gearbox.
2. The apparatus as claimed in claim 1, wherein the communication interface between the vehicle and the engine is capable of controlling or limiting the rotational speed and torque of the engine according to the data information and the synchronous rotational speed while acquiring the data information of the rotational speed of the engine, the vehicle speed, the current gear, the neutral state, the clutch state, and the brake state of the vehicle through the CAN message.
3. The apparatus according to claim 1, wherein the voice prompt module is configured to send a voice prompt requesting to shift from neutral, shift into the next gear, or shift into the previous gear according to the operation command of the upshift key, the downshift key, or the neutral key, the data information obtained from the communication interfaces of the vehicle and the engine, and the synchronous speed calculated by the shift control calculation processing unit.
4. The manual transmission clutch-free and accelerator-release gear shifting control device according to claim 1, wherein the gear shifting control calculation processing unit calculates the synchronous speed by the following formula:
n-synchronous speed;
vehicle speed — the current speed of the vehicle;
final reduction ratio-rear axle final reduction ratio;
gear ratio-the ratio of the gear to be engaged;
drive wheel radius-the radius of the tire on the drive wheel of the vehicle.
5. An operating method of a manual transmission for a clutch-free and accelerator-free shift, which is operated by the control device according to any one of claims 1 to 4, characterized by comprising:
a starting mode: the clutch is stepped on, after the gear shifting toggle rod is hung in a proper low gear, the clutch is released slowly, and the accelerator is stepped on to start the vehicle;
an upshift mode: after a vehicle starts, when the vehicle needs to be shifted up, the shift-up key is pressed, the shift-shifting shift lever is shifted into a neutral gear after the voice prompt module is heard to send a prompt sound of 'please shift the neutral gear', then the neutral gear is slightly stopped, and the shift-shifting shift lever is shifted into the next gear after the voice prompt module is heard to send a prompt sound of 'please shift the next gear', so that the shift-up operation is completed; and
a downshift mode: when a vehicle runs and needs to be shifted down, the shift key is pressed, the shift lever is shifted into the neutral gear after the voice prompt module sends a prompt sound of 'please shift the neutral gear', then the neutral gear is stopped slightly, and the shift lever is shifted into the previous gear after the voice prompt module sends a prompt sound of 'please shift the previous gear'.
6. The method of operating a manual transmission step-less clutch release-less accelerator shift as recited in claim 5, further comprising a continuous upshift mode:
when the vehicle runs, the upshift key is pressed twice continuously, the gear shifting deflector rod is taken into the neutral gear after the voice prompt module is heard to give out a prompt sound of 'please take off the neutral gear', then the neutral gear is slightly stopped, and the gear shifting deflector rod is directly put into the X gear after the voice prompt module is heard to give out a prompt sound of 'please put in the X gear', so that the upshift operation is completed.
7. The method of operating a manual transmission step-less clutch release-less accelerator shift as recited in claim 5, further comprising a continuous downshift mode:
when the vehicle runs, the downshift key is pressed twice continuously, the gear shifting deflector rod is taken into the neutral gear after the voice prompt module is heard to give out a prompt sound of 'please take off the neutral gear', then the neutral gear is slightly stopped, and the gear shifting deflector rod is directly engaged into the Y gear after the voice prompt module is heard to give out a prompt sound of 'please engage the Y gear', so that the gear upshift operation is completed.
8. The method of operating a manual transmission step-less clutch release-less accelerator shift as recited in claim 5, further comprising a neutral mode:
when the vehicle runs, if the neutral gear needs to be taken off, the neutral gear button is pressed, and after the voice prompt module is heard to send out a prompt sound of 'please take off the neutral gear', the gear shifting lever is taken off to the neutral gear.
9. The method of claim 8, further comprising engaging the neutral shift into the gear-appropriate mode:
when the gear shift mechanism slides in the neutral gear, if the gear shift mechanism needs to be shifted back to a proper gear, the neutral gear key is pressed again, the gear shift lever is shifted into the neutral gear after the voice prompt module gives a prompt sound of 'please shift the neutral gear', the neutral gear is slightly stopped, and the gear shift lever is shifted into the Y gear after the voice prompt module gives a prompt sound of 'please shift the Y gear'.
10. A method of operating a manual transmission for a clutch-less accelerator shift according to any one of claims 5 to 9 wherein clutch-less and accelerator-less operation is not required during the method of operation other than the take-off mode.
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