CN112442728A - Rotary type electrolytic polishing equipment - Google Patents
Rotary type electrolytic polishing equipment Download PDFInfo
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- CN112442728A CN112442728A CN202011392975.5A CN202011392975A CN112442728A CN 112442728 A CN112442728 A CN 112442728A CN 202011392975 A CN202011392975 A CN 202011392975A CN 112442728 A CN112442728 A CN 112442728A
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- 238000005498 polishing Methods 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 238000000926 separation method Methods 0.000 claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 48
- 239000002699 waste material Substances 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims description 53
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 239000002912 waste gas Substances 0.000 claims description 4
- 239000003792 electrolyte Substances 0.000 description 20
- 230000006872 improvement Effects 0.000 description 15
- 238000005868 electrolysis reaction Methods 0.000 description 14
- 239000002184 metal Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 11
- 230000004048 modification Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 210000003934 vacuole Anatomy 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
- C25F3/22—Polishing of heavy metals
- C25F3/24—Polishing of heavy metals of iron or steel
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention provides rotary electrolytic polishing equipment, which comprises a driving mechanism, an upper disc and a lower disc, wherein a circular column is annularly distributed on the outer side of the lower disc, at least one guide separation area is formed at the top of the circular column, a plurality of guide mechanisms which are vertically arranged between the upper disc and the lower disc and are connected with the upper disc or the lower disc, a plurality of workpiece positioning seats and electrolytic rods which coaxially and synchronously rotate are arranged, the workpiece positioning seats accommodate a cup body, one of the workpiece positioning seats and the electrolytic rods is in sliding connection with the guide mechanisms, the other one of the workpiece positioning seats and the electrolytic rods is connected with the upper disc or the lower disc, and the upper disc and the lower disc realize longitudinal separation between the electrolytic rods and an inner cavity of the cup body in the guide separation area in the process of coaxial and synchronous rotation. In this application, the electrolytic polishing can be carried out sustainably in the waste liquid groove internal rotation process to the work piece positioning seat, has solved the electrolytic polishing time that traditional electrolytic polishing equipment exists and too short and can't realize the technical problem of unloading in succession.
Description
Technical Field
The invention relates to the technical field of electrolytic polishing, in particular to rotary electrolytic polishing equipment.
Background
The electrolytic polishing is a method for finely processing the surface of a metal workpiece, and the method is to put the metal workpiece in an electrolytic polishing tank filled with electrolytic polishing liquid and electrify the electrolytic polishing liquid for electrolysis. Along with the electrolysis, a liquid film with high viscosity is formed on the surface of the metal workpiece, the thickness of the liquid film on the uneven surface of the metal workpiece is not uniformly distributed, the liquid film on the surface of the convex part is thin, and the liquid film on the surface of the other part is thick, so that the resistance of each part of the anode surface is different. The metal workpiece has a low resistance at the raised portion and a high current density, which causes the raised portion to dissolve faster than the recessed portion. Therefore, the rough and uneven surface of the metal workpiece becomes smooth and bright, and the polishing effect is achieved.
At present, in the field of electrolytic polishing, particularly in the industry of stainless steel vacuum bottles and vacuum cups, linear electrolytic polishing equipment and technology are mostly adopted to carry out electrolytic polishing treatment on container liners. The method is characterized in that a container is usually placed on a conductive platform with an upward opening, the container is filled with specific electrolyte from top to bottom and then is connected with a power supply, and the electrolytic processing of polishing is carried out by utilizing the principle that metal surface microscopic salient points firstly undergo anodic dissolution in the specific electrolyte and under proper current density.
The applicant points out that the electrolytic polishing devices in the prior art integrally drive a plurality of cup bodies with upward cup mouths to be inserted into an electrolytic rod, and then pour electrolyte downwards into the interior of the cup bodies for electrolytic polishing. The applicant indicates that the prior art has the technical problems that the electrolytic polishing time is too short and continuous feeding and discharging cannot be realized. When the prior art, such as the multi-channel continuous electrolytic polishing device and the polishing method with the subject name of metal base belt (publication No. CN102851729A) and the prior art with the subject name of an electrolytic polishing device (publication No. CN203683716U), performs electrolytic polishing on a cup body (i.e. a workpiece) with an opening, workpieces in an electrolytic polishing tank can only be integrally subjected to electrolytic polishing, and after the electrolytic polishing process is finished, an electrolytic rod and the cup body need to be integrally and completely separated to perform feeding and discharging operations on the workpieces, so that the electrolytic polishing time of the workpieces is too short in the prior art.
In view of the above, there is a need for an improved electropolishing apparatus in the prior art to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to disclose a rotary type electrolytic polishing device, which is used for solving the technical problems that the conventional electrolytic polishing device has too short electrolytic polishing time and cannot realize continuous feeding and discharging.
To achieve the above object, the present invention provides a rotary type electrolytic polishing apparatus comprising:
the driving mechanism is driven by the driving mechanism to coaxially and synchronously rotate, the upper disc and the lower disc are arranged in parallel, the outer side of the lower disc is annularly provided with a circular column, the top of the circular column is provided with at least one guide separation area, a plurality of guide mechanisms are vertically arranged between the upper disc and the lower disc and are connected with the upper disc or the lower disc, a plurality of workpiece positioning seats and electrolytic rods are coaxially and synchronously rotated, the workpiece positioning seats accommodate the cup bodies,
one of the workpiece positioning seat and the electrolytic rod is connected with the guide mechanism in a sliding mode, the other one of the workpiece positioning seat and the electrolytic rod is connected with the upper disc or the lower disc, and the upper disc and the lower disc realize longitudinal separation between the electrolytic rod and the inner cavity of the cup body in the guide separation area in the coaxial synchronous rotation process.
As a further improvement of the present invention, the guide mechanism includes: the vertical rail, the sliding block in sliding connection with the vertical rail, the rolling mechanism arranged below the sliding block, the workpiece positioning seat is arranged on the radial outer side of the sliding block, and the lower disc is separated from the circular column.
As a further improvement of the invention, a plurality of guide mechanisms are vertically arranged between the upper disc and the lower disc in an annular equal-spacing manner, and a sliding block of each guide mechanism is arranged on the radial outer side of the vertical track.
As a further improvement of the invention, the guiding separation area at least forms a state that more than two electrolytic rods are longitudinally separated from the cup body.
As a further improvement of the invention, the distance of relative movement between the electrolytic rod and the cup body along the vertical direction in the guiding separation area is larger than the distance of the electrolytic rod vertically inserted into the cup body.
As a further improvement of the invention, the method also comprises the following steps: the waste liquid groove is annularly arranged on the outer side of the lower disc and is annular, the waste liquid groove is formed by enclosing an inner annular wall, a bottom wall and an outer annular wall, the workpiece positioning seat is of a hollow structure, at least one cup body is accommodated in the radial extension direction of the waste liquid groove, the cup bodies are vertically arranged in the workpiece positioning seat, and an opening formed by the cup bodies is vertically and coaxially arranged with the electrolytic rod; a rotating shaft is arranged between the upper disc and the lower disc which are arranged in parallel, and the rotating shaft is driven by a driving mechanism.
As a further improvement of the invention, the rolling mechanism rolls along the circular end surface formed at the top of the circular column in a circular manner, and sequentially realizes the longitudinal separation and the longitudinal insertion between the electrolytic rod and the inner cavity of the cup body when passing through the guide separation zone.
As a further improvement of the invention, the method also comprises the following steps: and the liquid return tank is arranged at the bottom of the waste liquid tank and is communicated with the waste liquid tank.
As a further improvement of the present invention, the drive mechanism includes: a revolving mechanism and a driving unit; the rotary mechanism comprises an inner ring, an outer ring fixedly connected with the inner ring and enclosing the inner ring, and a middle ring arranged between the inner ring and the outer ring, wherein a first bearing is arranged on the middle ring and the inner ring, a gear is arranged on the radial outer side of the middle ring, a driving unit is provided with a speed reducing mechanism meshed with the gear arranged on the radial outer side of the middle ring, a connecting plate connected with the lower disc is arranged at the top of the middle ring, the center of a circle of the upper disc and the center of a circle of the lower disc are connected through a rotating shaft, and the rotating shaft, the upper disc and the lower disc form an integrated.
As a further improvement of the invention, the guiding separation area is formed by a convex part or a gap part, and at least more than two electrolytic rods are formed at the top of the convex part or the bottom of the gap part and are in a state of being longitudinally separated from the cup body.
As a further improvement of the invention, the circular ring column is vertically arranged on the inner ring wall, and at least one notch part is arranged along the circumferential direction of the circular ring column to form the guiding separation area, the workpiece positioning seat is connected with the guiding mechanism in a sliding way through a sliding block, the notch part at least forms a first guiding edge for longitudinally separating the cup body and the electrolytic rod and a second guiding edge for longitudinally inserting, the electrolytic rod is annularly and vertically arranged below the upper disc and is coaxially arranged with the opening of the cup body, and the opening of the cup body is upward;
the guide mechanism is vertically arranged at the edge of the lower disc, and drives the rolling mechanism to do circular motion at the top of the inner annular wall along with the rotation of the lower disc, and the height of the workpiece positioning seat is reduced along the first guide edge in a passive mode when the workpiece positioning seat transversely spans the gap part, so that the cup body is longitudinally separated from the electrolytic rod; and when the workpiece positioning seat transversely spans the notch part, the height of the workpiece positioning seat is increased along the second guide edge in a passive mode so as to longitudinally insert the cup body into the electrolytic rod.
As a further improvement of the invention, the circular column is vertically arranged on the inner annular wall, and at least one notch part is arranged along the circumferential direction of the circular column to form the guiding separation area, the notch part at least forms a first guiding edge for longitudinally separating the cup body and the electrolytic rod and a second guiding edge for longitudinally inserting, the electrolytic rod is annular and vertically arranged in the waste liquid tank upwards, the electrolytic rod is connected with the guiding mechanism in a sliding way through a sliding block, the workpiece positioning seat is annularly and vertically arranged below the upper disc, and the cup body is embedded into the workpiece positioning seat in a posture with a downward opening;
the guide mechanism is vertically arranged at the edge of the lower disc, and drives the rolling mechanism to do circular motion at the top of the inner annular wall along with the rotation of the lower disc, and the workpiece positioning seat reduces the height of the electrolytic rod along the first guide edge in a passive mode when transversely crossing the gap part so as to longitudinally separate the cup body from the electrolytic rod; the workpiece positioning seat passively raises the height of the electrolytic rod along the second guiding edge when transversely crossing the notch part so as to longitudinally insert the electrolytic rod into the cup body.
As a further improvement of the invention, the guide mechanism is vertically arranged between the upper disc and the lower disc, the guide mechanism is connected with the lower disc, and is provided with at least one convex part along the circumferential direction of the circular column to form the guide separation area, the electrolytic rod is connected with the guide mechanism in a sliding way through a sliding block and is vertically arranged downwards, the convex part at least forms a third guide edge for longitudinally separating the cup body and the electrolytic rod and a fourth guide edge for longitudinally inserting, the electrolytic rod is annularly vertically arranged below the upper disc and is coaxially arranged with the opening of the cup body, and the opening of the cup body is upwards;
the circular column is vertically arranged on the inner annular wall, the rolling mechanism is driven to do circular motion on the top of the inner annular wall along with the rotation of the lower disc, the height of the electrolytic rod is increased along the third guiding edge in a passive mode when the electrolytic rod transversely crosses the bulge part, and the electrolytic rod is vertically pulled out of the cup body; the electrolysis rod is passively lowered along the fourth guiding edge along the transverse crossing of the bulge part to insert the electrolysis rod into the cup body longitudinally.
As a further improvement of the invention, the circular column is vertically arranged on the inner annular wall, and at least one protruding part is arranged along the circumferential direction of the circular column to form the guiding separation area, the protruding part at least forms a third guiding edge for longitudinally separating the cup body and the electrolytic rod and a fourth guiding edge for longitudinally inserting, the electrolytic rod is annular and vertically upwards arranged in the waste liquid tank, the workpiece positioning seat is connected with the guiding mechanism in a sliding manner through a sliding block, the workpiece positioning seat is annular and vertically arranged below the upper disc, and the cup body is embedded into the workpiece positioning seat in a posture with a downward opening;
the guide mechanism is vertically arranged at the edge of the lower disc, and drives the rolling mechanism to do circular motion at the top of the inner ring wall along with the rotation of the lower disc, and the height of the workpiece positioning seat is increased along the third guide edge in a passive mode when the workpiece positioning seat transversely spans the bulge part, so that the cup body is longitudinally separated from the electrolytic rod; and the workpiece positioning seat is passively lowered along the fourth guide edge when transversely crossing the bulge part so as to longitudinally insert the electrolytic rod into the cup body.
As a further improvement of the invention, the method also comprises the following steps: the electrolytic cell comprises a rotary current collecting device and a plurality of conductive plates, wherein the rotary current collecting device is coaxial with the rotary shaft, the plurality of conductive plates are connected with the rotary current collecting device and are in a radial shape, and each conductive plate is connected with a plurality of groups of electrolytic rods which are arranged outwards in the radial direction.
As a further improvement of the invention, the method also comprises the following steps: the top of the shell is provided with at least one waste gas suction port for extracting waste gas;
the shell part shields the driving mechanism, the upper disc, the lower disc, the plurality of workpiece positioning seats and the electrolytic rod which coaxially and synchronously rotate.
Compared with the prior art, the invention has the beneficial effects that:
in the application, an upper disc and a lower disc which coaxially rotate synchronously and are arranged in parallel are annularly distributed on the outer side of the lower disc, at least one guide separation area is formed at the top of the side part of the annular column, a plurality of guide mechanisms which are vertically arranged between the upper disc and the lower disc and are connected with the upper disc or the lower disc are arranged on the outer side of the lower disc, a plurality of workpiece positioning seats and electrolytic rods which coaxially rotate synchronously are arranged on the outer side of the lower disc, one of the workpiece positioning seats and the electrolytic rods is connected with the guide mechanism in a sliding manner, the other one of the workpiece positioning seats and the electrolytic rods is connected with the upper disc or the lower disc, and the upper disc and the lower disc realize the longitudinal separation between the electrolytic rods and the inner cavity of the cup body in the guide separation area in the coaxial synchronous rotation process, so that the workpiece positioning seats which are arranged in a circular ring shape in the application can continuously realize the continuous electrolytic polishing treatment on the workpiece fixed by the workpiece positioning seats, and the discharging and feeding operations of the cup body are sequentially realized only in the guide separation area, so that the technical problems that the electrolytic polishing time is too short and continuous feeding and discharging cannot be realized in the traditional electrolytic polishing equipment are solved, the electrolytic polishing treatment efficiency of the cup body is greatly improved, and the automatic operation can be realized.
Drawings
FIG. 1 is a top view of a rotary electropolishing apparatus in accordance with the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a partial schematic view of the rotary electropolishing apparatus according to an exemplary embodiment, wherein the guide separation area is formed by a notch portion and the guide separation area is shown after the circular column is unfolded, and FIG. 3 shows a plurality of guide mechanisms which are partially annularly disposed at the edge of the lower circular plate;
FIG. 4 is a plan view showing only the respective components which enclose the waste liquid tank;
FIG. 5 is a schematic view of the electrolytic rod after being longitudinally separated from the cup body;
FIG. 6 is a schematic view showing four cup bodies with upward cup mouths accommodated in the workpiece positioning seat moving upward in the moving direction indicated by the arrow C to insert an electrolytic rod into the cup bodies longitudinally;
FIG. 7 is a schematic view showing that four cup bodies with upward cup mouths accommodated in the workpiece positioning seat move downwards along the movement direction shown by the arrow C' so as to separate the electrolytic rod from the cup bodies longitudinally;
FIG. 8 is a top view of a plurality of guide mechanisms annularly disposed at an edge of the lower disk;
FIG. 9 is a partial schematic view of the rotary type electropolishing apparatus according to an embodiment, wherein the arrow D indicates the direction in which the upper disk and the lower disk rotate coaxially and synchronously, the guide separation region is formed by the notch portion after the circular column is unfolded;
FIG. 10 is a cross-sectional view of the swivel mechanism taken along the center thereof;
FIG. 11 is a schematic view of the swivel mechanism shown in FIG. 10 mounted with the lower disc;
FIG. 12 is an assembled view of the vertical rail and the sliding blocks slidably coupled to the vertical rail included in the guide mechanism;
FIG. 13 is a transverse cross-sectional view of the vertical track and slider;
FIG. 14 is a schematic view of the assembled slide block and workpiece positioning seat;
FIG. 15 is a top view of the slide block assembled with the workpiece positioning seat;
FIG. 16 is a plan view showing only the respective components enclosing to form the waste liquid tank in a modification;
fig. 17 is a schematic view of the modified example corresponding to fig. 16 after the circular column is expanded;
FIG. 18 is a partial schematic view showing a guide separation region formed by a convex portion after the circular column is expanded in the rotary type electrolytic polishing apparatus disclosed in a modification, in which an arrow D indicates a direction in which the upper disk and the lower disk rotate coaxially and synchronously;
FIG. 19 is a schematic view of the opening of the cup being positioned downward and connected to the seal assembly and anode in an electrolysis operation to electropolish the inside wall surface of the cup;
FIG. 20 is a top view of the workpiece positioning socket;
FIG. 21 is a schematic view showing the cup body being inserted into the workpiece positioning seat with the opening facing downward and being inserted longitudinally into the electrolytic rod;
fig. 22 is a partial schematic view showing a guide separation region formed by a protrusion or a notch after the circular column is unfolded in the rotary type electrolytic polishing apparatus according to another modification, in which a solid line is an example in which the guide separation region is formed by the protrusion, a broken line is an example in which the guide separation region is formed by the notch, and at the same time, the protrusion and the notch are formed by continuous straight lines;
fig. 23 is a partial schematic view showing a guide separation region formed by a protrusion or a notch after a circular column is unfolded in a rotary type electrolytic polishing apparatus according to still another modification, in which a solid line is an example in which the guide separation region is formed by the protrusion, a dotted line is an example in which the guide separation region is formed by the notch, and the protrusion and the notch are formed by continuous curves.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that functional, methodological, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
It will be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," "positive," "negative," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing and simplifying the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered as limiting the present disclosure. The term "above" generally includes the instant numbers unless otherwise specified.
The first embodiment is as follows:
referring to fig. 1 to 15, there is shown an embodiment of a rotary type electropolishing apparatus in accordance with the present invention.
In the present embodiment, a rotary type electrolytic polishing apparatus (hereinafter, referred to simply as "apparatus") is used for at least electrolytic polishing of an inner wall surface of a workpiece having an opening (e.g., a cup 30). The apparatus comprises: the device comprises a driving mechanism, an upper disc 51 and a lower disc 52 which are driven by the driving mechanism and coaxially and synchronously rotate and are arranged in parallel, a circular column 113 is annularly arranged on the outer side of the lower disc 52, at least one guide separation area is formed at the top of the circular column 113, a plurality of guide mechanisms 40 which are vertically arranged between the upper disc 51 and the lower disc 52 and are connected with the upper disc 51 or the lower disc 52, a plurality of workpiece positioning seats 20 and electrolytic rods 54 which coaxially and synchronously rotate, and the workpiece positioning seats 20 contain cup bodies 30. The upper disc 51 and the lower disc 52 realize the longitudinal separation between the electrolytic rod 54 and the internal cavity of the cup 30 in the said guiding and separating area during the coaxial synchronous rotation. In the present embodiment, the annular column 113 and the lower disk 52 are separated from each other in the radial direction.
It should be noted that, the workpiece positioning seat 20 in the present application may be a hollow structure, and may be formed by welding stainless steel or other materials, and the workpiece positioning seat 20 may also be understood as a plate-shaped member with a through hole, or other reasonable deformation structures (for example, a cylindrical clamping workpiece to clamp the outer side wall surface of the cup 30 by the cylindrical clamping workpiece), as long as the workpiece positioning seat 20 can movably fix the cup 30.
As shown in fig. 4, the apparatus further includes: the waste liquid tank 100 is annularly arranged on the outer side of the lower disc 52 and is annular, the waste liquid tank 100 is formed by enclosing an inner annular wall 105, a bottom wall 104 and an outer annular wall 103, the workpiece positioning seat 20 is of a hollow structure, at least one cup body 30 is accommodated in the radial extension direction of the waste liquid tank 100, the cup body 30 is vertically arranged in the workpiece positioning seat 20, and an opening formed by the cup body 30 is vertically and coaxially arranged with the electrolytic rod 54; the rotary shaft 14 is provided between the upper disc 51 and the lower disc 52 arranged in parallel, and the rotary shaft 14 is driven by a driving mechanism. The inner annular wall 105, the bottom wall 104 and the outer annular wall 103 rest laterally on the inner 101 and outer 102 uprights. The tops of the inner upright column 101 and the outer upright column 102 are provided with a circle of steel beams 111 with square cross sections, and the tops of the inner annular wall 105 and the outer annular wall 103 form bending parts for hooking the steel beams 111. The bent part of the steel beam 111 hooked on the top of the inner ring wall 105 forms a circular ring-shaped track, and a circular ring column 113 is arranged on the track. The bent part of the steel beam 111 hooked on the top of the outer ring wall 103 forms a circular track 182. The waste liquid tank 100 in this embodiment functions to collect a part of the electrolyte overflowing from the opening of the cup 30, and the plurality of workpiece positioning seats 20 arranged in a ring shape receive the cup 30 to rotate in a ring shape in the area enclosed by the waste liquid tank 100.
As shown in fig. 10 and 11, in the present embodiment, the driving mechanism includes: a revolving mechanism 13 and a driving unit 12. The convolution mechanism 13 includes an inner ring 136, an outer ring 134 fixedly connected to the inner ring 136 and enclosing the inner ring 136, a middle ring 133 disposed between the inner ring 136 and the outer ring 134, the middle ring 133 and the inner ring 136 are provided with a first bearing 137, a gear is disposed on a radial outer side of the middle ring 133, the driving unit 12 is provided with a speed reducing mechanism 127 engaged with the gear disposed on the radial outer side of the middle ring 133, a connecting plate 131 connected to the lower disc 52 is disposed on a top of the middle ring 133, and the rotating shaft 14 connects centers of the upper disc 51 and the lower disc 52 and forms an integrated structure with the upper disc 51 and the lower disc 52. The edge of outer lane 134 forms a circle of through-hole 135, and the edge of connecting plate 131 forms a circle of through-hole 132, and the edge top of well circle 133 forms the last blind hole that sets up with through-hole 132 cooperation, and fixings such as bolt can run through the last blind hole of through-hole 132 and well circle 133 in succession to fix connecting plate 131 on well circle 133. A circle of lower blind holes matched with the through holes 135 are formed in the edge of the bottom of the inner ring 136, and fixing pieces such as bolts can continuously penetrate through the through holes 135 and the lower blind holes of the inner ring 136 so as to fixedly connect the inner ring 136 and the outer ring 134. The outer side of inner ring 136 and the inner side of middle ring 133 are provided with a sliding member, which may be a ball or a screw. A speed reducing mechanism 127 engaged with the gear provided radially outside the middle ring 133, the speed reducing mechanism 127 being driven by the driving unit 12 in fig. 1 to rotate the lower disk 52 horizontally and to rotate the upper disk 51 via the rotary shaft 14, so that the upper disk 51 and the lower disk 52 rotate coaxially and synchronously.
The upper disc 51 and the lower disc 52 rotate horizontally in the vertical direction of the axis Q in fig. 1, and the upper disc 51 and the lower disc 52 rotate clockwise or counterclockwise in the direction of the arrow D. The guiding mechanisms 40 are fixedly connected with the lower disc 52 in the embodiment, and the plurality of guiding mechanisms 40 are circular and fixedly arranged at the edge of the lower disc 52. The guiding mechanism 40 is not provided with a servo motor, a linear motor and other power mechanisms, and is driven by the driving mechanism to move circularly by the lower disc 52, when the bottom of the sliding block 21 in the guiding mechanism 40 is provided with the rolling mechanism 24, the rolling mechanism 24 rolls circularly along the annular end surface formed by the top of the annular column 113 arranged above the inner annular wall 105, and longitudinal separation and longitudinal insertion between the electrolytic rod 54 and the inner cavity of the cup 30 are sequentially realized when the electrolytic rod passes through (i.e. transversely crosses) the guiding separation zone.
In the present embodiment, during the horizontal rotation of the upper disc 51 and the lower disc 52 around the vertical direction of the axis Q in fig. 1, when the workpiece positioning seat 20 carries the cup 30 to transversely cross the guiding and separating area, the "loading and unloading area" in fig. 1 is formed, and in the circumferential direction, the areas not belonging to the guiding and separating area are all non-guiding and separating areas. The electrolytic rod 54 in the non-guiding separation area is always kept inserted into the cup body 30, and continuously and uninterruptedly electrolytic polishing treatment is performed on a plurality of cup bodies 30 in the ring-shaped workpiece positioning seat 20.
In the embodiment shown in fig. 4, the guiding separation area refers to the ring segment where the bracket M is located, and the ring segment where the bracket M is removed forms the non-guiding separation area. The drive mechanism is disposed in a region 144 enclosed by the inner annular wall 105. In the non-guide separation region, the electrolytic rod 54 is always inserted into the cup 30 and the electrolytic polishing process is continuously performed. In this embodiment, the guiding and separating area is formed by the notch 200.
As shown in fig. 2 and 5, one of the workpiece positioning seat 20 and the electrolytic rod 54 is slidably connected to the guiding mechanism 40, and the other of the workpiece positioning seat 20 and the electrolytic rod 54 is connected to the upper circular disc 51 or the lower circular disc 52. Therefore, when the workpiece positioning seat 20 is slidably connected to the guiding mechanism 40, a ring of the electrolytic rods 54 is fixed below the upper circular disc 51 in a circular ring shape, and the electrolytic rods 54 are vertically arranged downward. Meanwhile, the apparatus further comprises: a rotary current collector 60 disposed coaxially with the rotary shaft 14, and a plurality of conductive plates 61 connected to the rotary current collector 60 in a radial shape, each conductive plate 61 connecting a plurality of sets of the electrolytic rods 54 arranged radially outward.
Preferably, in this embodiment, the apparatus further includes: a liquid return tank 109 provided at the bottom of the waste liquid tank 100, the liquid return tank 109 communicating with the waste liquid tank 100 through a pipe (not shown), so that the electrolyte flowing out of the waste liquid tank 100 is collected and stored by the liquid return tank 109 and is pumped back into the cup 30 through the pipe (not shown) by a circulation pump (not shown). The conductive plates 61 are radially and annularly distributed at equal intervals, the number of the conductive plates 61 is equal to that of the workpiece positioning seats 20, and the conductive plates 61 and the workpiece positioning seats 20 are approximately overlapped in a top view projection angle, so that the electrolytic rods 54 can be accurately inserted into the openings 301 of the cup bodies 30. The rotary current collector 60 is always in contact with the brush 62, and if the electrolytic rod 54 is configured as a cathode, the workpiece positioning seat 20 is correspondingly configured as an anode, so that the cup 30 serves as an anode. The cup 30 is preferably made in this embodiment, in whole or in part, of a metallic material such as stainless steel. The rotating current collector 60 is insulated from the rotating shaft 14. The top of the rotating shaft 14 is formed with a reduced diameter section 141 into which the rotary current collector 60 is vertically inserted. The brush 62 is electrically connected to the negative electrode of the DC power supply, and the waste liquid tank 100 is connected to the positive electrode of the DC power supply through a wire.
Meanwhile, in the embodiment, the DC power supply used for the electrolytic polishing is 12-20V. The whole electrolytic polishing time is 60-480 seconds, and the electrolytic polishing current is 30-100A. The entire electropolishing time is the time required to rotate in the non-conductive separation region in the case where the cup 30 is longitudinally inserted into the electrolytic rod 54 (or the electrolytic rod 54a) and the interior of the cup 30 is secured to be filled with the electrolyte, and the time required to rotate each cup 30 in the non-conductive separation region is equal. The applicant has pointed out that the treatment time of the electropolishing of each cup 30 can be arbitrarily adjusted according to the process requirements by increasing or decreasing the rotation speed of the drive unit 12, thereby significantly increasing the adaptation of the apparatus to the actual use of different electropolishing times for different workpiece surfaces and to the suitability of the apparatus for performing the electropolishing. Meanwhile, in this embodiment, the driving unit 12 may adopt a servo motor or a stepping motor, and the driving unit 12 may be controlled by a PLC or a single chip microcomputer, thereby improving the automation level of the apparatus, and an upper computer may be used to connect a plurality of rotary electrolytic polishing apparatuses and their affiliated controlled apparatuses through an industrial control bus and based on a MODBUS protocol or a UART interface, thereby realizing centralized batch intelligent production.
Meanwhile, in the present embodiment, the end 611 of each conductive plate 61 is fixed and electrically connected to four electrolytic rods 54 through the locking member 511, the workpiece positioning seat 20 lifts the four cup bodies 30 with the openings facing upward and moves up and down above the waste liquid tank 100, as shown in fig. 6, when the workpiece positioning seat 20 lifts the four cup bodies 30 up along the arrow C, the cup body 30a is lifted up to the position of the cup body 30b, and the electrolytic rods 54 are inserted into the cup body 30. Referring to fig. 7, when the workpiece positioning seat 20 lifts the four cups 30 and moves downward along arrow C', the cup 30b falls down again to the position of the cup 30a, and the electrolytic rod 54 is pulled out from the cup 30 (i.e., the longitudinal separation of the cup 30 from the electrolytic rod 54 is realized). The conductive plate 61 may be made of a metal material such as copper having excellent conductivity.
Referring to fig. 5, 12 to 15, in the present embodiment, the guide mechanism 40 includes: the vertical track 401, the sliding block 21 connected with the vertical track 401 in a sliding mode, the rolling mechanism 24 arranged below the sliding block 21, the workpiece positioning seat 20 arranged on the radial outer side of the sliding block 21, and the lower disc 52 and the circular column 113 are separated from each other. A plurality of guide mechanisms 40 are vertically arranged in a ring-shaped equidistant manner between the upper disc 51 and the lower disc 52, and the slide block 21 of each guide mechanism 40 is disposed radially outside the vertical track 401. As shown in fig. 15, a vertically arranged pillar 44 and a reinforcing plate 41 vertically arranged with respect to the pillar 44 are disposed radially inside the vertical rail 401, the reinforcing plate 41 and the pillar 44 are connected to a base 42, and the base 42 is fixedly connected to the lower disk 52. The base 42 is provided with four mounting holes 45 for passing through the mounting holes 45 by bolts 46 and threadedly secured to blind holes (not shown) provided in the lower disc 52.
Specifically, in the present embodiment, the apparatus includes twenty-four guiding mechanisms 40 and twenty-four workpiece positioning seats 20 in a matched number, and each workpiece positioning seat 20 is slidably connected to one guiding mechanism 40 through a sliding block 21. The guide mechanism 40 is vertically disposed. A sliding member 421 is disposed between the vertical rail 401 and the sliding block 21, and the sliding member 421 may be a ball or a sliding rail. The sliding block 21 includes a sliding base 211, a vertical plate 22 extending vertically downward from the sliding base 211, a rolling mechanism 24 is disposed at a terminal of the vertical plate 22, the rolling mechanism 24 may be a bearing, and the rolling mechanism 24 rolls on a circular track 181 formed at the top of the circular column 113 (i.e., a circular end surface formed at the top of the circular column 113). The rolling mechanism 24 is assembled with the vertical plate 22 through a rotation shaft 23 arranged in the transverse direction. Meanwhile, the workpiece positioning seat 20 is connected with a connecting arm 212 which is vertically extended downwards from the sliding base 211, and the workpiece positioning seat 20 is vertically arranged with the connecting arm 212.
The circular column 113 is a solid body with a certain thickness (along the radial direction), and is vertically disposed above the inner annular wall 105, and at least one notch portion 200 is disposed along the circumferential direction of the circular column 113 to form a guiding separation area, the workpiece positioning seat 20 is slidably connected to the guiding mechanism 40 through the sliding block 21, the notch portion at least forms a first guiding edge 116 for longitudinally separating the cup 30 and the electrolytic rod 54, and a second guiding edge 118 for longitudinally inserting, the electrolytic rod 54 is annularly and vertically disposed below the upper circular disc 51, and is coaxially disposed with the opening of the cup 30, and the opening of the cup 30 is upward. The annular column 113 and the inner annular wall 105 may be regarded as two components disposed one above the other or as a whole.
The guiding mechanism 40 is vertically arranged at the edge of the lower circular disc 52, and drives the rolling mechanism 24 to make a circular motion on an annular end surface formed at the top of the circular column 113 along with the rotation of the lower circular disc 52, and the height of the workpiece positioning seat 20 is lowered along the first guiding edge 116 in a passive manner when the workpiece positioning seat transversely spans the notch portion, so as to separate the cup 30 from the electrolytic rod 54 longitudinally; the workpiece positioning seat 20 passively elevates the height of the workpiece positioning seat 20 along the second guiding edge 118 while laterally spanning the notched portion to longitudinally insert the cup 30 into the electrolytic rod 54. The thickness of the circular column 113 is at least larger than the width of the rolling mechanism 24 to provide good support for the rolling mechanism 24 and prevent the rolling mechanism 24 from falling off during rotation. Preferably, in the present embodiment, a ring of flanges (not shown) or two rings of flanges (not shown) may be further provided at the radially outer side of the top of the circular column 113 to provide a good guiding effect for the rolling mechanism by the ring or two rings of flanges. The notch 200 is defined by the first guide edge 116, the bottom flat edge 117, and the second guide edge 118. In particular, in the present embodiment, the "bottom straight edge 117" and the "straight" features in the "bottom straight edge 122", "top straight edge 117 a", "straight edge 115", "straight edge 119", and "straight edge 139" mentioned below refer to the perspective formed by the unfolded circular ring column 113 having a three-dimensional structure in three-dimensional space.
The plurality of workpiece positioning seats 20 and the plurality of electrolytic rods 54 are arranged in a circular shape (in a top view angle), and are synchronously rotated in the same direction along with the upper disc 51 and the lower disc 52 in the horizontal direction, so that the insertion and the separation in the longitudinal direction are realized, when the electrolytic rods 54 are inserted into the opening of the cup body 30, electrolytic polishing is performed, and when the electrolytic rods 54 are pulled out of the opening of the cup body 30, the electrolytic polishing is stopped. In this application, the term "Longitudinal direction"means in the vertical direction, and"Transverse direction"refers to the horizontal direction. During electropolishing, the cup 30 needs to be filled with electrolyte. When the opening of the cup body 30 is upward, the electrolyte can be injected into the cup body 30 with the upward opening by an external manipulator (not shown) provided with a pipeline for adding the electrolyte to the opening of the cup body 30, and the electrolyte can be ensured to fully infiltrate the inner wall surface of the cup body 30, so that the inner wall surface of the cup body 30 is prevented from generating local vacuole and white bubbles in the electrolytic polishing processPoor electrolysis such as spots.
In the present embodiment, the guiding and separating area at least forms more than two electrolytic rods 54 and the cup 30 in a longitudinally separated state, as shown in fig. 3. The number of the state in which the lead separating area is formed in which the electrolytic rod 54 is longitudinally separated from the cup 30 depends on the slopes of the first and second guide edges 116 and 118 or the lateral length of the bottom flat edge 117. Meanwhile, the distance of the relative movement between the electrolytic rod 54 and the cup 30 in the vertical direction in the pilot separation area is greater than the distance of the vertical insertion of the electrolytic rod 54 into the cup 30.
Meanwhile, referring to fig. 3 and 9, when the workpiece positioning seat 20 suspended by the ring of the guiding mechanisms 40 uniformly distributed at equal intervals moves circularly in the waste liquid tank 100 in a circular ring shape in fig. 4, and passes through the guiding separation region in sequence, the workpiece positioning seat 20 is in a state of an arrow 311, a state of an arrow 321, and a state of an arrow 331 in sequence. The workpiece positioning seat 20 is formed in a state that the arrow 331 is located, two electrolytic rods 54 are longitudinally separated from the cup body 30, and in the process, the rolling mechanism 24 rotates along the bottom straight flat edge 117 along the same horizontal plane.
During the process of guiding the workpiece positioning seat 20 to move up and down in the separation area, the vertical rail 401 does not move longitudinally in the vertical direction, when the rolling mechanism 24 rolls on the circular rail 181 formed at the top of the circular column 113, the rolling mechanism 24 moves along the flat edge 115 in the direction shown by the arrow D, and when the workpiece positioning seat transversely crosses over the inflection point 1, the rolling mechanism 24 contacts with the first guiding edge 116. At this time, the four upwardly open cups 30 accommodated in the workpiece positioning socket 20 move downward under the action of gravity, and the driving mechanism still drives the upper disc 51 and the lower disc 52 to rotate continuously. The rolling mechanism 24 then continues to roll down the first guide edge 116 and laterally across the inflection point 2 and into the bottom straight edge 117.
Referring to fig. 3, the electrolytic rod 54 is completely separated from the cup 30 in the longitudinal direction and the longitudinal distance between the electrolytic rod and the cup is maximized. The operator can take the cup 30 after the electrolytic polishing out of the workpiece positioning seat 20 to complete the blanking operation. Then, the operator loads the cup 30, which has not been subjected to electrolytic polishing, forward in the workpiece positioning seat 20, which is also located on the bottom flat edge 117, to complete the loading operation of the cup 30. Then, as the upper disc 51 and the lower disc 52 further rotate in the direction of arrow D, the rolling mechanism 24 rolls upwards across the inflection point 3 in the direction of arrow D and enters the second guiding edge 118, and since the four integrally assembled electrolytic rods 54 are also synchronously rotated by the upper disc 51, the four electrolytic rods 54 are gradually and correspondingly inserted into the four cups 30 longitudinally during the rolling process of the rolling mechanism 24 on the second guiding edge 118, and electrolysis is started. Finally, after the rolling mechanism 24 has crossed the inflection point 4 in the lateral direction indicated by the arrow D, the electrolytic rod 54 is inserted to the bottom in the longitudinal direction and continues to rotate in the direction indicated by the arrow D, at which time the rolling mechanism 24 comes into contact with the flat edge 119. The straight right side 129 of fig. 9 is joined end to end with the straight left side 115 and forms a circle.
In the present embodiment, it is preferable that two workpiece positioning seats 20 are always held in the circular arc section corresponding to the bottom straight flat edge 117, but only one workpiece positioning seat 20 may be held. The applicant has pointed out that the longitudinal separation of the electrolytic rods 54 from the opening of the cup 30 at the level of the horizontal line E is possible only if the rolling mechanism 24 rolls on the first guide edge 116 and the second guide edge 118, as far as the position where the longitudinal separation between the electrolytic rods 54 and the cup 30 occurs is formed between the first guide edge 116 or the bottom flat edge 117 or the second guide edge 118. Meanwhile, the circular column 113 and the inner annular wall 105 may also be an integrated structure, and the circular column 113 is disposed above the inner annular wall 105. The flat side 115, the first guide side 116, the bottom flat side 117, the second guide side 118, the flat side 119 and the flat side 129 are connected end to end in sequence in a top view to form a circular track 181 formed by the top of the circular column 113 in fig. 4. In the present embodiment, when the rolling mechanism 24 performs the circular rolling along the annular end surface formed at the top of the circular column 113, the rolling mechanism 24 performs the circular rolling along the circular track 181.
The rotary type electrolytic polishing apparatus further comprises: the housing 107, the top of the housing 107 is provided with at least one exhaust suction port 175 for extracting exhaust gas. The shell 107 partially covers the driving mechanism, the upper disc 51, the lower disc 52, the plurality of workpiece positioning seats 20 and the electrolytic rods 54 (or the electrolytic rods 54a) which coaxially and synchronously rotate. The exhaust suction port 175 is connected to a suction device (not shown) through a pipe (not shown) to discharge toxic and harmful exhaust gases generated during continuous rotary electropolishing of the apparatus, so as to ensure that air in the operating area of the apparatus does not harm the health of the operator.
The driving mechanism is positioned at the center of the whole rotary type electrolytic polishing device and is positioned on the base 11 below the lower disc 52, and the shell 107 is connected with the base 10 to enclose and shield the components such as the upper disc 51, the lower disc 52, the waste liquid groove 100 and the like. The housing 107 may be made of stainless steel.
As shown in fig. 9, 16 and 17, in the present embodiment, the guiding and separating area is formed by the notch 200, and at least two or more electrolytic rods 54 are formed at the bottom of the notch in a state of being separated from the cup 30 in the longitudinal direction. The number of the notch portions may be one, two, or more.
As a reasonable variation of the apparatus disclosed in this embodiment, the circular column 113 is provided with two notches, i.e. the notch 200 and the notch 300, in the circumferential direction to form two guiding and separating areas, i.e. the circular ring area where the bracket M is located and the circular ring area where the bracket N is located. The notch 300 is defined by the first guide edge 121, the bottom flat edge 122, and the second guide edge 123. In fig. 17, the notch 300 is similar to the notch 200, and includes inflection points 5, 6, 7, and 8. When the lower disc 52 rotates horizontally, after the rolling mechanism 24 transversely crosses the notch 200 on the circular track 181 in the direction indicated by the arrow D, it transversely crosses the notch 300 again, the rolling mechanism 24 provided at the bottom of each guiding mechanism 40 transversely crosses the notch 300 again in the same manner, and the longitudinal insertion and separation of the electrolytic rod 54 and the cup body 30 are performed again, and the loading and unloading operations of the cup body can be sequentially realized in the guiding separation area formed by the notch 300. The straight edge 124 in fig. 17 is joined end to end with the straight edge 115. The flat edge 115, the first guide edge 116, the bottom flat edge 117, the second guide edge 118, the flat edge 119, the flat edge 129, the first guide edge 121, the bottom flat edge 122, the second guide edge 123 and the flat edge 124 are sequentially connected end to end in a top view, and also form a circular track 181 formed by the top of the circular column 113 in fig. 4.
Therefore, two operators or robots can respectively carry out the blanking and the loading of the cup body 30, thereby further improving the production efficiency of the electrolytic polishing carried out by the equipment.
In the embodiment, the workpiece positioning seat 20 arranged in the circular ring shape can realize continuous electrolytic polishing treatment in the circular waste liquid tank 100, and only sequentially realize the discharging and feeding operations of the cup body 30 in the guiding and separating area, thereby solving the technical problems that the electrolytic polishing time is too short and continuous discharging and feeding cannot be realized in the electrolytic polishing equipment in the prior art. Of course, the loading and unloading operation of the cup 30 in the guiding and separating area can be performed manually or by a robot.
Example two:
this embodiment discloses a first modification of the rotary type electrolytic polishing apparatus of the present invention.
As shown in fig. 19 to fig. 21, the main difference of the rotary type electropolishing apparatus disclosed in this embodiment is that, in this embodiment, the circular column 113 is vertically disposed on the inner annular wall 105, and at least one notch portion 200 is opened along the circumferential direction of the circular column 113 to form the guiding and separating area, the notch portion at least forms a first guiding edge 116 for longitudinally separating the cup 30 and the electrolytic rod 54a and a second guiding edge 118 for longitudinally inserting, the electrolytic rod 54a is annularly and vertically upward disposed in the waste liquid tank 100, the electrolytic rod 54a is slidably connected with the guiding mechanism 40 through the sliding block 21, the workpiece positioning seat 20 is annularly and vertically disposed below the upper circular disc 51, and the cup 30 is embedded into the workpiece positioning seat 20 with an opening downward posture. The electrolytic rod 54a is hollow, and the electrolytic rod 54a has openings at both ends, and the electrolyte is sprayed into the cup 30 vertically upward from the opening 541 at the top of the electrolytic rod 54 a.
The guiding mechanism 40 is vertically arranged at the edge of the lower circular disc 52, and drives the rolling mechanism 24 to make a circular motion on an annular end surface formed at the top of the circular column 113 along with the rotation of the lower circular disc 52, and the workpiece positioning seat 20 lowers the height of the electrolytic rod 54 along the first guiding edge 116 in a passive manner when transversely crossing the notch portion, so as to longitudinally separate the cup 30 from the electrolytic rod 54 a; the workpiece positioning seat 20 passively elevates the height of the electrolytic rod 54a along the second guiding edge 118 while laterally spanning the cutaway portion to longitudinally insert the electrolytic rod 54a into the cup 30.
Specifically, in the present embodiment, the workpiece positioning seat 20 can be formed by welding slender stainless steel bars, and the bottom of the workpiece positioning seat is hollowed to form four holes 217, and the cup mouth portion 307 with external threads formed at the cup mouth of the cup body 30 can be inserted into the hole 217 of the workpiece positioning seat 20 and be embedded into the workpiece positioning seat 20 in a downward opening posture. The apparatus disclosed in this embodiment is the same as the apparatus disclosed in the first embodiment, and the positions of the workpiece positioning seat 20 and the electrolysis rod 54a are interchanged, so that the cup 30 only performs the circular translational motion in the horizontal direction, and the electrolysis rod 54a does not only perform the circular translational motion in the horizontal direction, and sequentially performs the descending motion and the ascending motion, or sequentially performs the descending motion, the translational motion and the ascending motion in the guide separation region formed by transversely crossing the notch portion 200, thereby performing the longitudinal insertion and separation of the electrolysis rod 54a and the cup 30, and sequentially performing the blanking and the loading operations of the cup 30 in the guide separation region formed by the notch portion 300. The electrolytic rod 54a also simultaneously performs circular translational motion during the descending motion and the ascending motion in sequence, and during the descending motion, the translational motion and the ascending motion in sequence; and the circular translational movement performed by the electrolytic rod 54a is kept synchronized with the circular translational movement of the cup 30.
Referring to fig. 19, in this embodiment, the lip 303 of the cup 30 is pressed against the seal member 204. The sealing ring 204 is sleeved on the outer side of the electrolytic rod 54a, and an annular through hole 205 is formed between the sealing ring and the electrolytic rod 54a, so that the internal cavity 302 of the cup 30 and the return pipe 203 establish a flow passage of the electrolyte through the annular through hole 205. Meanwhile, the return pipe 203 is connected to the return pipe 203, and a circulation pump (not shown) is connected to the return pipe 203 to provide power for circulating the electrolyte 81 through the circulation pump, and the circulation pump pumps the electrolyte again into the hollow electrolytic rod 54a from the opening at the bottom of the electrolytic rod 54a and drives the electrolyte to flow upward, and the cup opening of the cup 30 is sealed by the sealing ring 204. In this embodiment, the circulating pump is 40 CQ-20. The arrow flow direction in fig. 19 shows the flow direction of the electrolyte.
When the electrolytic rod 54a is conveyed upward and ejects the electrolyte from the top opening 541, bubbles of the inner wall surface of the cup 30 can be taken into the waste liquid tank 100 along the annular through hole 205 by the electrolyte, and eventually the electrolyte collected in the waste liquid tank 100 flows back into the liquid tank 109 through the pipe. The return tank 109 may be provided with a bubble separator (e.g., a bubble remover) to remove excess air or bubbles from the return tank 109 and pump the electrolyte up the bottom opening of the electrolytic rod 54a by the circulation pump.
Meanwhile, in the present embodiment, the bottom of the return pipe 203 is further provided with a flange ring 206, a lock nut 208 nested on the flange ring 206, and a sealing sleeve 207 nested between the lock nut 208 and the flange ring 206. The bottom of the locking nut 208 is provided with a cathode 209.
Note that, in order to further simplify the structure, the cathode 209 may be omitted and the metal return pipe 203 may be used as the cathode, and in this case, the return pipe 203 must be made of a metal having good electrical conductivity. Meanwhile, the bottom of the cup 30 is ensured to contact the anode 33, and a fixedly arranged anode is arranged in each guiding mechanism 40, and a rotary current collecting device 60 and a conductive plate 61 similar to those in the first embodiment can be adopted to electrically connect with the anode 33. The anode 33 may be made of copper plate or other metal with good conductivity.
Please refer to the embodiment a, and detailed description thereof is omitted here for the technical solutions of the same parts of the rotary electropolishing apparatus disclosed in this embodiment as those in the embodiment a.
Example three:
this embodiment discloses a second modification of the rotary type electrolytic polishing apparatus of the present invention.
Referring to fig. 18, the rotary type electropolishing apparatus disclosed in this embodiment is different from the rotary type electropolishing apparatus disclosed in the first and/or second embodiments in that, in this embodiment, the guiding separation region is formed by a protrusion, and at least two or more electrolytic rods 54 are formed at the top of the protrusion in a longitudinally separated state from the cup 30.
The guide mechanism 40 is vertically arranged between the upper disc 51 and the lower disc 52, the guide mechanism 40 is connected with the lower disc 52, at least one protruding part is arranged along the circumferential direction of the circular column 113 to form the guide separation area, the electrolytic rod 54 is connected with the guide mechanism 40 in a sliding mode through the sliding block 21 and is vertically arranged downwards, the protruding part at least forms a third guide edge 116a used for longitudinally separating the cup body 30 and the electrolytic rod 54 and a fourth guide edge 118a used for longitudinally inserting, the electrolytic rod 54 is annularly vertically arranged below the upper disc 51 and is coaxially arranged with the opening of the cup body 30, and the opening of the cup body 30 is upward. The cup 30 is placed in the workpiece positioning seat 20 in an open-top manner in the posture as shown in fig. 6 or 7.
The circular column 113 is vertically arranged on the inner annular wall 105, and drives the rolling mechanism 24 to make circular motion on the annular end surface formed at the top of the circular column 113 along with the rotation of the lower disc 52, when the electrolytic rod 54 transversely crosses the convex part, the height of the electrolytic rod 54 is increased along the third guiding edge 116a in a passive mode, and the electrolytic rod 54 is vertically pulled out of the cup body 30; the electrolysis rod 54 is passively lowered along the fourth leading edge 118a along the height of the charged electrolysis rod 54 as it traverses the boss to insert the electrolysis rod 54 longitudinally into the cup 30.
When a circle of workpiece positioning seats 20 suspended by the guide mechanisms 40 which are uniformly distributed at equal intervals in a ring shape move circularly in the waste liquid tank 100 which is in a ring shape in fig. 4 and sequentially passes through the guide separation region, the vertical tracks 401 do not move vertically in the process of guiding the up-and-down movement in the separation region by the workpiece positioning seats 20, when the rolling mechanisms 24 roll on the ring-shaped tracks 181 formed at the top of the circular columns 113, the rolling mechanisms 24 respectively move along the flat edges 115 in the directions shown by the arrows D, and when the workpiece positioning seats transversely cross over the inflection point 1, the rolling mechanisms 24 are in contact with the third guide edges 116 a. The four electrolytic rods 54 suspended below the conductive plate and vertically disposed are moved upward in the longitudinal direction, and finally the electrolytic rods 54 are longitudinally pulled out from the opening of the cup body 30 to achieve the longitudinal separation of the electrolytic rods 54 from the cup body 30. The rolling mechanism 24 then continues to roll up the third guide edge 116a and laterally across the inflection point 2a and into the top flat edge 117 a. Meanwhile, a top flat side 117a higher than the flat side 115 is formed between the third guide side 116a and the fourth guide side 118a, and the conductive rod 54 rotates in a translational posture at the stage of the top flat side 117 a. At this time, the electrolytic rod 54 is completely longitudinally separated from the cup 30 with the longitudinal distance therebetween being the maximum. The operator can take the cup 30 after the electrolytic polishing out of the workpiece positioning seat 20 to complete the blanking operation. Then, the operator loads the cup 30, which has not been subjected to electrolytic polishing, forward one of the workpiece positioning seats 20, which is also located on the top flat edge 117a, to complete the loading operation of the cup 30. Then, as the upper disc 51 and the lower disc 52 further rotate in the direction of the arrow D, the rolling mechanism 24 rolls downwards across the inflection point 3a and enters the fourth guiding edge 118a in the direction shown by the arrow D, and since the four groups of integrally assembled electrolytic rods 54 are also synchronously rotated by the upper disc 51, the four electrolytic rods 54 are gradually and correspondingly inserted into the four cups 30 longitudinally during the rolling process of the rolling mechanism 24 in the fourth guiding edge 118a, and the electrolysis is started. Finally, after the rolling mechanism 24 has crossed the inflection point 4a in the lateral direction indicated by the arrow D, the electrolytic rod 54 is inserted to the bottom in the longitudinal direction and continues to rotate in the direction indicated by the arrow D, at which time the rolling mechanism 24 comes into contact with the flat edge 119. The straight edge 139 on the right side of fig. 18 is joined end to end with the straight edge 115 on the left side and forms a circle. In the present embodiment, it is preferable that two workpiece positioning seats 20 are always held in the circular arc section corresponding to the top flat straight edge 117a, but only one workpiece positioning seat 20 may be held.
Please refer to the technical solutions of the same parts of the rotary electropolishing apparatus disclosed in this embodiment and the first and/or second embodiments, which are not described herein again.
Example four:
This embodiment discloses a third modification of the rotary type electrolytic polishing apparatus of the present invention. Compared with the rotary type electrolytic polishing apparatus disclosed in any one of the first to third embodiments, especially compared with the third embodiment, the difference is that in the present embodiment, the circular column 113 is vertically disposed on the inner annular wall 105, and at least one protrusion is disposed along the circumferential direction of the circular column 113 to form the guiding separation area, the protrusion forms at least a third guiding edge 116a for longitudinally separating the cup 30 and the electrolytic rod 54 and a fourth guiding edge 118a for longitudinally inserting, the electrolytic rod 54 is annularly and vertically upward disposed in the waste liquid tank 100, the workpiece positioning seat 20 is slidably connected with the guiding mechanism 40 through the sliding block 21, the workpiece positioning seat 20 is annularly and vertically disposed below the upper circular disc 51, and the cup 30 is inserted into the workpiece positioning seat 20 in a downward opening posture.
The guiding mechanism 40 is vertically arranged at the edge of the lower circular disc 52, and drives the rolling mechanism 24 to make a circular motion on the annular end face formed at the top of the circular column 113 along with the rotation of the lower circular disc 52, and when the workpiece positioning seat 20 transversely spans the convex part, the height of the workpiece positioning seat 20 is increased along the third guiding edge 116a in a passive mode, so that the cup body 30 is separated from the electrolytic rod 54; the workpiece positioning socket 20 is passively lowered along the fourth guiding edge 118a in a transverse direction across the raised portion to insert the electrolytic rod 54 longitudinally into the cup 30.
Please refer to the technical solutions of the same parts in the rotary type electropolishing apparatus disclosed in this embodiment and any one or any combination of embodiments one to three, which will not be described herein again.
Example five:
based on the first to fourth embodiments, the rotary type electropolishing apparatus disclosed in this embodiment further deforms the protrusion or the notch portion forming the guide separation region.
As shown in fig. 22, the protrusion portion is composed of a first guide edge 116b and a second guide edge 118b which are linear, or the notch portion is composed of a third guide edge 116d and a fourth guide edge 118d which are linear. As shown in fig. 23, the protruding portion is composed of a first guide edge 116c and a second guide edge 118c having a curved shape, or the notch portion is composed of a third guide edge 116e and a fourth guide edge 118e having a curved shape. Of course, the shapes of the first guide edge, the second guide edge, the third guide edge and the fourth guide edge can also be deformed reasonably, so long as the workpiece positioning seat or the electrolytic rod can be guided, and the electrolytic rod can be longitudinally inserted into the cup body and longitudinally separated from the cup body when the upper disc 51 and the lower disc 52 transversely cross the guide separation area in the process of coaxial synchronous rotation. The longitudinal insertion and the longitudinal separation of the electrolytic rod and the cup body are relative movements along the vertical direction.
Please refer to the embodiments one to four, and detailed description thereof will not be repeated herein.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (16)
1. A rotary electropolishing apparatus, comprising:
the driving mechanism is driven by the driving mechanism to coaxially and synchronously rotate and is an upper disc (51) and a lower disc (52) which are arranged in parallel, a circular ring column (113) is annularly arranged at the outer side of the lower disc (52), at least one guide separation area is formed at the top of the circular ring column (113), a plurality of guide mechanisms (40) which are vertically arranged between the upper disc (51) and the lower disc (52) and are connected with the upper disc (51) or the lower disc (52), a plurality of workpiece positioning seats (20) and electrolytic rods which coaxially and synchronously rotate, and the cup bodies (30) are accommodated in the workpiece positioning seats (20),
one of the workpiece positioning seat (20) and the electrolytic rod is connected with the guide mechanism (40) in a sliding mode, the other one of the workpiece positioning seat (20) and the electrolytic rod is connected with the upper disc (51) or the lower disc (52), and the upper disc (51) and the lower disc (52) realize longitudinal separation between the electrolytic rod and the inner cavity of the cup body (30) in the guide separation area in the coaxial synchronous rotation process.
2. The rotary electropolishing apparatus of claim 1, wherein the guide mechanism (40) comprises: the workpiece positioning device comprises a vertical track (401), a sliding block (21) connected with the vertical track (401) in a sliding mode, a rolling mechanism (24) arranged below the sliding block (21), a workpiece positioning seat (20) arranged on the radial outer side of the sliding block (21), and a lower disc (52) and a circular ring column (113) are separated from each other.
3. A rotary electropolishing apparatus according to claim 2, wherein a plurality of guide mechanisms (40) are vertically arranged in an annular, equally-spaced manner between upper disk (51) and lower disk (52), and the slide block (21) of each guide mechanism (40) is disposed radially outward of the vertical track (401).
4. The rotary electropolishing apparatus of claim 1, wherein the separation zone is formed by at least two electrolytic rods longitudinally separated from the cup (30).
5. The rotary electrolytic polishing apparatus according to claim 1, wherein the distance of the relative movement in the vertical direction between the electrolytic rod and the cup (30) in the pilot separation zone is greater than the distance of the electrolytic rod inserted vertically into the cup (30).
6. The rotary electropolishing apparatus of claim 3, further comprising: the waste liquid tank (100) is annularly arranged on the outer side of the lower disc (52) and is annular, the waste liquid tank (100) is formed by enclosing an inner annular wall (105), a bottom wall (104) and an outer annular wall (103), the workpiece positioning seat (20) is of a hollow structure and accommodates at least one cup body (30) along the radial extension direction of the waste liquid tank (100), the cup body (30) is vertically arranged in the workpiece positioning seat (20), and an opening formed by the cup body (30) is vertically and coaxially arranged with the electrolytic rod; a rotating shaft (14) is arranged between an upper disc (51) and a lower disc (52) which are arranged in parallel, and the rotating shaft (14) is driven by a driving mechanism.
7. The rotary type electrolytic polishing apparatus according to claim 2, wherein said rolling mechanism (24) is made to roll circumferentially along the annular end face formed at the top of the circular column (113) and to sequentially achieve the longitudinal separation and the longitudinal insertion between the electrolytic rod and the inner cavity of the cup body (30) while passing through said guide separation zone.
8. The rotary electropolishing apparatus of claim 6, further comprising: and the liquid return tank (109) is arranged at the bottom of the waste liquid tank (100), and the liquid return tank (109) is communicated with the waste liquid tank (100).
9. The rotary electropolishing apparatus of claim 6, wherein the drive mechanism comprises: a revolving mechanism and a driving unit (12); the convolution mechanism comprises an inner ring (136), an outer ring (134) fixedly connected with the inner ring (136) and enclosing the inner ring (136), a middle ring (133) arranged between the inner ring (136) and the outer ring (134), a first bearing (137) is arranged between the middle ring (133) and the inner ring (136), a gear is arranged on the radial outer side of the middle ring (133), a speed reducing mechanism (127) meshed with the gear arranged on the radial outer side of the middle ring (133) is arranged on the driving unit (12), a connecting plate (131) connected with the lower disc (52) is arranged at the top of the middle ring (133), and the rotating shaft (14) is connected with the circle centers of the upper disc (51) and the lower disc (52) and forms an integrated structure with the upper disc (51) and the lower disc (52).
10. The rotary type electrolytic polishing apparatus according to claim 4, wherein the guide separation area is formed by a protrusion or a notch, and the top of the protrusion or the bottom of the notch forms at least two or more electrolytic rods in a longitudinally separated state from the cup body (30).
11. The rotary type electrolytic polishing apparatus according to any one of claims 3 to 10, wherein the circular column (113) is vertically disposed on the inner annular wall (105), and at least one notch portion is formed along the circumferential direction of the circular column (113) to form the guiding and separating area, the workpiece positioning seat (20) is slidably connected with the guiding mechanism (40) through a sliding block (21), the notch portion forms at least a first guiding edge for longitudinally separating the cup body (30) from an electrolytic rod and a second guiding edge for longitudinally inserting, the electrolytic rod is annularly disposed vertically below the upper circular disc (51) and is disposed coaxially with the opening of the cup body (30), and the opening of the cup body (30) faces upward;
the guide mechanism (40) is vertically arranged at the edge of the lower disc (52), and drives the rolling mechanism (24) to do circular motion at the top of the inner annular wall (105) along with the rotation of the lower disc (52), and the workpiece positioning seat (20) reduces the height of the workpiece positioning seat (20) along a first guide edge in a passive mode when transversely crossing the notch part so as to longitudinally separate the cup body (30) from the electrolytic rod; the workpiece positioning seat (20) passively raises the height of the workpiece positioning seat (20) along the second guiding edge when transversely crossing the notch part so as to insert the cup body (30) into the electrolytic rod longitudinally.
12. The rotary type electrolytic polishing apparatus according to any one of claims 3 to 10, wherein said circular column (113) is vertically disposed on the inner annular wall (105), and at least one notched portion is provided along a circumferential direction of said circular column (113) to form said guiding separation area, said notched portion forming at least a first guiding edge for longitudinally separating the cup (30) from the electrolytic rod and a second guiding edge for longitudinally inserting, said electrolytic rod being disposed in the waste liquid tank (100) in a ring shape and vertically upward, the electrolytic rod being slidably connected to said guiding mechanism (40) by a slide block (21), said workpiece positioning seat (20) being disposed vertically below the upper disc (51) in a ring shape, said cup (30) being fitted into the workpiece positioning seat (20) in an open downward posture;
the guide mechanism (40) is vertically arranged at the edge of the lower disc (52), and drives the rolling mechanism (24) to do circular motion at the top of the inner annular wall (105) along with the rotation of the lower disc (52), and the workpiece positioning seat (20) reduces the height of the electrolytic rod along a first guide edge in a passive mode when transversely crossing the notch part so as to longitudinally separate the electrolytic rod from the cup body (30); the workpiece positioning seat (20) passively raises the height of the electrolytic rod along the second guiding edge when transversely crossing the notch portion so as to insert the electrolytic rod into the cup body (30) longitudinally.
13. A rotary type electrolytic polishing apparatus according to any one of claims 3 to 10, wherein a guide mechanism (40) is vertically disposed between an upper disc (51) and a lower disc (52), and the guide mechanism (40) is connected to the lower disc (52) and provided with at least one protrusion along a circumferential direction of the circular column (113) to form the guide separation area, the electrolytic rod is slidably connected to the guide mechanism (40) through a slide block (21) and vertically disposed downward, the protrusion forms at least a third guide edge for longitudinally separating the cup (30) from the electrolytic rod and a fourth guide edge for longitudinally inserting, the electrolytic rod is annularly vertically disposed below the upper disc (51) and coaxially disposed with an opening of the cup (30), and an opening of the cup (30) is upward;
the circular ring column (113) is vertically arranged on the inner ring wall (105), the rolling mechanism (24) is driven to do circular motion at the top of the inner ring wall (105) along with the rotation of the lower disc (52), the height of the electrolytic rod is increased along the third guiding edge in a passive mode when the electrolytic rod transversely crosses the bulge part, and the electrolytic rod is vertically pulled out of the cup body (30); the electrolytic rod is passively lowered along the fourth leading edge in a passive manner while traversing the projection to insert the electrolytic rod longitudinally into the cup (30).
14. The rotary type electrolytic polishing apparatus according to any one of claims 3 to 10, wherein said circular column (113) is vertically disposed on the inner annular wall (105), and at least one protrusion is provided along the circumferential direction of said circular column (113) to form said guiding separation area, said protrusion forms at least a third guiding edge for longitudinally separating the cup (30) from the electrolytic rod and a fourth guiding edge for longitudinally inserting, said electrolytic rod is disposed in the waste liquid tank (100) in a ring shape and vertically upward, the workpiece positioning seat (20) is slidably connected to said guiding mechanism (40) through a slide block (21), said workpiece positioning seat (20) is disposed in a ring shape vertically below the upper disc (51), and said cup (30) is inserted into the workpiece positioning seat (20) in an open downward posture;
the guide mechanism (40) is vertically arranged at the edge of the lower disc (52), and drives the rolling mechanism (24) to do circular motion at the top of the inner annular wall (105) along with the rotation of the lower disc (52), and the height of the workpiece positioning seat (20) is increased along a third guide edge in a passive mode when the workpiece positioning seat (20) transversely crosses the bulge part, so that the cup body (30) is longitudinally separated from the electrolytic rod; the workpiece positioning seat (20) lowers the height of the workpiece positioning seat (20) along the fourth guiding edge in a passive mode when the workpiece positioning seat transversely crosses the bulge part so as to insert the electrolytic rod into the cup body (30) longitudinally.
15. The rotary electropolishing apparatus of claim 11, further comprising: the electrolytic cell comprises a rotary current collecting device (60) coaxially arranged with the rotating shaft (14), and a plurality of conducting plates (61) connected with the rotary current collecting device (60) in a radial shape, wherein each conducting plate (61) is connected with a plurality of groups of electrolytic rods arranged outwards in the radial direction.
16. The rotary electropolishing apparatus of claim 1, further comprising: the top of the shell (107) is provided with at least one waste gas suction port (175) for extracting waste gas;
the shell (107) partially shields the driving mechanism, the upper disc (51), the lower disc (52), the plurality of workpiece positioning seats (20) which coaxially and synchronously rotate and the electrolytic rod.
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