CN112441542A - Coating filling device - Google Patents

Coating filling device Download PDF

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Publication number
CN112441542A
CN112441542A CN201910824395.XA CN201910824395A CN112441542A CN 112441542 A CN112441542 A CN 112441542A CN 201910824395 A CN201910824395 A CN 201910824395A CN 112441542 A CN112441542 A CN 112441542A
Authority
CN
China
Prior art keywords
filling
bottles
filled
paint
bottle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910824395.XA
Other languages
Chinese (zh)
Inventor
朱全国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Wuli Coating Co ltd
Original Assignee
Wuhan Wuli Coating Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Wuli Coating Co ltd filed Critical Wuhan Wuli Coating Co ltd
Priority to CN201910824395.XA priority Critical patent/CN112441542A/en
Publication of CN112441542A publication Critical patent/CN112441542A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/24—Devices for supporting or handling bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/28—Flow-control devices, e.g. using valves

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a coating filling device, which comprises a conveyer belt with a semi-circular structure, wherein the conveyer belt is used for driving filling bottles which are arranged on the surface of the conveyer belt at equal intervals to do semi-circular motion; the filling structure is provided with a rotary disc which is rotatably arranged right above the conveying belt, a plurality of pre-filled bottles which are arranged at equal intervals along the circumferential direction at the bottom of the rotary disc and a storage tank which is fixed at the top of the rotary disc and used for conveying coating to the pre-filled bottles, the diameter of the circumference where the filling bottles are located is the same as that of the circumference where the pre-filled bottles are located, and the moving speed of the filling bottles along with the conveying belt is the same as that of the pre-filled bottles along with the rotary disc. The device has the advantages of high automation degree, accurate filling quantity, simple structure, small occupied area and lower equipment cost, and is suitable for small and medium-sized paint production enterprises.

Description

Coating filling device
Technical Field
The invention relates to the technical field of liquid filling, in particular to a coating filling device.
Background
The last production line of the paint production process is finished product filling and packaging, the traditional process adopts a manual mode to perform bottle-dividing filling on paint, the mode is low in efficiency and high in labor cost, and is gradually eliminated by the market, many existing paint production enterprises are equipped with semi-automatic or full-automatic filling lines, but most of the filling lines have large occupied area, complex structure and high equipment cost, and generate huge burden on small and medium-sized paint production enterprises, so that a new paint filling device is necessary to be developed.
Disclosure of Invention
The present invention is directed to a paint filling apparatus to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme: a paint filling apparatus comprising:
the conveying belt is of a semi-circular structure and is used for driving the filling bottles which are arranged on the surface of the conveying belt at equal intervals to do semi-circular motion;
the filling structure is provided with a rotary disc which is rotatably arranged right above the conveying belt, a plurality of pre-filled bottles which are arranged at equal intervals along the circumferential direction at the bottom of the rotary disc and a storage tank which is fixed at the top of the rotary disc and used for conveying coating to the pre-filled bottles, the diameter of the circumference where the filling bottles are located is the same as that of the circumference where the pre-filled bottles are located, and the moving speed of the filling bottles along with the conveying belt is the same as that of the pre-filled bottles along with the rotary disc.
According to an embodiment of the present invention, in the paint filling apparatus, two ends of the conveyor belt are respectively connected to the input section and the output section, and the filling bottles are respectively fed into and removed from the conveyor belt through the input section and the output section.
According to an embodiment of the present invention, in the paint filling apparatus, the turntable is connected to a rotating motor through a transmission belt, and the rotating motor is driven to rotate by the rotating motor.
According to an embodiment of the present invention, for the paint filling apparatus, the arc angle between every two adjacent filling bottles on the conveyor belt is 90 °, and the angle between every two adjacent pre-filling bottles on the bottom of the turntable is also 90 °.
According to an embodiment of the present invention, in the paint filling apparatus, the material storage tank is connected to each of the pre-bottling bottles through a material conveying pipe, and each material conveying pipe is provided with a first electromagnetic valve.
According to an embodiment of the present invention, in the paint filling apparatus, a filling head for conveying paint to the filling bottle below is disposed at a lower end of the pre-filling bottle, and a second electromagnetic valve is disposed on the filling head.
According to an embodiment of the present invention, the paint filling apparatus further includes a circuit control system, the circuit control system includes a plurality of independent control circuits respectively corresponding to each of the prefilled bottles, each of the control circuits is provided with two parallel branches, and a three-blade switch is provided for sequentially connecting the two branches, and the first solenoid valve and the second solenoid valve associated with each of the prefilled bottles are respectively connected to the two branches of the corresponding control circuit.
According to an embodiment of the present invention, for the paint filling apparatus, a flow regulating valve is further disposed on the feed delivery pipe.
According to an embodiment of the present invention, for the paint filling apparatus, the pre-bottling bottle is provided with a scale line for displaying an internal volume thereof.
According to an embodiment of the present invention, for the paint filling apparatus, a support frame is disposed below the conveyor belt as a support structure.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a coating filling device, wherein workers only need to put filling bottles on an input section of a conveying belt at the same time interval, and the filling bottles can be automatically filled in the process of moving along with the conveying belt, and the specific principle is as follows: when a filling bottle enters the head end of the conveyor belt, the turntable of the upper filling structure rotates to enable a pre-filled bottle filled with coating (the volume of the coating is the same as the volume of the filling bottle) to simultaneously rotate to the upper part of the filling bottle, then the pre-filled bottle and the filling bottle correspondingly and synchronously rotate up and down, in the rotating process, the pre-filled bottle conveys all the coating filled in the pre-filled bottle to the filling bottle below through the filling head, when the filling bottle moves to the tail end of the conveyor belt, the three-knife switch contact of the control circuit is switched to enable the first electromagnetic valve to be opened, the second electromagnetic valve is closed, the material storage tank starts to convey the coating to the pre-filled bottle through the material conveying pipe, the speed of inputting the coating is controlled through the flow regulating valve, the coating with the volume being the same as the volume of the filling bottle is just input to the pre-filled bottle when the turntable rotates for half a circle, at, the first electromagnetic valve is closed, the second electromagnetic valve is opened, and the filling head of the pre-bottling bottle is opened to fill the coating into the filling bottle right below the pre-bottling bottle. The device has the advantages of high automation degree, accurate filling quantity, simple structure, small occupied area and lower equipment cost, and is suitable for small and medium-sized paint production enterprises.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the conveyor belt of the present invention;
FIG. 3 is a bottom view of the bottom of the turntable of the present invention;
FIG. 4 is a circuit schematic of the control circuit of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a paint filling apparatus comprising:
the conveying belt 1 is of a semi-circular structure and is used for driving the filling bottles 2 which are arranged on the surface of the conveying belt at equal intervals to do semi-circular motion;
the filling structure is provided with a rotary disc 3 which is rotationally arranged right above the conveying belt 1, a plurality of pre-filling bottles 4 which are arranged at equal intervals along the circumferential direction at the bottom of the rotary disc 3, and a storage tank 5 which is fixed at the top of the rotary disc 3 and used for conveying coatings to the pre-filling bottles 4, the diameter of the circumference where the filling bottles 2 are located is the same as that of the circumference where the pre-filling bottles 4 are located, and the speed of the filling bottles 2 moving along with the conveying belt 1 is the same as that of the pre-filling bottles 4 moving along with the rotary disc 3.
Through above-mentioned structure, can carry the coating in the storage tank 5 to in pre-bottling 4, every filling bottle 2 on the conveyer belt 1 is located a pre-bottling 4 under, and in pre-bottling 4 and the synchronous motion in-process of filling bottle 2, pre-bottling 4 carries the coating in it to filling bottle 2 in, accomplishes the coating filling process.
In one of them embodiment, the both ends of conveyer belt 1 link up input section 6 and output section 7 respectively, through input section 6 and output section 7 respectively to conveyer belt 1 send into and shift out filling bottle 2, specifically, can put into filling bottle 2 on input section 6 in proper order by the staff according to the same time interval (guarantee that the distance between two filling bottle 2 keeps unanimous all the time around), filling bottle 2 gets into conveyer belt 1 from input section 6 and accomplishes the filling and then shifts out from output section 7.
In one embodiment, the rotary table 3 is connected with a rotary motor through a transmission belt, the rotary motor drives the rotary table to rotate, the rotary table 3 continuously rotates to drive the pre-filled bottles 4 at the bottom of the rotary table to continuously perform circular motion, and synchronous circular motion of the pre-filled bottles 4 and the filling bottles 2 below is realized.
In one embodiment, the radian between every two adjacent filling bottles 2 on the conveying belt 1 is 90 degrees, the angle between every two adjacent pre-filled bottles 4 at the bottom of the rotary disc 3 is also 90 °, in which case there are at most three filled bottles 2 on the conveyor belt 1, while four pre-filled bottles 4 are always present at the bottom of the carousel 3 (as shown in fig. 3), when one filled bottle 2 enters the head end of the conveyor belt 1, a pre-filled bottle 4 comes simultaneously over the filling bottle 2, after which the pre-filled bottle 4 and the filling bottle 2 perform a simultaneous circular movement and complete filling, and when next filling bottle 2 entered into the head end of conveyer belt 1, next bottling 4 in advance of carousel 3 bottom also removed the same distance just and comes to this filling bottle 2 top, and the two is carried out synchronous circular motion again afterwards, accomplishes the filling, through the repetition of above-mentioned process, can realize continuous automatic filling.
In one embodiment, the storage tank 5 is connected to each of the prefilled bottles 4 through a feed delivery pipe 8, and each feed delivery pipe 8 is provided with a first electromagnetic valve 9.
In one embodiment, the lower end of the pre-filled bottle 4 is provided with a filling head 10 for conveying the coating to the filling bottle 2 below, and the filling head 10 is provided with a second electromagnetic valve 11.
In one embodiment, the system further comprises a circuit control system, the circuit control system comprises a plurality of independent control circuits respectively corresponding to each of the pre-bottling bottles 4, each control circuit is provided with two parallel branches, and a three-blade switch is provided for sequentially connecting the two branches, and the first electromagnetic valve 9 and the second electromagnetic valve 11 associated with each of the pre-bottling bottles 4 are respectively connected to the two branches of the corresponding control circuit.
Fig. 4 shows an example of a control circuit, in which the contact 12 can be switched between two branches, and the contact can be pushed to make regular back-and-forth movement through the micro cylinder 13 and the insulating pull rod, if the time of the rotating disk 3 rotating for half a cycle is 2s, the micro cylinder is set to act every 2s, and then the principle cooperating with the foregoing filling implementation process is as follows: when filling is started, the branch where the second electromagnetic valve 11 is located is switched on, the second electromagnetic valve 11 is opened, the first electromagnetic valve 9 is closed, the pre-filled bottle 4 is filled into the filling bottle 2 through the filling head 10, when the rotary disc 3 rotates for a half cycle and passes 2 seconds, the filling bottle is directly moved out of the output section 7, the pre-filling bottle 4 is rotated into the other half cycle, the micro cylinder 13 acts, the contact 12 is switched, the branch of the first electromagnetic valve 9 is switched on, the first electromagnetic valve 9 is opened, the second electromagnetic valve 11 is closed, the storage tank 5 starts to convey the coating into the pre-filling bottle 4, after 2 seconds, the pre-bottling bottle 4 is just inputted with the coating with the same volume as that of the filling bottle 2, at this time, the pre-bottling bottle 4 just comes to the position above the other filling bottle 2 which just enters the conveying belt 1, the micro cylinder 13 acts to convert the contact 12, the first electromagnetic valve 9 is closed, the second electromagnetic valve 9 is opened, and the pre-bottling bottle 4 and the filling bottle 2 below synchronously rotate and are filled.
Fig. 4 shows only one of the ways of regularly switching the movable contacts 12, and does not exclude that other ways of regularly switching the contacts 12 exist.
In one embodiment, the feed delivery pipe 8 is further provided with a flow control valve, and the speed of delivering the coating to the pre-installed bottle 4 from the storage tank 5 can be adjusted through the flow control valve.
In one embodiment, the pre-bottling bottle 4 is provided with a scale mark for displaying an internal volume thereof, and a single filling amount can be adjusted by matching the flow control valve, the pre-bottling bottle and the scale mark, specifically, if the volume of the filling bottle is 5L, the flow control valve is adjusted before the filling is started, so that the volume of the paint lifting material flowing into the pre-bottling bottle 4 is displayed exactly on the scale mark of 5L within a time (2s) of half a rotation of the rotary disc 3, and if the volume of the filling bottle is 10L, the flow control valve is adjusted before the filling is started, so that the volume of the paint lifting material flowing into the pre-bottling bottle 4 is displayed exactly on the scale mark of 10L within a time (2s) of half a rotation of the rotary disc 3.
In one embodiment, a support frame 14 serving as a support structure is arranged below the conveyor belt 1.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A paint filling apparatus, comprising:
the conveying belt is of a semi-circular structure and is used for driving the filling bottles which are arranged on the surface of the conveying belt at equal intervals to do semi-circular motion;
the filling structure is provided with a rotary disc which is rotatably arranged right above the conveying belt, a plurality of pre-filled bottles which are arranged at equal intervals along the circumferential direction at the bottom of the rotary disc and a storage tank which is fixed at the top of the rotary disc and used for conveying coating to the pre-filled bottles, the diameter of the circumference where the filling bottles are located is the same as that of the circumference where the pre-filled bottles are located, and the moving speed of the filling bottles along with the conveying belt is the same as that of the pre-filled bottles along with the rotary disc.
2. A paint filling apparatus according to claim 1, wherein the conveyor belt is adapted at each end to engage an input and an output section, respectively, through which the filling bottles are fed into and removed from the conveyor belt.
3. The paint filling apparatus according to claim 1, wherein the turntable is connected to a rotary motor via a belt, and the rotary motor is driven to rotate by the rotary motor.
4. The paint filling apparatus according to claim 1, wherein an arc between every two adjacent filling bottles on the conveyor belt is 90 °, and an angle between every two adjacent pre-filling bottles on the bottom of the turntable is also 90 °.
5. The paint filling apparatus according to claim 1, wherein the storage tank is connected to each of the pre-filled bottles through a feed pipe, and each feed pipe is provided with a first solenoid valve.
6. A paint filling apparatus according to claim 5, wherein the lower end of the pre-filled bottle is provided with a filling head for conveying paint to the filling bottle below, and the filling head is provided with a second solenoid valve.
7. The paint filling apparatus according to claim 6, further comprising a circuit control system, wherein the circuit control system includes a plurality of independent control circuits respectively corresponding to each of the prefilled bottles, each of the control circuits has two parallel branches, and a three-pole switch is provided for sequentially connecting the two branches, and the first solenoid valve and the second solenoid valve associated with each of the prefilled bottles are respectively connected to the two branches of the corresponding control circuit.
8. The paint filling apparatus according to claim 5, wherein the feed pipe is further provided with a flow control valve.
9. The paint filling apparatus according to claim 8, wherein the pre-filled bottle is provided with graduations for displaying an internal volume thereof.
10. The paint filling apparatus according to claim 1, wherein a support frame is provided below the conveyor as a support structure.
CN201910824395.XA 2019-09-02 2019-09-02 Coating filling device Pending CN112441542A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910824395.XA CN112441542A (en) 2019-09-02 2019-09-02 Coating filling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910824395.XA CN112441542A (en) 2019-09-02 2019-09-02 Coating filling device

Publications (1)

Publication Number Publication Date
CN112441542A true CN112441542A (en) 2021-03-05

Family

ID=74733968

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910824395.XA Pending CN112441542A (en) 2019-09-02 2019-09-02 Coating filling device

Country Status (1)

Country Link
CN (1) CN112441542A (en)

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WD01 Invention patent application deemed withdrawn after publication
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Application publication date: 20210305