CN102951304A - Full-automatic filling and sealing process method of plastic pipe beverage - Google Patents
Full-automatic filling and sealing process method of plastic pipe beverage Download PDFInfo
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- CN102951304A CN102951304A CN2012104819728A CN201210481972A CN102951304A CN 102951304 A CN102951304 A CN 102951304A CN 2012104819728 A CN2012104819728 A CN 2012104819728A CN 201210481972 A CN201210481972 A CN 201210481972A CN 102951304 A CN102951304 A CN 102951304A
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Abstract
The invention belongs to the field of storage and transportation of liquid, in particular to the field of simultaneously filling and sealing a plastic pipe. The invention relates to a full-automatic filling and sealing process method of plastic pipe beverage. Aiming at the problems that in the existing plastic pipe beverage, the degree of automation is not high, a leakage filling process can cause a liquid material to be polluted, and the like, the invention provides the process method integrating filling, disinfection, sealing and counting, which comprises stations which are respectively used for feeding and filling an empty pipe, probing the plastic pipe, descending filling nozzles, filling, discharging residual gas, ascending the filling nozzles, disinfecting and heating, sealing, spraying numbers, blanking and the like. According to the invention, a material position filling principle is adopted, so that liquid level in each plastic pipe container is consistent, a bottle opening can be sealed by rolling without extruding the residual liquid, no air bubbles are generated in the beverage product, no overflowing is caused in filling, no overflowed liquid material is recovered, and no liquid material is polluted; empty pipe detection is adopted, when an empty pipe exists, a filling switch corresponding to one filling nozzle is closed, part of the stations can have no the plastic pipe, and further, the production without leaking the material is ensured; and the procedure is compact in connection and is convenient in production organization and management, and the product quality is stable. The method is suitable for mass production.
Description
Technical field
The invention belongs to the storing field of liquid, especially pour into simultaneously and encapsulate moulding pipe, relate to a kind of pipe beverage full automaticity filling and sealing process of moulding.
Background technology
Plastic hose can be used as the packing of the liquid state such as jelly, fruit juice, ice bar, dairy products or thickness attitude beverage, prevailed in generation more than ten years, once because of the manual processing and packing of individual workship, health does not pass a test, forbade in some city, along with the appearance of filling and sealing machine, hygienic quality no longer is the bottleneck that limits this series products, this prohibits from opening, and is at present the strong sales state.Plastic tube packaging good looking appearance, applicable, safety and sanitation, drink conveniently, favored by the customer.
Liquid-filling machine can be divided into atmospherical pressure filling machine, pressure filling machine and vacuum filling machine by the can principle.Atmospherical pressure filling machine is to lean on the liquid deadweight to carry out can under bar pressure, can be divided into two kinds of regularly can and constant volume cans, is applicable to the liquid that the can low viscosity (LV) does not contain gas; Pressure filling machine is to carry out can under the bar pressure being higher than, and is applicable to contain the filling liquid of gas; Vacuum filling machine is that the pressure in bottle is lower than and carries out can under the bar pressure.Mould the pipe beverage and be fit to adopt the normal pressure canning means.
Chinese patent CN 2743240Y discloses that a kind of packing precision is high, the constant volume bottle placer of no liquid residual quantity in minute process of assembling, can be used for the rigid bottles fluid dispenser of medicine and food, but is not suitable for the packing of plastic hose class beverage; Chinese patent CN 2224837Y discloses a kind of automatic production line of ice-sucker, realized auto-filling and sealing, but drinking bottle mouth has the liquid material of overflowing in the pouring process, and described liquid material is fallen very easily to produce in the liquid return trough removal process and polluted, and affects product design.
Summary of the invention
The object of the invention is to: for the problem of above-mentioned prior art existence, a kind of pipe beverage full automaticity material level filling and sealing process of moulding is proposed, be filled to the electrolyte level of moulding in the pipe by accurate control and realize metering and can, reach full automaticity without flash can and sealing.
The objective of the invention is to be achieved through the following technical solutions.
The pipe beverage full automaticity filling and sealing process of moulding of the present invention comprises material loading dress blank pipe, moulds pipe and survey, fall and fill with mouth, can, exhaust gas, Sheng Guanzui, sterilization heating, sealing, spray coding, blanking; Technological process is as follows:
(1) material loading dress blank pipe: will mould on the conduit saddle that tubular container is installed to chain, conduit saddle blocks describedly to be moulded the pipe shoulder of pipe and drives that described to mould pipe mobile together, successively by the subsequent technique process;
(2) moulding pipe surveys: use ultrasonic detector to survey moulding on the described chain conduit saddle and whether manage gaps and omissions, send " 1 " electric signal if any the described Guan Ze of moulding, otherwise send " 0 " electric signal; Described electric signal is controlled action and the coding count of corresponding can switch through delay process;
(3) fall the filling mouth: described chain drives describedly to be moulded pipe, sprocket wheel and fills with the mouth synchronous rotary, and described to mould pipe corresponding one by one with described filling mouth; In vertical direction, described filling mouth slow decreasing inserts the described pipe of moulding, and relies on described elastoplasticity of moulding tube material, closely cooperates with described filling mouth root, forms the sealing can; If the described pipe of moulding is not installed on the described conduit saddle, then can not form sealing, but described filling mouth descends while rotating still;
(4) can: if station (2) detects the described pipe of moulding is arranged on certain station conduit saddle, the electric signal through delaying time makes controller send instruction, opens described can switch corresponding to described filling mouth, carries out described station sealing can; If detect on certain conduit saddle without the described pipe of moulding, described controller is not opened described can switch corresponding to described filling mouth, the not can of described station; The can duration should guarantee that the described pipe of moulding fills in this zone;
(5) exhaust gas: adopt mode of vibration to knock the described pipe of moulding, make the described bubble vibration floating in the pipe of moulding, discharge the described pipe of moulding from sealing can loop;
(6) Sheng Guanzui: close whole described can switches, move on the described filling mouth, and break away from the described pipe of moulding;
(7) sterilization heating: the described pipe of moulding is carried out sterilization treatment with ultraviolet sterilization method; With the infrared heat method of radiating the described ozzle of moulding pipe is heated, make it softening;
(8) sealing: the described ozzle of moulding pipe of roll extrusion makes it the fusion sealing;
(9) spray coding: accept the controller instruction, adopt laser marker to spray date manufactured, production code member information moulding body;
(10) blanking: chain is carried the described pipe continuous moving of moulding, and wedge-shaped catch is released the described pipe of moulding from conduit saddle, be slipped in the finished product box.
Described material loading dress blank pipe, can the described tubular container of moulding be installed on the conduit saddle of described chain by hand by operating personal, also can be equipped with gravity tracks formula automatical feeding system, the blank pipe that will lie in a horizontal plane in rows on the skewed slot first is transferred to the tilting-type feed mechanism, and the tilting-type feed mechanism places them on the described conduit saddle again.
Described falling filled with mouth and described liter filling mouth, can adopt the duplex space cam to realize, the decline of described filling mouth and rising are by described duplex space cam contour shape control.
The described pipe beverage full automaticity filling and sealing technique of moulding can be according to described pipe volume, the workman's skill level step-less adjustment chain speed of moulding.
The invention has the beneficial effects as follows: adopt material level can principle, guaranteed that each moulds the interior liquid level of tubular container consistent, need not to squeeze remaining liquid can seal a bottle in roll extrusion, without bubble, without flash, needn't reclaim and overflow liquid material, thereby can not pollute feed liquid in the can in the beverage products; The employing room is detected, and then close corresponding can switch of filling with mouth if having vacant position, but the part station is moulded the pipe gaps and omissions, has guaranteed technically to reduce labor strength without leaking material production; Can of the present invention, sterilization, sealing, counting integrated full-automatic are finished, and procedure connection is compact, is convenient to organization of production and management, and constant product quality is suitable for producing in enormous quantities.
Description of drawings
Fig. 1 is filling and sealing process drawing of the present invention;
Fig. 2 is filling and sealing diagram of gears of the present invention;
Wherein: 1-moulds pipe, and 2-is with the chain of conduit saddle, the 3-detection instrument, 4-fills with mouth, 5-sprocket wheel, 6-electromagnetic valve, the 7-vibrating motor, 8-electromechanical stop, the 9-heating arrangement of sterilizing, the 10-sealing wheel, 11-sealing wheel, 12-laser marker, the 13-wheel of transferring, 14-material loading dress blank pipe station, 15-moulds pipe and surveys station, and 16-falls and fills with mouth station, 17-can station, 18-exhaust gas station, 19-rise to fill with the mouth station, the 20-heating station of sterilizing, 21-sealed station, 22-spray coding station, 23-blanking station.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
A kind of pipe beverage full automaticity filling and sealing process of moulding, referring to accompanying drawing 1, comprise material loading dress blank pipe station 14, mould pipe and survey station 15, fall and fill with mouth station 16, can station 17, exhaust gas station 18 rises and fills with mouth station 19, sterilization heating station 20, sealed station 21, spray coding station 22, blanking station 23.Described each station specific embodiment is as follows:
(1) material loading dress blank pipe station 14: full-automatic for making pouring process, and adopt with chain 2 conveyings of conduit saddle and mould pipe 1 to each station of technological process.Small business can adopt artificial loading, and operating personal will be moulded on the conduit saddle that tubular container 1 is installed to chain 2 at feeding station, and described conduit saddle blocks describedly to be moulded the pipe shoulder of pipe 1 and drive that to mould pipe 1 mobile together; Large enterprise can be equipped with gravity tracks formula automatical feeding system, and the blank pipe 1 that will lie in a horizontal plane in rows on the skewed slot first is transferred to the tilting-type feed mechanism, and the tilting-type feed mechanism places them on the described conduit saddle again.
(2) mould pipe and survey station 15: mould pipe 1 and at first arrive the detection station, this station is provided with ultrasonic detector 3, be used for surveying and mould having or not of pipe 1, this is when filling blank pipe because of material loading, be difficult to guarantee be equipped with on each conduit saddle mould and manage 1, if mould pipe 1 then send " 1 " electric signal, otherwise send " 0 " electric signal.Electric signal sends command signal for electromagnetic valve 6 and encoder printer 12 in controller back warp delay process again.In addition, controller is accepted to count behind " 1 " signal, to make things convenient for production control.
(3) fall filling mouth station 16: chain 2 drives and moulds pipe 1 with sprocket wheel 5,4 rotations of filling mouth subsequently.Mouths 4 are filled with in uniform 40 of sprocket wheel 5 tops, the left half cycle of sprocket wheel respectively fill with mouth 4 with mould manage 1 corresponding one by one, and synchronous rotary; But in vertical direction, fill with mouth 4 by the downward movement of space cam band action, like this, fill with mouth 4 and mould in the pipe 1 with regard to inserting lentamente, rely on the elastoplasticity of moulding pipe 1 material, closely cooperate with filling mouth 4 roots, form the sealing can; If do not install on the described conduit saddle and mould pipe 1, then can not form sealing, but described filling mouth 4 descends while rotating still.Falling the Guan Zui district is 30 ° of angles.
(4) the can station 17: electromagnetic valve 6 is accepted the command signal that controller sends and is carried out switch motion.If station (2) is surveyed and moulded pipe 1 on this station conduit saddle, the electric signal through delaying time makes controller send instruction, and electromagnetic valve 6 gets electric opening, and then opens filling exit and the outgate of the filling valve of this filling mouth 4, carries out this station sealing can; If detect on this conduit saddle and manage 1 without moulding, then controller sends the instruction of electromagnetic valve dead electricity, and filling valve is not opened, this not can of station.The can district is 90 ° of angles, should guarantee to mould pipe 4 and fill in this zone.
(5) exhaust gas station 18: owing to moulding in the pipe 1 before the can air is arranged, in the pouring process, be mixed with unavoidably a small amount of bubble in the beverage.Adopt the rotation of vibrating motor 7 impeller, impeller knocks moulds pipe 1, makes the bubble vibration float up to the outgate of filling with mouth 4, and bubble is discharged from outgate and moulded pipe 1.The exhaust gas area is 30 ° of angles.
(6) rise filling mouth station 19: mould and filled beverage in the pipe, electromechanical stop 8 is closed filling exit and the outgate of filling valve.Fill with mouth 4 and moved up in vertical direction by the space cam drive, slowly extract and mould pipe 1, locate and mould pipe 1 at 180 ° and break away from fully.
(7) sterilization heating station 20: the described pipe 1 of moulding is carried out sterilization treatment with ultraviolet sterilization method; Mould the pipe ferrule and adopt press seal, this station is heated to 80 ℃ to the mouth of pipe with the focusing heating of infrared heat method of radiating, makes it softening, and plasticity strengthens, and is beneficial to press seal.
(8) sealed station 21: the mouth of pipe of moulding pipe 1 with sealing wheel 10 and 11 pairs of roll extrusion envelopes of sealing wheel.Described two sealing wheel peripheral velocities are identical with chain speed, guarantee that at 1 second press seal described two sealing wheels and the described mouth of pipe are without relatively moving in the time; The described two sealing wheel work faces of cylinder are 1mm apart, and is shaped with reticulate pattern, makes sealing reliable, attractive in appearance.
(9) spray coding station 22: accept the controller instruction, adopt laser marker 12 to spray date manufactured, production code member information moulding pipe 1.
(10) the blanking station 23: chain 2 is carried and is moulded pipe 1 continuous moving, runs into wedge-shaped catch at the blanking station, will mould pipe 1 and slowly release from described conduit saddle, relies on gravity to be slipped in the finished product box at the swash plate of lathe bed.
Filling and sealing driving system of the present invention is referring to accompanying drawing 2, and power motor passes to retarder to active force (5.5Kw) by coupler, passes to main shaft behind reduction of speed, the synchronized rotation of main shaft band movable sprocket 5 and can pond.On the one hand, sprocket wheel 5 drive chains 2 and and then drive that to mould pipe 1 mobile together, finish material loading dress blank pipe 14, mould that pipe surveys 15, the actions such as sterilization heating 20, sealing 21, spray coding 22 and blanking 23; On the other hand, sprocket wheel 5 drives the can pond and rotates, connect the also synchronized rotation of can guide rod of can pond and sprocket wheel 5, flat key on the can guide rod drive fill with mouth 4 also with sprocket wheel 5 synchronized rotations, on the vertical direction, fill with mouth 4 and determine its shift position by the space cam that is fixed on the body, finish to fall to fill with mouth 16, can 17 and rise and fill with mouth 19 actions.In addition, in the pouring process, vibrating motor 7(100w on the body) the impeller rotation, impeller knocks moulds pipe 1 realization exhaust gas 18.
Claims (4)
1. mould pipe beverage full automaticity filling and sealing process for one kind, it is characterized in that: comprise material loading dress blank pipe, mould pipe and survey, fall and fill with mouth, can, exhaust gas, Sheng Guanzui, sterilization heating, sealing, spray coding, blanking; Technological process is as follows:
(1) material loading dress blank pipe: will mould on the conduit saddle that tubular container is installed to chain, conduit saddle blocks describedly to be moulded the pipe shoulder of pipe and drives that described to mould pipe mobile together, successively by the subsequent technique process;
(2) moulding pipe surveys: use ultrasonic detector to survey moulding on the described chain conduit saddle and whether manage gaps and omissions, send " 1 " electric signal if any the described Guan Ze of moulding, otherwise send " 0 " electric signal; Described electric signal is controlled action and the coding count of corresponding can switch through delay process;
(3) fall the filling mouth: described chain drives describedly to be moulded pipe, sprocket wheel and fills with the mouth synchronous rotary, and described to mould pipe corresponding one by one with described filling mouth; In vertical direction, described filling mouth slow decreasing inserts the described pipe of moulding, and relies on described elastoplasticity of moulding tube material, closely cooperates with described filling mouth root, forms the sealing can; If the described pipe of moulding is not installed on the described conduit saddle, then can not form sealing, but described filling mouth descends while rotating still;
(4) can: if station (2) detects the described pipe of moulding is arranged on certain station conduit saddle, the electric signal through delaying time makes controller send instruction, opens described can switch corresponding to described filling mouth, carries out described station sealing can; If detect on certain conduit saddle without the described pipe of moulding, described controller is not opened described can switch corresponding to described filling mouth, the not can of described station; The can duration should guarantee that the described pipe of moulding fills in this zone;
(5) exhaust gas: adopt mode of vibration to knock the described pipe of moulding, make the described bubble vibration floating in the pipe of moulding, discharge the described pipe of moulding from sealing can loop;
(6) Sheng Guanzui: close whole described can switches, move on the described filling mouth, and break away from the described pipe of moulding;
(7) sterilization heating: the described pipe of moulding is carried out sterilization treatment with ultraviolet sterilization method; With the infrared heat method of radiating the described ozzle of moulding pipe is heated, make it softening;
(8) sealing: the described ozzle of moulding pipe of roll extrusion makes it the fusion sealing;
(9) spray coding: accept the controller instruction, adopt laser marker to spray date manufactured, production code member information moulding body;
(10) blanking: chain is carried the described pipe continuous moving of moulding, and wedge-shaped catch is released the described pipe of moulding from conduit saddle, be slipped in the finished product box.
2. material loading according to claim 1 fills blank pipe, it is characterized in that: can the described tubular container of moulding be installed on the conduit saddle of described chain by hand by operating personal, also can be equipped with gravity tracks formula automatical feeding system, the blank pipe that will lie in a horizontal plane in rows on the skewed slot first is transferred to the tilting-type feed mechanism, and the tilting-type feed mechanism places them on the described conduit saddle again.
3. Guan Zui and the Sheng Guanzui of falling according to claim 1 is characterized in that: can adopt the duplex space cam to realize, the decline of described filling mouth and rising by described duplex space cam contour shape control.
4. the pipe beverage full automaticity filling and sealing technique of moulding according to claim 1 is characterized in that: can be according to described pipe volume, the workman's skill level step-less adjustment chain speed of moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104819728A CN102951304A (en) | 2012-11-25 | 2012-11-25 | Full-automatic filling and sealing process method of plastic pipe beverage |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104819728A CN102951304A (en) | 2012-11-25 | 2012-11-25 | Full-automatic filling and sealing process method of plastic pipe beverage |
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| CN102951304A true CN102951304A (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104819728A Pending CN102951304A (en) | 2012-11-25 | 2012-11-25 | Full-automatic filling and sealing process method of plastic pipe beverage |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538740A (en) * | 2013-11-12 | 2014-01-29 | 马鞍山朗辉机械有限公司 | Full-automatic prefabricated bag filling and sealing machine |
| CN105999772A (en) * | 2016-07-14 | 2016-10-12 | 成都泓睿科技有限责任公司 | Knocking defoaming device applied to online bottle body conveyance |
| CN109911828A (en) * | 2019-04-16 | 2019-06-21 | 江西蒙山乳业有限公司 | One kind is filling to send bottle system |
| CN114261551A (en) * | 2021-12-29 | 2022-04-01 | 浙江益美食品有限公司 | Be used for air remove device between fruit cup pulp |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2224837Y (en) * | 1995-05-02 | 1996-04-17 | 王景 | Automatic production line of ice-sucker |
| CN1743242A (en) * | 2005-08-26 | 2006-03-08 | 湖南千山制药机械股份有限公司 | Single-mouth pipe liquid-solid type two-chamber non-PVC film soft-bag large-infusion automatic production line |
-
2012
- 2012-11-25 CN CN2012104819728A patent/CN102951304A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2224837Y (en) * | 1995-05-02 | 1996-04-17 | 王景 | Automatic production line of ice-sucker |
| CN1743242A (en) * | 2005-08-26 | 2006-03-08 | 湖南千山制药机械股份有限公司 | Single-mouth pipe liquid-solid type two-chamber non-PVC film soft-bag large-infusion automatic production line |
Non-Patent Citations (3)
| Title |
|---|
| 刘有余等: "全自动封闭式定容软管灌装封口机的研制", 《机床与液压》, vol. 37, no. 01, 15 January 2009 (2009-01-15) * |
| 刘有余等: "深注入内排气全自动料位塑管灌装封口机研发", 《机械传动》, vol. 33, no. 2, 10 April 2009 (2009-04-10) * |
| 杨国太等: "全自动封闭式非定量塑管灌装封口机的研制", 《机械工程师》, no. 02, 10 February 2008 (2008-02-10) * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538740A (en) * | 2013-11-12 | 2014-01-29 | 马鞍山朗辉机械有限公司 | Full-automatic prefabricated bag filling and sealing machine |
| CN105999772A (en) * | 2016-07-14 | 2016-10-12 | 成都泓睿科技有限责任公司 | Knocking defoaming device applied to online bottle body conveyance |
| CN105999772B (en) * | 2016-07-14 | 2019-02-12 | 成都泓睿科技有限责任公司 | For conveying the percussion defoaming device of bottle body online |
| CN109911828A (en) * | 2019-04-16 | 2019-06-21 | 江西蒙山乳业有限公司 | One kind is filling to send bottle system |
| CN114261551A (en) * | 2021-12-29 | 2022-04-01 | 浙江益美食品有限公司 | Be used for air remove device between fruit cup pulp |
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Application publication date: 20130306 |