CN112439226A - Stirring degassing tank of high-efficiency thickener - Google Patents
Stirring degassing tank of high-efficiency thickener Download PDFInfo
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- CN112439226A CN112439226A CN202011310100.6A CN202011310100A CN112439226A CN 112439226 A CN112439226 A CN 112439226A CN 202011310100 A CN202011310100 A CN 202011310100A CN 112439226 A CN112439226 A CN 112439226A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0042—Degasification of liquids modifying the liquid flow
- B01D19/0052—Degasification of liquids modifying the liquid flow in rotating vessels, vessels containing movable parts or in which centrifugal movement is caused
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0063—Regulation, control including valves and floats
Abstract
The invention belongs to the field of thickeners, and relates to a stirring degassing tank technology, in particular to a stirring degassing tank of a high-efficiency thickener, which comprises an equipment main body, wherein a shunting mechanism, a stirring degassing mechanism and a membrane tube ventilating mechanism are arranged in the equipment main body, and a processor is arranged on the back of the equipment main body; shunt mechanism is including a reposition of redundant personnel section of thick bamboo, the fixed intercommunication in reposition of redundant personnel section of thick bamboo top surface middle part has the inlet pipe, the inlet pipe top is passed equipment subject's interior roof and is extended to equipment subject's outside, the one end that a reposition of redundant personnel section of thick bamboo was kept away from to the inlet pipe is linked together with outside storage equipment, the fixed intercommunication of bottom wall has evenly distributed's shunt tubes in the reposition of redundant personnel section of thick bamboo, the shunt tubes bottom all is provided with the hand. The stirring device can avoid the phenomenon of material accumulation after the material is discharged into the stirring box body, and meanwhile, the fan is matched with the electric heating block to blow hot air into the device main body, so that the viscosity of the material is reduced, and a certain protection effect is provided for stirring parts.
Description
Technical Field
The invention belongs to the field of thickeners, relates to a stirring degassing tank technology, and particularly relates to a stirring degassing tank of a high-efficiency thickener.
Background
The thickener is suitable for dewatering concentrate and tailings in concentrating plants, and is widely applied to the industries of metallurgy, chemical industry, coal, nonmetal mineral separation, environmental protection and the like. The high-efficiency thickener is not a pure sedimentation device in fact, but a novel dehydration device combined with the filtering characteristic of a mud layer.
The liquid contains dissolved gas absorbed from the atmosphere, the dissolved gas in the high-efficiency liquid phase system can cause inaccurate action of a liquid delivery pump valve and disorder of a detection basic line, and if the content of bubbles in the liquid is large, high-precision constant-pressure liquid delivery can be influenced to a certain extent; the stirring degassing tank for the thickener at present is not provided with a shunting mechanism to shunt and discharge materials, the materials are not easy to stir when entering into the stirring box, the heating effect in the process is not obvious enough, the resistance is large when stirring is caused, and the loss of a stirring part is serious.
Disclosure of Invention
The invention aims to provide a stirring degassing tank of a high-efficiency concentrator;
the technical problems to be solved by the invention are as follows:
(1) how to provide a stirring degassing tank capable of blanking at a constant speed and heating uniformly;
(2) how to provide a stirring degassing tank capable of stirring materials in multiple directions.
The purpose of the invention can be realized by the following technical scheme:
a stirring degassing tank of a high-efficiency concentrator comprises an equipment main body, wherein a flow distribution mechanism, a stirring degassing mechanism and a membrane tube ventilation mechanism are arranged in the equipment main body, and a processor is arranged on the back of the equipment main body;
the flow distribution mechanism comprises a flow distribution barrel, fixed sleeves are fixedly sleeved on the outer surfaces of two sides of the flow distribution barrel, fixed blocks are fixedly mounted between the top surface of each fixed sleeve and the inner top wall of the equipment main body, two end surfaces of the flow distribution barrel are subjected to sealing treatment in a mode that circular sealing plates are welded on the two end surfaces of the flow distribution barrel, the middle of the top surface of the flow distribution barrel is fixedly communicated with a feed pipe, the top of the feed pipe penetrates through the inner top wall of the equipment main body and extends to the outside of the equipment main body, one end, away from the flow distribution barrel, of the feed pipe is communicated with external storage equipment, the inner bottom wall of the flow distribution barrel is fixedly communicated with uniformly distributed flow distribution pipes;
rabbling mechanism includes agitator tank, the inside that the interior roof of agitator tank was passed and extended to agitator tank is passed to the bottom of shunt tubes, the agitator tank back is provided with driver part, be provided with two symmetrical stirring part between the agitator tank inner wall.
Further, drive unit includes driving motor, first transmission shaft, secondary drive axle, action wheel, follows driving wheel and driving belt, the back fixed connection of motor cabinet and agitator tank is passed through to the driving motor side, the front end of first transmission shaft and secondary drive axle all with the positive inner wall swing joint of agitator tank, the inner wall at the agitator tank back and the outside that extends to agitator tank are all passed with the rear end of secondary drive axle to first transmission shaft, and the rear end and the driving motor output fixed connection of first transmission shaft, the fixed surface of cup jointing at first transmission shaft of action wheel, the fixed surface at the secondary drive axle that cup joints of driven shaft, the driving belt transmission is connected between the surface of action wheel and follow driving wheel.
Further, the stirring part comprises spiral stirring blades and rotary tables, the two spiral stirring blades are respectively and fixedly arranged on the outer surfaces of the first transmission shaft and the second transmission shaft, the two rotary tables are respectively and fixedly arranged on the outer surfaces of the first transmission shaft and the second transmission shaft, the side surface of the rotary table far away from the driving motor is fixedly provided with uniformly distributed stirrers, each stirrer comprises a diversion pressure plate, the side surface of the diversion pressure plate close to the rotary table is fixedly connected with the rotary table, the side edge of the diversion pressure plate is provided with a groove, a rotating rod is movably connected between the inner side walls of the grooves through a bearing, the outer surface of the rotating rod is fixedly provided with a rotating roller, uniformly distributed stirring rods are fixedly arranged on the outer surface of the rotating roller, a gap is reserved between one end of each stirring rod far away from the rotating roller and the inner side wall of each groove, and uniformly distributed, the quantity of support column is four, and four support column evenly distributed are in the four corners department of agitator tank bottom surface, two inside walls of agitator tank are fixed respectively and are communicate there are first outlet duct and connecting pipe, the one end that agitator tank was kept away from to first outlet duct passes the inner wall of equipment main part and extends to the outside of equipment main part.
Further, the membrane tube ventilation mechanism comprises a ventilation box body, one end, far away from the stirring box body, of the connecting pipe penetrates through the inner side wall of the ventilation box body and extends to the inside of the ventilation box body, a pressure pump is arranged in the middle of the connecting pipe, ventilation tubes which are uniformly distributed are arranged between the inner walls of the ventilation box body, a discharging pipe is fixedly communicated with the inner bottom wall of the ventilation box body, the bottom of the discharging pipe penetrates through the inner bottom wall of the equipment main body and extends to the outside of the equipment main body, a second air outlet pipe is fixedly communicated with the inner side wall, far away from the connecting pipe, of the ventilation box body, and one end, far away from the ventilation box body.
Further, equipment main part top surface fixed mounting has the fan, the side fixed mounting that equipment main part is close to the fan has the heating box, the fan output passes the inside wall of heating box and extends to the inside of heating box, roof and interior diapire all are provided with the electric heat piece in the heating box, the fixed intercommunication of inside wall that the fan was kept away from to the heating box has evenly distributed's communicating pipe, the one end of keeping away from the fan communicating pipe passes equipment main part's inside wall and extends to equipment main part's inside, the fixed intercommunication of inside wall that equipment main part kept away from the heating box has a tuber pipe.
Furthermore, two symmetrical box doors are arranged on the front surface of the equipment main body, one side of each box door is hinged with the front surface of the equipment main body, and a handle is fixedly arranged on the front surface of each box door.
Furthermore, the processor is in communication connection with an acquisition module, a temperature analysis module, a heating efficiency analysis module, a control module and a storage module;
the collection module is including setting up the first temperature sensor on shunt tubes surface, setting up the second temperature sensor at the communicating pipe inner wall, setting up the third temperature sensor at the air-out pipe inner wall and setting up the fourth temperature sensor at the inside of agitator tank.
Further, the temperature analysis module is used for analyzing the air temperature in the equipment main body and the material temperature in the stirring box body, and the specific analysis process comprises the following steps:
s1: the method comprises the steps that an air temperature value in an equipment main body is obtained through a first temperature sensor and sent to a temperature analysis module, the temperature analysis module marks the received air temperature value as KQw, a material temperature value in a stirring box body is obtained through a fourth temperature sensor and sent to the temperature analysis module, and the material temperature value is marked as WLw by the temperature analysis module;
s2: acquiring a preset material temperature threshold WLmin through a storage module, judging that a material temperature value meets the processing requirement when WLw is greater than WLmin, and terminating temperature analysis; when WLw is less than or equal to WLmin, judging that the temperature value of the material does not meet the processing requirement, and carrying out next analysis;
s3: acquiring a preset air temperature threshold KQmin through a storage module, judging that the air heating temperature is insufficient when KQw is less than KQmin, and sending a temperature rise signal to a processor by a temperature analysis module; when KQw is larger than or equal to KQmin, the temperature analysis module sends a heating efficiency evaluation request to the processor, and the processor sends the heating efficiency evaluation request to the heating efficiency analysis module when receiving the heating efficiency evaluation request.
Further, the heating efficiency analysis module analyzes the heating efficiency of the material by the air when receiving the heating efficiency analysis request, and the specific analysis process comprises the following steps:
x1: acquiring an air temperature value entering the equipment main body through a second temperature sensor and sending the air temperature value to a heating efficiency analysis module, marking the received air temperature value entering the equipment main body as JW through the heating efficiency analysis module, acquiring an air temperature value leaving the equipment main body through a third temperature sensor and sending the air temperature value leaving the equipment main body to the heating efficiency analysis module, and marking the received air temperature value leaving the equipment main body as CW through the heating efficiency analysis module;
x2: obtaining a heating coefficient JRx through a formula JRx ═ α × (JW-CW), wherein α is a preset proportionality coefficient, obtaining a preset heating efficiency coefficient threshold value JRmin through a storage module, judging that the heating efficiency is qualified when JRx is greater than or equal to JRmin, and sending a heating signal to a processor by a heating efficiency analysis module; and when JRX < JRmin, judging that the heating efficiency is unqualified, sending a maintenance instruction to the processor by the heating efficiency analysis module, and sending the maintenance instruction to a mobile phone terminal of a manager after the processor receives the maintenance instruction.
The invention has the beneficial effects that: the invention has the following beneficial effects:
1. the multi-pipe shunt blanking treatment can be carried out on the materials through the plurality of shunt pipes, the phenomenon that the materials are stacked after the materials are blanked into the stirring box is avoided, meanwhile, the fan is matched with the electric heating block to blow hot air into the equipment main body to heat the materials in the shunt pipes, the viscosity of the materials is reduced, the stirring part can be guaranteed to normally stir the materials, the resistance of the stirring part during stirring is reduced, and a certain protection effect is provided for the stirring part;
2. the material can be fully stirred and degassed by the arranged stirring component, the spiral stirring blade can be used for guiding and stirring the material in the front-back direction, the material is stirred by the diversion pressure plate when the turntable rotates, the rotating rods on the two sides of the diversion pressure plate continuously rotate at the same time, and the material is fully stirred by the rotation of the stirring rods;
3. the first transmission shaft and the second transmission shaft can synchronously rotate through the arranged driving mechanism and the transmission mechanism, so that the two stirring parts can simultaneously work for stirring and degassing materials, the use number of motors is saved while the stirring efficiency is ensured, and the production cost of equipment is reduced;
4. the temperature analysis module through setting up is used for carrying out the analysis to the air temperature in the equipment main part and the material temperature in the agitator tank to guarantee that the temperature in the agitator tank can reach the optimum temperature value to the material stirring, thereby guarantee stirring degasification effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a front cross-sectional view of the structure of the present invention;
FIG. 3 is a front sectional view of the structure of the stirring tank of the present invention;
FIG. 4 is a top sectional view of the structure of the stirring tank of the present invention;
FIG. 5 is a schematic view of the structure of the stirring member of the present invention;
FIG. 6 is a front sectional view of the structure of the ventilation box of the present invention.
In the figure: 1. an apparatus main body; 2. a flow dividing mechanism; 21. a shunt cylinder; 22. fixing a sleeve; 23. a feed pipe; 24. a shunt tube; 25. manually adjusting the valve; 3. a stirring degassing mechanism; 31. a stirring box body; 32. a drive member; 321. a drive motor; 322. a first drive shaft; 323. a second drive shaft; 324. a driving wheel; 325. a driven wheel; 326. a drive belt; 33. a stirring member; 331. a spiral stirring blade; 332. a turntable; 333. a stirrer; 334. a flow guide pressure plate; 335. a groove; 336. a rotating rod; 337. rotating the roller; 338. a stirring rod; 34. a support pillar; 35. a first air outlet pipe; 36. a connecting pipe; 4. a membrane tube venting mechanism; 41. a ventilation box body; 42. a pressure pump; 43. a gas permeable pipe; 44. a discharge pipe; 45. a second air outlet pipe; 5. a fan; 6. heating the box body; 7. an electric heating block; 8. a communicating pipe; 9. an air outlet pipe; 10. and (4) a box door.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-6, the stirring degassing tank of the high-efficiency thickener comprises an apparatus main body 1, wherein two symmetrical box doors 10 are arranged on the front surface of the apparatus main body 1, one side of each box door 10 is hinged with the front surface of the apparatus main body 1, a handle is fixedly arranged on the front surface of each box door 10, and a flow dividing mechanism 2, a stirring degassing mechanism 3 and a membrane tube ventilating mechanism 4 are arranged in the apparatus main body 1;
the shunting mechanism 2 comprises a shunting cylinder 21, wherein fixed sleeves 22 are fixedly mounted on the outer surfaces of two sides of the shunting cylinder 21, fixed blocks are fixedly mounted between the top surface of each fixed sleeve 22 and the inner top wall of the equipment main body 1, the fixed sleeves 22 and the fixed blocks are used for fixedly mounting the shunting cylinder 21, two end surfaces of the shunting cylinder 21 are subjected to sealing treatment, circular sealing plates are welded on the two end surfaces of the shunting cylinder 21 in a sealing treatment mode, a feed pipe 23 is fixedly communicated with the middle part of the top surface of the shunting cylinder 21, the top of the feed pipe 23 penetrates through the inner top wall of the equipment main body 1 and extends to the outside of the equipment main body 1, one end, far away from the shunting cylinder 21, of the feed pipe 23 is communicated with external storage equipment, the feed pipe 23 is used for inputting materials in the external storage equipment into the equipment main body 1 to perform degassing treatment, and one end, located outside the equipment, the inner bottom wall of the shunt tube 21 is fixedly communicated with evenly distributed shunt tubes 24, the bottoms of the shunt tubes 24 are respectively provided with a manual adjusting valve 25, and the manual adjusting valves 25 are used for manually adjusting the flowing speed of materials in the shunt tubes 24;
the stirring mechanism comprises a stirring box body 31, the bottom of the shunt tube 24 penetrates through the inner top wall of the stirring box body 31 and extends into the stirring box body 31, a driving part 32 is arranged on the back of the stirring box body 31, and two symmetrical stirring parts 33 are arranged between the inner walls of the stirring box body 31;
the driving part 32 comprises a driving motor 321, a first transmission shaft 322, a second transmission shaft 323, a driving wheel 324, a driven wheel 325 and a transmission belt 326, the side surface of the driving motor 321 is fixedly connected with the back surface of the stirring box body 31 through a motor base, the front ends of the first transmission shaft 322 and the second transmission shaft 323 are movably connected with the front inner wall of the stirring box body 31, the rear ends of the first transmission shaft 322 and the second transmission shaft 323 penetrate the inner wall of the back surface of the stirring box body 31 and extend to the outside of the stirring box body 31, the rear end of the first transmission shaft 322 is fixedly connected with the output end of the driving motor 321, the driving wheel 324 is fixedly arranged on the outer surface of the first transmission shaft 322, the driven shaft is fixedly arranged on the outer surface of the second transmission shaft 323, the transmission belt 326 is connected between the driving wheel 324 and the outer surface of the driven wheel 325, and, The transmission belt 326 and the driven wheel 325 can drive the first transmission shaft 322 and the second transmission shaft 323 to synchronously rotate, so that the stirring parts 33 on the outer surfaces of the first transmission shaft 322 and the second transmission shaft 323 are used for stirring and degassing materials, and the two stirring parts 33 work simultaneously, thereby greatly improving the degassing efficiency of the equipment;
the stirring component 33 comprises spiral stirring blades 331 and rotating discs 332, two spiral stirring blades 331 are respectively and fixedly installed on the outer surfaces of the first transmission shaft 322 and the second transmission shaft 323, the spiral stirring blades 331 are used for guiding and stirring materials in the front-back direction, two rotating discs 332 are respectively and fixedly installed on the outer surfaces of the first transmission shaft 322 and the second transmission shaft 323, uniformly distributed brackets are fixedly installed between the outer surfaces of the first transmission shaft 322 and the second transmission shaft 323 and the side surfaces of the corresponding rotating discs 332, uniformly distributed stirrers 333 are fixedly installed on the side surfaces of the rotating discs 332 far away from the driving motor 321, the number of the stirrers 333 installed on the side surface of each rotating disc 332 is not less than four, the stirrers 333 are distributed at the edges of the side surfaces of the rotating discs 332, each stirrer 333 comprises a flow guide pressing plate 334, the side surface of the flow guide pressing plate 334 close to the rotating discs 332, the side edge of the flow guide pressing plate 334 is provided with a groove 335, a rotating rod 336 is movably connected between the inner side walls of the groove 335 through a bearing, a rotating roller 337 is fixedly arranged on the outer surface of the rotating rod 336, stirring rods 338 which are uniformly distributed are fixedly arranged on the outer surface of the rotating roller 337, a gap is left between one end of each stirring rod 338, which is far away from the rotating roller 337, and the inner side wall of the groove 335, the flow guide pressing plate 334 is used for improving the fluidity of materials when the materials rotate, meanwhile, the stirring rods 338 stir the materials to stir and degas the materials, supporting columns 34 which are uniformly distributed are fixedly arranged between the bottom surface of the stirring box body 31 and the inner bottom wall of the equipment main body 1, the number of the supporting columns 34 is four, the four supporting columns 34 are uniformly distributed at four corners of the bottom surface of the stirring box body 31, and, one end of the first air outlet pipe 35, which is far away from the stirring box body 31, penetrates through the inner wall of the equipment main body 1 and extends to the outside of the equipment main body 1;
the membrane tube ventilating mechanism 4 comprises a ventilating box body 41, one end of the connecting tube 36, which is far away from the stirring box body 31, penetrates through the inner side wall of the ventilating box body 41 and extends to the inside of the ventilating box body 41, the electromagnetic valve and the pressure pump 42 are arranged in the middle of the connecting tube 36, the ventilating tubes 43 which are uniformly distributed are arranged between the inner walls of the ventilating box body 41, the ventilating tubes 43 are polytetrafluoroethylene membrane tubes, the polytetrafluoroethylene membrane tubes have high ventilation performance on residual gas in materials after the materials enter the inside of the ventilating box body 41, bubbles are extracted by the polytetrafluoroethylene membrane tubes, so that the materials are further degassed, a discharge tube 44 is fixedly communicated with the inner bottom wall of the ventilating box body 41, the bottom of the discharge tube 44 penetrates through the inner bottom wall of the equipment main body 1 and extends to the outside of the equipment main body 1, and a second gas outlet tube 45 is fixedly communicated with the inner side wall, one end of the second air outlet pipe 45, which is far away from the air permeable box body 41, penetrates through the inner side wall of the equipment main body 1 and extends to the outside of the equipment main body 1; a fan 5 is fixedly installed on the top surface of the equipment main body 1, a heating box body 6 is fixedly installed on the side surface of the equipment main body 1 close to the fan 5, the output end of the fan 5 penetrates through the inner side wall of the heating box body 6 and extends to the inside of the heating box body 6, electric heating blocks 7 are arranged on the inner top wall and the inner bottom wall of the heating box body 6, the inner side wall of the heating box body 6 far away from the fan 5 is fixedly communicated with communicating pipes 8 which are uniformly distributed, one end of each communicating pipe 8 far away from the fan 5 penetrates through the inner side wall of the equipment main body 1 and extends to the inside of the equipment main body 1, an air outlet pipe 9 is fixedly communicated with the inner side wall of the equipment main body 1 far away from the heating box body 6, the electric heating blocks 7 in the heating box body 6 are used for heating air entering the inside of, the temperature of the materials is increased, the fluidity of the materials is improved, and the materials are stirred to be better subjected to gas separation;
the processor is in communication connection with an acquisition module, a temperature analysis module, a heating efficiency analysis module, a control module and a storage module;
the acquisition module comprises a first temperature sensor arranged on the surface of the shunt pipe 24, a second temperature sensor arranged on the inner wall of the communicating pipe 8, a third temperature sensor arranged on the inner wall of the air outlet pipe 9 and a fourth temperature sensor arranged inside the stirring box body 31;
the temperature analysis module is used for analyzing the air temperature in the equipment main body 1 and the material temperature in the stirring box body 31, and the specific analysis process comprises the following steps:
s1: the air temperature value in the equipment main body 1 is obtained through the first temperature sensor and sent to the temperature analysis module, the received air temperature value is marked as KQw by the temperature analysis module, the material temperature value in the stirring box body 31 is obtained through the fourth temperature sensor and sent to the temperature analysis module, and the material temperature value is marked as WLw by the temperature analysis module;
s2: acquiring a preset material temperature threshold WLmin through a storage module, judging that a material temperature value meets the processing requirement when WLw is greater than WLmin, and terminating temperature analysis; when WLw is less than or equal to WLmin, judging that the temperature value of the material does not meet the processing requirement, and carrying out next analysis;
s3: acquiring a preset air temperature threshold KQmin through a storage module, judging that the air heating temperature is insufficient when KQw is less than KQmin, and sending a temperature rise signal to a processor by a temperature analysis module; when KQw is not less than KQmin, the temperature analysis module sends a heating efficiency evaluation request to the processor, and the processor sends the heating efficiency evaluation request to the heating efficiency analysis module when receiving the heating efficiency evaluation request;
the heating efficiency analysis module analyzes the heating efficiency of the air to the material when receiving a heating efficiency analysis request, and the specific analysis process comprises the following steps:
x1: acquiring an air temperature value entering the equipment main body 1 through a second temperature sensor and sending the air temperature value to a heating efficiency analysis module, wherein the heating efficiency analysis module marks the received air temperature value entering the equipment main body 1 as JW, acquires an air temperature value leaving the equipment main body 1 through a third temperature sensor and sends the air temperature value leaving the equipment main body 1 to the heating efficiency analysis module, and the heating efficiency analysis module marks the received air temperature value leaving the equipment main body 1 as CW;
x2: obtaining a heating coefficient JRx through a formula JRx ═ α × (JW-CW), wherein α is a preset proportionality coefficient, obtaining a preset heating efficiency coefficient threshold value JRmin through a storage module, judging that the heating efficiency is qualified when JRx is greater than or equal to JRmin, and sending a heating signal to a processor by a heating efficiency analysis module; and when JRX < JRmin, judging that the heating efficiency is unqualified, sending a maintenance instruction to the processor by the heating efficiency analysis module, and sending the maintenance instruction to a mobile phone terminal of a manager after the processor receives the maintenance instruction.
A stirring degassing tank of a high-efficiency concentrator is characterized in that when the tank works, materials are poured into a feeding pipe 23, the materials in the feeding pipe 23 enter a stirring tank body 31 through a plurality of shunt pipes 24 respectively, a fan 5 and an electric heating block 7 are started to input hot air into an equipment main body 1, the materials in the shunt pipes 24 are heated, the viscosity of the materials is reduced, after the materials enter the stirring tank body 31, a driving motor 321 is started, a driving wheel 324, a driving belt 326 and a driven wheel 325 drive a first transmission shaft 322 and a second transmission shaft 323 to synchronously rotate, the materials are stirred and degassed by using a stirring part 33, the materials after stirring and degassing are pumped into a ventilating tank body 41 through a pressure pump 42, and gas in the materials is separated from the materials through a ventilating pipe 43 under high pressure, so that secondary degassing treatment is performed on the materials, and the degassing effect is ensured.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
The above formulas are all numerical values obtained by normalization processing, the formula is a formula obtained by acquiring a large amount of data and performing software simulation to obtain the latest real situation, and the preset parameters in the formula are set by the technical personnel in the field according to the actual situation.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. The stirring degassing tank of the high-efficiency concentrator is characterized by comprising an equipment main body (1), wherein a shunting mechanism (2), a stirring degassing mechanism (3) and a membrane tube ventilating mechanism (4) are arranged in the equipment main body (1), and a processor is arranged on the back of the equipment main body (1);
the flow distribution mechanism (2) comprises a flow distribution barrel (21), fixed sleeves (22) are fixedly mounted on the outer surfaces of two sides of the flow distribution barrel (21), fixed blocks are fixedly mounted between the top surface of each fixed sleeve (22) and the inner top wall of the equipment main body (1), two end surfaces of the flow distribution barrel (21) are subjected to sealing treatment, a feed pipe (23) is fixedly communicated with the middle of the top surface of the flow distribution barrel (21), the top of the feed pipe (23) penetrates through the inner top wall of the equipment main body (1) and extends to the outside of the equipment main body (1), one end, far away from the flow distribution barrel (21), of the feed pipe (23) is communicated with external storage equipment, flow distribution pipes (24) are fixedly communicated with the inner bottom wall of the flow distribution barrel (21), and hand-adjusting valves (25) are arranged;
rabbling mechanism includes agitator tank (31), the inside of the interior roof of agitator tank (31) and extending to agitator tank (31) is passed to the bottom of shunt tubes (24), agitator tank (31) back is provided with driver part (32), be provided with two symmetrical stirring part (33) between agitator tank (31) inner wall.
2. The stirring degassing tank of a high efficiency concentrator according to claim 1, wherein the driving unit (32) comprises a driving motor (321), a first transmission shaft (322), a second transmission shaft (323), a driving wheel (324), a driven wheel (325) and a transmission belt (326), the side surface of the driving motor (321) is fixedly connected with the back surface of the stirring tank body (31) through a motor base, the front ends of the first transmission shaft (322) and the second transmission shaft (323) are movably connected with the inner wall of the front surface of the stirring tank body (31), the rear ends of the first transmission shaft (322) and the second transmission shaft (323) penetrate the inner wall of the back surface of the stirring tank body (31) and extend to the outside of the stirring tank body (31), the rear end of the first transmission shaft (322) is fixedly connected with the output end of the driving motor (321), the driving wheel (324) is fixedly connected with the outer surface of the first transmission shaft (322), the driven shaft is fixedly connected to the outer surface of the second transmission shaft (323), and the transmission belt (326) is in transmission connection between the driving wheel (324) and the outer surface of the driven wheel (325).
3. The stirring degassing tank of a high efficiency concentrator according to claim 2, wherein the stirring member (33) comprises a spiral stirring blade (331) and a rotating disk (332), two spiral stirring blades (331) are respectively and fixedly installed on the outer surfaces of the first transmission shaft (322) and the second transmission shaft (323), two rotating disks (332) are respectively and fixedly installed on the outer surfaces of the first transmission shaft (322) and the second transmission shaft (323), the side of the rotating disk (332) far away from the driving motor (321) is fixedly provided with uniformly distributed stirrers (333), each stirrer (333) comprises a flow guide pressure plate (334), the side of the flow guide pressure plate (334) near the rotating disk (332) is fixedly connected with the rotating disk (332), the side of the flow guide pressure plate (334) is provided with a groove (335), and a rotating rod (336) is movably connected between the inner side walls of the grooves (335) through a bearing, change pole (336) outer fixed surface and install and change roller (337), change roller (337) outer fixed surface and install evenly distributed's puddler (338), puddler (338) keep away from between the one end of changeing roller (337) and recess (335) inside wall and leave the clearance, fixed mounting has evenly distributed's support column (34) between agitator tank (31) bottom surface and equipment main part (1) inner bottom wall, the quantity of support column (34) is four, and four support column (34) evenly distributed are in the four corners department of agitator tank (31) bottom surface, two inside walls of agitator tank (31) are fixed the intercommunication respectively and have first outlet duct (35) and connecting pipe (36), the one end that agitator tank (31) were kept away from in first outlet duct (35) passes the inner wall of equipment main part (1) and extends to the outside of equipment main part (1).
4. The stirring degassing tank of a high-efficiency concentrator according to claim 3, wherein the membrane tube ventilation mechanism (4) comprises a ventilation tank body (41), one end of the connecting tube (36) far away from the stirring tank body (31) penetrates through the inner side wall of the ventilation tank body (41) and extends to the inside of the ventilation tank body (41), a pressure pump (42) is arranged in the middle of the connecting tube (36), ventilation tubes (43) are uniformly distributed between the inner walls of the ventilation tank body (41), a discharge tube (44) is fixedly communicated with the inner bottom wall of the ventilation tank body (41), the bottom of the discharge tube (44) penetrates through the inner bottom wall of the equipment main body (1) and extends to the outside of the equipment main body (1), a second outlet tube (45) is fixedly communicated with the inner side wall of the ventilation tank body (41) far away from the connecting tube (36), and one end of the second outlet tube (45) far away from the ventilation tank body (41) penetrates through the inner side wall of the equipment main (1) Of the outer part of (1).
5. The stirred tank degasser tank of claim 4, wherein the first and second gas inlets are connected to the first gas inlet, a fan (5) is fixedly arranged on the top surface of the equipment main body (1), a heating box body (6) is fixedly arranged on the side surface of the equipment main body (1) close to the fan (5), the output end of the fan (5) penetrates through the inner side wall of the heating box body (6) and extends to the inside of the heating box body (6), the inner top wall and the inner bottom wall of the heating box body (6) are both provided with an electric heating block (7), the inner side wall of the heating box body (6) far away from the fan (5) is fixedly communicated with communicating pipes (8) which are uniformly distributed, one end of the communicating pipe (8) far away from the fan (5) penetrates through the inner side wall of the equipment main body (1) and extends to the inside of the equipment main body (1), the inner side wall of the equipment main body (1) far away from the heating box body (6) is fixedly communicated with an air outlet pipe (9).
6. The stirring degassing tank of a high efficiency concentrator according to claim 5, wherein two symmetrical box doors (10) are disposed on the front surface of the apparatus main body (1), one side of each box door (10) is hinged to the front surface of the apparatus main body (1), and a handle is fixedly mounted on the front surface of each box door (10).
7. The agitation degassing tank of a high efficiency concentrator of claim 6, wherein the processor is communicatively coupled to the collection module, the temperature analysis module, the heating efficiency analysis module, the control module, and the storage module;
the acquisition module is including setting up at first temperature sensor on shunt tubes (24) surface, setting up at the second temperature sensor of communicating pipe (8) inner wall, setting at the third temperature sensor of tuber pipe (9) inner wall and setting at the inside fourth temperature sensor of agitator tank (31).
8. The agitation degassing tank of a high-efficiency concentrator according to claim 7, wherein the temperature analysis module is used for analyzing the temperature of air in the equipment main body (1) and the temperature of materials in the agitation tank body (31), and the specific analysis process comprises the following steps:
s1: the method comprises the steps that an air temperature value in an equipment main body (1) is obtained through a first temperature sensor and sent to a temperature analysis module, the received air temperature value is marked as KQw by the temperature analysis module, a material temperature value in a stirring box body (31) is obtained through a fourth temperature sensor and sent to the temperature analysis module, and the material temperature value is marked as WLw by the temperature analysis module;
s2: acquiring a preset material temperature threshold WLmin through a storage module, judging that a material temperature value meets the processing requirement when WLw is greater than WLmin, and terminating temperature analysis; when WLw is less than or equal to WLmin, judging that the temperature value of the material does not meet the processing requirement, and carrying out next analysis;
s3: acquiring a preset air temperature threshold KQmin through a storage module, judging that the air heating temperature is insufficient when KQw is less than KQmin, and sending a temperature rise signal to a processor by a temperature analysis module; when KQw is larger than or equal to KQmin, the temperature analysis module sends a heating efficiency evaluation request to the processor, and the processor sends the heating efficiency evaluation request to the heating efficiency analysis module when receiving the heating efficiency evaluation request.
9. The stirred tank degasser of claim 8, wherein the heating efficiency analysis module analyzes the heating efficiency of the air to the material upon receiving a request for the heating efficiency analysis, the specific analysis comprising the steps of:
x1: the method comprises the steps that an air temperature value entering an equipment main body (1) is obtained through a second temperature sensor and sent to a heating efficiency analysis module, the heating efficiency analysis module marks the received air temperature value entering the equipment main body (1) as JW, the air temperature value leaving the equipment main body (1) is obtained through a third temperature sensor and sent to the heating efficiency analysis module, and the heating efficiency analysis module marks the received air temperature value leaving the equipment main body (1) as CW;
x2: obtaining a heating coefficient JRx through a formula JRx ═ α × (JW-CW), wherein α is a preset proportionality coefficient, obtaining a preset heating efficiency coefficient threshold value JRmin through a storage module, judging that the heating efficiency is qualified when JRx is greater than or equal to JRmin, and sending a heating signal to a processor by a heating efficiency analysis module; and when JRX < JRmin, judging that the heating efficiency is unqualified, sending a maintenance instruction to the processor by the heating efficiency analysis module, and sending the maintenance instruction to a mobile phone terminal of a manager after the processor receives the maintenance instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011310100.6A CN112439226A (en) | 2020-11-20 | 2020-11-20 | Stirring degassing tank of high-efficiency thickener |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011310100.6A CN112439226A (en) | 2020-11-20 | 2020-11-20 | Stirring degassing tank of high-efficiency thickener |
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| CN112439226A true CN112439226A (en) | 2021-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011310100.6A Pending CN112439226A (en) | 2020-11-20 | 2020-11-20 | Stirring degassing tank of high-efficiency thickener |
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|---|---|---|---|---|
| CN101239256A (en) * | 2007-11-22 | 2008-08-13 | 南京工业大学 | Oil gas separation ceramic compound film tube and component and preparation thereof |
| WO2014030197A1 (en) * | 2012-08-20 | 2014-02-27 | 江田工事株式会社 | Fluid processing device and fluid processing method |
| CN205132150U (en) * | 2015-11-12 | 2016-04-06 | 合肥壹物电子材料有限公司 | A unloader that is used for production of electronics packing thing |
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Application publication date: 20210305 |