CN112432737A - Multi-scale branch leakage monitoring device for chip-level liquid cooling heat dissipation system - Google Patents
Multi-scale branch leakage monitoring device for chip-level liquid cooling heat dissipation system Download PDFInfo
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- CN112432737A CN112432737A CN202011387035.7A CN202011387035A CN112432737A CN 112432737 A CN112432737 A CN 112432737A CN 202011387035 A CN202011387035 A CN 202011387035A CN 112432737 A CN112432737 A CN 112432737A
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- 239000007788 liquid Substances 0.000 title claims abstract description 154
- 230000017525 heat dissipation Effects 0.000 title claims abstract description 42
- 238000001816 cooling Methods 0.000 title claims abstract description 31
- 238000012806 monitoring device Methods 0.000 title claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 64
- 230000000977 initiatory effect Effects 0.000 claims abstract description 3
- 238000010030 laminating Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 2
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- 239000011248 coating agent Substances 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 18
- 206010011469 Crying Diseases 0.000 description 9
- 230000008901 benefit Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 239000007769 metal material Substances 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
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Abstract
The invention provides a multi-scale branch leakage monitoring device for a chip-level liquid cooling heat dissipation system, wherein the liquid cooling heat dissipation system is provided with a circulation loop device, the circulation loop device comprises a liquid supply main pipe, a liquid return main pipe, a first branch liquid supply pipe, a first branch liquid return pipe, a second branch liquid supply pipe, a second branch liquid return pipe, a heat pipe unit and a quick plugging connector, and the multi-scale branch leakage monitoring device comprises: the core wire end is detected to weeping monitor, weeping detection core wire group and weeping, the weeping monitor is the initiating terminal that the weeping detected the core wire group, the weeping detects the core wire group and begins to circulate from the lower extreme of confession liquid house steward up laminating to coil on liquid cooling system's circulation loop device, and each circulation is in proper order through first branch feed pipe, liquid return house steward, first branch return pipe, confession liquid house steward, finally reachs the terminal end of weeping detection core wire. The invention can realize the positioning and monitoring function of the liquid cooling heat dissipation loop device and can be flexibly arranged aiming at various complex structures such as multi-scale branches and the like.
Description
Technical Field
The invention belongs to the technical field of machine room heat dissipation and the field of machine room monitoring, and particularly relates to a chip-level liquid cooling heat dissipation loop device with a multi-scale branch structure.
Background
The problem of heat dissipation and energy consumption of the computer room becomes more and more significant along with the increase of the density and the calculation scale of the cabinet. The existing heat dissipation mode is mainly realized by an air conditioner and a liquid cooling back plate and belongs to a machine room level or cabinet level heat dissipation mode. In order to further solve the problem of heat dissipation of local hot spots of a server chip, a novel machine room heat dissipation technology based on a chip-level heat dissipation mode needs to be developed. The prior art provides a liquid cooling heat dissipation circulation circuit device for blade server, and the device includes that the multiscale supplies back liquid circulation branch road, wherein is connected with the mode of quick plug between first branch pipe and the second branch pipe, and the mode of quick plug has the easy advantage of maintaining of installation, but also can be because of connecting insecure or ageing and then produce the risk of weeping, consequently there is the demand of weeping location monitoring in each quick plug joint department.
The leakage positioning detection method is divided into a contact type and a non-contact type according to the leakage detection principle. The non-contact type method for judging whether the medium leaks or not by detecting the volatilization of the gas or liquid medium through the monitoring device has the characteristics of large monitoring area, simple and convenient arrangement, sensitive reaction and low cost, but cannot accurately position the leakage position. The contact type is generally classified into a point type and a line type monitoring method, and the point type monitoring method has the advantages of high accuracy, stability and reliability by arranging a plurality of discrete distributed small detectors at leakage risk points, such as weak structural parts or connection parts, in advance and connecting the small detectors to a monitoring terminal in parallel by using signal lines. The line type monitoring realizes the monitoring of a certain region or pipeline through the reasonable arrangement of the leakage detection rope, the leakage detection rope is low in cost and sensitive in reaction, the signal transmission distance is long, the leakage detection rope can be flexibly arranged aiming at the region range needing to be monitored, and the leakage detection rope is particularly suitable for the leakage monitoring of a long-distance water and oil delivery pipeline.
The leakage detection rope is usually manufactured by fixing a two-core (non-positioning) or four-core (positioning) signal wire on a central framework, the central framework plays a role in protecting the signal wire from being pulled and separating and insulating the signal wire, and when liquid to be detected drips on the leakage detection rope, short circuit can be generated between the separated signal wires, so that current or resistance is changed, and the signal is transmitted to a monitoring terminal to send out leakage signals.
At present, the leakage monitoring requirement of the liquid cooling heat dissipation loop device based on the chip level is met, and the traditional leakage detection rope is large in diameter and cannot be reasonably arranged in a compact and narrow space, so that the leakage positioning monitoring device which is simple, convenient, fast, attractive and practical is designed for the liquid cooling heat dissipation loop device with the similar multistage branches and the compact structure.
Disclosure of Invention
The technical problem of the invention is solved: the method and the device for monitoring the leakage of the multi-scale branch circuit for the chip-level liquid cooling heat dissipation system overcome the defects of the existing products and technologies, fill the blank in the field of monitoring the chip-level machine room heat dissipation system, improve the system safety and reduce the potential safety hazard of leakage.
In order to solve the above technical problem, the present invention provides a multi-scale branch leakage monitoring device for a chip-scale liquid cooling heat dissipation system, wherein the liquid cooling heat dissipation system has a circulation loop device, and the circulation loop device includes a liquid supply main pipe, a liquid return main pipe, a first branch liquid supply pipe, a first branch liquid return pipe, a second branch liquid supply pipe, a second branch liquid return pipe, a heat pipe unit, and a quick plug connector, and the multi-scale branch leakage monitoring device includes:
the core wire end is detected to weeping monitor, weeping detection core wire group and weeping, the weeping monitor is the initiating terminal that the weeping detected the core wire group, the weeping detects the core wire group and begins to circulate from the lower extreme of confession liquid house steward up laminating to coil on liquid cooling system's circulation loop device, and each circulation is in proper order through first branch feed pipe, liquid return house steward, first branch return pipe, confession liquid house steward, finally reachs the terminal end of weeping detection core wire.
Furthermore, the leakage detection core wire group comprises a four-core signal wire without a central framework and having a positioning function, and the four-core signal wire comprises two insulated wires and two non-insulated wires.
Furthermore, the insulated wires and the uninsulated wires of the leakage detection core wire set are closely arranged in a line shape at intervals, wherein the two uninsulated wires are not contacted with each other in the whole process.
Furthermore, two insulated wires and two uninsulated wires contact and laminate side by side at the lateral wall of liquid supply main and liquid return main and the diapire of first branch liquid supply pipe and first branch liquid return pipe.
Furthermore, the tail end of the liquid leakage detection core wire is connected with the tail end of an insulated conducting wire and the tail end of a non-insulated conducting wire to form a loop, and the two insulated conducting wires and the two non-insulated conducting wires form two loops.
Furthermore, the leakage monitor sends out a leakage alarm according to the change of resistance or current signals generated by the short circuit of two non-insulated wires caused by liquid leakage, judges the distance from a liquid leakage point to the leakage monitor along the leakage detection core wire group according to the change value of the resistance or the current, and determines the position of the liquid leakage point on the circulation loop device.
Furthermore, the diameter of each wire in the leakage detection core wire set is not more than 0.8mm, and the width of the four wires in parallel is not more than 3.2 mm.
Further, the leakage detection core wire group is wound by a circle and a half at the starting end of the first branch liquid supply pipe at the T-shaped branch formed by the liquid supply main pipe and the first branch liquid supply pipe; and the leakage detection core wire group is wound by half a circle at the starting end of the first branch liquid return pipe at the T-shaped branch formed by the liquid return main pipe and the first branch liquid return pipe.
Further, the tail end of the liquid leakage detection core wire is fixed at the uppermost end of the liquid supply main pipe.
Furthermore, the surfaces of the liquid supply main pipe, the liquid return main pipe, the first branch liquid supply pipe and the first branch liquid return pipe are coated with insulating coatings.
The invention has the following advantages:
the liquid leakage detection core wire group adherent wiring mode is simple, attractive, does not occupy space and is easy to realize, and the installation maintainability of the liquid cooling heat dissipation circulation loop device can not be influenced.
The invention can realize the positioning monitoring function of the liquid cooling heat dissipation loop device, is not restricted by the number of monitored objects and the space range, and can be flexibly arranged aiming at various complex structures such as multi-scale branches and the like.
At the joint of the branches with different dimensions, the leakage detection core wire set is spirally wound to improve the fixation firmness, reduce the stress influence caused by the turning of the core wire set and improve the transition smoothness.
The leakage detection core wire group has no central framework, the volume is greatly reduced, the leakage detection core wire group can be simply, conveniently and quickly arranged in a compact and narrow space, and the application range of the linear monitoring method is expanded.
The mode that the insulated wire and the non-insulated wire are closely arranged at intervals can avoid false alarm caused by accidental contact of the non-insulated wire, simultaneously reduce the distance between the non-insulated wires as much as possible, improve the detection sensitivity, and monitor the situations of liquid microleakage (less than 1mg) and the like.
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The above and other objects, features and advantages of the present disclosure will become more apparent by describing in greater detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout.
Fig. 1 is a schematic view of the overall structure of a multi-scale branch leakage monitoring method and device for a chip-scale liquid-cooled heat dissipation system according to an embodiment of the present invention.
FIG. 2 is a schematic diagram of a wiring arrangement of the leakage detecting core line set according to the embodiment of the present invention.
Reference numerals:
the leakage detection device comprises a leakage monitor 1, a leakage detection core wire set 2, a leakage detection core wire terminal 3, a liquid supply main pipe 4, a liquid return main pipe 5, a first branch liquid supply pipe 6, a first branch liquid return pipe 7, a second branch liquid supply pipe 8, a second branch liquid return pipe 9, a heat pipe unit 10, a quick plug connector 11, an insulated wire 12 and a non-insulated wire 13.
Detailed Description
Preferred embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
To facilitate understanding of the solution of the embodiments of the present invention and the effects thereof, a specific application example is given below. It will be understood by those skilled in the art that this example is merely for the purpose of facilitating an understanding of the present invention and that any specific details thereof are not intended to limit the invention in any way.
In order to make the objects, technical solutions and advantages of the present invention more apparent, common embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Referring to fig. 1, the multi-scale branch leakage monitoring device for a chip-scale liquid cooling heat dissipation system of the present embodiment, wherein in the liquid cooling heat dissipation system, the liquid cooling heat dissipation circulation loop device includes: a liquid supply manifold 4, a liquid return manifold 5, a first branch liquid supply pipe 6, a first branch liquid return pipe 7, a second branch liquid supply pipe 8, a second branch liquid return pipe 9, a heat pipe unit 10 and a quick plug connector 11.
Specifically, the multi-scale branch leakage monitoring device includes: the device comprises a leakage monitor 1, a leakage detection core wire set 2 and a leakage detection core wire tail end 3. The leakage monitor 1 is the starting end of the leakage detection core wire group 2, the leakage detection core wire group 2 is circulated from the lowest end of the liquid supply main pipe 4 to be upwards attached and coiled on a circulation loop device of the liquid cooling heat dissipation system, and each circulation sequentially passes through the first branch liquid supply pipe 6, the liquid return main pipe 5, the first branch liquid return pipe 7 and the liquid supply main pipe 4 and finally reaches the end 3 of the leakage detection core wire.
The supply header 4 and the return header 5 are grouped into a main branch, the first branch supply line 6 and the first branch return line 7 are grouped into a first branch, and the second branch supply line 8 and the second branch return line 9 are grouped into a second branch. The main branch pipe, the first branch pipe and the second branch pipe form branches with different sizes of the liquid cooling heat dissipation circulation loop device.
The liquid cooling heat dissipation circulation loop device for the blade server is explained by taking the liquid cooling heat dissipation circulation loop device applied by a team of an inventor as an example, the diameter of a total branch pipe of the device is DN25, the diameter of a first branch pipe is DN16 or DN12, the diameter of a second branch pipe is DN8, the diameter of a traditional liquid leakage detection rope is usually larger than 10mm, the traditional liquid leakage detection rope is equivalent to the sizes of the first branch pipe and the second branch pipe, the requirement on wiring space is high, the attractiveness is greatly influenced, and therefore the problem is solved by adopting a liquid leakage detection line arrangement method with smaller occupied space.
In this embodiment, the relationship among the components of the overall structure of the liquid-cooled heat dissipation system and the liquid leakage monitoring method thereof is as follows: the leakage monitor 1 is the starting end of the leakage detection core wire set 2, and the tail end 3 of the leakage detection core wire is the finishing end of the leakage detection core wire set 2.
The quick plug-pull joint 11 is positioned on the horizontal plane of the central axis of the first branch pipe, is perpendicular to the central axis of the first branch pipe and points to the server. The quick connect/disconnect fitting 11 serves as a connection point between the first branch supply pipe 6 and the second branch supply pipe 8 and also as a connection point between the first branch return pipe 7 and the second branch return pipe 9.
The leakage detection core wire group 2 is circulated from the lowest end of the liquid supply main pipe 4 to be upwards attached and coiled on the liquid cooling heat dissipation circulation loop device, and each circulation sequentially passes through the first branch liquid supply pipe 6, the liquid return main pipe 5, the first branch liquid return pipe 7 and the liquid supply main pipe 4 and finally reaches the tail end 3 of the leakage detection core wire to be finished. And the tail end 3 of the liquid leakage detection core wire is fixed at the uppermost end of the liquid supply main pipe 4.
In this embodiment, the wiring method of the leakage monitoring device is as follows:
the leakage detection core wire group 2 is wound by half a circle at the starting end of the first branch liquid supply pipe 6 at the T-shaped branch formed by the liquid supply main pipe 4 and the first branch liquid supply pipe 6;
the leakage detection core wire group 2 is wound by half a circle at the starting end of the first branch liquid return pipe 7 at the T-shaped branch formed by the liquid return manifold 5 and the first branch liquid return pipe 7;
the leakage detection wick group 2 directly crosses over to the liquid return manifold 5 at the end of the first branch liquid supply pipe 6;
the leakage detection core wire group 2 directly spans to the liquid supply main pipe 4 at the tail end of the first branch liquid return pipe 7;
the leakage detection wick group 2 is contacted and attached to the side walls of the liquid supply main pipe 4 and the liquid return main pipe 5 and the bottom walls of the first branch liquid supply pipe 6 and the first branch liquid return pipe 7.
When the liquid supply main pipe 4 and the liquid return main pipe 5 in the liquid cooling heat dissipation loop device respectively have micro leakage with the joint of the first branch pipe and a certain quick connector 11, liquid flows down along the side wall of the main branch pipe or flows to the bottom wall of the first branch pipe under the influence of gravity, is sensed by the leakage detection core wire set 2 attached to the side wall of the main branch pipe and the bottom wall of the first branch pipe and sends a current change signal to the leakage monitor 1, and the leakage monitor 1 has an alarm prompt and displays a specific leakage position.
In the present embodiment, as shown in fig. 2, the leakage detecting core wire group 2 employs a four-core signal wire having a positioning function and no central skeleton, and the four-core signal wire includes two insulated wires 12 and two non-insulated wires 13.
The core wire arrangement mode of the leakage detection core wire group 2 is that the insulated wires 12 and the non-insulated wires 13 are closely arranged in a line shape at intervals, wherein the two non-insulated wires 13 are not contacted with each other in the whole course, and the four wires are contacted and attached to the side walls of the liquid supply main pipe 4 and the liquid return main pipe 5 and the bottom walls of the first branch liquid supply pipe 6 and the first branch liquid return pipe 7 side by side according to the rule, and the fixing mode is that adhesive tapes or binding tapes are used for binding at intervals.
Each wire of the leakage detection core wire set 2 applied to the liquid cooling heat dissipation circulation loop device for the blade server, which is applied to the team of the inventor, is usually 0.8mm in diameter, and the parallel width of the four wires is 3.2mm, which is far smaller than the diameter of the traditional leakage detection rope by more than 10 mm.
The tail end 3 of the liquid leakage detection core wire is formed by connecting the tail ends of an insulated wire 12 and a non-insulated wire 13 to form a loop, four wires form two loops in a group by two, and the connected tail ends of the two groups of wires are subjected to separation insulation treatment.
The leakage monitor 1 sends out leakage alarm according to the change of resistance or current signals generated by short circuit of two non-insulated wires 13 caused by liquid leakage, judges the distance from a liquid leakage point to the leakage monitor 1 along the leakage detection core wire group 2 according to the change value of the resistance or the current, and displays the position of the liquid leakage point on the liquid cooling heat dissipation circulation loop device through conversion of a certain linear algebraic relation.
When the main branch pipe and the first branch pipe are made of metal materials, insulating paint treatment needs to be carried out on the contact part of the outer surface of the pipe wall and the leakage detection core wire group 2.
It will be appreciated by persons skilled in the art that the above description of embodiments of the invention is intended only to illustrate the benefits of embodiments of the invention and is not intended to limit embodiments of the invention to any examples given.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (10)
1. The utility model provides a multiscale branch road weeping monitoring devices for chip level liquid cooling system, wherein liquid cooling system has the circulation circuit device, including supplying liquid house steward, returning liquid house steward, first branch liquid feed pipe, first branch liquid return pipe, second branch liquid feed pipe, second branch liquid return pipe, heat pipe unit and quick plug joint, its characterized in that, multiscale branch road weeping monitoring devices includes:
the core wire end is detected to weeping monitor, weeping detection core wire group and weeping, the weeping monitor is the initiating terminal that the weeping detected the core wire group, the weeping detects the core wire group and begins to circulate from the lower extreme of confession liquid house steward up laminating to coil on liquid cooling system's circulation loop device, and each circulation is in proper order through first branch feed pipe, liquid return house steward, first branch return pipe, confession liquid house steward, finally reachs the terminal end of weeping detection core wire.
2. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 1, wherein the leakage detection core wire set comprises a four-core signal wire without a central skeleton and with a positioning function, and the four-core signal wire comprises two insulated wires and two non-insulated wires.
3. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 2, wherein the insulated wires and the uninsulated wires of the leakage detection core wire set are closely arranged in a line shape at intervals, and the two uninsulated wires are not in contact with each other in the whole process.
4. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 3, wherein the two insulated wires and the two uninsulated wires are attached to the side walls of the liquid supply main pipe and the liquid return main pipe and the bottom walls of the first branch liquid supply pipe and the first branch liquid return pipe in a side-by-side contact manner.
5. The multi-scale branch circuit leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 2, wherein the end of the leakage detection core wire is formed by connecting the ends of an insulated wire and a non-insulated wire to form a loop, and the two insulated wires and the two non-insulated wires form two loops.
6. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 5, wherein the leakage monitor sends out a leakage alarm according to the change of resistance or current signals generated by the short circuit of two non-insulated wires caused by the liquid leakage, and determines the distance from the liquid leakage point to the leakage monitor along the leakage detection core wire set according to the change value of the resistance or current, so as to determine the position of the liquid leakage point on the circulation loop device.
7. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 2, wherein the diameter of each wire in the leakage detection core set is not greater than 0.8mm, and the width of the four wires in parallel is not greater than 3.2 mm.
8. The multi-scale branch leakage monitoring device for the chip-scale liquid-cooled heat dissipation system according to claim 1, wherein the leakage detecting wick set is wound by one and a half turns at the beginning end of the first branch liquid supply pipe at the T-shaped branch formed by the liquid supply main pipe and the first branch liquid supply pipe; and the leakage detection core wire group is wound by half a circle at the starting end of the first branch liquid return pipe at the T-shaped branch formed by the liquid return main pipe and the first branch liquid return pipe.
9. The apparatus of claim 1, wherein the end of the core wire for leakage detection is fixed to the uppermost end of the liquid supply manifold.
10. The apparatus of claim 1, wherein the surfaces of the liquid supply manifold, the liquid return manifold, the first branch liquid supply tube and the first branch liquid return tube are coated with an insulating coating.
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| CN202011387035.7A CN112432737A (en) | 2020-12-01 | 2020-12-01 | Multi-scale branch leakage monitoring device for chip-level liquid cooling heat dissipation system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114967886A (en) * | 2022-06-13 | 2022-08-30 | 英业达科技有限公司 | Series liquid cooling plate system |
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| CN114967886A (en) * | 2022-06-13 | 2022-08-30 | 英业达科技有限公司 | Series liquid cooling plate system |
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