CN108318827A - Apparatus for testing weeping, system and electric vehicle - Google Patents

Apparatus for testing weeping, system and electric vehicle Download PDF

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Publication number
CN108318827A
CN108318827A CN201810186472.9A CN201810186472A CN108318827A CN 108318827 A CN108318827 A CN 108318827A CN 201810186472 A CN201810186472 A CN 201810186472A CN 108318827 A CN108318827 A CN 108318827A
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China
Prior art keywords
battery
leakage
battery module
testing weeping
earth point
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Granted
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CN201810186472.9A
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Chinese (zh)
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CN108318827B (en
Inventor
陈正金
劳力
周夏荣
王扬
周鹏
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Sinoev Hefei Technologies Co Ltd
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Sinoev Hefei Technologies Co Ltd
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Priority to CN201810186472.9A priority Critical patent/CN108318827B/en
Publication of CN108318827A publication Critical patent/CN108318827A/en
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Publication of CN108318827B publication Critical patent/CN108318827B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/382Arrangements for monitoring battery or accumulator variables, e.g. SoC

Abstract

A kind of apparatus for testing weeping of offer of the embodiment of the present invention, system and electric vehicle, are related to power battery leakage detection technique field.Wherein, the apparatus for testing weeping includes insulating board body, and the insulating board body is set to the lower section inside the Battery case and positioned at the battery module;Plain conductor is provided in the insulating board body, the Battery case is provided with babinet through-hole, and one end of the plain conductor is connect by the babinet through-hole with the earth point outside Battery case;The apparatus for testing weeping further includes leakage detection circuit, the leakage detection circuit is used to detect the resistance between the cathode of the battery module and the earth point, the situation of change of the insulation resistance between cathode and earth point by detecting the battery module, judge that the battery module or liquid cooling flat tube whether there is liquid leakage, to avoid power battery from causing short circuit because of liquid leakage, the safety of power battery is improved.

Description

Apparatus for testing weeping, system and electric vehicle
Technical field
The present invention relates to power battery leakage detection technique fields, in particular to apparatus for testing weeping, system and electricity Motor-car.
Background technology
Power battery is the important component of electric vehicle, and the insulation safety of power battery is to electric vehicle to closing weight It wants.If electrolyte leakage occurs in the battery core in power battery, it is likely to result in external short circuit between different modules, causes battery and rises Fire;If the coolant liquid in liquid cooling flat tube leaks, it is cold that different location battery core forms potential difference electrolysis under the action of coolant liquid But liquid causes battery core electrolyte to leak, it is equally possible to cause above-mentioned danger to aggravate the corrosion of single battery core shell.
Currently, the power battery leakage detection circuit that electric vehicle uses all be by detect power battery high-pressure section with Resistance sizes between Battery case judge the insulating properties of battery.
However, Battery case has all carried out electrophoretic process for antirust, it is difficult to form one by Battery case in this way High pressure is leaked to the access of low pressure so as to cause the coolant liquid in the leakage of single battery core electrolyte, liquid cooling flat tube in power battery Or box sealing failure water inlet is difficult to be detected, and failure is caused to fail to report.Meanwhile it being easy to human body when battery repairs or detects It damages.
Invention content
In order to overcome above-mentioned deficiency in the prior art, the purpose of the present invention is to provide a kind of apparatus for testing weeping, it is System and electric vehicle can detect that by the apparatus for testing weeping and whether there is leakage failure inside Battery case, to avoid Power battery causes short circuit because of liquid leakage, improves the safety of power battery.
To achieve the goals above, the technical solution that present pre-ferred embodiments use is as follows:
The embodiment of the present invention provides a kind of apparatus for testing weeping, is applied to power battery and carries out leakage detection, the power Battery includes Battery case and the battery module being set to inside the Battery case and is used to carry out heat to the battery module The liquid cooling flat tube of management;
The apparatus for testing weeping includes insulating board body, and the insulating board body is set to inside the Battery case and is located at The lower section of the battery module;
Plain conductor is provided in the insulating board body, the Battery case is provided with babinet through-hole, the plain conductor One end connect with the earth point outside Battery case by the babinet through-hole;
The apparatus for testing weeping further includes leakage detection circuit, and the leakage detection circuit is for detecting the battery mould Resistance between the cathode of block and the earth point, the insulated electro between cathode and earth point by detecting the battery module The situation of change of resistance judges that the battery module or liquid cooling flat tube whether there is liquid leakage, wherein the battery module is born Insulation resistance between pole and earth point includes the resistance and the insulation between the cathode and insulating board body of the battery module Resistance in plate between plain conductor and earth point.
Optionally, the insulating board body is formed using the material manufacture for caning absorb leakage, and the material includes mica material.
Optionally, the plain conductor is embedded in the insulating board body.
Optionally, in the preferred embodiment, the plain conductor detour is embedded in the insulating board body.
In embodiments of the present invention, the leakage detection circuit includes:It is connected on cathode and the ground connection of the battery module First resistor between point and capacitance, it is exhausted between the cathode and earth point of the first resistor, capacitance and the battery module Edge resistance forms a RC charging and discharging circuits;
The leakage detection circuit further includes for the voltage source of the capacitor charging, and the voltage source is electrically connected to described Between one resistance and the capacitance;
The leakage detection circuit further includes voltage acquisition end, and the voltage acquisition end is connected to the first resistor and connects Between place, the voltage acquisition end is used to acquire between the cathode and earth point of battery module described in RC charging and discharging circuits Voltage on insulation resistance.
Optionally, in the preferred embodiment, in the leakage detection circuit, between the capacitance and voltage source It is also associated with protective resistance.
Optionally, in embodiments of the present invention, the battery module includes multiple single battery cores, the liquid cooling flat tube and list Body battery core contacts and is provided at least one layer of liquid cooling flat tube between adjacent two layers single battery core.
Optionally, the earth point includes vehicle body metallic conductor.
The embodiment of the present invention also provides a kind of leakage detection system, and the leakage detection system includes:BMS units, terminal Equipment, server and above-mentioned apparatus for testing weeping;
The BMS units are connect with the apparatus for testing weeping, the leakage situation for being detected according to apparatus for testing weeping Generate leakage fault message;
The BMS units are also connect with the terminal equipment in communication, and leakage fault message is sent to institute by the BMS units Terminal device is stated, and leakage fault message is uploaded to by server by the terminal device, so that technical staff repairs.
The embodiment of the present invention also provides a kind of electric vehicle, and the electric vehicle includes power battery and above-mentioned leakage detection dress It sets;
The power battery provides electric power energy for electric vehicle;
The apparatus for testing weeping whether there is leakage failure for detecting the power battery.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram for the apparatus for testing weeping that inventive embodiments provide;
Fig. 2 is the leakage detection circuit schematic diagram of apparatus for testing weeping provided in an embodiment of the present invention;
Fig. 3 is the insulation resistance principle signal between the cathode and earth point of battery module provided in an embodiment of the present invention Figure;
Fig. 4 is voltage acquisition end provided in an embodiment of the present invention output voltage and insulation resistance relation schematic diagram;
Fig. 5 is the principle schematic of leakage detection system provided in an embodiment of the present invention.
Icon:10- apparatus for testing weeping;101- plain conductors;102- insulating board bodies;103- babinet through-holes;104- leakages Detection circuit;C- capacitances;R1- first resistors;R2- protective resistances;Riso- insulation resistances;GND1- earth points;GND2- battery moulds The cathode of block;20-BMS units;30- terminal devices;40- servers.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented The component of example can be arranged and be designed with a variety of different configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this field is common All other embodiment that technical staff is obtained without creative efforts belongs to the model that the present invention protects It encloses.
It should be noted that:Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it should be noted that the orientation or position of the instructions such as term "upper", "lower", "inner", "outside" Set relationship be based on the orientation or positional relationship shown in the drawings or the invention product using when the orientation or position usually put Relationship is set, is merely for convenience of description of the present invention and simplification of the description, device is not indicated or implied the indicated or element is necessary With specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;Can be Mechanical connection can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary two Connection inside element.For the ordinary skill in the art, above-mentioned term can be understood in the present invention with concrete condition In concrete meaning.
Below in conjunction with the accompanying drawings, it elaborates to some embodiments of the present invention.In the absence of conflict, following Feature in embodiment and embodiment can be combined with each other.
First embodiment
As shown in Figure 1, the embodiment of the present invention provides a kind of apparatus for testing weeping 10, it is applied to power battery and carries out leakage inspection It surveys, the power battery includes Battery case and the battery module being set to inside the Battery case and is used for the battery Module carries out the liquid cooling flat tube of heat management;
The apparatus for testing weeping 10 includes insulating board body 102, and the insulating board body 102 is set in the Battery case Portion and the lower section for being located at the battery module;
Plain conductor 101 is provided in the insulating board body 102, the Battery case is provided with babinet through-hole 103, described One end of plain conductor 101 is connect by the babinet through-hole 103 with the earth point GND1 outside Battery case;
As shown in Figures 2 and 3, the apparatus for testing weeping 10 further includes leakage detection circuit 104, the leakage detection electricity Road 104 is used to detect the resistance between the cathode GND2 of the battery module and the earth point GND1, by detecting the electricity The situation of change of insulation resistance Riso between the cathode GND2 and earth point GND1 of pond module, judges the battery module or liquid Cold flat tube whether there is liquid leakage, wherein the insulation resistance between the cathode GND2 and earth point GND1 of the battery module Riso includes plain conductor in resistance and the insulation board between the cathode GND2 of the battery module and insulating board body 102 Resistance between 101 and earth point GND1.
Testing principle:When the coolant liquid in electrolyte leakage or liquid cooling flat tube occurs for the single battery core in the battery module When leakage, leakage liquid is absorbed by the insulating board body 102, makes the plain conductor being arranged in leakage liquid and insulating board body 102 101 contacts, since leakage liquid has electric action, to make between the cathode GND2 of battery module and insulating board body 102 Resistance reduces;Meanwhile the plain conductor 101 being arranged in the insulating board body 102 is connect with earth point GND1, constitutes a battery Access between the cathode GND2 to earth point GND1 of module, to pass through the cathode GND2 and earth point that detect battery module Insulation resistance Riso between GND1 can judge leakage failure whether occurs inside the Battery case of power battery.
Optionally, in order to fully absorb the leakage liquid inside Battery case, make leakage liquid and the insulating board body Plain conductor 101 in 102 comes into full contact with, while reducing damage of the leakage liquid to battery module, and the insulating board body 102 is adopted It is formed with the material manufacture for absorbing leakage function.
In the preferred embodiment, the insulating board body 102 uses mica material, the insulating board body 102 Shape can be set according to the concrete shape of power battery.
Optionally, in one embodiment of the invention, the plain conductor 101 is embedded in the insulating board body 102 In.
Refering to fig. 1, further, in order to increase area coverage of the plain conductor 101 in insulating board body 102, institute It states plain conductor 101 to be embedded in the insulating board body 102 by the way of detour arrangement, to ensure that insulating board body 102 is appointed Meaning position, which is absorbed into leakage, can be such that leakage is contacted with plain conductor 101.Compared to covering gold comprehensively by the way of detour arrangement For belonging to conducting wire, a certain amount of plain conductor 101 can be saved, but still can guarantee the sensitivity of leakage detection.Meanwhile the gold Belonging to conducting wire 101 can also be arranged by the way of multi-point sampling, and logical multi-point sampling can specifically detect power battery Leakage position.
Referring to Fig.2, in embodiments of the present invention, the leakage detection circuit 104 includes:It is connected on the battery module First resistor R1 and capacitance C, the first resistor R1, capacitance C between cathode GND2 and earth point GND1 and the battery mould Insulation resistance Riso between the cathode GND2 and earth point GND1 of block forms a RC charging and discharging circuits;
The leakage detection circuit 104 further includes the voltage source Vin to charge for the capacitance C, and the voltage source Vin is electrically connected It is connected between the first resistor R1 and the capacitance C;
The leakage detection circuit 104 further includes voltage acquisition end Vout, and the voltage acquisition end Vout is connected to described Between first resistor R1 and earth point GND1, the voltage acquisition end Vout is for acquiring battery mould described in RC charging and discharging circuits The voltage on insulation resistance Riso between the cathode GND2 and earth point GND1 of block.
In embodiments of the present invention, the voltage source Vin uses square wave pulse voltage source Vin, the electricity of the voltage source Vin Pressure can carry out arbitrary adjustment according to actual conditions, when the voltage source Vin is high level, voltage source Vin to the capacitance C into Row charging, when the voltage source Vin is low level, capacitance C electric discharges, the first resistor R1, capacitance C and the battery module Cathode GND2 and earth point GND1 between insulation resistance Riso form a RC discharge loops, pass through the voltage acquisition end Vout can collect the electricity at the both ends insulation resistance Riso constituted between the cathode GND2 of the battery module and earth point GND1 Pressure.When not leakage occurs for power battery, the insulation resistance that is constituted between the cathode GND2 and earth point GND1 of battery module Riso values are higher, and the voltage acquisition end collected voltage values of Vout are big;When liquid leakage occurring inside power battery, battery mould The insulation resistance Riso values constituted between the cathode GND2 and earth point GND1 of block reduce, the collected electricity of voltage acquisition end Vout Pressure value is small.
As shown in figure 4, being closed for voltage acquisition end Vout output voltages provided in an embodiment of the present invention and insulation resistance Riso It is schematic diagram, relational expression is:
Y=-0.0112x2+9.1459x+1385.4;
Wherein, y is the output voltage (unit of voltage acquisition end Vout:MV), x is cathode GND2 and the ground connection of battery module Insulation resistance Riso value (units between point GND1:Kohm).When the insulation resistance Riso is mega-ohms, indicate described dynamic Power battery insulation is all right, and liquid leakage situation does not occur;If the insulation resistance Riso is kilo-ohm grade, then it represents that institute It states power battery and liquid leakage occurs.
Please continue to refer to Fig. 2, optionally, in order to protect the capacitance C in the leakage detection circuit 104, voltage source is prevented Vin overtensions damage capacitance C is also associated between the capacitance C and voltage source Vin in the preferred embodiment Protective resistance R2 is acted on by the partial pressure of protective resistance R2, can avoid the problem of voltage source Vin overtensions damage capacitance C.
Optionally, in inventive embodiments, using body shell as earth point GND1, it is thus understood that the earth point GND1 includes arbitrary low pressure reference ground, and the low pressure reference ground may be, but not limited to, body shell.
Second embodiment
As shown in figure 5, the embodiment of the present invention also provides a kind of leakage detection system, the leakage detection system includes:BMS Unit 20, terminal device 30, server 40 and above-mentioned apparatus for testing weeping 10;
The BMS units 20 are connect with the apparatus for testing weeping 10, the leakage for being detected according to apparatus for testing weeping 10 Liquid situation generates leakage fault message;
The BMS units 20 are also communicated to connect with the terminal device 30, and the BMS units 20 send out leakage fault message The terminal device 30 is given, and leakage fault message is uploaded to by server 40 by the terminal device 30, so as to technology Personnel repair.
The apparatus for testing weeping 10 detects the insulated electro between the cathode GND2 and earth point GND1 of battery module in real time Riso situations of change are hindered, when apparatus for testing weeping 10 detects the insulation between the cathode GND2 of battery module and earth point GND1 When resistance Riso is kilo-ohm grade, indicates that leakage failure has occurred for battery, fault-signal is then fed back into BMS units 20, BMS is mono- The fault-signal that member 20 is fed back according to apparatus for testing weeping 10 generates leakage fault message and is sent to terminal device 30, then eventually Leakage fault message is uploaded to server 40 by end equipment 30, and it is dynamic that technical staff can obtain automobile at the first time by server 40 Power battery leakage fault message avoids causing thing because of power battery leakage failure in order to the processing of technical staff's on-call maintenance Therefore.
The embodiment of the present invention also provides a kind of electric vehicle, and the electric vehicle includes power battery and above-mentioned leakage detection dress Set 10;
The power battery provides electric power energy for electric vehicle;
The apparatus for testing weeping 10 whether there is leakage failure for detecting the power battery.
The electric vehicle can detect power battery and whether there is leakage feelings in real time by the way that the apparatus for testing weeping 10 is arranged Condition greatly improves the safety of power battery.
In summary:An embodiment of the present invention provides a kind of apparatus for testing weeping, system and electric vehicles.Wherein, the leakage Liquid detection device is applied to power battery and carries out leakage detection comprising insulating board body, the insulating board body are set to the electricity Pond box house and the lower section for being located at the battery module;Plain conductor, the Battery case are provided in the insulating board body It is provided with babinet through-hole, one end of the plain conductor is connect by the babinet through-hole with the earth point outside Battery case; The apparatus for testing weeping further includes leakage detection circuit, and the leakage detection circuit is used to detect the cathode of the battery module With the resistance between the earth point, the insulation resistance between cathode and earth point by detecting the battery module in real time Situation of change judges that the battery module or liquid cooling flat tube whether there is liquid leakage, to avoid power battery from being let out because of liquid It leaks and causes short circuit, improve the safety of power battery.
The leakage detection system includes BMS units, terminal device, server and above-mentioned apparatus for testing weeping, institute It states apparatus for testing weeping and detects insulation resistance situation of change between the cathode of battery module and earth point in real time, when leakage detects Device detects feeds back to BMS units, the failure that BMS units are fed back according to apparatus for testing weeping when fault-signal by fault-signal Signal generates leakage fault message and is sent to terminal device, and then leakage fault message is uploaded to server by terminal device, Related technical personnel can obtain automobile fault information at the first time by server, in order to which technical staff's on-call maintenance is handled, It further avoids power battery leakage and causes accident, ensure automotive safety and personal safety.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims Variation is included within the present invention, and any reference signs in the claims should not be construed as limiting the involved claims.

Claims (10)

1. a kind of apparatus for testing weeping, which is characterized in that be applied to power battery and carry out leakage detection, the power battery includes Battery case and the battery module being set to inside the Battery case and for the battery module carry out heat management liquid Cold flat tube;
The apparatus for testing weeping includes insulating board body, and the insulating board body is set to inside the Battery case and positioned at described The lower section of battery module;
It is provided with plain conductor in the insulating board body, the Battery case is provided with babinet through-hole, and the one of the plain conductor End is connect by the babinet through-hole with the earth point outside Battery case;
The apparatus for testing weeping further includes leakage detection circuit, and the leakage detection circuit is for detecting the battery module Resistance between cathode and the earth point passes through the insulation resistance between the cathode and earth point of the detection battery module Situation of change judges that the battery module or liquid cooling flat tube whether there is liquid leakage, wherein the cathode of the battery module with Insulation resistance between earth point includes in resistance and the insulation board between the cathode and insulating board body of the battery module Resistance between plain conductor and earth point.
2. apparatus for testing weeping as described in claim 1, which is characterized in that the insulating board body is using the material for caning absorb leakage Material is fabricated, and the material includes mica material.
3. apparatus for testing weeping as described in claim 1, which is characterized in that the plain conductor is embedded in the insulating board body In.
4. apparatus for testing weeping as described in claim 1, which is characterized in that the plain conductor detour is embedded in the insulation In plate body.
5. apparatus for testing weeping as described in claim 1, which is characterized in that the leakage detection circuit includes:It is connected on institute State the first resistor and capacitance between the cathode of battery module and earth point, the first resistor, capacitance and the battery module Cathode and earth point between insulation resistance formed a RC charging and discharging circuits;
The leakage detection circuit further includes for the voltage source of the capacitor charging, and the voltage source is electrically connected to first electricity Between resistance and the capacitance;
The leakage detection circuit further includes voltage acquisition end, and the voltage acquisition end is connected to the first resistor and earth point Between, the voltage acquisition end is used to acquire the insulation between the cathode and earth point of battery module described in RC charging and discharging circuits Ohmically voltage.
6. apparatus for testing weeping as claimed in claim 5, which is characterized in that in the leakage detection circuit, the capacitance with Protective resistance is also associated between voltage source.
7. apparatus for testing weeping as described in claim 1, which is characterized in that the battery module includes multiple single battery cores, The liquid cooling flat tube contacts with single battery core and is provided at least one layer of liquid cooling flat tube between adjacent two layers single battery core.
8. apparatus for testing weeping as described in claim 1, which is characterized in that the earth point includes vehicle body metallic conductor.
9. a kind of leakage detection system, which is characterized in that the leakage detection system includes:BMS units, terminal device, service Apparatus for testing weeping described in any one of device and claim 1-8;
The BMS units are connect with the apparatus for testing weeping, and the leakage situation for being detected according to apparatus for testing weeping generates Leakage fault message;
The BMS units are also connect with the terminal equipment in communication, and leakage fault message is sent to the end by the BMS units End equipment, and leakage fault message is uploaded to by server by the terminal device, so that technical staff repairs.
10. a kind of electric vehicle, which is characterized in that the electric vehicle includes described in any one of power battery and claim 1-8 Apparatus for testing weeping;
The power battery provides electric power energy for electric vehicle;
The apparatus for testing weeping whether there is leakage failure for detecting the power battery.
CN201810186472.9A 2018-03-07 2018-03-07 Liquid leakage detection device, system and electric vehicle Active CN108318827B (en)

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CN114243130A (en) * 2021-12-20 2022-03-25 广州小鹏汽车科技有限公司 Battery pack leakage detection method, battery pack, vehicle and storage medium
CN116344980A (en) * 2023-05-29 2023-06-27 苏州精控能源科技有限公司 Battery core leakage self-diagnosis dynamic reconstruction system, method and storage medium in battery pack

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