CN112428030B - 一种金刚石磨轮的开刃方法 - Google Patents
一种金刚石磨轮的开刃方法 Download PDFInfo
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- 238000000227 grinding Methods 0.000 title claims abstract description 68
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 43
- 239000010432 diamond Substances 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000007688 edging Methods 0.000 title claims description 13
- 238000005498 polishing Methods 0.000 claims abstract description 43
- 239000000110 cooling liquid Substances 0.000 claims abstract description 32
- 239000007787 solid Substances 0.000 claims abstract description 9
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- 238000012958 reprocessing Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 239000007822 coupling agent Substances 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 8
- 230000000844 anti-bacterial effect Effects 0.000 claims description 7
- 239000003899 bactericide agent Substances 0.000 claims description 7
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- 239000003245 coal Substances 0.000 claims description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 7
- 239000010431 corundum Substances 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 239000000395 magnesium oxide Substances 0.000 claims description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
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- 238000001914 filtration Methods 0.000 claims description 2
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- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- -1 shale Substances 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 15
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- 239000002994 raw material Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 2
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- 230000009471 action Effects 0.000 description 3
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
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- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/60—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of tools not covered by the preceding subgroups
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- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
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- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
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Abstract
本发明公开了一种金刚石磨轮的开刃方法,具体包括以下步骤:步骤一、装置固定;步骤二、初步打磨;步骤三、加速打磨;步骤四、打磨测量;步骤五、再加工,本发明涉及金刚石磨轮加工技术领域。该金刚石磨轮的开刃方法,通过利用一个相对缓慢的速度对金刚石磨轮表面进行打磨,逐步提高接触面的温度,从而使得开刃过程在一定的温度阈值中进行加工,随后通过加速特制打磨头转动和冷却液喷射的配合设置,使得特制打磨头可以迅速的对金刚石磨轮进行开刃处理,极大的提高了金刚石磨轮的开刃速度,并且可以对开刃过程中产生的固体颗粒进行收集,作为特制打磨头的制作原料,可以有效节省企业的处理成本,进而提高了企业的收益。
Description
技术领域
本发明涉及金刚石磨轮加工技术领域,具体为一种金刚石磨轮的开刃方法。
背景技术
金刚石俗称“金刚钻”,是一种由碳元素组成的矿物,是碳元素的同素异形体,亦是自然界由单质元素组成的粒子物质。它是目前在地球上发现的众多天然存在中最坚硬的物质,天体陨落的陨石中也有金刚石的生成态相,
金刚石磨轮是金刚石工具中的一种,主要适用于各类耐火材料表面的平面磨削加工处理,产品采用特别设计的锥形安装孔结构,易于装卸,具有加工平整度好、磨削效率高、寿命高等优点,可适用于所有国产和进口磨削设备。
为了客户能够直接使用,并获得较好的打磨效率,需要在金刚石磨轮生产过程中就对金刚石磨轮进行开刃处理,使得其中的金刚石可以裸露出来,开刃的过程多是采用打磨,常规的打磨需要消耗大量的打磨材料,打磨后产生大量的固体颗粒,处理十分麻烦,提高了企业的加工成本,而且为保证加工质量,加工速度较为缓慢,为此特提供一种金刚石磨轮的开刃方法,可以对打磨后产生的固体颗粒进行利用,极大的提高加工效率,有效提高企业的收益。
发明内容
(一)解决的技术问题
针对现有技术的不足,本发明提供了一种金刚石磨轮的开刃方法,解决了开刃的过程需要消耗大量的打磨材料,且打磨后产生大量的固体颗粒,处理十分麻烦,提高了企业的加工成本,且加工效率较为缓慢的问题。
(二)技术方案
为实现以上目的,本发明通过以下技术方案予以实现:一种金刚石磨轮的开刃方法,具体包括以下步骤:
步骤一、装置固定:直接将待加工金刚石磨轮安装到固定件上,调整两个呈垂直设置的激光测宽仪对准金刚石磨轮需要加工出的开刃距离,之后在转动件上固定安装一组与待加工金刚石磨轮相适配的特制打磨头,最后检查冷却液存储箱,保证冷却液处于安全工作存储阈值;
步骤二、初步打磨:启动转动件,转动件带动特制打磨头以20-30r/min的速度进行转动,推动转动件靠近步骤一中的固定件,对金刚石磨轮待磨削表面进行加工,进给速度为2-5mm/min;
步骤三、加速打磨:基于步骤二工作1-2min后,启动与冷却液存储箱连通的高压雾化喷头,对准特制打磨头与金刚石磨轮的接触面喷射冷却液,之后控制特制打磨头以70-120r/min的速度进行转动;
步骤四、打磨测量:在步骤三的基础上,金刚石磨轮刃边不断的被磨削掉,刃口愈发明显,在两个激光测宽仪测量到金刚石磨轮开刃均达到设定值时,即可停止转动件工作,并控制特制打磨头远离开刃完成的金刚石磨轮;
步骤五、再加工:将步骤四中开刃完成的金刚石磨轮从固定件上取下,再安装上一个待加工的金刚石磨轮,依次重复步骤一、步骤二、步骤三和步骤四的操作即可不断的对金刚石磨轮进行加工。
优选的,所述特制打磨头采用粘土、氧化铝、白刚玉微粉、氧化镁、页岩、二氧化硅、煤矸石和磨削残渣材料,经过配料、混料、制坯、干燥、烧制工序制作而成。
优选的,所述磨削残渣为对步骤三和步骤四中打磨产生固体合壳体和冷却液混合物进行收集,然后进行过滤、干燥处理制得的固体颗粒。
优选的,所述粘土、氧化铝、白刚玉微粉、氧化镁、页岩、二氧化硅、煤矸石、磨削残渣按重量比分为:25-40:3-5:5-15:3-5:15-20:10-18:20-35:12-18。
优选的,所述冷却液采用乳化油、去离子水、偶合剂、杀菌剂、表面活性剂材料制作而成。
优选的,所述乳化油、去离子水、偶合剂、杀菌剂、表面活性剂按重量比分为:32-40:40-80:4-6:1-3:19-22。
优选的,所述偶合剂采用乙醇、丙三醇、乙二醇中的一种或者多种混合制造而成。
优选的,所述表面活性剂硫酸化油、高级脂肪醇和硫酸酯中的一种或者多种混合制造而成。
(三)有益效果
本发明提供了一种金刚石磨轮的开刃方法。具备以下有益效果:
该金刚石磨轮的开刃方法,通过特制打磨头对金刚石磨轮进行开刃,即利用一个相对缓慢的速度对金刚石磨轮表面进行打磨,逐步提高接触面的温度,从而使得开刃过程在一定的温度阈值中进行加工,随后通过加速特制打磨头转动和冷却液喷射的配合设置,使得特制打磨头可以迅速的对金刚石磨轮进行开刃处理,极大的提高了金刚石磨轮的开刃速度,即提高了加工效率,并且可以对开刃过程中产生的固体颗粒进行收集,作为特制打磨头的制作原料,可以有效节省企业的处理成本,进而提高了企业的收益。
具体实施方式
下面将结合本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明实施例提供以下三种技术方案:一种金刚石磨轮的开刃方法,具体包括以下实施例:
实施例一、
步骤一、装置固定:直接将待加工金刚石磨轮安装到固定件上,调整两个呈垂直设置的激光测宽仪对准金刚石磨轮需要加工出的开刃距离,之后在转动件上固定安装一组与待加工金刚石磨轮相适配的特制打磨头,其中特制打磨头原料按重量分为:粘土40份、氧化铝5份、白刚玉微粉15份、氧化镁5份、页岩15份、二氧化硅10份、煤矸石20份、磨削残渣18份,最后检查冷却液存储箱,保证冷却液处于安全工作存储阈值,其中冷却液原料按重量比分为:乳化油40份、去离子水40份、偶合剂6份、杀菌剂3份、表面活性剂22份;
步骤二、初步打磨:启动转动件,转动件带动特制打磨头以20r/min的速度进行转动,推动转动件靠近步骤一中的固定件,对金刚石磨轮待磨削表面进行加工,进给速度为2mm/min;
步骤三、加速打磨:基于步骤二工作2min后,启动与冷却液存储箱连通的高压雾化喷头,对准特制打磨头与金刚石磨轮的接触面喷射冷却液,之后控制特制打磨头以70r/min的速度进行转动;
步骤四、打磨测量:在步骤三的基础上,金刚石磨轮刃边不断的被磨削掉,刃口愈发明显,在两个激光测宽仪测量到金刚石磨轮开刃均达到设定值时,即可停止转动件工作,并控制特制打磨头远离开刃完成的金刚石磨轮;
步骤五、再加工:将步骤四中开刃完成的金刚石磨轮从固定件上取下,再安装上一个待加工的金刚石磨轮,依次重复步骤一、步骤二、步骤三和步骤四的操作即可不断的对金刚石磨轮进行加工。
实施例二、
步骤一、装置固定:直接将待加工金刚石磨轮安装到固定件上,调整两个呈垂直设置的激光测宽仪对准金刚石磨轮需要加工出的开刃距离,之后在转动件上固定安装一组与待加工金刚石磨轮相适配的特制打磨头,其中特制打磨头原料按重量分为:粘土40份、氧化铝4份、白刚玉微粉10份、氧化镁4份、页岩18份、二氧化硅12份、煤矸石28份、磨削残渣15份,最后检查冷却液存储箱,保证冷却液处于安全工作存储阈值,其中冷却液原料按重量比分为:乳化油38份、去离子水60份、偶合剂5份、杀菌剂2份、表面活性剂21份;
步骤二、初步打磨:启动转动件,转动件带动特制打磨头以25r/min的速度进行转动,推动转动件靠近步骤一中的固定件,对金刚石磨轮待磨削表面进行加工,进给速度为3mm/min;
步骤三、加速打磨:基于步骤二工作2min后,启动与冷却液存储箱连通的高压雾化喷头,对准特制打磨头与金刚石磨轮的接触面喷射冷却液,之后控制特制打磨头以100r/min的速度进行转动;
步骤四、打磨测量:在步骤三的基础上,金刚石磨轮刃边不断的被磨削掉,刃口愈发明显,在两个激光测宽仪测量到金刚石磨轮开刃均达到设定值时,即可停止转动件工作,并控制特制打磨头远离开刃完成的金刚石磨轮;
步骤五、再加工:将步骤四中开刃完成的金刚石磨轮从固定件上取下,再安装上一个待加工的金刚石磨轮,依次重复步骤一、步骤二、步骤三和步骤四的操作即可不断的对金刚石磨轮进行加工。
实施例三、
步骤一、装置固定:直接将待加工金刚石磨轮安装到固定件上,调整两个呈垂直设置的激光测宽仪对准金刚石磨轮需要加工出的开刃距离,之后在转动件上固定安装一组与待加工金刚石磨轮相适配的特制打磨头,其中特制打磨头原料按重量分为:粘土25份、氧化铝3份、白刚玉微粉5份、氧化镁3份、页岩20份、二氧化硅18份、煤矸石35份、磨削残渣12份,最后检查冷却液存储箱,保证冷却液处于安全工作存储阈值,其中冷却液原料按重量比分为:乳化油32份、去离子水80份、偶合剂4份、杀菌剂1份、表面活性剂19份;
步骤二、初步打磨:启动转动件,转动件带动特制打磨头以30r/min的速度进行转动,推动转动件靠近步骤一中的固定件,对金刚石磨轮待磨削表面进行加工,进给速度为5mm/min;
步骤三、加速打磨:基于步骤二工作1min后,启动与冷却液存储箱连通的高压雾化喷头,对准特制打磨头与金刚石磨轮的接触面喷射冷却液,之后控制特制打磨头以120r/min的速度进行转动;
步骤四、打磨测量:在步骤三的基础上,金刚石磨轮刃边不断的被磨削掉,刃口愈发明显,在两个激光测宽仪测量到金刚石磨轮开刃均达到设定值时,即可停止转动件工作,并控制特制打磨头远离开刃完成的金刚石磨轮;
步骤五、再加工:将步骤四中开刃完成的金刚石磨轮从固定件上取下,再安装上一个待加工的金刚石磨轮,依次重复步骤一、步骤二、步骤三和步骤四的操作即可不断的对金刚石磨轮进行加工。
对比实验、
本发明实施例一中所述的方案制得的特制打磨头和冷却液,其硬度和养冷却效果与实施例二和实施例三相比,硬度相对最佳,冷却效果最佳,本实施例适用于基体硬度较高的金刚石磨轮;
本发明实施例二中所述的方案制得的特制打磨头和冷却液,其硬度和养冷却效果与实施例一和实施例三相比,硬度处于中间位置,冷却效果一般,本实施例适用于基体硬度一般的金刚石磨轮;
本发明实施例三中所述的方案制得的特制打磨头和冷却液,其硬度和养冷却效果与实施例二和实施例三相比,硬度相对最差,冷却效果相对较差,本实施例适用于基体硬度相对较低的金刚石磨轮。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (8)
1.一种金刚石磨轮的开刃方法,其特征在于:具体包括以下步骤:
步骤一、装置固定:直接将待加工金刚石磨轮安装到固定件上,调整两个呈垂直设置的激光测宽仪对准金刚石磨轮需要加工出的开刃距离,之后在转动件上固定安装一组与待加工金刚石磨轮相适配的特制打磨头,最后检查冷却液存储箱,保证冷却液处于安全工作存储阈值;
步骤二、初步打磨:启动转动件,转动件带动特制打磨头以20-30r/min的速度进行转动,推动转动件靠近步骤一中的固定件,对金刚石磨轮待磨削表面进行加工,进给速度为2-5mm/min;
步骤三、加速打磨:基于步骤二工作1-2min后,启动与冷却液存储箱连通的高压雾化喷头,对准特制打磨头与金刚石磨轮的接触面喷射冷却液,之后控制特制打磨头以70-120r/min的速度进行转动;
步骤四、打磨测量:在步骤三的基础上,金刚石磨轮刃边不断的被磨削掉,刃口愈发明显,在两个激光测宽仪测量到金刚石磨轮开刃均达到设定值时,即可停止转动件工作,并控制特制打磨头远离开刃完成的金刚石磨轮;
步骤五、再加工:将步骤四中开刃完成的金刚石磨轮从固定件上取下,再安装上一个待加工的金刚石磨轮,依次重复步骤一、步骤二、步骤三和步骤四的操作即可不断的对金刚石磨轮进行加工。
2.根据权利要求1所述的一种金刚石磨轮的开刃方法,其特征在于:所述特制打磨头采用粘土、氧化铝、白刚玉微粉、氧化镁、页岩、二氧化硅、煤矸石和磨削残渣材料,经过配料、混料、制坯、干燥、烧制工序制作而成。
3.根据权利要求2所述的一种金刚石磨轮的开刃方法,其特征在于:所述磨削残渣为对步骤三和步骤四中打磨产生固体合壳体和冷却液混合物进行收集,然后进行过滤、干燥处理制得的固体颗粒。
4.根据权利要求2所述的一种金刚石磨轮的开刃方法,其特征在于:所述粘土、氧化铝、白刚玉微粉、氧化镁、页岩、二氧化硅、煤矸石、磨削残渣按重量比分为:25-40:3-5:5-15:3-5:15-20:10-18:20-35:12-18。
5.根据权利要求1所述的一种金刚石磨轮的开刃方法,其特征在于:所述冷却液采用乳化油、去离子水、偶合剂、杀菌剂、表面活性剂材料制作而成。
6.根据权利要求5所述的一种金刚石磨轮的开刃方法,其特征在于:所述乳化油、去离子水、偶合剂、杀菌剂、表面活性剂按重量比分为:32-40:40-80:4-6:1-3:19-22。
7.根据权利要求5所述的一种金刚石磨轮的开刃方法,其特征在于:所述偶合剂采用乙醇、丙三醇、乙二醇中的一种或者多种混合制造而成。
8.根据权利要求6所述的一种金刚石磨轮的开刃方法,其特征在于:所述表面活性剂为硫酸化油、高级脂肪醇和硫酸酯中的一种或者多种混合制造而成。
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