CN112427272A - Novel duplex position UV solidification machine - Google Patents
Novel duplex position UV solidification machine Download PDFInfo
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- CN112427272A CN112427272A CN202011130326.8A CN202011130326A CN112427272A CN 112427272 A CN112427272 A CN 112427272A CN 202011130326 A CN202011130326 A CN 202011130326A CN 112427272 A CN112427272 A CN 112427272A
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- driving
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- curing
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- conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Abstract
The invention discloses a novel double-station UV curing machine which comprises a carrier for placing a product, a plurality of UV curing machines arranged side by side, a material conveying device arranged at a discharging position of the UV curing machines and used for conveying the carrier with the product to a material moving position, a conveyor arranged between the adjacent UV curing machines and the material conveying device and opposite to the conveying direction of the UV curing machines, and a material moving device arranged above the material conveying device and used for pushing the carrier reaching the material moving position to the conveyor, wherein the material moving device comprises an installation frame arranged on the material conveying device and provided with a downward opening, a plurality of rodless cylinders arranged in the openings of the installation frame, and a pushing frame arranged on a piston rod of each rodless cylinder and used for pushing the carrier to move to the conveyor. The key point of the technical scheme is that the novel double-station UV curing machine realizes that one worker operates two UV curing machines, thereby not only increasing the processing efficiency, but also reducing the labor cost.
Description
Technical Field
The invention relates to the technical field of UV curing machines, in particular to a novel double-station UV curing machine.
Background
The UV adhesive is also called shadowless adhesive, photosensitive adhesive and ultraviolet curing adhesive, which is an adhesive that can be cured only by ultraviolet irradiation and can also be used as a sizing material such as paint, coating, ink and the like. The UV glue curing principle is that a photoinitiator (or photosensitizer) in a UV curing material generates active free radicals or cations after absorbing ultraviolet light under the irradiation of ultraviolet rays, and the polymerization, crosslinking and grafting chemical reactions of monomers are initiated, so that the adhesive is converted from a liquid state to a solid state within a few seconds. It has the characteristics of environmental protection, safety, high speed and good compatibility, thereby being widely applied.
At present, when electronic products such as mobile phone display screens are produced and processed by a plurality of enterprises, various UV adhesives are required to be used for glue dripping fixation, the electronic products such as the mobile phone display screens after glue dripping pass through a UV curing machine, the UV curing machine can irradiate ultraviolet light on the electronic products such as the mobile phone display screens, the UV adhesives are subjected to chemical reaction under the irradiation of the ultraviolet light, and the UV adhesives are converted into solid from liquid.
The prior Chinese patent with the publication number of CN104353597B discloses a UV curing machine, which comprises a shell, an exhaust fan, a lamp holder, a UV lamp, a conveying table, a roller, a conveying belt, a speed reducing motor, a conveying belt, a control table and a control panel. The casing is hollow box structure, is provided with feed inlet and discharge gate on the casing respectively, and the air exhauster is installed in the top of casing and rather than inside intercommunication, and the lighting fixture is installed in the intermediate position department in the casing, and the UV lamp suspends in midair on the lighting fixture. The conveying platform is located the casing under, and two cylinders all rotate and set up in the conveying bench and be close to the feed inlet and the discharge gate setting of casing respectively, and the conveyer suit is on two cylinders, and gear motor passes through the drive belt and is connected with the cylinder transmission of feed inlet department. The control console is positioned right below the conveying platform, and a control panel used for controlling the UV curing machine to work is installed on the control console. During operation, the workman stands in the material loading position department that is close to the feed inlet to put the product after the glue dripping on the conveyer belt, conveyer belt drives the product and gets into inside the casing from the feed inlet, then shift out the casing from the discharge gate inside, the product can pass through a plurality of UV lamps during, UV glue on the product takes place chemical reaction under the shining of ultraviolet ray light, and it is solid-state by liquid transformation, another workman stands in the unloading position department that is close to the discharge gate after that, and will accomplish the product of UV solidification and take off, collect in order to be used for one process next.
The above prior art solutions have the following drawbacks: although this UV solidification machine can carry out UV solidification processing to cell-phone display screen isoelectron product, it needs two at least workman to carry out material loading and unloading respectively to the product, and the manual work that this UV solidification machine needs promptly is more, is unfavorable for reduction in production cost.
Disclosure of Invention
Technical problem to be solved
The invention aims to solve the problems in the prior art and provides a novel double-station UV curing machine, which realizes that one worker operates two UV curing machines by arranging a material conveying device, a material moving device and a conveyor, thereby increasing the processing efficiency and reducing the labor cost.
(II) technical scheme
The above object of the present invention is achieved by the following technical solutions: the utility model provides a novel duplex position UV solidification machine, including the carrier that is used for placing the product, a plurality of UV solidification machine that sets up side by side, set up in UV solidification machine unloading position department and be used for carrying the carrier that will be equipped with the product to the fortune material device that moves material position department, set up in adjacent between UV solidification machine and the fortune material device and with UV solidification machine direction of delivery opposite's conveyer, set up in material transporting device top just is used for promoting the carrier that arrives the material position department and moves the material device on the conveyer, move the material device including set up on material transporting device and have open-ended mounting bracket down, set up in a plurality of no pole cylinders in the opening of mounting bracket, set up on the piston rod of every no pole cylinder and be used for promoting the carrier and remove the pushing frame on the conveyer.
The invention is further configured to: the material transporting device comprises a rack located at a material discharging position of the UV curing machine, a material transporting groove is formed in the top surface of the rack, a material transporting table used for bearing the carrier is arranged in the material transporting groove in a sliding mode, and a material transporting table driving mechanism used for driving the material transporting table to slide in the material transporting groove and further driving the carrier to move to the material moving position is arranged on the rack.
The invention is further configured to: the material conveying table driving mechanism comprises a plurality of racks arranged on the bottom surface of the material conveying table, a plurality of gears meshed with the racks respectively, a transmission shaft coaxially connected with the gears, and a driving motor arranged on the rack and used for driving the transmission shaft to rotate, wherein a plurality of supporting pulleys which are located on two sides of the transmission shaft respectively and form rolling fit with the bottom of the material conveying groove are arranged on the bottom surface of the material conveying table.
The invention is further configured to: the top surface of fortune material platform has seted up the mounting groove, be provided with belt conveyor in the mounting groove, belt conveyor includes the transportation area of top surface and fortune material platform top surface parallel and level, rotates and sets up in the mounting groove and be used for driving a plurality of first cylinders of transportation area gyration, be used for driving first cylinder pivoted first cylinder drive assembly.
The invention is further configured to: the first roller driving assembly comprises a first motor support arranged on the groove wall of the mounting groove, a first motor arranged on the first motor support, a first driving chain wheel coaxially arranged on an output shaft of the first motor, a first driven chain wheel coaxially connected with the first roller, and a first chain in chain transmission connection with the first driving chain wheel and the first driven chain wheel.
The invention is further configured to: the conveyer comprises two rows of supporting rods, reinforcing rods arranged between the adjacent supporting rods, two transverse rods arranged at the tops of the two rows of supporting rods respectively, wherein the top surfaces of the two transverse rods are flush with the top surface of the conveying table, a shelf arranged between the two transverse rods, a conveying belt arranged between the two transverse rods, a plurality of second rollers rotatably arranged between the two transverse rods and used for driving the conveying belt to rotate, and a second roller driving mechanism used for driving the second rollers to rotate.
The invention is further configured to: the second roller driving mechanism comprises a second motor support arranged below the cross rod, a second motor arranged on the second motor support, a second driving chain wheel coaxially arranged on an output shaft of the second motor, a second driven chain wheel coaxially connected with the second roller, and a second chain in chain transmission connection with the second driving chain wheel and the second driven chain wheel.
The invention is further configured to: the bottom surface of each supporting rod is provided with a telescopic sliding hole and a control groove in sequence, each telescopic sliding hole is internally provided with a telescopic wheel carrier with a bottom surface provided with universal pulleys in a sliding mode, and a control mechanism used for driving the telescopic wheel carrier to slide up and down in the telescopic sliding hole so as to control the universal pulleys to protrude or retract into the telescopic sliding hole is arranged in the control groove.
The invention is further configured to: the utility model discloses a control groove, including the control groove, the control groove is relative, all seted up on two cell walls of control groove rotatory hole, set up the limit on the lateral wall of supporting legs with rotatory hole intercommunication and changeed the hole, be provided with the link on the terminal surface of flexible wheel carrier orientation control groove, be provided with a plurality of articulated pivot one on the lateral wall of link, control mechanism including rotate set up in the control groove disc, eccentric set up articulated pivot two on the quotation of disc, with the disc coaxial link to each other and form normal running fit's rotation axis with rotatory hole, set up in rotation axis tip and stretch into the rotation in the limit hole and dial fast and a plurality of one end through articulated pivot one with the link is articulated.
The invention is further configured to: the rotation shifting block is a square block, the rotation limiting hole is a square hole, the rotation limiting sleeve is inserted in the rotation limiting hole, and a rotation limiting slot used for being matched with the rotation shifting block in an inserting mode to limit rotation of the rotation shaft is formed in the end face, facing the rotation shaft, of the rotation limiting sleeve.
(III) advantageous effects
In summary, compared with the prior art, the beneficial effects of the invention are as follows:
1. according to the novel double-station UV curing machine, the material conveying device, the material moving device and the conveyor are arranged, so that one worker can operate two UV curing machines, the processing efficiency is increased, and the labor cost is reduced;
2. when the conveyor needs to be carried, a user takes down the rotation limiting sleeve, the rotating shaft is not limited to rotate at the moment, then the rotating dial block is held and is rotated clockwise by ninety degrees, in the process, the rotating shaft and the disc rotate clockwise by ninety degrees, the hinged rotating shaft II moves from the middle position in the vertical direction to the lowest point position in the vertical direction, namely the hinged rotating shaft II moves downwards, and then the connecting rod drives the telescopic wheel frame and the universal pulley to move downwards until the telescopic wheel frame and the universal pulley protrude out of the orifice of the telescopic sliding hole; then will restrict and change the cover and insert the limit and change in the hole, and limit and change the cover and locate to rotate and dial fast, the rotation axis was rotated by the restriction this moment, then universal pulley keeps the state of the flexible slide opening of protrusion, the user can carry the conveyer through the mode of push-and-pull, this conveyer transport is convenient, so is favorable to reducing the intensity of labour of this novel duplex position UV solidification machine in the installation.
Drawings
FIG. 1 is a schematic view of a carrier according to an embodiment;
FIG. 2 is a schematic structural diagram of the novel double-station UV curing machine in the embodiment;
FIG. 3 is a top view structural diagram of the novel double-station UV curing machine in the embodiment;
FIG. 4 is a schematic structural diagram of a material transporting device and a material moving device in the embodiment;
FIG. 5 is a schematic half-section view of a material transporting device and a material moving device in the embodiment;
FIG. 6 is a schematic structural view of a belt conveyor mechanism in the embodiment;
FIG. 7 is a schematic structural view of a conveyor in an embodiment;
FIG. 8 is a schematic view showing the conveyor of the embodiment with the conveyor belt removed;
FIG. 9 is a partial half sectional view of the support bar in the example;
fig. 10 is a schematic structural view of the components in the support rod in the embodiment.
Reference numerals: 1. a carrier; 11. a groove; 2. a UV curing machine; 3. a material conveying device; 31. a frame; 32. a material conveying groove; 33. a guide chute; 34. an infrared sensor; 35. a material conveying platform; 36. a guide slider; 37. mounting grooves; 38. a belt conveyor; 381. a conveyor belt; 382. a first drum; 383. a first roller drive assembly; 3831. a first motor bracket; 3832. a first motor; 3833. a first drive sprocket; 3834. a first driven sprocket; 3835. a first chain; 39. a material conveying table driving mechanism; 391. a rack; 392. a gear; 393. a drive shaft; 394. a drive motor; 395. a support pulley; 4. a material moving device; 41. a mounting frame; 42. a rodless cylinder; 43. pushing the frame; 5. a conveyor; 51. a support bar; 52. a reinforcing bar; 53. a cross bar; 54. a shelf; 55. a conveyor belt; 56. a second drum; 57. a second drum drive mechanism; 571. a second motor support; 572. a second motor; 573. a second drive sprocket; 574. a second driven sprocket; 575. a second chain; 6. a work table; 71. a telescopic slide hole; 72. a control slot; 73. rotating the hole; 74. a rotation limiting hole; 75. a telescopic wheel carrier; 76. a universal pulley; 77. a connecting frame; 78. the first hinge shaft; 79. a disc; 80. a second hinge shaft; 81. a rotating shaft; 82. a connecting rod; 83. the rotation and dialing are fast; 84. a rotation limiting sleeve; 85. and a rotation limiting slot.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, fig. 2 and fig. 3, a novel double-station UV curing machine 2 comprises a carrier 1, a UV curing machine 2, a material conveying device 3, a material moving device 4, a conveyor 5, a workbench 6 and a control system for controlling the operation of the novel double-station UV curing machine 2. Carrier 1 is the rectangular plate body, and carrier 1 is made by metal material, offers six recesses 11 that are used for placing the product on carrier 1, utilizes carrier 1 to place the product, is favorable to reducing the probability that the product is collided with in the transportation. The number of the UV curing machines 2 is two, the two UV curing machines 2 are arranged side by side, and a section of space is reserved between the two UV curing machines 2. The number of the material conveying devices 3 is two, and the material conveying devices 3 are used for receiving the carriers 1 passing through the UV curing machine 2 and conveying the carriers to the material shifting positions. The material moving device 4 is positioned right above the two material conveying devices 3, and the material moving device 4 is used for pushing the carrier 1 reaching the material moving position to the conveyor 5. A conveyor 5 is located between the two UV-curing machines 2 and the two material conveying devices 3, the conveying direction of the conveyor 5 being opposite to the conveying direction of the UV-curing machines 2, the conveyor 5 being intended for a loading level to be loaded with product at the conveying to the UV-curing machines 2. The workbench 6 is located at the material loading positions of the two UV curing machines 2, and the workbench 6 is used for workers to carry out the operation of disassembling and assembling products.
As shown in fig. 2 and 4, the two material transporting devices 3 are respectively located at the blanking positions of the two UV curing machines 2, the two material transporting devices 3 are symmetrical to each other, each material transporting device 3 includes a frame 31, the frame 31 is located at the blanking position of the UV curing machine 2, a material transporting groove 32 is formed in the top surface of the frame 31, and the cross section of the material transporting groove 32 is rectangular. Two groove walls of the material conveying groove 32 are symmetrically provided with guide sliding grooves 33, the cross sections of the guide sliding grooves 33 are rectangular, and two ends of the guide sliding grooves 33 extend to be flush with two side walls of the rack 31. An infrared sensor 34 is fixedly mounted on the top surface of the frame 31, and the infrared sensor 34 is electrically connected with the control system.
As shown in fig. 4 and 5, a material conveying table 35 is slidably disposed in the material conveying groove 32, the material conveying table 35 is used for receiving the carrier 1 from the UV curing machine 2, a gap is left between the bottom surface of the material conveying table 35 and the bottom surface of the material conveying groove 32, and the top surface of the material conveying table 35 is flush with the top surface of the rack 31. The two side walls of the material conveying platform 35 are fixedly connected with guide sliding blocks 36, and the guide sliding blocks 36 are in sliding fit with the guide sliding grooves 33, so that the movement of the material conveying platform 35 in the material conveying groove 32 is guided on one hand, and the vertical jumping of the material conveying platform 35 is limited on the other hand.
During operation, the carrier 1 that goes out from the discharge port of the UV curing machine 2 is pushed to the material conveying table 35 by the conveyor belt of the UV curing machine 2, and in the process, the carrier 1 enters the sensing area of the infrared sensor 34, so that the infrared sensor 34 can detect whether the carrier 1 moves to the material conveying table 35, and transmit a corresponding electric signal to the control system.
As shown in fig. 4 and 6, an installation groove 37 is formed on the top surface of the material conveying table 35, the section of the installation groove 37 is rectangular, and a belt conveying mechanism 38 is installed in the installation groove 37. The belt transport mechanism 38 includes a transport belt 381, a first roller 382, and a first roller drive assembly. The number of the first rollers 382 is two, and the two first rollers 382 are rotatably disposed in the mounting groove 37. The conveyer belt 381 is sleeved on the two first rollers 382, the two first rollers 382 are used for driving the conveyer belt 381 to rotate, the top surface of the conveyer belt 381 is flush with the top surface of the conveying belt of the UV curing machine 2, and the top surface of the conveyer belt 381 is flush with the top surface of the conveying table 35. The first roller driving assembly is used for driving the first roller 382 far away from the UV curing machine 2 to rotate, and the first roller driving assembly comprises a first motor bracket 3831, a first motor 3832, a first driving sprocket 3833, a first driven sprocket 3834 and a first chain 3835. The first motor bracket 3831 is screwed to the groove wall of the mounting groove 37, and the first motor 3832 is screwed to the first motor bracket 3831. The first driving sprocket 3833 is coaxially and fixedly mounted on the output shaft of the first motor 3832, the first driven sprocket 3834 is coaxially mounted on the rotating shaft of the first roller 382, and the first chain 3835 is chain-driven with the first driving sprocket 3833 and the first driven sprocket 3834.
As shown in fig. 4 and 5, a material conveying table driving mechanism 39 is disposed on the rack 31, the material conveying table driving mechanism 39 is used for driving the material conveying table 35 to slide in the material conveying trough 32 to drive the carrier 1 to move to the material conveying position, and the material conveying table driving mechanism 39 includes a rack 391, a gear 392, a transmission shaft 393, a driving motor 394 and a supporting pulley 395. The side wall of the rack 391 facing downwards is provided with a toothed tooth surface, the number of the racks 391 is three, and the three racks 391 are parallel to each other and are all fixedly connected to the bottom surface of the material conveying table 35. The number of the gears 392 is also three, the three gears 392 are respectively engaged with the three racks 391, and the three gears 392 are coaxial and parallel to each other. Three gear 392 coaxial fixed mounting is on transmission shaft 393, rotates transmission shaft 393 and can drive three gear 392 synchronous revolution, and transmission shaft 393 rotates and sets up in mounting groove 37 and is located the fortune material platform 35 under, and one of them tip of transmission shaft 393 and the output shaft coaxial coupling of driving motor 394, and driving motor 394 screw connection is on the lateral wall of frame 31. The number of supporting pulley 395 is four, and four supporting pulley 395 are the rectangle distribution, and four supporting pulley 395 all are located the both sides of transmission shaft 393, and supporting pulley 395 rolls the cooperation with the tank bottom of fortune material groove 32.
When the material transporting device 3 works, the infrared sensor 34 senses that the carrier 1 enters the transporting belt 381 and transmits a signal to the control system, the control system controls the first motor 3832 to start, the first motor 3832 drives the first driving sprocket 3833 to rotate, then the first driven sprocket 3834 and the first roller 382 are driven by the first chain 3835 to rotate, and the transporting belt 381 rotates accordingly to drive the carrier 1 to move in a direction away from the UV curing machine 2; meanwhile, the control system controls the driving motor 394 to be started, the driving motor 394 drives the transmission shaft 393 and the gear 392 to rotate, and then the material conveying table 35 is driven to move away from the UV curing machine 2 through the meshing action of the gear 392 and the rack 391, and the two motions are overlapped to enable the carrier 1 to be conveyed to the material conveying position quickly.
As shown in fig. 4 and 5, the material moving device 4 includes a mounting frame 41, a rodless cylinder 42, and a pushing frame 43. The mounting bracket 41 is in an inverted concave shape, the mounting bracket 41 has a downward opening, and two ends of the mounting bracket 41 are respectively and fixedly connected to the top surfaces of the two racks 31. The number of rodless cylinders 42 is two, and two rodless cylinders 42 are symmetrical each other and are located two material transporting device 3 directly over respectively, and the material level of moving of this novel duplex position UV curing machine 2 is directly under two rodless cylinders 42. The pushing frame 43 is composed of two sheet bodies with ninety degrees of folding angle, the number of the pushing frame 43 is two, the two pushing frames 43 are symmetrical to each other, the two pushing frames 43 are respectively positioned right above the two material transporting devices 3, the two pushing frames 43 are respectively and fixedly installed on the piston rods of the two rodless cylinders 42, the pushing frames 43 perform linear reciprocating motion under the driving of the rodless cylinders 42, and then the carrier 1 on the conveyor belt 381 is pushed to the conveyor 5.
When the material moving device 4 works, after the carrier 1 reaches the material moving position, the control system controls the rodless cylinder 42 to be started, the rodless cylinder 42 drives the push rod to move towards the direction close to the conveyor 5, and then the carrier 1 is pushed onto the conveyor 5.
As shown in fig. 7 and 8, the conveyor 5 includes a support rod 51, a reinforcement rod 52, a cross bar 53, a shelf 54, a conveyor belt 55, a second roller 56, and a second roller drive mechanism 57. The number of the support rods 51 is six, the six support rods 51 are divided into two rows, and the support rods 51 are connected with the side wall screws of the UV curing machine 2 close to the support rods 51. The number of the reinforcing bars 52 is seven, and the seven reinforcing bars 52 are respectively disposed between the adjacent two supporting bars 51. The number of the cross bars 53 is two, the two cross bars 53 are respectively and fixedly installed at the tops of the three support rods 51 in the same row, the three support rods 51 in the same row are connected in series by the cross bars 53, and the top surfaces of the cross bars 53 are flush with the top surface of the rack 31. The number of the shelves 54 is three, three shelves 54 are arranged between the two cross bars 53 at intervals, and the shelves 54 are used for providing support for the conveying belt 55 which performs the revolution motion.
The number of the second rollers 56 is two, the two second rollers 56 are rotatably disposed between the two cross bars 53, the conveyer belt 55 is sleeved on the two second rollers 56, and the two second rollers 56 are used for driving the conveyer belt 55 to rotate. The second roller driving mechanism 57 is used for driving one of the second rollers 56 to rotate, and the second roller driving mechanism 57 includes a second motor bracket 571, a second motor 572, a second driving sprocket 573, a second driven sprocket 574, and a second chain 575. The second motor bracket 571 is screwed to the bottom surface of the cross bar 53, and the second motor 572 is screwed to the second motor bracket 571. A second driving sprocket 573 is coaxially and fixedly mounted on the output shaft of the second motor 572, a second driven sprocket 574 is coaxially mounted on the rotating shaft of the second drum 56, and a second chain 575 is chain-driven with the second driving sprocket 573 and the second driven sprocket 574.
In operation, the second motor 572 drives the second driving sprocket 573 to rotate, and then drives the second driven sprocket 574 and the second roller 56 to rotate via the second chain 575, so that the conveyor belt 55 rotates to drive the carrier 1 to move toward the working platform 6.
As shown in fig. 9 and 10, a telescopic sliding hole 71 and a control groove 72 are sequentially formed on the bottom surface of each support rod 51. The cross section of the telescopic slide hole 71 is circular, and the cross section of the control groove 72 is rectangular. The two opposite groove walls of the control groove 72 are provided with round rotating holes 73, the side wall of each support rod 51 is provided with a rotation limiting hole 74, the rotation limiting hole 74 is communicated with one rotating hole 73, and the cross section of the rotation limiting hole 74 is square.
Each telescopic sliding hole 71 is slidably provided with a telescopic wheel frame 75, the telescopic wheel frame 75 is cylindrical, and a universal pulley 76 is fixedly mounted on the bottom surface of the telescopic wheel frame 75. The top surface of the telescopic wheel frame 75 is fixedly connected with a connecting frame 77, and two side walls of the connecting frame 77 are fixedly connected with a first hinge rotating shaft 78. A control mechanism is arranged in the control groove 72 and is used for driving the telescopic wheel frame 75 to slide up and down in the telescopic sliding hole 71 so as to control the universal pulley 76 to protrude or retract into the telescopic sliding hole 71.
The control mechanism comprises a disc 79, a second hinge rotating shaft 80, a rotating shaft 81 and a connecting rod 82. The disc 79 is in the shape of a disc 79, the disc 79 is rotatably arranged in the control groove 72, and two disc surfaces of the disc 79 are fixedly connected with a second hinge rotating shaft 80. The number of the rotating shafts 81 is two, the rotating shafts 81 are cylindrical, the two rotating shafts 81 are coaxially connected to the disc 79, both ends of the rotating shafts 81 are inserted into the two rotating holes 73, respectively, and the rotating shafts 81 are rotatably engaged with the rotating holes 73. The connecting rod 82 is a sheet body and has a long section, one end of the connecting rod 82 is rotatably matched with the first hinge rotating shaft 78, namely, the connecting rod 82 is hinged with the connecting frame 77 through the first hinge rotating shaft 78, and the other end of the connecting rod 82 is rotatably matched with the second hinge rotating shaft 80, namely, the connecting rod 82 is hinged with the disk 79 through the second hinge rotating shaft 80. The number of the connecting rods 82 is two and is symmetrical to each other, and by providing two connecting rods 82, the connecting strength between the connecting frame 77 and the disk 79 is increased.
Fixedly connected with rotates soon 83 on the terminal surface that is close to limit for rotation hole 74 of rotation axis 81, rotates to dial soon 83 and is square block, rotates to dial soon 83 and inserts limit for rotation hole 74, and then the user can drive rotation axis 81 through rotating to dial soon 83 and rotate. The rotation-limiting sleeve 84 is covered on the rotation-limiting block 83, the rotation-limiting sleeve 84 is a square block, a rotation-limiting slot 85 is formed in the top surface, facing the rotation-limiting block 83, of the rotation-limiting sleeve 84, the cross section of the rotation-limiting slot 85 is square, the rotation-limiting slot 85 is in plug-in fit with the rotation-limiting block 83, and the rotation-limiting sleeve 84 is in plug-in fit with the rotation-limiting hole 74. When the rotation limiting sleeve 84 is inserted into the rotation limiting hole 74 and the rotation limiting sleeve 84 is covered on the rotation dial-up block 83, the rotation dial-up block 83 is a square block and the cross section of the rotation limiting slot 85 is square, the rotation dial-up block 83 and the rotation limiting sleeve 84 cannot rotate relatively, and the rotation limiting sleeve 84 is limited to rotate because the rotation limiting sleeve 84 is a square block and the cross section of the rotation limiting hole 74 is square, and the rotation shaft 81 is limited to rotate at the moment.
When carrying, the user takes down the rotation limiting sleeve 84, at this time, the rotating shaft 81 is not limited to rotate, then the rotating block 83 is pinched and the rotating block 83 is rotated ninety degrees clockwise, in the process, the rotating shaft 81 and the disc 79 rotate ninety degrees clockwise, then the second hinge rotating shaft 80 moves from the middle position in the vertical direction to the lowest point position in the vertical direction, namely the second hinge rotating shaft 80 moves downwards, and then the connecting rod 82 drives the telescopic wheel frame 75 and the universal pulley 76 to move downwards until the telescopic wheel frame 75 and the universal pulley 76 protrude out of the hole of the telescopic sliding hole 71; then insert limit commentaries on classics cover 84 in limit commentaries on classics hole 74, and limit commentaries on classics cover 84 and cover and locate to rotate and dial on the fast 83, rotation axis 81 is restricted the rotation this moment, then universal pulley 76 keeps the state of protruding flexible slide opening 71, and the user can carry conveyer 5 through the mode of push-and-pull, and this conveyer 5 transport is convenient, so is favorable to reducing the intensity of labour of this novel duplex position UV solidification machine 2 in the installation.
When the device is installed, a user takes down the rotation limiting sleeve 84, the rotating shaft 81 is not limited to rotate at the moment, then the rotating block 83 is pinched, and the rotating block 83 rotates ninety degrees anticlockwise, in the process, the rotating shaft 81 and the disc 79 rotate ninety degrees anticlockwise, then the second hinge rotating shaft 80 moves from the lowest point position in the vertical direction to the middle position in the vertical direction, namely the second hinge rotating shaft 80 moves upwards, and then the connecting rod 82 drives the telescopic wheel frame 75 and the universal pulley 76 to move upwards until the telescopic wheel frame 75 and the universal pulley 76 retract into the telescopic sliding hole 71; then, the rotation limiting sleeve 84 is inserted into the rotation limiting hole 74, and the rotation limiting sleeve 84 covers the rotation block 83, at this time, the rotation shaft 81 is limited to rotate, the universal pulley 76 keeps the state of retracting into the telescopic sliding hole 71, and the conveyor 5 can be placed on the ground more stably, that is, the conveyor 5 can be installed between the two UV curing machines 2 more stably.
This novel duplex position UV curing machine 222's working process does:
s1: the product which is finished with the glue dripping process is conveyed to the workbench 6 through manual carrying or assembly line conveying equipment, a worker places the product into the groove 11 of the carrier 1, then the carrier 1 with the product is placed at the feed inlet of the UV curing machine 2, the carrier 1 passes through the UV curing machine 2 and runs out of the discharge outlet of the UV curing machine 2, in the process, the UV curing machine 2 irradiates ultraviolet light on the product, the UV glue is subjected to chemical reaction under the irradiation of the ultraviolet light, and the UV glue is converted from a liquid state to a solid state;
s2: the carrier 1 running out of the discharge port of the UV curing machine 2 is pushed onto a conveyor belt 381 by a conveyor belt of the UV curing machine 2, an infrared sensor 34 senses that the carrier 1 enters the conveyor belt 381 and transmits a signal to a control system, the control system controls a first motor 3832 to start, the first motor 3832 drives a first driving sprocket 3833 to rotate, then a first chain 3835 drives a first driven sprocket 3834 and a first roller 382 to rotate, the conveyor belt 381 rotates along with the first driven sprocket to drive the carrier 1 to move in the direction far away from the UV curing machine 2, meanwhile, the control system controls a driving motor 394 to start, the driving motor 394 drives a transmission shaft 393 and a gear 392 to rotate, then the material conveying table 35 is driven to move in the direction far away from the UV curing machine 2 through the meshing action of the gear 392 and a rack 391, and the two motions are overlapped to quickly convey the carrier 1 to a material moving position;
s3: (ii) a The control system controls the rodless cylinder 42 to start, the rodless cylinder 42 drives the push rod to move towards the direction close to the conveyor 5, and then the carrier 1 is pushed onto the conveyor 5;
s4: then the control system controls the piston rod of the rodless cylinder 42 to return to the initial position, and at the same time, the control system controls the driving motor 394 to be started, the driving motor 394 drives the transmission shaft 393 and the gear 392 to rotate, and then the gear 392 and the rack 391 are meshed to drive the material conveying table 35 to move towards the direction close to the UV curing machine 2 until the material conveying table 35 returns to the initial position;
s5: the second motor 572 drives the second driving sprocket 573 to rotate, and then drives the second driven sprocket 574 and the second roller 56 to rotate through the second chain 575, so that the conveyor belt 55 rotates to drive the carrier 1 to move toward the working platform 6, a worker takes down the carrier 1 on the conveyor belt 55, then takes down the product on the carrier 1, and then the product is conveyed to the next process through manual conveying or pipeline conveying equipment, and the remaining carrier 1 is used for the next processing.
This novel duplex position UV solidification machine 2 has realized that a workman operates two UV solidification machines 2, has both increased machining efficiency, has still reduced the cost of labor.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. The utility model provides a novel duplex position UV solidification machine which characterized in that: comprises a carrier (1) for placing a product, a plurality of UV curing machines (2) arranged side by side, a material conveying device (3) which is arranged at the blanking position of the UV curing machines (2) and used for conveying the carrier (1) filled with the product to the material moving position, a conveyor (5) which is arranged between the adjacent UV curing machines (2) and the material conveying device (3) and is opposite to the conveying direction of the UV curing machines (2), and a material moving device (4) which is arranged above the material conveying device (3) and used for pushing the carrier (1) reaching the material moving position to the conveyor (5), the material moving device (4) comprises a mounting frame (41) which is arranged on the material conveying device (3) and is provided with a downward opening, a plurality of rodless cylinders (42) which are arranged in the openings of the mounting frame (41), and a pushing frame (43) which is arranged on a piston rod of each rodless cylinder (42) and is used for pushing the carrier (1) to move to the conveyor (5).
2. The novel double-station UV curing machine according to claim 1, is characterized in that: fortune material device (3) are including frame (31) that are located UV solidification machine (2) unloading position department, fortune silo (32) have been seted up on the top surface of frame (31), it is provided with fortune material platform (35) that are used for accepting carrier (1) to slide in fortune silo (32), be provided with on frame (31) and be used for driving fortune material platform (35) and slide in fortune silo (32) and drive carrier (1) and remove fortune material platform actuating mechanism (39) to shifting material position department.
3. The novel double-station UV curing machine according to claim 2, is characterized in that: the material conveying table driving mechanism (39) comprises a plurality of racks (391) arranged on the bottom surface of the material conveying table (35), a plurality of gears (392) respectively meshed with each rack (391), a transmission shaft (393) coaxially connected with the gears (392), and a driving motor (394) arranged on the rack (31) and used for driving the transmission shaft (393) to rotate, wherein a plurality of supporting pulleys (395) respectively positioned on two sides of the transmission shaft (393) and forming rolling fit with the bottom of the material conveying groove (32) are arranged on the bottom surface of the material conveying table (35).
4. The novel double-station UV curing machine according to claim 2, is characterized in that: mounting groove (37) have been seted up to the top surface of fortune material platform (35), be provided with belt conveyor (38) in mounting groove (37), belt conveyor (38) include that top surface and transport belt (381) of fortune material platform (35) top surface parallel and level, rotate and set up in mounting groove (37) and be used for driving a plurality of first cylinder (382) of transport belt (381) gyration, be used for driving first cylinder (382) pivoted first cylinder drive assembly (383).
5. The novel double-station UV curing machine according to claim 4, is characterized in that: the first roller driving assembly (383) comprises a first motor support (3831) arranged on the groove wall of the mounting groove (37), a first motor (3832) arranged on the first motor support (3831), a first driving chain wheel (3833) coaxially arranged on an output shaft of the first motor (3832), a first driven chain wheel (3834) coaxially connected with the first roller (382), and a first chain (3835) in chain transmission connection with the first driving chain wheel (3833) and the first driven chain wheel (3834).
6. The novel double-station UV curing machine according to claim 2, is characterized in that: the conveyor (5) comprises two rows of supporting rods (51), reinforcing rods (52) arranged between the adjacent supporting rods (51), two cross rods (53) which are respectively arranged at the tops of the two rows of supporting rods (51) and the top surfaces of which are flush with the top surface of the material conveying table (35), a shelf (54) arranged between the two cross rods (53), a conveying belt (55) arranged between the two cross rods (53), a plurality of second rollers (56) which are rotatably arranged between the two cross rods (53) and used for driving the conveying belt (55) to rotate, and a second roller driving mechanism (57) used for driving the second rollers (56) to rotate.
7. The novel double-station UV curing machine according to claim 6, is characterized in that: the second roller driving mechanism (57) comprises a second motor bracket (571) arranged below the cross rod (53), a second motor (572) arranged on the second motor bracket (571), a second driving chain wheel (573) coaxially arranged on an output shaft of the second motor (572), a second driven chain wheel (574) coaxially connected with the second roller (56), and a second chain (575) in chain transmission connection with the second driving chain wheel (573) and the second driven chain wheel (574).
8. The novel double-station UV curing machine according to claim 6, is characterized in that: the bottom surface of each supporting rod (51) is upwards provided with a telescopic sliding hole (71) and a control groove (72) in sequence, each telescopic sliding hole (71) is internally provided with a telescopic wheel frame (75) with a bottom surface provided with a universal pulley (76) in a sliding manner, and a control mechanism for driving the telescopic wheel frame (75) to slide up and down in the telescopic sliding hole (71) so as to control the universal pulley (76) to protrude or retract into the telescopic sliding hole (71) is arranged in the control groove (72).
9. The novel double-station UV curing machine according to claim 8, is characterized in that: two opposite groove walls of the control groove (72) are respectively provided with a rotating hole (73), the side wall of the supporting leg is provided with a rotation limiting hole (74) communicated with the rotating hole (73), the end surface of the telescopic wheel frame (75) facing the control groove (72) is provided with a connecting frame (77), be provided with a plurality of articulated pivot one (78) on the lateral wall of link (77), control mechanism is including rotating disc (79) that sets up in control groove (72), eccentric setting in articulated pivot two (80) on the quotation of disc (79), with disc (79) coaxial link to each other and form normal running fit's rotation axis (81) with rotatory hole (73), set up in rotation axis (81) tip and stretch into rotation limit hole (74) rotate dial fast (83) and a plurality of one end through articulated pivot one (78) articulated with link (77), the other end is through articulated pivot two (80) and disc (79) articulated connecting rod (82).
10. The novel double-station UV curing machine according to claim 9, is characterized in that: the rotating stirring block is characterized in that the rotating stirring block (83) is a square block body, the rotation limiting hole (74) is a square hole, a rotation limiting sleeve (84) is inserted into the rotation limiting hole (74), and a rotation limiting slot (85) which is used for being in plug-in fit with the rotating stirring block (83) to limit the rotation of the rotating shaft (81) is formed in the end face, facing the rotating shaft (81), of the rotation limiting sleeve (84).
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CN202011130326.8A CN112427272A (en) | 2020-10-21 | 2020-10-21 | Novel duplex position UV solidification machine |
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CN202011130326.8A CN112427272A (en) | 2020-10-21 | 2020-10-21 | Novel duplex position UV solidification machine |
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US20040144478A1 (en) * | 2003-01-24 | 2004-07-29 | Green David E. | Method and apparatus for manufacturing a reinforcement |
CN202114913U (en) * | 2011-05-09 | 2012-01-18 | 翁志敏 | Automatic bottle blowing machine |
CN107931057A (en) * | 2017-12-30 | 2018-04-20 | 昆山希盟自动化科技有限公司 | Carrier reverse-flow type UV this curing assembly lines |
CN207307255U (en) * | 2017-08-15 | 2018-05-04 | 莆田市普斯特安防有限公司 | A kind of centrifugal extractor being moved easily |
CN209158944U (en) * | 2018-11-26 | 2019-07-26 | 晋江积力机械有限公司 | A kind of double-station photocuring 3D printer |
US20190277045A1 (en) * | 2018-03-07 | 2019-09-12 | Yuta HIRAYAMA | Method for constructing wall-like structure |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20040144478A1 (en) * | 2003-01-24 | 2004-07-29 | Green David E. | Method and apparatus for manufacturing a reinforcement |
CN202114913U (en) * | 2011-05-09 | 2012-01-18 | 翁志敏 | Automatic bottle blowing machine |
CN207307255U (en) * | 2017-08-15 | 2018-05-04 | 莆田市普斯特安防有限公司 | A kind of centrifugal extractor being moved easily |
CN107931057A (en) * | 2017-12-30 | 2018-04-20 | 昆山希盟自动化科技有限公司 | Carrier reverse-flow type UV this curing assembly lines |
US20190277045A1 (en) * | 2018-03-07 | 2019-09-12 | Yuta HIRAYAMA | Method for constructing wall-like structure |
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Application publication date: 20210302 |