CN112420327A - Automobile air conditioner compressor coil and winding machine thereof - Google Patents
Automobile air conditioner compressor coil and winding machine thereof Download PDFInfo
- Publication number
- CN112420327A CN112420327A CN202011167631.4A CN202011167631A CN112420327A CN 112420327 A CN112420327 A CN 112420327A CN 202011167631 A CN202011167631 A CN 202011167631A CN 112420327 A CN112420327 A CN 112420327A
- Authority
- CN
- China
- Prior art keywords
- coil
- shell
- winding
- winding machine
- air conditioner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/14—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D2027/005—Details relating to the internal construction of coils or to clutches having more than one coil in the same housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D2027/008—Details relating to the magnetic circuit, or to the shape of the clutch parts to achieve a certain magnetic path
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an automobile air-conditioning compressor coil and a winding machine thereof, belonging to the technical field of automobile part processing and comprising a coil shell, a coil and a coil framework, wherein the coil is wound on the coil framework; according to the invention, the two second telescopic cylinders on the pressing device are matched with the pressing wheel to tightly press the coil, so that the coil is prevented from being easily loosened during winding to cause coil damage, the movement of the coil framework is indirectly driven by the movement of the first telescopic cylinder, the coil is more uniformly arranged and distributed during winding, the appearance is improved, and the possibility of wire stringing and winding is reduced.
Description
Technical Field
The invention belongs to the technical field of automobile part machining, and particularly relates to an automobile air conditioner compressor coil and a winding machine thereof.
Background
The automobile air conditioner compressor is not directly driven by electric power, but is connected with an engine and the compressor through an electromagnetic clutch, the compressor is driven to work through the power transmission of the engine, and a coil generally refers to an annular lead winding and is an important component of the electromagnetic clutch; as the name implies, a coil winding machine is a machine that winds an enameled copper wire on a specific workpiece to form an inductance coil.
The installation of the most useful glue of electromagnetic clutch coil on the current vehicle air conditioner compressor, it is more stable though the installation, but very trouble when the maintenance is dismantled, and glue can go into in the coil, cause the interference to the coil, when the wire winding of current most coiling machines, the winding roller can not remove, it is inhomogeneous to lead to the coil of winding on the coil skeleton, it is more mixed and disorderly, take place the phenomenon of twining easily, and the coiling machine takes place lax phenomenon easily in the winding, it can tear the coil easily to pull tightly manually, cause the damage.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an automobile air conditioner compressor coil and a winding machine thereof, the problem that the electromagnetic clutch coil is inconvenient to install and disassemble is solved through the mutual matching of a clamping column, a clamping hole, a protruding part and a clamping groove, and the problems that the winding distribution of the winding machine is uneven and the coil is easy to loosen are solved through a first telescopic cylinder and a pressing device.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides an automobile air conditioner compressor coil, includes coil shell, coil and coil skeleton, the coil encircles on coil skeleton, the coil shell includes inner shell and shell, the bottom of inner shell is equipped with the connecting seat, the inner shell passes through the connecting seat and is connected with the shell, coil skeleton is located between inner shell and the shell, coil skeleton includes the spool, one side of spool is connected with interior flange, the opposite side of spool is connected with outer flange.
Furthermore, the connecting seat is provided with six clamping holes, and the six clamping holes are circumferentially arrayed on the connecting seat.
Furthermore, the shell is provided with eight longitudinal notches, the eight notches are circumferentially arrayed on the shell, and transverse clamping grooves are formed in the positions, close to the bottom end and the top end, of the notches.
Further, all be equipped with eight bellyings on interior flange and the outer flange outer fringe, and eight bellyings equidistance are installed on the edge of interior flange and outer flange, fixed the card post that is equipped with on interior flange, the quantity of card post is six, and six card post circumference arrays are on interior flange.
The utility model provides a winding machine, includes coil and coil skeleton, the winding machine includes the workstation, be equipped with first support frame and supporting shoe on the workstation, be equipped with the arc wall on the first support frame, be equipped with the coil axis in the arc wall, the coil winding is on the coil axis, first spout has been seted up on the supporting shoe, be equipped with first slider in the first spout, the top of first slider is equipped with the spliced pole, the fixed supporting seat that is equipped with in top of spliced pole, the standing groove has been seted up on the supporting seat, be equipped with driving motor in the standing groove, driving motor's output is connected with the winding roller, the coil skeleton is located the winding roller.
Furthermore, the winding roller is provided with external threads, one side of the winding roller, which is close to the driving motor, is in threaded connection with a blocking seat, and the other side of the winding roller is in threaded connection with an installation cap.
Furthermore, a first telescopic cylinder and a single chip microcomputer controller are arranged on the supporting block, the single chip microcomputer controller is electrically connected with the first telescopic cylinder, and the output end of the first telescopic cylinder is fixedly connected with the first sliding block.
Furthermore, a pressing device is arranged between the first supporting frame and the supporting block and comprises a second supporting frame, a second sliding groove is formed in the top end of the second supporting frame, second telescopic cylinders are symmetrically arranged on two sides of the second sliding groove, a second sliding block is arranged on the top end of each second telescopic cylinder, a rotating shaft is fixedly arranged on each second sliding block, and a pressing wheel is installed on each rotating shaft.
The invention has the beneficial effects that:
according to the invention, the coil is tightly pressed through the mutual matching of the two second telescopic cylinders and the pressing wheel on the pressing device, so that the coil is prevented from being easily loosened during winding to cause coil damage, the movement of the coil framework is indirectly driven through the movement of the arranged first telescopic cylinder, so that the coil is more uniformly arranged and distributed during winding, the appearance is improved, the possibility of wire stringing and winding is reduced, meanwhile, the coil is more convenient to mount and dismount through the mutual matching of the clamping columns and the clamping holes as well as the mutual matching of the protruding parts and the clamping grooves, and the operation of mounting and maintaining personnel is greatly facilitated.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded schematic view of the compressor coil;
FIG. 3 is a schematic diagram of the construction of the bobbin;
FIG. 4 is a schematic structural view of a coil housing;
FIG. 5 is a schematic view of the structure on the support block;
FIG. 6 is a front view of FIG. 5;
fig. 7 is a schematic structural view of the pressing device.
The reference numbers in the figures illustrate:
1. a coil housing; 2. a coil; 3. a coil bobbin; 4. an inner shell; 5. a housing; 6. a connecting seat; 7. a spool; 8. an inner flange; 9. an outer flange; 10. a clamping hole; 11. a notch; 12. a card slot; 13. a boss portion; 14. clamping the column; 15. a work table; 16. a first support frame; 17. a support block; 18. an arc-shaped slot; 19. a coil axis; 20. a first chute; 21. a first slider; 22. a supporting seat; 23. a placement groove; 24. a drive motor; 25. a winding roller; 26. an external thread; 27. a blocking seat; 28. installing a cap; 29. a first telescopic cylinder; 30. a single chip controller; 31. a pressing device; 32. a second support frame; 33. a second chute; 34. a second telescopic cylinder; 35. a second slider; 36. a rotating shaft; 37. a pinch roller; 38. connecting columns.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A coil of an automobile air conditioner compressor is disclosed, as shown in figure 2-4, comprising a coil shell 1, a coil 2 and a coil skeleton 3, wherein the coil 2 is surrounded on the coil skeleton 3, the coil shell 1 comprises an inner shell 4 and an outer shell 5, the bottom of the inner shell 4 is provided with a connecting seat 6, the inner shell 4 is connected with the outer shell 5 through the connecting seat 6, the coil skeleton 3 is positioned between the inner shell 4 and the outer shell 5, the coil skeleton 3 comprises a winding shaft 7, one side of the winding shaft 7 is connected with an inner flange 8, the other side of the winding shaft 7 is connected with an outer flange 9, the connecting seat 6 is provided with six clamping holes 10, the six clamping holes 10 are circumferentially arrayed on the connecting seat 6, the outer shell 5 is provided with a longitudinal notch 11, the notch 11 is provided with transverse clamping grooves 12 near the bottom end and the top end, the outer edges of the inner flange 8 and the outer flange 9 are provided with eight convex parts 13, and the eight convex parts 13 are arranged on the edges of the inner flange 8, the inner flange 8 is fixedly provided with six clamping columns 14, the six clamping columns 14 are circumferentially arrayed on the inner flange 8, the protruding portions 13 can be matched with the notches 11 and the clamping grooves 12, the installation is convenient, the clamping columns 14 are matched with the clamping holes 10 Hunan lake, and the connection of the coil frame 3 and the coil shell 1 is reinforced.
A winding machine comprises a coil 2 and a coil frame 3, as shown in figure 1, the winding machine is used for winding the coil 2 on the coil frame 3, the winding machine comprises a workbench 15, a first support frame 16 and a support block 17 are arranged on the workbench 15, an arc-shaped groove 18 is arranged on the first support frame 16, a coil shaft 19 is arranged in the arc-shaped groove 18, as shown in figures 5 and 6, a first chute 20 is arranged on the support block 17, a first slide block 21 is arranged in the first chute 20, a connecting column 38 is arranged at the top end of the first slide block 21, a support seat 22 is fixedly arranged at the top end of the connecting column 38, a placing groove 23 is arranged on the support seat 22, a driving motor 24 is arranged in the placing groove 23, the output end of the driving motor 24 is connected with a winding roller 25, the coil frame 3 is arranged on the winding roller 25, an external thread 26 is arranged on the winding roller 25, and, the other side of the winding roller 25 is in threaded connection with a mounting cap 28, a first telescopic cylinder 29 and a single-chip microcomputer controller 30 are arranged on the supporting block 17, the single-chip microcomputer controller 30 is electrically connected with the first telescopic cylinder 29, the output end of the first telescopic cylinder 29 is fixedly connected with a first sliding block 21, a pressing device 31 is arranged between the first supporting frame 16 and the supporting block 17, as shown in fig. 7, the pressing device 31 comprises a second supporting frame 32, a second sliding groove 33 is formed in the top end of the second supporting frame 32, second telescopic cylinders 34 are symmetrically arranged on two sides of the second sliding groove 33, a second sliding block 35 is arranged on the top end of the second telescopic cylinder 34, a rotating shaft 36 is fixedly arranged on the second sliding block 35, a pressing wheel 37 is arranged on the rotating shaft 36, the single-chip microcomputer controller 30 can control the first telescopic cylinder 29 to move back and forth, so that the coil 2 can be conveniently wound on the coil frame 3, the winding is more tidy, the coil 2 is in a tight state, preventing the coil 2 from loosening during winding.
When the device is used, the coil framework 3 is placed on the winding roller 25 and then is fixed through the baffle seat 27 and the mounting cap 28, so that the coil framework 3 and the winding roller 25 can rotate together, then the coil on the coil shaft 19 passes through the pressing device 31 to be connected onto the coil framework 3, the distance between the two pressing wheels 37 is adjusted through adjusting the two second telescopic cylinders 34, so that the coil 2 can pass through the space between the two pressing wheels 37 and is pressed tightly, the coil 2 is prevented from loosening during winding and influencing the winding, then the driving motor 24 is started to drive the coil framework 3 to start winding, the parameter can be set through the singlechip controller 30 during winding to adjust the telescopic speed of the first telescopic cylinder 29, so that the first sliding block 21 slowly moves in the first sliding groove 20, the coil framework 3 is driven to move back and forth, the coil 2 wound on the coil framework 3 is uniformly distributed and is not disordered, the phenomena of wire crossing and wire winding caused by the uneven distribution of the coils 2 during winding are avoided; after the winding, take out coil skeleton 3, and install coil skeleton 3 on coil shell 1, boss 13 on 8 and the outer flange 9 corresponds with notch 11 on the shell 5 with interior flange, then rotatory coil skeleton 3, block boss 13 on draw-in groove 12, carry out fixed mounting, eight boss 13 and eight draw-in grooves 12 mutually support, but the installation is more stable, and simultaneously, six card holes 10 that are equipped with on the connecting seat 6 can mutually support with the card post 14 on the 8 interior flange, make coil skeleton 3 be connected more stable with coil shell 1.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides an automobile air conditioner compressor coil, includes coil shell (1), coil (2) and coil skeleton (3), its characterized in that, coil (2) encircle on coil skeleton (3), coil shell (1) includes inner shell (4) and shell (5), the bottom of inner shell (4) is equipped with connecting seat (6), inner shell (4) are connected with shell (5) through connecting seat (6), coil skeleton (3) are located between inner shell (4) and shell (5), coil skeleton (3) include spool (7), one side of spool (7) is connected with interior flange (8), the opposite side of spool (7) is connected with outer flange (9).
2. The automobile air conditioner compressor coil as claimed in claim 1, wherein the connecting base (6) is provided with six fastening holes (10), and the six fastening holes (10) are circumferentially arrayed on the connecting base (6).
3. The automobile air conditioner compressor coil as claimed in claim 1, wherein the housing (5) is provided with a longitudinal notch (11), the number of the notches (11) is eight, the eight notches (11) are circumferentially arrayed on the housing (5), and the notches (11) are provided with a transverse clamping groove (12) near the bottom end and the top end.
4. The automobile air conditioner compressor coil as claimed in claim 1, wherein eight protrusions (13) are arranged on the outer edges of the inner flange (8) and the outer flange (9), the eight protrusions (13) are equidistantly mounted on the edges of the inner flange (8) and the outer flange (9), the inner flange (8) is fixedly provided with six clamping columns (14), and the six clamping columns (14) are circumferentially arrayed on the inner flange (8).
5. A winding machine, comprising the coil (2) and the coil frame (3) in claim 1, characterized in that the winding machine comprises a workbench (15), the workbench (15) is provided with a first support frame (16) and a support block (17), the first support frame (16) is provided with an arc-shaped groove (18), the arc-shaped groove (18) is internally provided with a coil shaft (19), the coil (2) is wound on the coil shaft (19), the support block (17) is provided with a first chute (20), the first chute (20) is internally provided with a first slide block (21), the top end of the first slide block (21) is provided with a connecting column (38), the top end of the connecting column (38) is fixedly provided with a support seat (22), the support seat (22) is provided with a placement groove (23), the placement groove (23) is internally provided with a driving motor (24), the output end of the driving motor (24) is connected with a winding roller (25), and the coil framework (3) is located on the winding roller (25).
6. A winding machine according to claim 5, characterized in that the winding roller (25) is provided with an external thread (26), one side of the winding roller (25) close to the driving motor (24) is in threaded connection with a stop seat (27), and the other side of the winding roller (25) is in threaded connection with a mounting cap (28).
7. A winding machine according to claim 5, characterized in that the supporting block (17) is provided with a first telescopic cylinder (29) and a single chip microcomputer controller (30), the single chip microcomputer controller (30) is electrically connected with the first telescopic cylinder (29), and the output end of the first telescopic cylinder (29) is fixedly connected with the first sliding block (21).
8. The winding machine according to claim 5, characterized in that a pressing device (31) is arranged between the first support frame (16) and the support block (17), the pressing device (31) comprises a second support frame (32), a second chute (33) is formed in the top end of the second support frame (32), second telescopic cylinders (34) are symmetrically arranged on two sides of the second chute (33), a second sliding block (35) is arranged at the top end of the second telescopic cylinders (34), a rotating shaft (36) is fixedly arranged on the second sliding block (35), and a pressing wheel (37) is mounted on the rotating shaft (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011167631.4A CN112420327A (en) | 2020-10-28 | 2020-10-28 | Automobile air conditioner compressor coil and winding machine thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011167631.4A CN112420327A (en) | 2020-10-28 | 2020-10-28 | Automobile air conditioner compressor coil and winding machine thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112420327A true CN112420327A (en) | 2021-02-26 |
Family
ID=74841793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011167631.4A Withdrawn CN112420327A (en) | 2020-10-28 | 2020-10-28 | Automobile air conditioner compressor coil and winding machine thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112420327A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113470892A (en) * | 2021-06-22 | 2021-10-01 | 安徽正豪电缆有限公司 | Fireproof flexible cable and production device thereof |
| CN114512335A (en) * | 2022-04-19 | 2022-05-17 | 拓楚(江苏)电子科技有限公司 | Transformer coil winding auxiliary device |
-
2020
- 2020-10-28 CN CN202011167631.4A patent/CN112420327A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113470892A (en) * | 2021-06-22 | 2021-10-01 | 安徽正豪电缆有限公司 | Fireproof flexible cable and production device thereof |
| CN114512335A (en) * | 2022-04-19 | 2022-05-17 | 拓楚(江苏)电子科技有限公司 | Transformer coil winding auxiliary device |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210226 |
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| WW01 | Invention patent application withdrawn after publication |