CN112420279B

CN112420279B - Enameled wire automatic processing equipment

Info

Publication number: CN112420279B
Application number: CN202011376858.XA
Authority: CN
Inventors: 李云辉; 杨四龙
Original assignee: Xiangtan Xiacheng Electrical Co ltd
Current assignee: Xiangtan Xiacheng Electrical Co ltd
Priority date: 2020-11-30
Filing date: 2020-11-30
Publication date: 2022-04-05
Anticipated expiration: 2040-11-30
Also published as: CN112420279A

Abstract

The invention relates to the technical field of enameled wire processing, and discloses automatic enameled wire processing equipment which comprises a fixed table, wherein a wire take-up device is movably sleeved on the left side of the upper surface of the fixed table, and a wire outlet barrel is movably sleeved on the right side of the upper surface of the fixed table. This enameled wire automatic processing equipment, through the barrel of being qualified for the next round of competitions, servo motor, cooperation between take-up and the tension adjusting device, be favorable to keeping the tension of unwrapping wire, utilize among the tension adjusting device vertical direction adjusting device and fixed down tube fixed point swing joint and horizontal direction adjusting device coincidence degree between arc pole and the arc section of thick bamboo, adjust vertical direction adjusting device's skew angle, when the unwrapping wire is very fast on the barrel of being qualified for the next round of competitions, lag is anticlockwise centrifugal motion on driving spacing section of thick bamboo through adjusting vertical direction adjusting device, improve the comfort level of this enameled wire automatic processing equipment unwrapping wire, work efficiency when improving enameled wire automatic processing equipment unwrapping wire plays the effect of protection to the wire simultaneously.

Description

Enameled wire automatic processing equipment

Technical Field

The invention relates to the technical field of enameled wire processing, in particular to automatic enameled wire processing equipment.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then painted and baked for many times, but the product which meets the standard requirements and also meets the requirements of customers is not easy to produce, and is influenced by factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, and the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property.

In the production process of the existing enameled wire, the wire to be processed needs to be paid off by a paying-off drum, in the paying-off process, because the radii of the cross sections of the pay-off cylinder and the take-up cylinder are equal, but are wound, the radius of the circumference to be paid off at the outermost side of the full pay-off cylinder is obviously larger than the length of the circumference of the cross section of the cylinder of the take-up cylinder for winding the wire to be processed, and the paying-off drum continuously pays off in the paying-off process, so that the closer the paying-off drum is to the drum rod, the more wound circles of the enameled wires are continuously fewer, the take-up drum is the opposite, so the speed of the drum needs to be adjusted continuously, thus the adjustment of the wire coil causes great labor intensity for operators, in the adjusting process, the tension of the paying-off is not easy to control, when the tension is overlarge, the conductor is thinned, so that the surface of the lead loses brightness, meanwhile, the gloss of an enameled wire coated by the thin covered wire is poor, and the flexibility and resilience of the enameled wire with good performance are easily influenced; when unwrapping wire tension is too little, the line is beated easily and is caused doubling not only to make the wire pine in disorder even the winding scheduling problem appears, and at the in-process of unwrapping wire, need anneal, draw in-process conductor surface residual emollient, greasy dirt etc. to it and get rid of, the japanning of being convenient for, but current annealing needs to add heating device in addition to anneal it, then causes the increase of operation cost, is difficult for improving the economic income of its processing, for this reason we propose an enameled wire automated processing equipment.

Disclosure of Invention

The invention provides an enameled wire automatic processing device, which has the advantages of improving the paying-off comfort level of the enameled wire automatic processing device, improving the working efficiency of the enameled wire automatic processing device during paying-off, simultaneously protecting a wire, effectively avoiding annealing the wire through additional heating, reducing the operation cost of enterprises, increasing the economic benefit, and simultaneously improving the painting quality of the wire, solving the problems that the existing enameled wire needs to be paid off by a paying-off cylinder during the production process, the circumference radius of the to-be-paid-off wire at the outermost side of a full paying-off cylinder is obviously greater than the length of the circumference of the cross section of a cylinder of a take-up cylinder for winding the to-be-processed wire during the paying-off process because the radii of the cross sections of the paying-off cylinder and the take-up cylinder are equal but are wound, and the circle of the enameled wire which is closer to a pole corresponding to the paying-off cylinder is less and less, the wire take-up drum is opposite to the wire take-up drum, so that the speed of the rotary drum needs to be continuously adjusted, the wire coil is adjusted to ensure that an operator pays a great deal of labor, the tension of the paying-off is not easy to control in the adjusting process, when the tension is too large, the conductor is thinned, the surface of a wire is lost brightness, meanwhile, the gloss of an enameled wire coated by the thin enameled wire is poor, and the flexibility and resilience of the enameled wire in performance are easily influenced; when unwrapping wire tension is too little, the line is beated easily and is caused doubling not only to make the wire pine in disorder even the winding scheduling problem appears, and at the in-process of unwrapping wire, need anneal, draw in-process conductor surface residual emollient, greasy dirt etc. to it and get rid of, the japanning of being convenient for, but current annealing needs to add heating device in addition and anneals it, then causes the increase of operation cost, is difficult for improving the problem of the economic profit of its processing.

In order to achieve the above purpose, the invention provides the following technical scheme to realize: an automatic enameled wire processing device comprises a fixed table, wherein a wire take-up device is movably sleeved on the left side of the upper surface of the fixed table, a wire outlet cylinder body is movably sleeved on the right side of the upper surface of the fixed table, a tension adjusting device is fixedly connected to the middle of the upper surface of the fixed table, servo motors are fixedly connected to the bottom of an inner cavity of the fixed table, the two servo motors are symmetrical to each other with a center line symmetry axis in the horizontal direction of the fixed table, the bottom end of the wire take-up device penetrates through the fixed table and extends into the fixed table, the bottom end of the wire take-up device is fixedly connected with an output shaft of the servo motor on the left side of the inner cavity of the fixed table, the bottom end of the wire outlet cylinder body penetrates through the fixed table and extends into the fixed table, the bottom end of the wire outlet cylinder body is fixedly connected with the output shaft of the servo motor on the right side of the inner cavity of the fixed table, and the tension adjusting device comprises a transverse plate, the front of the transverse plate is fixedly connected with a fixed inclined rod, the middle part of the right side of the fixed inclined rod is movably sleeved with a vertical direction adjusting device, the top of the vertical direction adjusting device is fixedly connected with a limiting barrel, and the middle upper part of the right side of the fixed inclined rod is fixedly connected with a horizontal direction adjusting device.

Optionally, the vertical direction adjusting device is including a fixed cylinder, a fixed cylinder is located the central line of the vertical direction of transverse plate, the left bottom of a fixed cylinder is cup jointed with the middle part activity on fixed down tube right side, the inside activity of a fixed cylinder is adjusted and is had the shape of falling T pole, the top of the shape of falling T pole runs through a fixed cylinder and extends to the top of a fixed cylinder, the top of the shape of falling T pole and the bottom fixed connection of a spacing section of thick bamboo.

Optionally, a protecting sleeve is movably sleeved on the outer side of the limiting cylinder, a wire coil to be processed is clamped on the wire outlet cylinder, one end of a wire on the wire coil is fixedly connected with the inside of the wire coil, the other end of the wire penetrates through the upper surface of the protecting sleeve and is fixedly connected with the wire coil on the wire take-up device, and the protecting sleeve is located on a central line of a horizontal connection line of the wire take-up device and the wire outlet cylinder.

Optionally, the horizontal direction adjusting device is including a curved cylinder, the left end of a curved cylinder and the right side fixed connection of fixed down tube, the limiting plate has been cup jointed in the inside activity of a curved cylinder, the inside fixedly connected with curved rod of limiting plate, the right-hand member of curved rod runs through a curved cylinder and extends to the right side of a curved cylinder, the right-hand member of curved rod and the left end fixed connection of a fixed cylinder.

Optionally, the surface of arc pole cup joints with the inside activity of an arc section of thick bamboo, the surface activity of arc pole cup joints elastic telescopic parts, elastic telescopic parts's left end and the right side fixed connection of limiting plate, elastic telescopic parts have the right-hand member and the right side fixed connection of an arc section of thick bamboo inner chamber, the arc center of an arc section of thick bamboo and arc pole coincides mutually with the tie point of vertical direction adjusting device and fixed down tube.

The invention provides automatic enameled wire processing equipment which has the following beneficial effects:

1. the automatic processing equipment for the enameled wires is characterized in that an adjustable tension adjusting device is arranged between the wire outgoing barrel and the wire take-up device through the matching between the wire outgoing barrel, a servo motor and the wire take-up device, the position of a limiting barrel is adjusted by utilizing a fixed barrel, an elastic pull-in plate and an inverted T-shaped rod in the tension adjusting device, so that when wires released from the wire outgoing barrel are loose and slow, the distance between the wire outgoing barrel and the servo motor is increased by utilizing the elasticity of the elastic pull-in plate for adjustment, the tightness of the wires is convenient to adjust, the tension of the wires is favorably kept, meanwhile, the vertical direction adjusting device in the tension adjusting device is movably connected with a fixed inclined rod in a fixed point mode, the overlap ratio between an arc-shaped rod and an arc-shaped barrel in the horizontal direction adjusting device is utilized, the offset angle of the vertical direction adjusting device is adjusted, when the wires are paid off from the wire outgoing barrel fast, the vertical direction adjusting device is adjusted to drive the upper protective sleeve of the limiting cylinder to perform anticlockwise centrifugal motion, the tension which is located on the left side of the limiting cylinder and is convenient to slow down is larger than the tension which is located on the right side of the limiting cylinder and is convenient to slow down, the phenomenon that the wire is broken is avoided, the comfort level of the wire laying of the enameled wire automatic processing equipment is improved, and the work efficiency of the enameled wire automatic processing equipment during laying is improved while the wire is protected.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of the tension adjusting apparatus of the present invention;

FIG. 3 is an enlarged partial schematic view of the transverse plate of FIG. 2;

FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;

fig. 5 is a detailed structural schematic diagram of the take-up device of the present invention.

In the figure: 1. a fixed table; 2. a wire outlet cylinder; 3. a servo motor; 4. a take-up device; 41. a wire take-up chassis; 42. a take-up drum; 43. an annealing device; 431. a vertical water tank; 432. a boiler; 433. an electric energy voltage-stabilizing conveying rod; 44. a guide bar; 5. a permanent magnet plate; 6. a tension adjusting device; 61. a transverse plate; 62. fixing the diagonal rods; 63. a horizontal direction adjusting device; 631. an arc-shaped cylinder; 632. an elastic expansion member; 633. an arcuate bar; 634. a limiting plate; 64. a vertical direction adjusting device; 641. a fixed cylinder; 642. elastically drawing and retracting the plate; 643. an inverted T-shaped bar; 65. a limiting cylinder; 66. a protective sleeve.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an automatic enameled wire processing device comprises a fixed table 1, wherein a wire take-up device 4 is movably sleeved on the left side of the upper surface of the fixed table 1, a wire outgoing cylinder 2 is movably sleeved on the right side of the upper surface of the fixed table 1, a tension adjusting device 6 is fixedly connected to the middle of the upper surface of the fixed table 1, servo motors 3 are fixedly connected to the bottom of the inner cavity of the fixed table 1, the number of the servo motors 3 is two, the two servo motors 3 are mutually symmetrical about a central line symmetry axis of the fixed table 1 in the horizontal direction, the bottom end of the wire take-up device 4 penetrates through the fixed table 1 and extends into the fixed table 1, the bottom end of the wire take-up device 4 is fixedly connected to an output shaft of the servo motor 3 on the left side of the inner cavity of the fixed table 1, the bottom end of the wire outgoing cylinder 2 penetrates through the fixed table 1 and extends into the fixed table 1, the bottom end of the wire outgoing cylinder 2 is fixedly connected to an output shaft of the servo motor 3 on the right side of the inner cavity of the fixed table 1, the tension adjusting device 6 comprises a transverse plate 61, a fixed inclined rod 62 is fixedly connected to the front face of the transverse plate 61, a vertical direction adjusting device 64 is movably sleeved at the middle of the right side of the fixed inclined rod 62, a limiting barrel 65 is fixedly connected to the top of the vertical direction adjusting device 64, and a horizontal direction adjusting device 63 is fixedly connected to the middle upper portion of the right side of the fixed inclined rod 62.

Wherein, the vertical direction adjusting device 64 includes a fixed cylinder 641, the fixed cylinder 641 is located on the center line of the transverse plate 61 in the vertical direction, the bottom of the left side of the fixed cylinder 641 is movably sleeved with the middle part of the right side of the fixed diagonal 62, an inverted T-shaped rod 643 is movably adjusted inside the fixed cylinder 641, the top end of the inverted T-shaped rod 643 penetrates through the fixed cylinder 641 and extends to the top of the fixed cylinder 641, the top of the inverted T-shaped rod 643 is fixedly connected with the bottom of the limiting cylinder 65, an adjustable tension adjusting device 6 is arranged between the outlet cylinder 2 and the take-up device 4, the position of the limiting cylinder 65 is adjusted by using the fixed cylinder 641, the elastic take-up plate 642 and the inverted T-shaped rod 643 in the tension adjusting device 6, and then when the lead released on the outlet cylinder 2 is looser, the distance between the outlet cylinder 2 and the servo motor 3 is increased by using the elasticity of the elastic take-up plate 642 for adjustment, the tightness of the wire can be conveniently adjusted, and the tension of the wire can be kept.

A protecting sleeve 66 is movably sleeved on the outer side of the limiting cylinder 65, a wire coil to be processed is clamped on the wire outlet cylinder 2, one end of a wire on the wire coil is fixedly connected with the inside of the wire coil, the other end of the wire penetrates through the upper surface of the protecting sleeve 66 and is fixedly connected with the wire coil on the wire take-up device 4, and the protecting sleeve 66 is located on a central line of a horizontal connection line of the wire take-up device 4 and the wire outlet cylinder 2.

Wherein, horizontal direction adjusting device 63 is including a ARC tube 631, the left end of a ARC tube 631 and the right side fixed connection of fixed down tube 62, limiting plate 634 has been cup jointed in the inside activity of a ARC tube 631, limiting plate 634's inside fixedly connected with ARC rod 633, the right-hand member of ARC rod 633 runs through a ARC tube 631 and extends to the right side of a ARC tube 631, the right-hand member of ARC rod 633 and the left end fixed connection of a fixed section of thick bamboo 641 utilize in tension adjusting device 6 vertical direction adjusting device 64 and fixed down tube 62 fixed point swing joint and horizontal direction adjusting device 63 coincidence degree between ARC rod 633 and a ARC tube 631, adjust the skew angle of vertical direction adjusting device 64, when unwrapping wire is very fast on the play line barrel 2, drive lag 66 on a spacing barrel 65 and do anticlockwise centrifugal motion through adjusting vertical direction adjusting device 64, be convenient for slow down the tension that is located in the left side wire portion of a spacing barrel 65 and be greater than the tension that is located the right side wire portion of a spacing barrel 65 The power avoids causing the phenomenon that the wire bursts apart then, improves the comfort level of this enameled wire automatic processing equipment unwrapping wire, and work efficiency when improving enameled wire automatic processing equipment unwrapping wire plays the effect of protection simultaneously to the wire.

Wherein, the surface of an arc pole 633 and the inside activity of an arc section of thick bamboo 631 are cup jointed, the surface activity of an arc pole 633 has cup jointed the flexible part 632 of elasticity, the left end of the flexible part 632 of elasticity and the right side fixed connection of limiting plate 634, the flexible part 632 of elasticity have the right-hand member and the right side fixed connection of an arc section of thick bamboo 631 inner chamber, the arc center of an arc section of thick bamboo 631 and an arc pole 633 coincides mutually with the tie point of vertical direction adjusting device 64 and fixed down tube 62.

When the device works, firstly, a worker clamps a lead wire disk to be subjected to finish machining on the lead-out cylinder body 2, then leads the lead wire to be processed at the traction position to pass through the protective sleeve 66 movably sleeved on the outer surface of the limiting cylinder 65 and wind the lead wire disk onto the outer surface of the take-up cylinder 42, then the servo motors 3 which are positioned in the inner cavity of the fixed platform 1 and have output shafts fixedly connected with the bottoms of the take-up device 4 and the lead-out cylinder body 2 respectively are started respectively, the rotating speeds of the lead wire disk and the servo motors 3 are adjusted according to the ratio of the cross-sectional inner diameters of lead wire coils wound on the lead-out cylinder body 2 and the take-up device 4, so that the speeds of the lead wires wound on the surfaces are the same, then the position of the limiting cylinder 65 is adjusted by utilizing the fixed cylinder 641, the elastic pull-up plate 642 and the inverted T-shaped rod 643 in the tension adjusting device 6, and then when the lead wire released on the lead-out cylinder body 2 is looser, the distance between the lead-out cylinder body 2 and the servo motors 3 is increased by utilizing the elasticity of the elastic pull-up plate 642 for adjustment, the tightness of the wire is convenient to adjust, the tension of the wire is convenient to keep, meanwhile, the contact ratio between the arc-shaped rod 633 and the arc-shaped cylinder 631 in the fixed point movable connection of the vertical direction adjusting device 64 and the fixed oblique rod 62 in the tension adjusting device 6 and the contact ratio between the arc-shaped rod 633 and the horizontal direction adjusting device 63 are utilized, the offset angle of the vertical direction adjusting device 64 is adjusted, when the wire is quickly paid out from the wire outlet cylinder 2, the vertical direction adjusting device 64 is adjusted to drive the protecting sleeve 66 on the limiting cylinder 65 to do anticlockwise centrifugal motion, the tension on the left side wire part of the limiting cylinder 65 is convenient to slow down and is greater than the tension on the right side wire part of the limiting cylinder 65, the phenomenon that the wire is broken is avoided, the wire paying-out comfort degree of the enameled wire automatic processing equipment is improved, and when the wire is relatively quickly taken up on the wire take-up device 4, the rotation direction is opposite.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an enameled wire automation processing equipment, includes fixed station (1), its characterized in that: the wire take-up device is movably sleeved on the left side of the upper surface of the fixed table (1), the wire outlet cylinder body (2) is movably sleeved on the right side of the upper surface of the fixed table (1), the tension adjusting device (6) is fixedly connected to the middle of the upper surface of the fixed table (1), the servo motors (3) are fixedly connected to the bottom of the inner cavity of the fixed table (1), the number of the servo motors (3) is two, the two servo motors (3) are mutually symmetrical with a central line symmetry axis of the fixed table (1) in the horizontal direction, the bottom end of the wire take-up device (4) penetrates through the fixed table (1) and extends to the inside of the fixed table (1), the bottom end of the wire take-up device (4) is fixedly connected with an output shaft of the servo motor (3) on the left side of the inner cavity of the fixed table (1), and the bottom end of the wire outlet cylinder body (2) penetrates through the fixed table (1) and extends to the inside of the fixed table (1), the bottom of the outgoing line barrel body (2) is fixedly connected with an output shaft of a servo motor (3) on the right side of an inner cavity of the fixed table (1), the tension adjusting device (6) comprises a transverse plate (61), a fixed inclined rod (62) is fixedly connected with the front side of the transverse plate (61), a vertical direction adjusting device (64) is sleeved at the middle part of the right side of the fixed inclined rod (62), a limiting barrel (65) is fixedly connected with the top of the vertical direction adjusting device (64), a horizontal direction adjusting device (63) is fixedly connected with the middle upper part of the right side of the fixed inclined rod (62), the horizontal direction adjusting device (63) comprises an arc barrel (631), the left end of the arc barrel (631) is fixedly connected with the right side of the fixed inclined rod (62), a limiting plate (634) is sleeved at the inner part of the arc barrel (631), and an arc rod (633) is fixedly connected with the inner part of the limiting plate (634), the right end of the arc rod (633) penetrates through the arc tube (631) and extends to the right side of the arc tube (631), and the right end of the arc rod (633) is fixedly connected with the left end of the fixed tube (641).

2. The automated enameled wire processing apparatus according to claim 1, wherein: the vertical direction adjusting device (64) comprises a fixed cylinder (641), the fixed cylinder (641) is located on the middle line of the vertical direction of the transverse plate (61), the bottom of the left side of the fixed cylinder (641) is movably sleeved with the middle of the right side of the fixed inclined rod (62), an inverted T-shaped rod (643) is movably adjusted inside the fixed cylinder (641), the top end of the inverted T-shaped rod (643) penetrates through the fixed cylinder (641) and extends to the top of the fixed cylinder (641), and the top of the inverted T-shaped rod (643) is fixedly connected with the bottom of the limiting cylinder (65).

3. The automated enameled wire processing apparatus according to claim 1, wherein: the outer side of the limiting cylinder (65) is movably sleeved with a protective sleeve (66), a wire coil to be processed is clamped on the wire outlet cylinder body (2), one end of a wire on the wire coil is fixedly connected with the inside of the wire coil, the other end of the wire penetrates through the upper surface of the protective sleeve (66) and is fixedly connected with the wire coil on the wire take-up device (4), and the protective sleeve (66) is located on the central line of the horizontal connecting line of the wire take-up device (4) and the wire outlet cylinder body (2).

4. The automated enameled wire processing apparatus according to claim 1, wherein: the surface of an arc pole (633) cup joints with the inside activity of an arc section of thick bamboo (631), the surface activity of an arc pole (633) cup joints elasticity telescopic part (632), the left end of elasticity telescopic part (632) and the right side fixed connection of limiting plate (634), the right side fixed connection that has right-hand member and an arc section of thick bamboo (631) inner chamber of elasticity telescopic part (632), the arc center of an arc section of thick bamboo (631) and arc pole (633) coincides mutually with the tie point of vertical direction adjusting device (64) and fixed down tube (62).