CN112417614B - Optimization method of garment manufacturing process - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 193
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 238000005457 optimization Methods 0.000 title abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 285
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- 238000007639 printing Methods 0.000 claims description 278
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- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000010018 discharge printing Methods 0.000 claims description 2
- 238000010021 flat screen printing Methods 0.000 claims description 2
- 238000006722 reduction reaction Methods 0.000 claims description 2
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Abstract
The application provides an optimization method of a garment manufacturing process, which comprises the following steps: identifying clothing materials to be treated, and determining the types of the clothing materials; determining a treatment process to be performed on the clothing material; and determining reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process, wherein the reference process parameters are used for guiding a user to carry out the treatment of the clothing material. The method can show the reference process parameters of the treatment process to the user as much as possible, and guide the user to carry out the treatment process, so that on one hand, the dependence on the experience of the user can be reduced as much as possible, and on the other hand, the method is beneficial to improving the treatment efficiency and quality of the user, thereby improving the production quality and production efficiency of the clothing.
Description
Technical Field
The application relates to the field of clothing processing, in particular to a method for optimizing a clothing manufacturing process.
Background
In the field of clothing production, the quality and efficiency of clothing production depends on equipment on one hand and on the technique of clothing workers on the other hand, and the more skilled clothing workers are, the better the quality of clothing they produce, and the higher the efficiency of production. However, the technology of clothing production workers is also related to the experience of workers. How to improve the production quality and the production efficiency of clothing while reducing the dependence on the technology of clothing production workers as much as possible is a difficult problem in the industry.
Disclosure of Invention
In order to overcome at least the above-mentioned shortcomings in the prior art, the present application aims to provide an optimization method of a garment manufacturing process, so as to improve the garment production quality and the production efficiency while reducing the dependence on the garment production worker technology as much as possible.
In a first aspect, an embodiment of the present application provides a method for optimizing a garment manufacturing process, including:
identifying clothing materials to be treated, and determining the types of the clothing materials;
Determining a treatment process to be performed on the clothing material;
And determining reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process, wherein the reference process parameters are used for guiding a user to carry out the treatment of the clothing material.
The beneficial effects are that: the method comprises the steps of identifying clothing materials to be treated, determining the types of the clothing materials, and determining the treatment process to be carried out on the clothing materials, so that the reference process parameters when the treatment process is carried out on the clothing materials are determined by combining the types of the clothing materials and the treatment process, and a user is guided to carry out the treatment process on the clothing materials. The method can show the reference process parameters of the treatment process to the user as much as possible, and guide the user to carry out the treatment process, so that on one hand, the dependence on the experience of the user can be reduced as much as possible, and on the other hand, the method is beneficial to improving the treatment efficiency and quality of the user, thereby improving the production quality and production efficiency of the clothing.
With reference to the first aspect, in a first possible implementation manner of the first aspect, the determining, according to the type of the clothing material and the treatment process, a reference process parameter when the treatment process is performed on the clothing material includes:
identifying equipment for carrying out the treatment process, and determining equipment types;
identifying the process materials subjected to the treatment process, and determining the types of the process materials;
And determining the reference process parameters of the treatment process according to the equipment type, the process material type and the clothing material type.
The beneficial effects are that: the equipment type is determined by identifying the equipment of the treatment process, and the process material type is determined by identifying the process material, so that the reference process parameters of the treatment process are determined according to the equipment type, the process material type and the clothing material type. The method can ensure the accuracy of the reference process parameters of the determined treatment process as far as possible in consideration of the equipment types, process materials and clothing materials, thereby being beneficial to ensuring the production quality and the production efficiency of clothing.
With reference to the first possible implementation manner of the first aspect, in a second possible implementation manner of the first aspect, the equipment type is a sewing equipment, the process material is a sewing thread, the process material type includes a sewing thread material and a sewing thread model, and the determining the reference process parameter of the processing process according to the equipment type, the process material type and the clothing material type includes:
determining one or more target mark types from sewing mark types supported by the sewing equipment according to the types of the clothing materials, the sewing thread materials and the sewing thread types;
And determining a reference sewing parameter corresponding to the target mark type according to the corresponding relation among the target mark type, the sewing thread material, the sewing thread model and the sewing quality, wherein the reference sewing parameter is the reference technological parameter of the treatment technology.
The beneficial effects are that: based on the type of clothing material, the sewing thread material and the sewing thread model, one or more suitable target mark types can be determined, and in combination with the corresponding relation among the target mark types, the sewing thread material, the sewing thread model and the sewing quality, the reference sewing parameters corresponding to the target mark types can be determined. The mode can comprehensively consider various factors, such as the type of clothing material, the sewing thread model, sewing equipment, sewing quality and the like, and determine the most suitable reference sewing parameters so as to improve the sewing quality and sewing efficiency of clothing, thereby ensuring the production quality and the production efficiency of the clothing.
With reference to the second possible implementation manner of the first aspect, in a third possible implementation manner of the first aspect, the determining, according to the type of the clothing material, the sewing thread material, and the sewing thread model, one or more target trace types from sewing trace types supported by the sewing device includes:
Acquiring a first type of sewing stitch to be selected supported by the type of clothing material;
Determining a second to-be-selected sewing stitch type supported by a part of the clothing material according to the part;
Determining a third supported sewing stitch type to be selected according to the sewing thread type, the sewing thread material and the matching relation between the sewing thread type and the clothing material;
And determining the target stitch type according to the first to-be-selected stitch type, the second to-be-selected stitch type and the third to-be-selected stitch type.
The beneficial effects are that: and determining the target stitch type through the first type of the sewing stitch to be selected supported by the type of the clothing material, the second type of the sewing stitch to be selected supported by the sewing position of the clothing material, and the third type of the sewing stitch corresponding to the type of the sewing thread and the material of the sewing thread. Therefore, the most suitable target mark type can be determined by considering various factors such as clothing materials, parts for sewing the clothing materials, sewing thread types, sewing thread materials and the like, and the sewing quality is guaranteed.
With reference to the third possible implementation manner of the first aspect, in a fourth possible implementation manner of the first aspect, the sewing stitch type includes one or more of a single-thread chain stitch, an imitation hand stitch, a lock stitch, a multi-thread chain stitch, a seam wrapping stitch, and a seam stretching stitch, and the determining the target stitch type according to the first sewing stitch type, the second sewing stitch type, and the third sewing stitch type includes:
determining that a first stitch is the target stitch type when the first stitch type to be sewn, the second stitch type to be sewn and the third stitch type to be sewn simultaneously contain the same one of the first stitches, wherein the first stitch comprises the lock stitch, the multi-thread chain stitch, the wrapping stitch and the tightening stitch;
determining that the same item in a second stitch is the target stitch type when the same item in the second stitch is simultaneously contained in the first stitch type, the second stitch type and the third stitch type, wherein the second stitch comprises the single-line chain stitch and an imitation hand stitch;
When the first sewing stitch type, the second sewing stitch type and the third sewing stitch type do not simultaneously contain the same item in the first stitch or the second stitch, and two of the first sewing stitch type, the second sewing stitch type and the third sewing stitch type exist in the same item in the second stitch, determining that the item in the second stitch is the target stitch type;
When the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not simultaneously contain the same item in the first stitch or the second stitch, and any two of the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not exist the same item in the second stitch, acquiring one or more preset items as the target stitch type.
The beneficial effects are that: the sewing stitch types comprise single-line chain stitch, imitation manual stitch, lock stitch, multi-line chain stitch, wrapping stitch and flat stitch, and when the first sewing stitch type to be selected, the second sewing stitch type to be selected and the third sewing stitch type to be selected simultaneously contain the same item in the first stitch (lock stitch, multi-line chain stitch, wrapping stitch and flat stitch), the item in the first stitch is determined to be the target stitch type; determining that the item in the second stitch is the target trace type when the same item in the second stitch (single-line chain stitch, imitation hand stitch) is simultaneously included and the same item in the first stitch is not simultaneously included; when the same item in the first stitch or the second stitch is not contained at the same time, and two of the first sewing stitch type to be selected, the second sewing stitch type to be selected and the third sewing stitch type to be selected exist in the same item in the second stitch, determining that the item in the second stitch is the target stitch type; and when the same item in the first stitch or the second stitch is not contained at the same time, and any two of the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not exist the same item in the second stitch, acquiring one or more preset items as target stitch types. The target mark type determined in the mode can accurately determine the most suitable target mark type by taking each factor (clothing material, the sewing position of the clothing material, the sewing thread type, the sewing thread material and the like) into consideration as far as possible, so that the sewing quality is ensured.
With reference to the second possible implementation manner of the first aspect, in a fifth possible implementation manner of the first aspect, the method further includes:
acquiring a sewing quality evaluation result of the sewn clothing material, and screening out a target clothing material with the sewing quality evaluation result meeting the preset requirement;
Acquiring sewing parameters of target clothing materials, wherein the sewing parameters of the target clothing materials comprise the sewing thread materials, the sewing thread types, the sewing stitch types, the sewing densities and the sewing edge distances;
screening grouping clothing materials which are different in only one sewing parameter and are in the same group from the target clothing materials;
The method comprises the steps of obtaining an average value of different sewing parameters in the grouping clothing materials, updating the reference sewing parameters in the corresponding relation according to the average value, or determining one parameter with highest occurrence frequency in the different sewing parameters in the grouping clothing materials, and updating the reference sewing parameters in the corresponding relation according to the parameter.
The beneficial effects are that: the method comprises the steps of screening the sewing quality evaluation result of the sewn clothing material, determining the target clothing material with the sewing quality evaluation result meeting the preset requirement, acquiring the sewing parameters (sewing thread material, sewing thread model, sewing stitch type, sewing density, sewing edge distance and the like) of the target clothing material, updating the reference sewing parameters based on statistical treatment of the sewing parameters, and thus, maintaining the reference sewing parameters at a better level as far as possible, further, providing users with more accurate reference sewing parameters, being beneficial to rapidly improving the user level, ensuring the processing efficiency and processing quality of the users, and being beneficial to improving the production efficiency and the production quality of the clothing.
With reference to the first possible implementation manner of the first aspect, in a sixth possible implementation manner of the first aspect, the device type is a printing device, the process material is a dye, the process material type includes a dye type and a dye color, and the determining the reference process parameter of the processing process according to the device type, the process material type and the clothing material type includes:
Determining a type of printing to be selected supported by a dye variety used by the printing equipment;
Determining a target printing type for printing the clothing material from the printing types to be selected according to the type of the clothing material, the dye variety and the dye color;
And determining a reference printing parameter corresponding to the target printing type according to the corresponding relation among the target printing type, the dye variety, the dye color and the printing quality, wherein the reference printing parameter is the reference technological parameter of the treatment process.
The beneficial effects are that: when the equipment type is printing equipment and the process material is dye, and the process material type comprises dye type and dye color, determining a type of printing to be selected supported by the dye type used by the printing equipment, and determining a target printing type for printing the clothing material from the type of printing to be selected by combining the type of clothing material, the dye type and the dye color, thereby determining the reference printing parameters corresponding to the target printing type based on the corresponding relation among the target printing type, the dye color and the printing quality. Therefore, various factors such as printing equipment, dye varieties, types of clothing materials, dye colors, printing quality and the like can be comprehensively considered, and the proper target printing type and the corresponding reference printing parameters are determined, so that the printing quality and effect are guaranteed, and the production quality of clothing is improved. At the same time, the parameters do not need to depend on the experience of the user, so that the requirements on clothing production workers can be reduced, and the cost is saved.
With reference to the sixth possible implementation manner of the first aspect, in a seventh possible implementation manner of the first aspect, the type of the clothing material includes at least one of cotton material, polyester material, nylon material, hemp material, and silk material, the print type includes transfer printing, discharge printing, reduction printing, shrink printing, flat screen printing, rotary screen printing, pigment printing, water paste printing, cement printing, and ink printing, and the determining, from the candidate print types, a target print type for printing the clothing material according to the type of the clothing material, the dye type, and the dye color includes:
Determining a first printing type supported by the type of the clothing material according to a preset first relation list, wherein the first relation list is a corresponding relation between the clothing material and the applicable printing type;
Determining a second printing type supported by the dye variety according to a preset second relation list, wherein the second relation list is a corresponding relation between the dye variety and the printing type;
Determining a third printing type supported by the dye color according to a preset third relation list, wherein the third relation list is a corresponding relation between the dye color and the printing type;
And determining a target printing type for printing the clothing material from the printing types to be selected according to the first printing type, the second printing type and the third printing type.
The beneficial effects are that: and respectively determining a first printing type supported by the type of the clothing material, a second printing type supported by the dye variety and a third printing type supported by the dye color according to the corresponding relation between the clothing material and the applicable printing types, the corresponding relation between the dye variety and the printing types and the corresponding relation between the dye color and the printing types, and comprehensively determining the target printing type for printing the clothing material. The target printing type determined in the mode can consider various factors such as clothing materials, dye varieties, dye colors and the like, and is beneficial to guaranteeing the printing quality, so that the production quality of clothing is improved.
With reference to the seventh possible implementation manner of the first aspect, in an eighth possible implementation manner of the first aspect, the determining, according to the first print type, the second print type, and the third print type, a target print type for printing the clothing material from the candidate print types includes:
Acquiring a first priority relation and a second priority relation between printing types, wherein the first priority relation represents the relation of printing cost between different printing types, and the second priority relation represents the relation of printing quality between different printing types;
determining the same printing type contained in the first printing type, the second printing type, the third printing type and the printing type to be selected as a standby printing type, wherein the standby printing type is one or more;
and evaluating and sequencing the standby printing types according to the first priority relation and the second priority relation to determine the target printing type meeting the cost condition and the quality condition at the same time.
The beneficial effects are that: the method comprises the steps of acquiring a first priority relation (relation of printing cost between different printing types) and a second priority relation (relation of printing quality between different printing types) between the printing types, and evaluating and sequencing the same printing type (namely standby printing type) contained in the first printing type, the second printing type, the third printing type and the printing type to be selected based on the first priority relation and the second priority relation (relation of printing quality between different printing types) to determine the target printing type meeting the cost condition and the quality condition. The target printing type determined in the mode can comprehensively consider the cost and the quality to determine the most suitable target printing type, so that the production quality of the garment can be improved as much as possible under the condition of saving the cost.
With reference to the sixth possible implementation manner of the first aspect, in a ninth possible implementation manner of the first aspect, the method further includes:
obtaining a printing quality evaluation result of the printed clothing material, and screening out a target clothing material with the printing quality evaluation result meeting preset requirements;
obtaining printing parameters of target clothing materials, wherein the printing parameters of the target clothing materials comprise the dye variety, the dye color, the printing type, the printing duration and the printing temperature;
Screening out grouping clothing materials which are different in printing parameters and are in the same group from the target clothing materials;
and calculating the average value of different printing parameters in the grouping clothing materials, updating the reference printing parameters in the corresponding relation according to the average value, or determining one parameter with highest occurrence frequency in the different printing parameters in the grouping clothing materials, and updating the reference printing parameters in the corresponding relation according to the parameter.
The beneficial effects are that: the printing quality evaluation results of the printed clothing materials are screened, the target clothing materials with the printing quality evaluation results meeting the preset requirements are determined, printing parameters (dye varieties, dye colors, printing types, printing duration, printing temperatures and the like) of the target clothing materials are obtained, and based on statistical treatment of the printing parameters, the reference printing parameters are updated, so that the reference printing parameters can be maintained at a better level as far as possible, and further, the reference printing parameters are more accurate for users, the user level is improved, the processing efficiency and the processing quality of the users are guaranteed, and the production efficiency and the production quality of the clothing are improved.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an optimization system for a garment manufacturing process according to an embodiment of the present application;
Fig. 2 is a flowchart of an optimization method of a garment manufacturing process according to an embodiment of the present application.
Icon: 100-an optimization system of a garment manufacturing process; 110-a central device; 120-process equipment; 121-a sewing device; 122-printing equipment; 130-display device.
Detailed Description
The application will be described in detail below with reference to the drawings, and the specific operation method in the method embodiment may also be applied to the device embodiment or the system embodiment. In the description of the present application, unless otherwise indicated, "at least one" includes one or more. "plurality" means two or more. For example, at least one of A, B and C, comprising: a alone, B alone, a and B together, a and C together, B and C together, and A, B and C together. In the present application, "/" means or, for example, A/B may represent A or B; "and/or" herein is merely an association relationship describing an association object, and means that three relationships may exist, for example, a and/or B may mean: a exists alone, A and B exist together, and B exists alone.
As shown in fig. 1, an embodiment of the present application provides a schematic diagram of an optimization system 100 for a garment manufacturing process.
In this embodiment, the optimization system 100 of the garment manufacturing process may include a center device 110, a process device 120, and a display device 130, where the center device 110 is connected to the process device 120 and the display device 130, respectively.
By way of example, the central device 110 may be a terminal, such as a personal computer, a notebook computer, etc., or may be a server, such as a web server, a cloud server, etc., which is not limited herein. The process device 120 may include a sewing device 121 and a printing device 122, wherein the sewing device 121 may sew the clothing material, the printing device 122 may print the clothing material, and the sewing device 121 and the printing device 122 are provided with marks for the central device 110 to recognize. The display device 130 may be a display, LED display screen, or the like for displaying the reference process parameters to provide guidance to a user (e.g., a garment manufacturer).
In this embodiment, the optimization method of the garment manufacturing process may be applied to the central device 110, and the guidance of the user is implemented in combination with the process device 120 and the display device 130, so as to prompt the user to perform the corresponding treatment process on the garment material.
Referring to fig. 2, fig. 2 is a flowchart of an optimization method of a garment manufacturing process according to an embodiment of the application. In this embodiment, the optimization method of the garment manufacturing process may include step S100, step S200, and step S300.
Step S100: identifying clothing materials to be treated, and determining the types of the clothing materials.
Step S200: determining the treatment process to be performed on the clothing material.
Step S300: and determining reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process, wherein the reference process parameters are used for guiding a user to carry out the treatment of the clothing material.
Based on the steps, the type of the clothing material to be treated is determined by identifying the clothing material to be treated, and the treatment process to be carried out on the clothing material is determined, so that the reference process parameters for carrying out the treatment process on the clothing material are determined by combining the type of the clothing material and the treatment process, and a user is guided to carry out the treatment of the treatment process on the clothing material. The method can show the reference process parameters of the treatment process to the user as much as possible, and guide the user to carry out the treatment process, so that on one hand, the dependence on the experience of the user can be reduced as much as possible, and on the other hand, the method is beneficial to improving the treatment efficiency and quality of the user, thereby improving the production quality and production efficiency of the clothing.
Illustratively, in order to ensure as much as possible the accuracy of the reference process parameters of the determined treatment process, the determination of the reference process parameters may be achieved by (i.e. step S300 is achieved by) the following:
In this embodiment, the central device may identify the device performing the treatment process, determine the device type, and identify the process material performing the treatment process, and determine the process material type. Thereby further determining the reference technological parameters of the treatment process according to the equipment types, the technological material types and the clothing material types.
The equipment type is determined by identifying the equipment of the treatment process, and the process material type is determined by identifying the process material, so that the reference process parameters of the treatment process are determined according to the equipment type, the process material type and the clothing material type. The method can ensure the accuracy of the reference process parameters of the determined treatment process as far as possible in consideration of the equipment types, process materials and clothing materials, thereby being beneficial to ensuring the production quality and the production efficiency of clothing.
Because specific steps taken by the central device in executing the optimizing method of the garment manufacturing process are different for different types of process devices in the optimizing system of the garment manufacturing process, different processing modes adopted for different process devices will be described in detail below.
In this embodiment, when the process device is a sewing device, the corresponding process material may be a sewing thread, and the process material types may include a sewing thread material and a sewing thread model, and then, the manner in which the center device determines the reference process parameters of the treatment process according to the device type, the process material type, and the clothing material type may be:
Determining one or more target mark types from sewing mark types supported by the sewing equipment according to the types of clothing materials, sewing thread materials and sewing thread types; and determining a reference sewing parameter corresponding to the target mark type according to the corresponding relation among the target mark type, the sewing thread material, the sewing thread model and the sewing quality, wherein the reference sewing parameter is a reference technological parameter of the treatment process.
Based on the type of clothing material, the sewing thread material and the sewing thread model, one or more suitable target mark types can be determined, and in combination with the corresponding relation among the target mark types, the sewing thread material, the sewing thread model and the sewing quality, the reference sewing parameters corresponding to the target mark types can be determined. The mode can comprehensively consider various factors, such as the type of clothing material, the sewing thread model, sewing equipment, sewing quality and the like, and determine the most suitable reference sewing parameters so as to improve the sewing quality and sewing efficiency of clothing, thereby ensuring the production quality and the production efficiency of the clothing.
Illustratively, to determine an appropriate target trace type to ensure sewing quality, the center device may determine one or more target trace types from among sewing trace types supported by the sewing device according to the type of clothing material, sewing thread material, and sewing thread model, by:
Acquiring a first type of sewing stitch to be selected supported by the type of clothing material; determining a second to-be-selected sewing stitch type supported by a part of the clothing material according to the part; determining a third supported sewing stitch type to be selected according to the sewing thread type, the sewing thread material and the matching relation between the sewing thread type and the clothing material; and determining the target stitch type according to the first to-be-selected stitch type, the second to-be-selected stitch type and the third to-be-selected stitch type.
And determining the target stitch type through the first type of the sewing stitch to be selected supported by the type of the clothing material, the second type of the sewing stitch to be selected supported by the sewing position of the clothing material, and the third type of the sewing stitch corresponding to the type of the sewing thread and the material of the sewing thread. Therefore, the most suitable target mark type can be determined by considering various factors such as clothing materials, parts for sewing the clothing materials, sewing thread types, sewing thread materials and the like, and the sewing quality is guaranteed.
Since in practice the sewing stitch type may comprise one or more of single-thread chain stitch, imitation hand stitch, lock stitch, multi-thread chain stitch, over-the-stitch, stretch stitch, in order to accurately determine the appropriate target stitch type to ensure sewing quality, the central device may determine the target stitch type by:
And when the first sewing stitch type to be selected, the second sewing stitch type to be selected and the third sewing stitch type to be selected simultaneously contain the same item in the first stitch, determining the item in the first stitch as a target stitch type, wherein the first stitch comprises a lock stitch, a multi-thread chain stitch, a wrapping stitch and a stretching stitch. And determining that the same item in the second stitch is the target stitch type when the same item in the second stitch is simultaneously contained in the first stitch type, the second stitch type and the third stitch type, wherein the second stitch comprises a single-thread chain stitch and an imitation hand stitch. When the first sewing stitch type, the second sewing stitch type and the third sewing stitch type do not simultaneously contain the same item in the first stitch or the second stitch, and two of the first sewing stitch type, the second sewing stitch type and the third sewing stitch type exist in the same item in the second stitch, the item in the second stitch is determined to be the target stitch type. And acquiring one or more preset target stitch types when the first stitch type to be sewn, the second stitch type to be sewn and the third stitch type to be sewn do not simultaneously contain the same item in the first stitch or the second stitch, and any two of the first stitch type to be sewn, the second stitch type to be sewn and the third stitch type to be sewn do not exist the same item in the second stitch.
Determining that the item in the first stitch is the target stitch type when the same item in the first stitch (lock stitch, multi-thread chain stitch, wrapping stitch, and stretch stitch) is simultaneously contained in the first stitch type, the second stitch type, and the third stitch type; determining that the item in the second stitch is the target trace type when the same item in the second stitch (single-line chain stitch, imitation hand stitch) is simultaneously included and the same item in the first stitch is not simultaneously included; when the same item in the first stitch or the second stitch is not contained at the same time, and two of the first sewing stitch type to be selected, the second sewing stitch type to be selected and the third sewing stitch type to be selected exist in the same item in the second stitch, determining that the item in the second stitch is the target stitch type; and when the same item in the first stitch or the second stitch is not contained at the same time, and any two of the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not exist the same item in the second stitch, acquiring one or more preset items as target stitch types. The target mark type determined in the mode can accurately determine the most suitable target mark type by taking each factor (clothing material, the sewing position of the clothing material, the sewing thread type, the sewing thread material and the like) into consideration as far as possible, so that the sewing quality is ensured.
In this embodiment, in order to ensure accuracy of the reference sewing parameters, the center device may further update the reference sewing parameters, specifically:
The central equipment can acquire the sewing quality evaluation result of the sewn clothing material and screen out target clothing materials with the sewing quality evaluation result meeting the preset requirements; and the central equipment can acquire the sewing parameters of the target clothing material, wherein the sewing parameters of the target clothing material comprise sewing thread materials, sewing thread types, sewing stitch types, sewing densities and sewing edge distances. And then, the central equipment can screen out grouping clothing materials with different sewing parameters in the same group from the target clothing materials, obtain a mean value of the different sewing parameters in the grouping clothing materials, update the reference sewing parameters in the corresponding relation according to the mean value, or determine the parameter with the highest occurrence frequency in the different sewing parameters in the grouping clothing materials, and update the reference sewing parameters in the corresponding relation according to the parameter.
The method comprises the steps of screening the sewing quality evaluation result of the sewn clothing material, determining the target clothing material with the sewing quality evaluation result meeting the preset requirement, acquiring the sewing parameters (sewing thread material, sewing thread model, sewing stitch type, sewing density, sewing edge distance and the like) of the target clothing material, updating the reference sewing parameters based on statistical treatment of the sewing parameters, and thus, maintaining the reference sewing parameters at a better level as far as possible, further, providing users with more accurate reference sewing parameters, being beneficial to rapidly improving the user level, ensuring the processing efficiency and processing quality of the users, and being beneficial to improving the production efficiency and the production quality of the clothing.
In this embodiment, when the process device is a printing device, the corresponding process material may be a process material that is a dye, and the process material types may include a dye type and a dye color, and then, the central device determines, according to the device type, the process material type, and the type of the clothing material, the manner of determining the reference process parameter of the treatment process may be:
and determining the type of printing to be selected supported by the dye variety used by the printing equipment, and determining the type of printing target for printing the clothing material from the type of printing to be selected according to the type of the clothing material, the dye variety and the dye color. And determining a reference printing parameter corresponding to the target printing type according to the corresponding relation among the target printing type, the dye variety, the dye color and the printing quality, wherein the reference printing parameter is a reference technological parameter of the treatment process.
When the equipment type is printing equipment and the process material is dye, and the process material type comprises dye type and dye color, determining a type of printing to be selected supported by the dye type used by the printing equipment, and determining a target printing type for printing the clothing material from the type of printing to be selected by combining the type of clothing material, the dye type and the dye color, thereby determining the reference printing parameters corresponding to the target printing type based on the corresponding relation among the target printing type, the dye color and the printing quality. Therefore, various factors such as printing equipment, dye varieties, types of clothing materials, dye colors, printing quality and the like can be comprehensively considered, and the proper target printing type and the corresponding reference printing parameters are determined, so that the printing quality and effect are guaranteed, and the production quality of clothing is improved. At the same time, the parameters do not need to depend on the experience of the user, so that the requirements on clothing production workers can be reduced, and the cost is saved.
Since the types of the clothing materials may include at least one of cotton materials, polyester materials, nylon materials, hemp materials, and silk materials, and the print types may include transfer print, discharge print, reduction print, shrink print, flat screen print, rotary screen print, pigment print, water slurry print, cement print, and ink print, in order to determine an appropriate target print type to ensure print quality, thereby improving the production quality of the clothing, the method in which the central device determines the target print type for printing the clothing materials from the print types to be selected according to the types of the clothing materials, dye types, and dye colors may be:
Determining a first printing type supported by the type of the clothing material according to a preset first relation list, wherein the first relation list is a corresponding relation between the clothing material and the applicable printing type; determining a second printing type supported by the dye variety according to a preset second relation list, wherein the second relation list is a corresponding relation between the dye variety and the printing type; determining a third printing type supported by the dye color according to a preset third relation list, wherein the third relation list is a corresponding relation between the dye color and the printing type; and determining the target printing type for printing the clothing material from the printing types to be selected according to the first printing type, the second printing type and the third printing type.
And respectively determining a first printing type supported by the type of the clothing material, a second printing type supported by the dye variety and a third printing type supported by the dye color according to the corresponding relation between the clothing material and the applicable printing types, the corresponding relation between the dye variety and the printing types and the corresponding relation between the dye color and the printing types, and comprehensively determining the target printing type for printing the clothing material. The target printing type determined in the mode can consider various factors such as clothing materials, dye varieties, dye colors and the like, and is beneficial to guaranteeing the printing quality, so that the production quality of clothing is improved.
For example, in order to improve the production quality of the garment as much as possible under the condition of saving cost, the manner of determining the target printing type for printing the garment material from the to-be-selected printing types according to the first printing type, the second printing type and the third printing type by the central device may be as follows:
Acquiring a first priority relation and a second priority relation between printing types, wherein the first priority relation represents the relation of printing cost between different printing types, and the second priority relation represents the relation of printing quality between different printing types; determining the same printing type contained in the first printing type, the second printing type, the third printing type and the printing type to be selected as a standby printing type, wherein the standby printing type is one or more; and evaluating and sequencing the standby printing types according to the first priority relation and the second priority relation to determine the target printing type meeting the cost condition and the quality condition at the same time.
The method comprises the steps of acquiring a first priority relation (relation of printing cost between different printing types) and a second priority relation (relation of printing quality between different printing types) between the printing types, and evaluating and sequencing the same printing type (namely standby printing type) contained in the first printing type, the second printing type, the third printing type and the printing type to be selected based on the first priority relation and the second priority relation (relation of printing quality between different printing types) to determine the target printing type meeting the cost condition and the quality condition. The target printing type determined in the mode can comprehensively consider the cost and the quality to determine the most suitable target printing type, so that the production quality of the garment can be improved as much as possible under the condition of saving the cost.
In this embodiment, in order to ensure accuracy of the reference printing parameters, the central device may further update the reference printing parameters, specifically:
The central equipment can acquire the printing quality evaluation result of the printed clothing material and screen out the target clothing material with the printing quality evaluation result meeting the preset requirement. And the central equipment can acquire printing parameters of the target clothing material, wherein the printing parameters of the target clothing material comprise dye varieties, dye colors, printing types, printing duration and printing temperature. Furthermore, the central device can screen out only one piece of grouping clothing material with different printing parameters being the same group from the target clothing material, so as to calculate the average value of the different pieces of printing parameters in the grouping clothing material, update the reference printing parameters in the corresponding relation according to the average value, or determine the parameter with the highest occurrence frequency in the different pieces of printing parameters in the grouping clothing material, and update the reference printing parameters in the corresponding relation according to the parameter.
The printing quality evaluation results of the printed clothing materials are screened, the target clothing materials with the printing quality evaluation results meeting the preset requirements are determined, printing parameters (dye varieties, dye colors, printing types, printing duration, printing temperatures and the like) of the target clothing materials are obtained, and based on statistical treatment of the printing parameters, the reference printing parameters are updated, so that the reference printing parameters can be maintained at a better level as far as possible, and further, the reference printing parameters are more accurate for users, the user level is improved, the processing efficiency and the processing quality of the users are guaranteed, and the production efficiency and the production quality of the clothing are improved.
In summary, the embodiment of the application provides a method for optimizing a garment manufacturing process, which includes: identifying clothing materials to be treated, and determining the types of the clothing materials; determining a treatment process to be performed on the clothing material; and determining reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process, wherein the reference process parameters are used for guiding a user to carry out the treatment of the clothing material.
The method comprises the steps of identifying clothing materials to be treated, determining the types of the clothing materials, and determining the treatment process to be carried out on the clothing materials, so that the reference process parameters when the treatment process is carried out on the clothing materials are determined by combining the types of the clothing materials and the treatment process, and a user is guided to carry out the treatment process on the clothing materials. The method can show the reference process parameters of the treatment process to the user as much as possible, and guide the user to carry out the treatment process, so that on one hand, the dependence on the experience of the user can be reduced as much as possible, and on the other hand, the method is beneficial to improving the treatment efficiency and quality of the user, thereby improving the production quality and production efficiency of the clothing.
It will be appreciated that those skilled in the art may make various modifications and alterations to the embodiments of the application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the embodiments of the present application fall within the scope of the claims and the equivalents thereof, the present application is also intended to include such modifications and variations.
Claims (7)
1. A method of optimizing a garment manufacturing process, comprising:
identifying clothing materials to be treated, and determining the types of the clothing materials;
Determining a treatment process to be performed on the clothing material;
Determining reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process, wherein the reference process parameters are used for guiding a user to carry out the treatment of the clothing material;
the determining the reference process parameters when the clothing material is subjected to the treatment process according to the type of the clothing material and the treatment process comprises the following steps:
identifying equipment for carrying out the treatment process, and determining equipment types;
identifying the process materials subjected to the treatment process, and determining the types of the process materials;
Determining the reference process parameters of the treatment process according to the equipment types, the process material types and the clothing material types;
The equipment type is sewing equipment, the process material is sewing thread, the process material type comprises sewing thread material and sewing thread model, the reference process parameters of the treatment process are determined according to the equipment type, the process material type and the clothing material type, and the reference process parameters comprise:
determining one or more target mark types from sewing mark types supported by the sewing equipment according to the types of the clothing materials, the sewing thread materials and the sewing thread types;
determining a reference sewing parameter corresponding to the target mark type according to the corresponding relation among the target mark type, the sewing thread material, the sewing thread model and the sewing quality, wherein the reference sewing parameter is the reference technological parameter of the treatment technology;
The device type is printing device, the process material is dye, the process material type comprises dye type and dye color, the reference process parameters of the treatment process are determined according to the device type, the process material type and the clothing material type, and the reference process parameters comprise:
Determining a type of printing to be selected supported by a dye variety used by the printing equipment;
Determining a target printing type for printing the clothing material from the printing types to be selected according to the type of the clothing material, the dye variety and the dye color;
And determining a reference printing parameter corresponding to the target printing type according to the corresponding relation among the target printing type, the dye variety, the dye color and the printing quality, wherein the reference printing parameter is the reference technological parameter of the treatment process.
2. The method of optimizing a garment manufacturing process according to claim 1, wherein determining one or more target trace types from among sewing trace types supported by the sewing apparatus according to the type of the garment material, the sewing thread material, and the sewing thread model, comprises:
Acquiring a first type of sewing stitch to be selected supported by the type of clothing material;
Determining a second to-be-selected sewing stitch type supported by a part of the clothing material according to the part;
Determining a third supported sewing stitch type to be selected according to the sewing thread type, the sewing thread material and the matching relation between the sewing thread type and the clothing material;
And determining the target stitch type according to the first to-be-selected stitch type, the second to-be-selected stitch type and the third to-be-selected stitch type.
3. The method of optimizing a garment manufacturing process of claim 2, wherein the stitch type comprises one or more of a single-thread chain stitch, a imitation hand stitch, a lock stitch, a multi-thread chain stitch, a wrap stitch, a stretch stitch, the determining the target stitch type based on the first, second, and third stitch types comprising:
determining that a first stitch is the target stitch type when the first stitch type to be sewn, the second stitch type to be sewn and the third stitch type to be sewn simultaneously contain the same one of the first stitches, wherein the first stitch comprises the lock stitch, the multi-thread chain stitch, the wrapping stitch and the tightening stitch;
determining that the same item in a second stitch is the target stitch type when the same item in the second stitch is simultaneously contained in the first stitch type, the second stitch type and the third stitch type, wherein the second stitch comprises the single-line chain stitch and an imitation hand stitch;
When the first sewing stitch type, the second sewing stitch type and the third sewing stitch type do not simultaneously contain the same item in the first stitch or the second stitch, and two of the first sewing stitch type, the second sewing stitch type and the third sewing stitch type exist in the same item in the second stitch, determining that the item in the second stitch is the target stitch type;
When the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not simultaneously contain the same item in the first stitch or the second stitch, and any two of the first to-be-sewn stitch type, the second to-be-sewn stitch type and the third to-be-sewn stitch type do not exist the same item in the second stitch, acquiring one or more preset items as the target stitch type.
4. The method of optimizing a garment manufacturing process of claim 1, further comprising:
acquiring a sewing quality evaluation result of the sewn clothing material, and screening out a target clothing material with the sewing quality evaluation result meeting the preset requirement;
Acquiring sewing parameters of target clothing materials, wherein the sewing parameters of the target clothing materials comprise the sewing thread materials, the sewing thread types, the sewing stitch types, the sewing densities and the sewing edge distances;
screening grouping clothing materials which are different in only one sewing parameter and are in the same group from the target clothing materials;
The method comprises the steps of obtaining an average value of different sewing parameters in the grouping clothing materials, updating the reference sewing parameters in the corresponding relation according to the average value, or determining one parameter with highest occurrence frequency in the different sewing parameters in the grouping clothing materials, and updating the reference sewing parameters in the corresponding relation according to the parameter.
5. The method of optimizing a garment manufacturing process according to claim 4, wherein the types of garment materials include at least one of cotton materials, polyester materials, nylon materials, hemp materials, and silk materials, the print types include transfer printing, discharge printing, reduction printing, shrink printing, flat screen printing, rotary screen printing, pigment printing, slurry printing, cement printing, and ink printing, and the determining a target print type for printing the garment materials from the print types to be selected according to the types of garment materials, the dye types, and the dye colors includes:
determining a first printing type supported by the type of the clothing material according to a preset first relation list, wherein the first relation list is a corresponding relation between the clothing material and the adopted printing type;
Determining a second printing type supported by the dye variety according to a preset second relation list, wherein the second relation list is a corresponding relation between the dye variety and the printing type;
Determining a third printing type supported by the dye color according to a preset third relation list, wherein the third relation list is a corresponding relation between the dye color and the printing type;
And determining a target printing type for printing the clothing material from the printing types to be selected according to the first printing type, the second printing type and the third printing type.
6. The method of optimizing a garment manufacturing process according to claim 5, wherein determining a target print type for printing the garment material from the candidate print types based on the first print type, the second print type, and the third print type comprises:
Acquiring a first priority relation and a second priority relation between printing types, wherein the first priority relation represents the relation of printing cost between different printing types, and the second priority relation represents the relation of printing quality between different printing types;
determining the same printing type contained in the first printing type, the second printing type, the third printing type and the printing type to be selected as a standby printing type, wherein the standby printing type is one or more;
and evaluating and sequencing the standby printing types according to the first priority relation and the second priority relation to determine the target printing type meeting the cost condition and the quality condition at the same time.
7. The method of optimizing a garment manufacturing process of claim 1, further comprising:
obtaining a printing quality evaluation result of the printed clothing material, and screening out a target clothing material with the printing quality evaluation result meeting preset requirements;
obtaining printing parameters of target clothing materials, wherein the printing parameters of the target clothing materials comprise the dye variety, the dye color, the printing type, the printing duration and the printing temperature;
Screening out grouping clothing materials which are different in printing parameters and are in the same group from the target clothing materials;
and calculating the average value of different printing parameters in the grouping clothing materials, updating the reference printing parameters in the corresponding relation according to the average value, or determining one parameter with highest occurrence frequency in the different printing parameters in the grouping clothing materials, and updating the reference printing parameters in the corresponding relation according to the parameter.
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