CN112405565A - Manipulator for cutting in mattress production - Google Patents
Manipulator for cutting in mattress production Download PDFInfo
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- CN112405565A CN112405565A CN202011632504.7A CN202011632504A CN112405565A CN 112405565 A CN112405565 A CN 112405565A CN 202011632504 A CN202011632504 A CN 202011632504A CN 112405565 A CN112405565 A CN 112405565A
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- mattress
- cutting
- manipulator
- pressing
- flexible cushion
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0055—Cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
Abstract
The invention relates to the technical field of mattress production, in particular to a manipulator for cutting in mattress production, which comprises a flatting support frame in a rectangular flat shape, wherein a plurality of pressing plates which are arranged at intervals and used for directly pressing a mattress and lifting are arranged below the flatting support frame in an installing mode, insertion needles used for being inserted into the mattress are vertically arranged at the pressing plates in a penetrating mode, pressing counterweight blocks are fixed on the upper surface of each pressing plate near two ends, and the insertion needles also vertically penetrate through the pressing counterweight blocks, so that the cutting effect is improved.
Description
Technical Field
The invention relates to the technical field of mattress production, in particular to a manipulator for cutting in mattress production.
Background
Present mattress production degree of automation is higher and higher, and a lot of all used robot, manipulator etc. to carry out automated processing, chinese patent as application number 201720980669.0 discloses a mattress subsides continuous manipulator, which comprises a frame, transversely be equipped with subsides continuous district and last continuous district in the frame side by side, thereby be equipped with in the frame and drive by horizontal drive mechanism paste continuous support of inhaling of removing between continuous district and the last continuous district, thereby should inhale the below of continuous support and be equipped with and inhale continuous board by vertical drive mechanism drive upper and lower removal, should inhale and be equipped with the cavity in the continuous board, should inhale continuous board be equipped with on the surface at least one with the convulsions export that the cavity is linked together, this convulsions export links to each other with the air exhauster through exhaust pipeline, inhale on the bottom surface of continuous board equipartition have a plurality of with the convulsions entry that the cavity links to each other.
Existing structures of this type also do not position and lift the mattress well. The control capability of the mattress on the flatness is obviously insufficient.
Disclosure of Invention
The invention aims to provide a manipulator for cutting in mattress production, which can improve the cutting effect.
The technical purpose of the invention is realized by the following technical scheme: the utility model provides a manipulator for cutting in mattress production, is including the carriage that flattens that is the rectangle form of keeping flat, the below erection joint that flattens the carriage has a plurality of intervals to set up and is used for directly pushing down the dull and stereotyped that can go up and down again of mattress, dull and stereotyped department wears to be equipped with from top to bottom and is used for inserting the insert needle in the mattress, dull and stereotyped upper surface is by being fixed with on the both ends position and is pressed the weight, the insert needle can also pass from top to bottom the suppression balancing weight.
Preferably, the pressed balancing weight is in a round cake shape.
Preferably, the insertion needle is fixed to a side portion of the flattening support frame.
Preferably, the pressing balancing weight is mounted on the side portion of the flattening supporting frame through a lifting connecting column capable of lifting, the lower end of the lifting connecting column is fixed to the pressing balancing weight, a mounting block is fixed on the side portion of the flattening supporting frame, a lifting channel for the lifting connecting column to pass through up and down and to pass through up and down is formed in the mounting block, and a limiting head for preventing the lifting connecting column from falling down is fixed at the upper end of the lifting connecting column.
Preferably, the insertion needle is fixed to the mounting block.
Preferably, the side edge part of the flattening supporting frame is provided with a conveying roller and a motor for conveying the mattress.
Preferably, the top of the conveying roller is higher than the flattening support frame.
Preferably, the conveying roller includes a cylindrical wheel body and supporting spines fixed to an outer circumferential portion of the wheel body and distributed in a circumferential array.
A mattress production line comprises a manipulator.
The invention preferably comprises a conveying belt, a first glue spraying device, a mattress perforating device, a hole glue dripping device, a mattress magnetic particle conveying device, a second glue spraying device and a drying device, wherein the first glue spraying device, the mattress perforating device, the hole glue dripping device, the mattress magnetic particle conveying device, the second glue spraying device and the drying device are sequentially arranged on the conveying belt, the mattress magnetic particle conveying device, the second glue spraying device and the drying device are used for coating flexible cushion holes formed after the flexible cushion blocks are perforated, and the mattress cutting assembly is arranged at the front end of the conveying belt.
The invention has the beneficial effects that: 1. the positioning effect is good, and the cutting effect is good;
2. can be used for producing high-quality mattresses;
3. can be used for carrying, raise the efficiency.
Drawings
FIG. 1 is a schematic perspective view of a punching head structure;
FIG. 2 is a schematic perspective view of the devices above the conveyor belt in a magnetic particle conveyor for mattresses;
FIG. 3 is a perspective view of the lower side of FIG. 2;
FIG. 4 is a schematic perspective view of a mattress production line;
FIG. 5 is a schematic perspective view of a preferred conveyor belt;
FIG. 6 is a schematic perspective view of a mattress cutting assembly;
fig. 7 is a schematic perspective view of a manipulator for grabbing and laying in mattress production.
Detailed Description
The following specific examples are given by way of illustration only and not by way of limitation, and it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made in the examples without inventive faculty, and yet still be protected by the scope of the claims.
Example 1, as shown in fig. 1 to 7, a mattress perforating tool bit includes a mounting post a2 which is assembled with a motor shaft a10 of a perforating rotary motor a1 and extends in the vertical direction, a motor shaft a10 of a perforating rotary motor a1 also extends in the vertical direction, a mounting post a2 is pivotally connected to a motor shaft a10, the tool bit is preferably made of carbon steel, but it is also possible to use a metal material such as steel, a blade a3 which rotates together with the mounting post a2 is fixed to the bottom of the mounting post a2, the mounting post a2 is preferably a cylindrical structure in the main body portion, the transverse width of the blade a3 is preferably larger than the diameter of the mounting post a2 and the axial center of the mounting post a2 passes through the center position of the blade a3 in the width direction, the blade a2 includes a body supporting cutting portion a 6 which is upright and a 36 41 which is integrally connected to the bottom of the body supporting cutting portion 41 and allows drilling of a drill bit 41 into a flexible pad 42 a, the size of the pre-punching drill bit a42 is smaller than that of the body supporting cutting part a41, the pre-punching drill bit a42 mainly has the main functions of firstly penetrating into the flexible cushion block and rotatably tearing a small opening, then continuously tearing the flexible cushion block downwards, and simultaneously acting on the flexible cushion block to cut a large flexible cushion block hole for putting magnetic particles into by the body supporting cutting part a41, of course, the punching rotary motor a1 can be connected through a lifting motor or a lifting cylinder and then can be lifted up and down, because in the punching process, the mounting column a2 motor shaft a10 drives to rotate, and meanwhile, a descending drill hole is needed to form the flexible cushion block hole for putting the magnetic particles on the flexible cushion block, and the way of descending the rotary cutter head enables the hole to be cut into a blind hole or a non-connected hole, so that the production efficiency can be greatly improved, like traditional equipment of punching press division perforating hole, need carry out the trompil to flexible cushion alone, can not install flexible cushion and trompil again after the base structure is gone up, so will collect flexible cushion trompil in advance, then structural installing the base, will have more time extravagant, cause efficiency to reduce, the blind hole can be seted up to this embodiment tool bit, flexible cushion installs on the base structure after just can directly trompil and get into next process on the transfer chain in the transportation process, reduce middle collection latency, can promote efficiency greatly. The mounting column a2 and the blade a3 can be made of the same material and integrally connected and formed, the effect is good, and the mounting column a2 and the blade a3 can be realized through the existing processes of forging, casting and the like.
Preferably, the top of the body supporting cutting part a41 is integrally connected to the bottom of the mounting post a2, i.e. the above-mentioned implementation structure of the connection mode of the mounting post a2 and the blade a 3.
Specifically, the main body support cutting part a41 includes a main cutting plate a411 having an upright plate shape, and the main cutting plate a411 has a flat shape, and is preferably rectangular in cross section, that is, four corners are right-angled cutting edges. The top of the pre-punch bit a42 is integrally connected to the bottom of the main cutting board a411, the pre-punch bit a42 is a vertical plate-like structure, the pre-punch bit a42 is preferably located at the center of the bottom of the main cutting board a411, the width of the pre-punch bit a42 is preferably controlled to be 1-2 mm, and is not more than 4 mm as much as possible, the width of the main cutting board a411 is preferably about ten times the width of the pre-punch bit a42, the height of the pre-punch bit a42 is about 3 mm, and the height of the main cutting board a411 is about 4 times the height of the pre-punch bit a 42.
Further, the bottom of the pre-perforated drill bit a42 is formed with an upward facing V-shaped notch to improve the ability to penetrate the pad and tear.
The main cutting board a411 is provided with main cutting edges a4111 extending obliquely upward on both sides of the pre-punch bit a42 in the horizontal direction, forming a broken V-shaped structure. The ability of the main cutting plate a411 to rotate downward for cutting is also improved.
Auxiliary cutting plates a412 are integrally connected to both sides of the main cutting plate a411 in the plate surface direction. The auxiliary cutting plates a412 on the two plate surfaces are designed in a central symmetry mode, and the auxiliary cutting plates a412 transversely extend to the edge part from the middle position of the main cutting plate a 411. The auxiliary cutting plate a412 has an arc cutting edge a4120, the arc cutting edge a4120 preferably extends from the peripheral portion of the mounting post a2 to the top portion of the pre-punch bit a42, and the shape of the edges of the auxiliary cutting plate a412 on both sides of the main cutting plate a411 in the width direction is consistent with the shape of the main cutting plate a411 so as to achieve the effect of lateral cutting. And the arc-shaped cutting edge a4120 can enhance the tearing capability of the middle area and reduce the problem of too much rough edge as much as possible.
Preferably, the top of the main cutting plate a411 is integrally connected to a radial line of the mounting column a2, so that the structure is optimized. The mounting column a2 is provided with an inclined guide surface a20 which inclines upwards, so that the structure and the stress distribution are optimized, and meanwhile, the cut powder can have an outward space and can be guided.
The embodiment also provides a mattress perforating device, which comprises the mattress perforating tool bit, and the mattress perforating device can be applied to a mattress production line, and the specific mattress perforating device and the mattress production line can adopt the structure in the following embodiment.
Preferably, all the magnetic particle falling guide cylinders b2 are mounted to an integrated mounting support plate 3. The integrated mounting support plate 3 is also an existing mounting plate structure made of a whole aluminum alloy, and of course, a plurality of hole structures are formed, and the magnetic particle falling guide cylinder b2 can be mounted on the integrated mounting support plate 3.
Preferably, a magnetic particle conveying guide rail c3 is arranged above the entrance channel c2, a flexible connection pipe c4 is connected between the entrance channel c2 and the magnetic particle conveying guide rail c3, the magnetic particle conveying guide rail c3 can adopt an arc-shaped track, the flexible connection pipe c4 can adopt a plastic pipe, the magnetic particle conveying guide rail c3 is provided with an existing electric push rod or push wheel and other structures, so that magnetic particles placed on the magnetic particle conveying guide rail can be pushed to be conveyed into the flexible connection pipe c4 and fall into the entrance channel c2, and the entrance channel c2 can adopt a channel structure formed by a steel pipe.
And a lifting rod c5 which can lift up and down to press the magnetic particles against the holes of the flexible cushion block is arranged in the magnetic particle falling guide cylinder b 2. The magnetic particle transverse conveying channel c1 is communicated to a position between the upper part and the lower part of the magnetic particle falling guide cylinder b2, so that the lifting rod c5 can conveniently press magnetic particles into the flexible cushion block hole, the lifting rod c5 can adopt a piston rod structure of a pneumatic cylinder, but a pressing block structure similar to the shape of the magnetic particles is preferably fixed at the lower end of the piston rod, and therefore the magnetic particles can be better bonded in the flexible cushion block hole by pressing down the lifting rod c5 after falling into the flexible cushion block hole, and of course, before falling, glue needs to be firstly dripped in the flexible cushion block hole.
A push plate c6 for pushing the magnetic particles to be conveyed backwards is arranged in the magnetic particle transverse conveying channel c1, and a transverse front and back telescopic pneumatic cylinder c7 is connected with the push plate c 6. This is designed to allow the magnetic particle, which is located lowermost after the magnetic particle entering the passage c2 is accumulated and has been in the magnetic particle transverse transfer passage c1, to be pushed backward into the magnetic particle drop guide cylinder b 2.
The more important design, the periphery that magnetic particle whereabouts guide cylinder b2 leans on the bottom is connected with shelters from guard plate c8, shelters from guard plate c8 and can adopt the plate structure of rectangle form, the effect of this lies in, can glue some semi-solid glue silk that form after some preorders glue coating and glue and excessively glue and cause the jam in magnetic particle whereabouts guide cylinder b2 lower part mouth, shelter from guard plate c 8's structure can remove to bond these glue silk more, in addition, the in-process that the magnetic particle dropped, it drills to the position that flexible cushion hole is outer to probably appear the position unusually, this structure makes the magnetic particle can not the drunkenness after dropping as far as possible.
The embodiment also provides a mattress magnetic particle installation device which comprises the mattress magnetic particle conveying device. The mattress punching device is characterized by further comprising a conveying belt 1 and a mattress punching device used for punching the flexible cushion block and a hole glue dripping device used for gluing the flexible cushion block hole formed after the flexible cushion block is punched, wherein the mattress punching device and the hole glue dripping device are sequentially arranged on the conveying path of the conveying belt from back to front. The mattress perforating device and the hole glue dripping device can adopt the structures mentioned in the subsequent embodiments.
The embodiment also provides a mattress production line, which comprises the mattress magnetic particle installation equipment. Various structures on the pipeline may be used in conjunction with other embodiments.
Preferably, a dust suction device for cleaning the mattress is arranged at the position behind the mattress perforating device. The dust suction device comprises a dust suction cover 2 which extends in the left-right direction and is provided with a downward opening. The upper part of the dust hood 2 needs to be communicated with air suction equipment such as a dust collector and the like, and the flexible cushion block fragments torn by punching can be processed in time, so that the tidiness of the flexible cushion block is ensured, and a high-quality mattress is produced.
Further, the glue dripping cylinder can be lifted. The mattress punching cutter head can lift. They can be installed on the existing lifting structure of a lifting motor or a lifting cylinder which can lift. The mattress perforating cutter head is installed on the perforating rotating motor a1, the perforating rotating motor a1 can be further connected with a lifting structure to realize lifting, and the glue dripping cylinder can be directly connected with a lifting structure to lift the glue dripping cylinder.
Preferably, the mattress perforating tool bit, the glue dripping cylinder and the magnetic particle falling guide cylinder are all arranged on the same integrated mounting support plate 3 which is positioned above the conveying belt 1. The aforementioned lifting structure may be installed on the integrated mounting support plate 3 so that the mattress punching head and the glue dropping cylinder are installed accordingly, while the non-lifting structure of the magnetic particle dropping guide cylinder may be directly erected on the integrated mounting support plate 3, or the magnetic particle lateral transfer passage c1 may be installed on the integrated mounting support plate 3, and the magnetic particle dropping guide cylinder is required to pass through the integrated mounting support plate 3 up and down. The three functional modules are integrated together, so that the three processes of punching the flexible cushion block hole, dripping glue in the flexible cushion block hole and fixing magnetic particles in the flexible cushion block hole can be continuously completed in the conveying process, and the method is very quick and effective.
Other specific structures of the mattress magnetic particle conveying device, the mattress punching device and the hole glue dripping device can also be combined with the structures involved in other embodiments.
The embodiment also provides a mattress production line, which comprises the mattress magnetic particle installation equipment. Other configurations involved in the assembly line may also take the configuration of other embodiments.
Example 4, as shown in fig. 1 to 7, a mattress production conveyor comprises an endless belt body d1, the belt body d1 having rollers d2 for tension and transmission on both front and rear sides, and the inner side surface of the belt body d1 being rough. Mattress production water line that degree of automation is high, the speed of travel of conveyer belt needs accurate control, otherwise can influence the chronogenesis of every website, cause certain link to go wrong, so the conveyer belt must can better follow the roller and can well run in step, the problem of skidding appears in the unlikely appearance, thereby cause brief pause, cause the production technology time not to deviate, can produce mattress structural layer position inaccurate, the magnetic particle is inaccurate, punch and beat the scheduling problem partially, so the medial surface of area body d1 must be the rough surface.
Preferably, the connection direction of the head-tail connection part of the belt body is inclined to the left-right direction. The belt body d1 is typically a flat belt that is joined end to end, and because the long run typically uses a lightweight belt construction, the belts are typically joined. The inclined design can reduce the risk of slipping at the rollers at the docking station. Specifically, an inclined roundabout connecting part d3 which is inclined to the left-right direction and is sewn back and forth by a sewing thread is formed at the head-tail connecting part of the belt body. Because the sewing thread is usually smoother, the roughness of the junction is weakened, in this case, the inclined mode can make the junction always have no sewing thread in the left and right directions, so that the junction of the belt body d1 is not easy to slip when passing through the roller, because if a sewing structure which is straight in the left and right directions is adopted, more sewing threads are contacted with the roller to cause short slip in a shorter time point, and the effectiveness of high-precision production is influenced, the structural design of the embodiment is more in line with the purpose of accurate conveying.
Preferably, the inclined detour connection portion d3 is formed into a V-shaped connection section which is continuous from left to right and alternately faces back and forth, and the structure is optimized.
The outside of area body is plastic surface or plastic surface, for example nylon material etc. and is lighter has better structural strength again. A plurality of block-shaped bulges d4 are formed on the outer side of the belt body to ensure the friction force on the upper surface of the conveying belt.
This embodiment still provides a mattress production facility, also is a mattress production water line, includes the aforesaid mattress production conveyer belt. Still include the mattress perforating device that is arranged in proper order from the back that sets gradually, is used for carrying out gummed hole glue dripping device and the mattress magnetic particle conveyor who goes in being used for filling into flexible cushion hole with the magnetic particle to the flexible cushion hole that forms after punching of flexible cushion on the transport path of conveyer belt, mattress perforating device has one row of left right direction interval arrangement and uses to rotate the mattress tool bit that punches to punch to flexible cushion, hole glue dripping device has one row of left right direction interval arrangement and is used for carrying out the glue dripping section of thick bamboo to flexible cushion hole, mattress magnetic particle conveyor has one row of left right direction interval arrangement and is used for the magnetic particle to fall into the magnetic particle whereabouts guide cylinder that goes in the flexible cushion hole.
The conveyer belt is provided with a manipulator at the side of the conveying path. Also comprises a mattress cutting assembly at the front end of the conveying belt.
The structure of the apparatus other than the conveyor belt described above may be the structure of the other embodiments.
Example 5, as shown in fig. 1 to 7, a mattress cutting table comprises a supporting table e1, the supporting table is provided with at least two supporting plates e2 capable of lifting up and down for supporting a mattress, the side of the supporting table is provided with a cutting knife e3, and the supporting table is provided with a cutting positioning device capable of pressing the mattress downwards for cutting. The mattress initial product needs to be trimmed to reach the expected size, the cutting positioning device can be better adjusted and pressed on the mattress, the cutting knife e3 can cut on the side, the cut-off part on the side can be collected on the side, and the supporting plate e2 has the function that the cut-off finished product can be lifted up and down, so that the finished mattress product can be conveniently carried away.
Preferably, the supporting table e1 is provided with a first embedded groove channel e4 for the supporting plate e2 to ascend and descend vertically, so that the table top is ensured to be relatively complete before the finished mattress is carried, and the effectiveness of the cutting operation is ensured. The supporting plate e2 corresponds to a part of the structure that can be raised and lowered in the supporting table e 1.
The cutting knife e3 is a plane blade with a vertical shape, i.e. the knife edge cuts along the horizontal direction. The cutter e3 is movable in the horizontal direction. The cutter e3 may be mounted on some existing mobile devices. The table top of the supporting table e1 is a steel smooth surface, so that the mattress products can be conveniently fed from the conveying belt.
This embodiment still provides a mattress cutting assembly, including the aforesaid mattress cutting bed and mobile robot, cutting positioner includes the cutting manipulator that mobile robot is connected, cutting manipulator is including the flattening carriage f1 that is the rectangle form of keeping flat, the below erection joint that flattens carriage f1 has a plurality of intervals to set up and is used for directly pushing down the dull and stereotyped f2 that the mattress can go up and down again, wear to be equipped with on the dull and stereotyped f2 to be arranged in inserting the needle f3 that inserts in the mattress. The insertion needle f3 is fixedly arranged at the side part of the flattening support frame f 1. The pressing weight f7 is fixed on the upper surface of the pressing plate f2 near two ends, the inserting needle f3 also penetrates through the pressing weight f7, and the pressing weight f7 is mounted on the side of the pressing support frame f1 through a lifting connecting column f4 capable of lifting. The specific expansion of the technical content in this section is not described in detail in the following embodiments, and the main purpose is to press the mattress for cutting, and also to lift the mattress for turning, carrying, and the like.
This embodiment still provides a mattress production water line, including the first mucilage binding that spouts that sets gradually on conveyer belt and the conveyer belt device, be used for the mattress perforating device who punches to flexible cushion, be used for carrying out the gummed hole glue dripping device and be arranged in filling mattress magnetic particle conveyor, the second of going into in the flexible cushion hole with the magnetic particle to the flexible cushion hole that forms after punching of flexible cushion carries out gummed hole glue dripping device and the conveyer belt front end like aforementioned mattress cutting final assembly. Various device configurations may also be used in conjunction with other embodiments.
Embodiment 6, as shown in fig. 1 to 7, a mattress production line includes a conveyor belt, a first glue spraying device g1 sequentially arranged from back to front above the conveyor belt, a mattress perforating device for perforating flexible cushion blocks, a hole glue dripping device for coating glue on flexible cushion block holes formed after the flexible cushion blocks are perforated, a mattress magnetic particle conveying device for filling magnetic particles into the flexible cushion block holes, a second glue spraying device g2, a drying device h, and a mattress cutting assembly arranged at an outlet at the front end of the conveyor belt. The device structure may adopt the specific configuration in other embodiments, and the production process flow is also described later. The drying device h can adopt the existing drying equipment.
Preferably, the first glue spraying device comprises glue spraying guns g which are arranged at intervals left and right. The second glue spraying device comprises glue spraying guns g which are arranged at left and right intervals. The glue gun can be arranged on some supporting frames, the gun head sprays downwards, the spraying time and the spraying amount can be controlled through automatic control equipment, the gun head sprays downwards as far as possible, the gun head is preferably a scattering hole, the spraying can be more uniform, the surface energy of the sprayed cushion block is more uniform, the watering can be effectively coated, and the waste is reduced.
The embodiment provides a mattress production process, which comprises the following steps: 1. placing the substrate supporting block on a conveying belt, and spraying glue on the surface of the substrate supporting block through a first glue spraying device; 2. paving a middle flexible cushion block; 3. punching the flexible cushion block, dripping glue and placing magnetic particles; 4. spraying glue on the surface of the flexible cushion block through a second glue spraying device; 5. laying a surface cushion block on the flexible cushion block; 6. drying; 7. and (6) cutting.
The base supporting block is usually bridged by hard polyethylene or polypropylene foam, the base supporting block can be automatically placed on the conveying belt through a grabbing type manipulator, glue is sprayed on the upper surface of the base supporting block, a flexible cushion block can be laid on the upper surface of the base supporting block after glue spraying by the grabbing type manipulator, a primary mounting process is completed, and the flexible cushion block can be a sponge block; then, the flexible cushion block is punched, glue is dripped, and magnetic particles are placed, and the production line is provided with a corresponding device structure so as to process the flexible cushion block and complete the installation of the magnetic particles; then, glue is sprayed on the upper surface of the flexible cushion block, and the surface cushion block can be grabbed by a grabbing mechanical arm and then laid on the upper surface of the flexible cushion block, so that the structure of the whole mattress is basically formed, and the surface cushion block can be made of a latex block; then drying and curing glue for shaping, and then conveying the shaped product to a mattress cutting assembly at the front end for cutting and carrying.
The whole process is more efficient than the prior process. The grabbing manipulator of the substrate supporting block, the flexible cushion block and the surface cushion block can adopt the existing grabbing manipulator and can also adopt the manipulator structure in the embodiment 8. In addition, it is important that the flexible pad is perforated into half holes in step 3. In addition, some motor structures, telescopic structures or lifting structures and the like can be automatically controlled through an automatic control system, so that efficient automatic production is realized.
Embodiment 7, as shown in fig. 1 to 7, a manipulator for cutting in mattress production, that is, a cutting manipulator, which can be connected to a mobile robot so as to facilitate the adjustment of the position in various directions, and the cutting manipulator of this embodiment includes a flattening support frame f1 in a flat rectangular shape, an upper portion of the flattening support frame f1 can be connected to the robot, the robot can use an existing walking robot with a moving arm, the moving arm can be connected to the flattening support frame f1, and it is not expanded in detail here, and is an easily implemented structure, a plurality of pressing plates f2 which are arranged at intervals and are used to directly press a mattress, are installed and connected below the flattening support frame f1, insertion needles f3 for inserting into a mattress are inserted above and below the pressing plates f2, pressing weights f7 are fixed on two end portions of the upper surface of the pressing plates f2, the inserting needle f3 can also penetrate through the pressing balancing weight f7 up and down, and the pressing balancing weight f7 and the pressing plate f2 are provided with corresponding upper and lower through holes for the inserting needle f3 to penetrate up and down. The pressing plate f2 can be a rectangular plate structure, the pressing balancing weight f7 and the pressing plate f2 can be steel structures, when cutting is performed, the pressing plate f2 and the balancing weight move downwards along with the pressing support frame f1 to press the mattress to be compact, meanwhile, the insertion needle f3 is inserted into the mattress gradually downwards, the pressing balancing weight f7 and the pressing plate f2 can lift freely, when the pressing supporting frame f2 is pressed to a certain degree, the pressing supporting frame f3 cannot descend, the insertion needle f3 can be inserted into one section, the inserting stability is guaranteed, at the moment, the pressing support frame f1 can be adjusted in position, for example, rotated and the cutting is performed through a cutting knife after the pressing supporting frame f1 is adjusted to a corresponding position. The pressed counter weight f7 needs a larger counter weight, generally more than 1 kilogram and less than 5 kilograms are preferred, when the pressed mattress is cut, the mattress is flat, after the cut, the pressing support frame f1 is lifted, the pressed counter weight f7 has enough weight to ensure that the mattress and the insertion needle f3 are separated from each other up and down, and the insertion needle f3 of the manipulator is vertically up and down and is not arranged like an inclined arrangement for grabbing. In addition, the pressed balancing weight f7 can be filled with wool felt which is coated with lubricating oil, so that the insertion needle f3 keeps lubricating, the insertion is convenient, and the mattress is not damaged.
In particular, for some optimization, the pressed balancing weight f7 is in the shape of a circular cake. The insertion needle f3 is fixedly arranged at the side part of the flattening support frame f 1.
Further, suppression balancing weight f7 install in through a lift spliced pole f4 that can go up and down flatten braced frame f1 lateral part, the lower extreme of lift spliced pole f4 is fixed to suppression balancing weight f7 on, flatten braced frame f1 lateral part is fixed with installation piece f0, offer the confession on the installation piece f0 the lift passageway f01 that goes up and down and pass and can pass from top to bottom of lift spliced pole f4, the upper end of lift spliced pole f4 is fixed with the spacing head f40 that prevents it and drop down, and spacing head f40 is in lift passageway f01 top, and spacing head f40 size is to be greater than the bore of lift passageway f01, and like this, lift spliced pole f4 has just can not fallen down. Preferably, the insertion needle f3 is directly fixed to the underside of the mounting block f 0.
Preferably, a conveying roller f5 and a motor f6 for conveying the mattress are installed at the side edge part of the flattening support frame f1, the motor f6 is fixed on the flattening support frame f1, the axial direction of the conveying roller f5 is along the horizontal direction, the conveying roller f5 is installed and connected to the shaft of the motor f6, and the wheel surface of the conveying roller f5 is used as a support surface. Further, the top of the conveying roller f5 is higher than the flattening support frame f 1. This is advantageous in that the robot can be used not only for cutting off a waiting time, but also for lifting up the mattress by the aforementioned supporting plate e2, then flattening the supporting frame f1 to reach the bottom of the mattress and then lifting up to carry the mattress, and due to the design of the conveying roller f5, the mattress supported by the flattening supporting frame f1 can be conveyed to a corresponding container or the like for storage after being supported and rotated by the conveying roller f 5. In addition, if two panels e2 are used, the lateral spacing between panels e2 is preferably large enough to allow the robot to be placed under the mattress for better transfer.
Preferably, the conveying roller f5 includes a cylindrical wheel body f51 and supporting spines f52 fixed on the outer circumference of the wheel body f51 and distributed in a circumferential array, which can further ensure the effectiveness of carrying the mattress.
The embodiment provides and also provides a mattress production line, includes aforementioned a manipulator. Still include the conveyer belt and the conveyer belt on set gradually first spout mucilage binding and put, be used for carrying out gummed hole glue dripping device to the mattress perforating device that flexible cushion punched, the flexible cushion hole that is used for forming after punching flexible cushion and be arranged in filling into mattress magnetic particle conveyor, the second that goes in the flexible cushion hole, glue spraying device, drying device, still include the mattress cutting assembly of conveyer belt front end department, mattress cutting assembly is close to conveyer belt front end export department as far as possible, conveniently receives the mattress. These device-like structures can be referred to the aforementioned embodiments as well.
Preferably, the plurality of the insertion needles f3 are provided so as to cross each other obliquely to the horizontal direction, and cross each other in the frame inside and outside directions of the edge of the horizontally laid frame k 1.
The side part of the movable support flat frame k1 is provided with an installation guide seat k2 for the insertion needle to pass through for installation, and certainly, the position on the upper side of the installation guide seat k2 is provided with a telescopic structure such as a small cylinder which is connected with the top of the insertion needle and is used for the insertion needle to obliquely stretch. The floatable device comprises a floating plate k3 which is used for installing and connecting the installation guide seat k2 and can float up and down, the floating plate k3 is upright and can be abutted against the side position of the movable support flat-placing frame k1, the installation guide seat k2 keeps the same extension direction of the insertion needle installed on the installation guide seat k1 as much as possible, so the installation guide seat k is also inclined, the lower part of the floating plate k3 can be fixedly connected with a fixed connecting plate k8 between the installation guide seat k2 in a welding or screwing mode, and the fixed connecting plate k8 connects the floating plate k3 with the installation guide seat k 2. Specifically, a transversely extending supporting beam rod k4 is mounted on the movable supporting flat-laying frame, and an up-and-down moving groove k5 through which the supporting beam rod k4 transversely passes and can move up and down is formed in the floating plate k3, so that the floating plate k3 has enough up-and-down free movement capacity.
Furthermore, the side edge part of the horizontally-placed frame k1 capable of being movably supported is provided with a floating plate k3 close to the inner side and the outer side of the frame, and the bottoms of the two floating plates k3 are simultaneously connected to a bottom connecting block k 6. The bottom of the bottom connecting block k6 is connected with a needle tip guiding lower pressing plate k7 which extends downward and through which the needle tip of the insertion needle f3 passes. The bottom surface of the needle point guide lower pressing plate k7 is in a horizontal plane shape, the needle point guide lower pressing plate k7 can be preferably a straight vertically extending rectangular section fixedly connected to the bottom of the bottom connecting block k6 and an isosceles trapezoid section fixedly connected to the bottom of the rectangular section, the inserting needles f3 on two sides can cross and penetrate through the waist surface of the isosceles trapezoid section, therefore, when the movable support flat frame k1 continuously moves downwards, the inserting needles f3 can be effectively inserted into the cushion block, meanwhile, the needle point guide lower pressing plate k7 is used for guiding a balance weight of the lower pressing plate k7, the uneven cushion block can be flattened, the floating plate structure can be used for flattening better in a self-adaptive mode, and certainly, the floating plates k3 are arranged to the greatest extent, all the inserting needles are not required to act with only one floating plate or two floating plates, and therefore each area can have more self-.
This embodiment still provides a mattress production water line, including aforementioned this kind of manipulator, still include conveyer belt and conveyer belt top right back forward set gradually first spout mucilage binding and put, be used for to the mattress perforating device that flexible cushion punched, be used for carrying out the glued hole glue dripping device and be arranged in filling into the mattress magnetic particle conveyor, the second of going in the flexible cushion hole, drying device to the flexible cushion hole that forms after punching flexible cushion and still including setting up the mattress cutting final assembly of conveyer belt front end. The specific structure can refer to the foregoing embodiments.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The manipulator for cutting in mattress production is characterized by comprising a flattening support frame (f 1) which is in a rectangular flat shape, wherein a plurality of pressing plates (f 2) which are arranged at intervals and used for directly pressing a mattress and lifting are arranged below the flattening support frame (f 1), insertion needles (f 3) used for being inserted into the mattress are vertically arranged at the positions of the pressing plates (f 2) in a penetrating mode, pressing counterweight blocks (f 7) are fixed on the positions, close to two ends, of the upper surface of the pressing plates (f 2), and the insertion needles (f 3) can also penetrate through the pressing counterweight blocks (f 7) vertically.
2. The manipulator for cutting in the production of mattresses according to claim 1, characterized in that the pressed weight block (f 7) is in the shape of a circular cake.
3. The manipulator for cutting in the production of mattresses according to claim 1, characterized in that the insertion needles (f 3) are mounted fixed to the sides of a flattened support frame (f 1).
4. The manipulator for cutting in mattress production according to claim 3, wherein the pressing balancing weight (f 7) is mounted on the side of the flattening supporting frame (f 1) through a lifting connecting column (f 4) capable of lifting, the lower end of the lifting connecting column (f 4) is fixed on the pressing balancing weight (f 7), the side of the flattening supporting frame (f 1) is fixed with a mounting block (f 0), a lifting channel (f 01) for the lifting connecting column (f 4) to pass through up and down and pass through up and down is formed in the mounting block (f 0), and a limiting head (f 40) for preventing the lifting connecting column (f 4) from falling down is fixed at the upper end of the lifting connecting column.
5. A manipulator for cutting in the production of mattresses according to claim 4 in which the insertion needle (f 3) is fixed to the mounting block (f 0).
6. The manipulator for cutting in mattress production according to claim 1, wherein the flattening support frame (f 1) is provided at its side edge portion with a conveyor roller (f 5) and a motor (f 6) for conveying the mattress.
7. The manipulator for cutting in the production of mattresses according to claim 6, characterized in that the top of the conveyor roller (f 5) is raised above the flattening support frame (f 1).
8. The manipulator for cutting in mattress production according to claim 7, wherein the conveying roller (f 5) comprises a cylindrical wheel body (f 51) and supporting thorns (f 52) fixed on the outer circumferential portion of the wheel body (f 51) and distributed in a circumferential array.
9. A mattress production line comprising a manipulator according to claim 6.
10. The mattress production line of claim 8, further comprising a conveyor belt, a first glue spraying device, a mattress perforating device for perforating the flexible cushion blocks, a hole glue dripping device for coating glue on the flexible cushion block holes formed after the flexible cushion blocks are perforated, a mattress magnetic particle conveying device for filling magnetic particles into the flexible cushion block holes, a second glue spraying device and a drying device, which are sequentially arranged on the conveyor belt, and a mattress cutting assembly arranged at the front end of the conveyor belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011632504.7A CN112405565B (en) | 2020-12-31 | 2020-12-31 | Be used for manipulator of cutting in mattress production |
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| CN202011632504.7A CN112405565B (en) | 2020-12-31 | 2020-12-31 | Be used for manipulator of cutting in mattress production |
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| CN112405565B CN112405565B (en) | 2024-05-03 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105136447A (en) * | 2015-10-21 | 2015-12-09 | 浙江和也健康科技有限公司 | Mattress testing device |
| KR101613631B1 (en) * | 2015-06-26 | 2016-04-19 | (주)세원피엔드디 | Trimming apparatus for drawing manufactured |
| CN211031827U (en) * | 2019-10-21 | 2020-07-17 | 陕西科技大学镐京学院 | Financial document flattening and punching device |
| CN211053798U (en) * | 2019-11-13 | 2020-07-21 | 杭州富阳元兴家纺股份有限公司 | Cutting equipment is used in cushion production |
| CN215202009U (en) * | 2020-12-31 | 2021-12-17 | 和也健康科技有限公司 | Be used for manipulator and mattress production water line of cutting in mattress production |
-
2020
- 2020-12-31 CN CN202011632504.7A patent/CN112405565B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101613631B1 (en) * | 2015-06-26 | 2016-04-19 | (주)세원피엔드디 | Trimming apparatus for drawing manufactured |
| CN105136447A (en) * | 2015-10-21 | 2015-12-09 | 浙江和也健康科技有限公司 | Mattress testing device |
| CN211031827U (en) * | 2019-10-21 | 2020-07-17 | 陕西科技大学镐京学院 | Financial document flattening and punching device |
| CN211053798U (en) * | 2019-11-13 | 2020-07-21 | 杭州富阳元兴家纺股份有限公司 | Cutting equipment is used in cushion production |
| CN215202009U (en) * | 2020-12-31 | 2021-12-17 | 和也健康科技有限公司 | Be used for manipulator and mattress production water line of cutting in mattress production |
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| CN112405565B (en) | 2024-05-03 |
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