CN112403570A - Conical waste heat collecting crusher and using method thereof - Google Patents
Conical waste heat collecting crusher and using method thereof Download PDFInfo
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- CN112403570A CN112403570A CN202011194404.0A CN202011194404A CN112403570A CN 112403570 A CN112403570 A CN 112403570A CN 202011194404 A CN202011194404 A CN 202011194404A CN 112403570 A CN112403570 A CN 112403570A
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- heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/007—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
- B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
- B02C2/06—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis and with top bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/06—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits having a single U-bend
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/24—Arrangements for promoting turbulent flow of heat-exchange media, e.g. by plates
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Fluid Mechanics (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention belongs to the technical field of crushers, and particularly relates to a conical waste heat collecting crusher which comprises a crusher, a heat exchange device, a vibration mechanism, an iron removal device and a heat absorption system arranged in the crusher, wherein the heat exchange device is communicated with the heat absorption system, cooling lubricating liquid is filled in the heat exchange device and the heat absorption system, and the cooling lubricating liquid circularly flows in the heat exchange device and the heat absorption system. The crusher can collect the heat generated when the crusher crushes stones and utilize the heat; the crusher can work continuously, heat is generated continuously, and the crushing efficiency is high. The invention also provides a using method of the crusher, which comprises the steps of working of the crusher, primary heat absorption of the heat absorption system, secondary heat absorption of the heat absorption system and the like.
Description
Technical Field
The invention belongs to the technical field of crushers, and particularly relates to a conical waste heat collecting crusher and a using method thereof.
Background
The cone crusher is a mining machine for crushing stone material, and its working principle is that the stone material is crushed by mutual extrusion between the eccentric rotary oscillating moving cone lining plate and fixed cone lining plate. When the cone crusher works, stone is fed from a feeding hole of the upper frame, is crushed in the crushing cavity, and is finally discharged from a discharging hole of the lower frame.
The crusher has strict requirements on the temperature of lubricating oil, and when the temperature of the lubricating oil exceeds 38-55 ℃, the crusher protection system can automatically stop the operation of the crusher, thereby causing production interruption. Therefore, the ability to rapidly and efficiently cool the lubricating oil is a necessary means for sustained and stable operation of the crusher. When the crusher continuously crushes the stone materials, the temperature of the conical plate of the crusher can reach 90-100 degrees, the heat is not collected and utilized, and meanwhile, the heat influences the service life of the crusher.
The patent with publication number CN101829613B discloses a cone crusher, which comprises a transmission shaft, a small bevel gear, a large bevel gear, a movable cone, a fixed cone, a main shaft, an eccentric sleeve, a central sleeve of the frame, and a frame, wherein a floating spherical bearing is arranged at the lower end of the movable cone, the floating spherical bearing is arranged between the movable cone and a plane bearing seat, the upper spherical surface of the floating spherical bearing and the lower spherical surface of the movable cone form a spherical kinematic pair, a plane kinematic pair is formed between the lower plane of the floating spherical bearing and the upper plane of the plane bearing seat, the main shaft is a cylindrical main shaft, the main shaft is inserted into a cylindrical inner hole of the eccentric sleeve to form a cylindrical kinematic pair, and the large bevel gear is fixedly mounted at the upper part of the eccentric. The cone crusher has the characteristics of simple structure, good manufacturability in manufacturing and installation, low manufacturing cost, long service life of easily-damaged parts, low energy consumption, high working efficiency and low failure rate in the using process. However, the following problems still exist:
1. the cone crusher in the prior art cannot collect the heat generated when the crusher crushes stones and utilize the heat;
2. the cone crusher in the prior art cannot reduce the friction at the transmission connection part and the heat generated, and simultaneously collects and utilizes the part of heat;
3. the cone crusher in the prior art is easy to accumulate stones and clamp at the feeding hole, and the continuous work of the crusher cannot be guaranteed;
4. the cone crusher stone in the prior art contains ferrous metal, so that crushing safety cannot be guaranteed, the crusher cannot be guaranteed to continuously work, heat cannot be continuously generated, and the crushing efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a cone type waste heat collecting crusher, which is used for solving the problem that the cone crusher in the prior art can not collect heat generated when the crusher crushes stone materials and utilizes the heat; the cone crusher in the prior art cannot reduce the friction at the transmission connection part and the heat generated, and simultaneously collects and utilizes the part of heat; the cone crusher in the prior art is easy to accumulate stones and clamp at the feeding hole, and the continuous work of the crusher cannot be guaranteed; the invention also provides a using method of the cone crusher.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a cone type waste heat collection breaker, includes breaker, heat transfer device, vibrations mechanism, deironing device and locates the inside heat absorption system of breaker, heat transfer device and heat absorption system through connection and inside cooling lubricant that is equipped with, cooling lubricant are in heat transfer device and heat absorption system inner loop flow, vibrations mechanism and deironing device are all installed on breaker upper portion, and the building stones enter into the breaker through deironing device.
In order to avoid the burning of the cone crusher caused by high temperature operation, the temperature of the position of the transmission shaft of the cone crusher should be kept in the range of 38 to 55 degrees, and the cone crusher is not allowed to work in the state of higher than 60 degrees or lower than 16 degrees. According to the crusher, the heat generated at the transmission connection part is collected through the heat absorption system arranged in the crusher, and the transmission connection part is lubricated, so that the effects of reducing friction and reducing heat are achieved; in addition, the heat absorption system can also absorb heat generated when the crusher crushes stones, when the crusher continuously crushes stones, the temperature of a conical plate of the crusher can reach 90-100 ℃, and the heat absorption system can also collect the heat generated when the stones are crushed and then utilize the heat exchange device; simultaneously, vibrations mechanism shakes the building stones, prevents that the building stones from piling up the card at the feed inlet, the iron-containing metal in the building stones can be detached to the deironing device, guarantees broken safety and breaker continuation work. The crusher can collect the heat generated when the crusher crushes stones and utilize the heat; the friction at the transmission connection part can be reduced, so that the heat produced at the transmission connection part is reduced, and the part of heat is collected and utilized; stone materials can be prevented from being accumulated and clamped at the feed inlet, and the continuous work of the crusher is ensured; can detach the ferrous metal in the building stones, guarantee broken safety, further guarantee that the breaker lasts work, continuously produce the heat, crushing efficiency is high.
The crusher further comprises a fixed cone, a supporting sleeve, a movable cone, a machine body, a main shaft, an eccentric sleeve, a transmission shaft and a feeding hopper, wherein the supporting sleeve is arranged at the upper part of the machine body;
the heat absorption system further comprises a crusher inflow pipe, a main shaft flow inlet, a machine body flow inlet, a movable cone heat absorption unit, a main shaft flow outlet and a crusher outflow pipe, wherein the main shaft flow inlet and the main shaft flow outlet are axially arranged inside the main shaft, the lower end of the main shaft flow inlet is communicated with the heat exchange device through the crusher inflow pipe, an annular machine body heat transfer cavity is arranged inside the machine body, the upper end of the main shaft flow inlet is communicated with the machine body heat transfer cavity, the movable cone heat absorption unit is arranged between the movable cone and the machine body, the upper portion of the machine body heat transfer cavity is communicated with the upper portion of the movable cone heat absorption unit through the machine body flow inlet, a machine body outflow channel is further arranged inside the machine body, the lower portion of the movable cone heat absorption unit is communicated with the upper end of the main shaft outflow channel through the machine body outflow channel, and the lower end of.
When the crusher works, stone enters a crushing gap from the feeding hopper, the fixed cone is fixed, the transmission shaft drives the eccentric sleeve to rotate, the movable cone performs eccentric motion under the rotation action of the eccentric sleeve, the crushing gap is regularly changed, and the stone is extruded and crushed; cooling lubricating liquid flows into the crusher through the crusher inflow pipe and then flows into the machine body heat transfer cavity through the main shaft flow inlet channel, the cooling lubricating liquid flows through the movable cone heat absorption unit and then sequentially passes through the machine body outflow channel and the main shaft outflow channel, and finally the crusher outflow pipe flows out of the crusher; in the process, the heat absorption system absorbs heat generated by friction of stone and the movable cone, and has two heat absorption ways, one way is that part of heat is transferred to cooling lubricating liquid in a heat transfer cavity of the machine body through the machine body, and the other way is that part of heat is absorbed by the cooling lubricating liquid in the movable cone heat absorption unit; in the two ways, the heat absorbed by the cooling lubricating liquid in the movable cone heat absorption unit accounts for about 90% of the total absorbed heat, the heat is absorbed by the movable cone heat absorption unit, the heat absorption rate is high, the temperature of the movable cone can be effectively controlled, and in operation, the temperature of the machine body is greatly reduced, so that the service life of the machine body is prolonged.
Further, the heat exchange device comprises a rear shell, a front shell, a first baffle, a second baffle, a plurality of heat exchange tubules, a circulating pump and a storage box, wherein the rear shell and the front shell are hollow cylinders, one end of the rear shell is sealed, the open end of the rear shell and the open end of the front shell are hermetically connected through the first baffle, the second baffle is axially installed inside the front shell, the upper portion of the second baffle, the first baffle and the front shell jointly form a sealed heat flow space, the lower portion of the second baffle, the first baffle and the front shell jointly form a sealed cold flow space, the first baffle and the rear shell jointly form a sealed heat exchange space, a first inflow pipe and a first outflow pipe are arranged on the front shell, one end of the first inflow pipe is connected with the heat flow space in a penetrating way, the other end of the first inflow pipe is connected with the outflow pipe of the crusher in a penetrating way, one end of the first outflow pipe is connected with the cold flow space in a penetrating way, and the other end, the circulating pump is arranged in the storage box and connected with the inflow pipe of the crusher, the heat exchange thin pipes are U-shaped pipes and are arranged in parallel, a plurality of first thin pipe through holes are formed in the upper portion of the first baffle, a plurality of second thin pipe through holes are formed in the lower portion of the first baffle, one ends of the heat exchange thin pipes penetrate through the first thin pipe through holes and are in through connection with the heat flow space, and the other ends of the heat exchange thin pipes penetrate through the second thin pipe through holes and are in through connection with the cold flow space;
the rear shell is internally provided with a plurality of third baffles, the third baffles are semicircular and are arranged inside the rear shell in an up-down alternating radial mode, the rear shell is provided with a second inflow pipe and a second outflow pipe, the second inflow pipe is located at the front end of the rear shell, the second outflow pipe is located at the rear end of the rear shell, cold water to be heated flows into a pipe heat exchange space from the second inflow pipe, and hot water after heating flows out from the second outflow pipe.
The heat exchange device can reuse heat generated by the crusher, cooling and lubricating liquid flowing out of a crusher outflow pipe flows to a heat flow space through the first inflow pipe, flows to a cold flow space through the plurality of heat exchange thin pipes and flows into the storage tank through the first outflow pipe, the circulating pump provides circulating power, and the circulating pump pumps the cooling and lubricating liquid in the storage tank to the crusher inflow pipe to complete circulation of the cooling and lubricating liquid between the heat absorption system and the heat exchange device; simultaneously, the second inlet pipe flows in the cold water of treating the heating, and cold water is under the restriction of several third baffles inside the backshell is "S" shape route and flows, increases flow path, makes the heat in the cooling and lubricating liquid can the efficient follow several heat transfer tubule department heat conduction to cold water in, absorbed thermal water and become hot water, hot water passes through the second outlet pipe flows out, supplies operating personnel to use. This device can be with heat conduction to the aquatic in the cooling and lubrication liquid, when realizing the effect of cooling to the cooling and lubrication liquid, can also make full use of the heat, and the hot water after the heating can be people's domestic water.
Further, the vibration mechanism comprises a vibration mounting plate, a vibration motor, a driving rotary rod, a driven rotary rod, a connecting body, a connecting seat, a first connecting arm, a first connecting plate, two first pull rods, two first springs and a first balance rod, the mounting plate is mounted on the supporting sleeve, the vibration motor is mounted on the vibration mounting plate through the vibration motor mounting plate, the driving rotary rod is mounted on the vibration mounting plate through a third mounting plate and a fourth mounting plate, a vibration motor output shaft is connected with one end of the driving rotary rod through a shaft coupling, the driven rotary rod is mounted on the vibration mounting plate through the first mounting plate and the second mounting plate, the driving rotary rod is parallel to the driven rotary rod, the vibration motor mounting plate, the first mounting plate, the second mounting plate, the third mounting plate and the fourth mounting plate are parallel to each other and are all perpendicular to the vibration mounting plate, the driving rotary rod is provided with a cam, the connecting body is strip-shaped, the middle part of the connecting body is provided with a driven rotary rod through hole, the driven rotary rod penetrates through the driven rotary rod through hole to be fixedly connected with the connecting body, the connecting seat is installed on one side of the connecting body, and the cam is connected with the connecting body;
first link arm one end is articulated with connector one end, the first link arm other end is articulated with first link plate middle part, first link plate is connected with the hopper side, the hopper lower part with support cover sliding connection, be equipped with two first pull rod through-holes on the vibrations mounting panel, two first pull rod passes two first pull rod through-holes respectively and vibrations mounting panel sliding connection, two first pull rod one end is connected through first link plate, two the first pull rod other end is connected through first balancing pole, two first spring is all established two first pull rod outside is established, just first spring one end is fixed on the first pull rod, the first spring other end is fixed on the vibrations mounting panel.
The vibration motor drives the driving rotary rod and the cam to rotate, the elastic force of the two first springs is transmitted to the connecting body through the two first pull rods, the first connecting plate and the first connecting arm, so that the connecting body is always attached to the cam, and when the cam rotates, the connecting body rotates back and forth periodically due to the fact that the shape of the cam is irregular round, and the first connecting plate is driven to move back and forth along the direction of the first pull rods through the first connecting arm; the first balance rod can prevent the two first pull rods from generating a cross trend, so that the two first pull rods are always parallel, the abrasion of the through holes of the first pull rods is reduced, and the service life and the structural strength are improved.
The iron removing device comprises an iron removing motor, a lead screw, a plurality of slide bars, an iron removing support, a cylinder, a telescopic rod, a connecting rod and a plurality of iron removing rods, wherein the iron removing support is horizontally arranged above the hopper, a plurality of iron removing rod through holes distributed circumferentially are formed in the iron removing support, the iron removing rods respectively penetrate through the iron removing rod through holes, a third spring is sleeved at the lower part of each iron removing rod, the upper end of the third spring is fixedly connected with the lower surface of the iron removing support, the lower end of the third spring is fixed on the iron removing rod, a magnet is arranged at the lower end of each iron removing rod, the upper end of each iron removing rod is connected with the connecting rod, the cylinder is arranged above the iron removing support, one end of the telescopic rod is arranged in the cylinder and movably connected with the cylinder, and the other end of;
an iron removing rod sleeve is arranged outside the third spring, the upper end of the iron removing rod sleeve is connected with an iron removing support, a protection plate is arranged at the lower end of the iron removing rod sleeve, and the protection plate is in a circular truncated cone shape and is small in upper part and large in lower part;
the deironing motor is installed in supporting the cover side, still set up a lead screw thread through-hole on the deironing support to and the several slide bar through-hole that the circumference distributes around lead screw thread through-hole, the lead screw passes lead screw thread through-hole and deironing support threaded connection, the lead screw lower extreme with the output shaft of deironing motor, several the slide bar pass several slide bar through-hole respectively and with deironing support sliding connection, several slide bar lower extreme and deironing motor fixed connection.
Inserting a plurality of iron removing rods into the feeding hopper, adsorbing iron-containing metal in stone materials by the magnets, starting the iron removing motor, driving the screw rod to rotate by the iron removing motor, so that the iron removing support moves upwards along the direction of the slide rod, driving the magnets and the iron-containing metal adsorbed on the magnets to move upwards and leave the feeding hopper, and preventing the iron-containing metal from being blocked by the stone materials and hanging down by the protection plate in the process of ascending of the magnets; the cylinder is started to drive the telescopic rod to move upwards, so that a plurality of iron removing rods are driven to move upwards, and iron-containing metal adsorbed on the magnet is hung down by the protective plate to achieve the purpose of removing iron; and closing the cylinder, wherein the iron removing rod moves downwards under the action of the elastic force of the third spring and recovers to the initial position, and the iron removing motor rotates reversely to enable the iron removing support to move downwards, so that the iron removing device recovers to the original state and continues to circularly remove iron. This device can high-efficient deironing, prevents simultaneously that the iron-bearing metal from being blockked by the building stones and hanging down, has improved the reliability of deironing.
Furthermore, the upper conical surface of the machine body is also provided with an upper heat absorption groove, a plurality of heat absorption fine grooves and a lower heat absorption groove, the upper heat absorption groove and the lower heat absorption groove are both in a C shape, the upper heat absorption groove is arranged at the upper end of the machine body, the lower heat absorption groove is arranged at the lower end of the machine body, the plurality of heat absorption fine grooves are all in a continuous S shape, the upper ends of the plurality of heat absorption fine grooves are equidistantly connected to the upper heat absorption groove, and the lower ends of the plurality of heat absorption fine grooves are equidistantly connected to the lower heat absorption groove;
the movable cone heat absorption unit comprises an upper heat absorption manifold, a plurality of heat absorption thin pipes and an upper heat absorption manifold, wherein the upper heat absorption manifold and the lower heat absorption manifold are in a C shape and are in a plurality of continuous S shapes, the upper heat absorption thin pipe is installed in an upper heat absorption groove, the plurality of heat absorption thin pipes are installed in a plurality of heat absorption grooves respectively, the lower heat absorption manifold is installed in a lower heat absorption groove, one end of the upper heat absorption manifold is communicated with a machine body inflow channel, the other end of the upper heat absorption manifold is sealed, one end of the lower heat absorption manifold is communicated with a machine body outflow channel, the other end of the lower heat absorption manifold is sealed, the upper end of each heat absorption thin pipe is communicated with the upper heat absorption manifold, and the lower end of each heat absorption thin pipe is communicated with the lower heat absorption manifold.
The cooling lubricating liquid flows into the upper heat absorption manifold from the machine body inflow channel, then is divided by the upper heat absorption manifold, and is divided into each heat absorption tubule, the continuous S-shaped heat absorption tubules can increase the heat absorption area and improve the heat absorption efficiency, and the lower heat absorption manifold collects the cooling lubricating liquid in each heat absorption tubule and flows out to the machine body outflow channel; in the process, the heat absorbed by the heat absorption thin tubes accounts for more than 50% of the heat absorption capacity of the whole moving cone heat absorption unit, meanwhile, the plurality of heat absorption thin tubes are connected with the upper heat absorption manifold and the upper heat absorption manifold in parallel, and after one heat absorption thin tube is blocked, the rest heat absorption thin tubes can still work normally, so that the reliability is improved.
Furthermore, the heat absorption system further comprises a first connecting pipe and a second connecting pipe, the upper end of the first connecting pipe is communicated with the heat transfer cavity of the machine body, the lower end of the first connecting pipe is arranged above the meshing position of the transmission shaft and the eccentric sleeve gear, the upper end of the second connecting pipe is arranged below the meshing position of the transmission shaft and the eccentric sleeve gear, and the lower end of the second connecting pipe is converged on the outflow pipe of the crusher.
The first connecting pipe is additionally arranged, so that a part of cooling and lubricating liquid in the heat transfer cavity of the machine body can be introduced to the meshing position of the transmission shaft and the eccentric sleeve gear, the meshing position is lubricated, friction is reduced, heat generation is reduced, the part of heat is taken away for collection, the part of heat is collected in a third way, and the part of cooling and lubricating liquid is collected into the outflow pipe of the crusher through the second connecting pipe.
Further, a heat transfer layer is arranged between the movable cone and the machine body, and the heat transfer layer is made of copper or copper alloy and has the thickness of 1.5 mm to 3 mm;
the heat absorption structure is characterized in that filling layers are arranged in the upper heat absorption groove, the plurality of heat absorption grooves and the lower heat absorption groove, gaps between the grooves and the tubes are filled with the filling layers, and the filling layers are heat conduction pouring sealants or heat conduction silicone grease.
The heat transfer layer is made of a high-thermal-conductivity and pressure-resistant material, so that stone can be crushed, heat generated by crushing the stone can be transferred to the movable cone heat absorption unit through the heat transfer layer, the heat transfer efficiency is improved, and the pressure of the stone on the movable cone can be borne;
the filling layer is made of a high-thermal-conductivity filling material, and graphite powder, iron powder and other fillers for increasing thermal conductivity are added into the heat-conducting pouring sealant or the heat-conducting silicone grease so as to increase the thermal conductivity of the filling layer.
Further, the vibration mechanism further comprises a second connecting arm, a second connecting plate, two second pull rods, two second springs and a second balance rod, one end of the second connecting arm is hinged to the other end of the connector, the other end of the second connecting arm is hinged to the middle of the second connecting plate, two second pull rod through holes are formed in the vibration mounting plate, the second pull rods respectively penetrate through the two second pull rod through holes and are connected with the vibration mounting plate in a sliding mode, the two second pull rod ends are connected through the second connecting plate, the two second pull rod other ends are connected through the second balance rod, the two second springs are all sleeved with the two second pull rods, one end of each second spring is fixed to each second pull rod, and the other end of each first spring is fixed to the vibration mounting plate.
The two second springs are opposite to the two first springs in stress mode, namely the two first springs are in a compressed state, and the two second springs are in a stretched state; the two second springs and the two first springs act on the connecting seat together, so that the connecting seat is always tightly attached to the cam, and meanwhile, the motion of the second connecting arm balances the force generated when the first connecting arm moves, and the structural strength and the reliability of the vibration mechanism are improved.
The use method of the cone type waste heat collecting crusher comprises the following steps:
s1, the crusher works, stone enters the crushing gap from the hopper, the fixed cone is fixed, the transmission shaft drives the eccentric sleeve to rotate, the movable cone eccentrically moves under the rotation action of the eccentric sleeve, the crushing gap is regularly changed, and the stone is extruded and crushed;
s2, absorbing heat for the first time by the heat absorption system, enabling cooling lubricating liquid to flow into the crusher through the crusher inflow pipe and then flow to the machine body heat transfer cavity through the main shaft inflow channel, enabling the cooling lubricating liquid to flow through the movable cone heat absorption unit and then sequentially pass through the machine body outflow channel and the main shaft outflow channel, and enabling the crusher outflow pipe to flow out of the crusher;
s3, absorbing heat for the second time by the heat absorbing system, wherein the first connecting pipe can introduce a part of cooling lubricating liquid in the heat transfer cavity of the machine body to the meshing position of the transmission shaft and the eccentric sleeve gear, lubricate the meshing position, take away the part of heat and collect the part of heat, and the part of cooling lubricating liquid is collected to the outflow pipe of the crusher through the second connecting pipe;
s4, recycling heat, enabling cooling and lubricating liquid flowing out of an outflow pipe of the crusher to flow to a hot flow space through the first inflow pipe, then to flow to a cold flow space through the plurality of heat exchange thin pipes, and then to flow into the storage tank through the first outflow pipe, enabling the circulating pump to provide circulating power, and enabling the circulating pump to pump the cooling and lubricating liquid in the storage tank to the inflow pipe of the crusher to finish circulation of the cooling and lubricating liquid between the heat absorption system and the heat exchange device;
meanwhile, the cold water to be heated flows into the second inflow pipe, flows in an S-shaped route in the rear shell under the limitation of the third baffles, a flow path is increased, so that heat in the cooling and lubricating liquid can be efficiently conducted into the cold water from the heat exchange thin pipes, the water absorbing the heat is changed into hot water, and the hot water flows out through the second outflow pipe and is used by an operator;
s5, stone is prevented from being accumulated, the vibration motor drives the driving rotary rod and the cam to rotate, the elastic force of the two first springs and the elastic force of the second connecting arm are transmitted to the connecting body, so that the connecting seat is always attached to the cam, when the cam rotates, the connecting body generates periodic back-and-forth rotation due to the fact that the shape of the cam is irregular round, the first connecting plate is driven to move back and forth along the direction of the first pull rod through the first connecting arm, the first connecting plate drives the feeding hopper to slide back and forth, and stone vibration is achieved;
s6, removing iron, wherein a plurality of iron removing rods are inserted into the hopper, iron-containing metal in stone materials is adsorbed by the magnets, the iron removing motor is started, and the iron removing motor drives the screw rod to rotate, so that the iron removing bracket moves upwards along the direction of the slide rod, drives the magnets and the iron-containing metal adsorbed on the magnets to move upwards, and leaves the hopper;
the cylinder is started to drive the telescopic rod to move upwards, so that a plurality of iron removing rods are driven to move upwards, and iron-containing metal adsorbed on the magnet is hung down by the protective plate to achieve the purpose of removing iron;
the cylinder is closed, and the iron removing rod moves downwards under the action of the elastic force of the third spring and returns to the initial position;
the iron removing motor rotates reversely, so that the iron removing bracket moves downwards, the iron removing device recovers the original state, and the iron is continuously removed circularly;
s7, S1 to S6 are performed simultaneously.
The method is convenient to operate, simple and understandable, and operators can be skillfully mastered through simple training; the crusher can be ensured to work continuously by the steps of preventing the stone from being piled and removing iron, the crushing efficiency of the crusher is high, and meanwhile, the heat absorption system can absorb heat generated by the crusher and utilize the heat through the heat exchange device; each step can also work independently, and one device or system can be adjusted independently according to needs during adjustment, so that the operability of the invention is improved.
Compared with the prior art, the invention has the following beneficial effects:
the crusher can collect the heat generated when the crusher crushes stones and utilize the heat; the friction at the transmission connection part can be reduced, so that the heat produced at the transmission connection part is reduced, and the part of heat is collected and utilized; stone materials can be prevented from being accumulated and clamped at the feed inlet, and the continuous work of the crusher is ensured; can detach the ferrous metal in the building stones, guarantee broken safety, further guarantee that the breaker lasts work, continuously produce the heat, crushing efficiency is high.
The method is convenient to operate, simple and understandable, and operators can be skillfully mastered through simple training; the crusher can be ensured to work continuously by the steps of preventing the stone from being piled and removing iron, the crushing efficiency of the crusher is high, and meanwhile, the heat absorption system can absorb heat generated by the crusher and utilize the heat through the heat exchange device; each step can also work independently, and one device or system can be adjusted independently according to needs during adjustment, so that the operability of the invention is improved.
Drawings
FIG. 1 is a schematic view of a sectional assembly structure of a crusher, a vibration mechanism and an iron removal device in an embodiment of a conical waste heat collecting crusher of the invention;
FIG. 2 is a schematic view of a portion A of FIG. 1;
FIG. 3 is a schematic view of a portion of the enlarged structure at B in FIG. 1;
FIG. 4 is a schematic view of a three-dimensional assembly structure of a movable cone, a machine body, a main shaft, an eccentric sleeve and a transmission shaft in an embodiment of the conical waste heat collecting crusher of the invention;
FIG. 5 is a schematic perspective view of a heat exchange device in an embodiment of a conical waste heat collecting crusher according to the present invention;
FIG. 6 is a schematic sectional view of a heat exchange device in an embodiment of a conical waste heat collecting crusher according to the present invention;
FIG. 7 is a schematic front view of a vibrating mechanism in an embodiment of a conical waste heat collecting crusher according to the present invention;
FIG. 8 is a schematic cross-sectional view at C-C of FIG. 7;
fig. 9 is a schematic perspective view of a vibration mechanism in an embodiment of the conical waste heat collecting crusher according to the present invention.
Reference numerals in the drawings of the specification include:
the device comprises a fixed cone 11, a support sleeve 12, a movable cone 13, a machine body 14, an upper heat absorption groove 141, a heat absorption fine groove 142, a lower heat absorption groove 143, a main shaft 15, an eccentric sleeve 16, a transmission shaft 17 and a feeding hopper 18;
the crusher comprises a crusher inflow pipe 21, a main shaft inflow channel 22, a machine body heat transfer cavity 23, a first connecting pipe 241, a second connecting pipe 242, a machine body inflow channel 25, a moving cone heat absorption unit 26, an upper heat absorption manifold 261, a heat absorption tubule 262, a lower heat absorption manifold 263, a heat transfer layer 264, a filling layer 265, a machine body outflow channel 27, a main shaft outflow channel 28 and a crusher outflow pipe 29;
the heat exchange device 3, the rear shell 31, the front shell 32, the first inflow pipe 33, the first baffle 34, the second baffle 341, the heat exchange tubules 35, the third baffle 351, the first outflow pipe 36, the second inflow pipe 37, and the second outflow pipe 38;
the vibration mechanism 4, the vibration mounting plate 41, the vibration motor mounting plate 411, the first mounting plate 412, the second mounting plate 413, the vibration motor 42, the coupling 421, the driving rotating rod 43, the cam 431, the third mounting plate 432, the fourth mounting plate 433, the driven rotating rod 44, the connecting body 441, the connecting seat 442, the first connecting arm 443, the second connecting arm 444, the first connecting plate 45, the first pull rod 451, the first spring 452, the first balance rod 453, the second connecting plate 46, the second pull rod 461, the second spring 462, and the second balance rod 463;
the iron removing device 5, an iron removing motor 51, a screw rod 52, a sliding rod 521, an iron removing bracket 53, a cylinder 54, an expansion rod 55, a connecting rod 551, an iron removing rod 56, a magnet 561, an iron removing rod sleeve 57, a third spring 58 and a protection plate 59.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described in conjunction with the accompanying drawings and examples:
it should be noted that all the directional indications such as up, down, left, right, front and rear … … in the embodiment of the present invention are only used to explain the relative positional relationship, movement, etc. between the components in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in fig. 1-9, a cone type waste heat collecting crusher comprises a crusher, a heat exchange device 3, a vibration mechanism 4, an iron removing device 5 and a heat absorption system arranged inside the crusher, wherein the heat exchange device 3 is connected with the heat absorption system in a through manner, and cooling lubricant is filled inside the heat exchange device 3 and the heat absorption system, the cooling lubricant flows in the heat exchange device 3 and the heat absorption system in a circulating manner, the vibration mechanism 4 and the iron removing device 5 are both arranged on the upper portion of the crusher, and stone enters the crusher through the iron removing device 5.
In order to avoid the burning of the cone crusher caused by high temperature operation, the temperature of the position of the transmission shaft of the cone crusher should be kept in the range of 38 to 55 degrees, and the cone crusher is not allowed to work in the state of higher than 60 degrees or lower than 16 degrees. According to the crusher, the heat generated at the transmission connection part is collected through the heat absorption system arranged in the crusher, and the transmission connection part is lubricated, so that the effects of reducing friction and reducing heat are achieved; in addition, the heat absorption system can also absorb heat generated when the crusher crushes stones, when the crusher continuously crushes stones, the temperature of a conical plate of the crusher can reach 90-100 ℃, and the heat absorption system can also collect the heat generated when the stones are crushed and then utilize the heat exchange device 3; simultaneously, 4 vibrations to building stones of vibrations mechanism prevent that building stones from piling up the card at the feed inlet, and iron-containing metal in the building stones can be detached to deironing device 5, guarantees broken safety and breaker continuation work. The crusher can collect the heat generated when the crusher crushes stones and utilize the heat; the friction at the transmission connection part can be reduced, so that the heat produced at the transmission connection part is reduced, and the part of heat is collected and utilized; stone materials can be prevented from being accumulated and clamped at the feed inlet, and the continuous work of the crusher is ensured; can detach the ferrous metal in the building stones, guarantee broken safety, further guarantee that the breaker lasts work, continuously produce the heat, crushing efficiency is high.
As a preferred scheme, the crusher further comprises a fixed cone 11, a support sleeve 12, a movable cone 13, a machine body 14, a main shaft 15, an eccentric sleeve 16, a transmission shaft 17 and a feeding hopper 18, wherein the support sleeve 12 is arranged on the upper part of the machine body 14, the fixed cone 11 is arranged on the lower part of the support sleeve 12 and is detachably connected with the support sleeve, the movable cone 13 is arranged on the upper part of the machine body 14 and is detachably connected with the machine body, the fixed cone 11 and the movable cone 13 are both conical, a crushing gap is reserved between the fixed cone 11 and the movable cone 13, a vertical machine body through hole is formed in the machine body 14, a vertical sleeve hole is formed in the support sleeve 12, the main shaft 15 penetrates through the machine body through hole and is fixedly connected with the machine body 14, the upper end of the main shaft 15 is arranged in the sleeve hole and is movably connected with the support sleeve 12, the lower end of the main shaft;
the heat absorption system comprises a crusher inflow pipe 21, a main shaft inflow channel 22 and a machine body inflow channel 25, the energy-saving heat-absorbing machine comprises a movable cone heat-absorbing unit 26, a main shaft outflow channel 28 and a crusher outflow pipe 29, wherein the main shaft inflow channel 22 and the main shaft outflow channel 28 are axially arranged inside a main shaft 15, the lower end of the main shaft inflow channel 22 is communicated with a heat exchange device 3 through a crusher inflow pipe 21, an annular machine body heat transfer cavity 23 is arranged inside a machine body 14, the upper end of the main shaft inflow channel 22 is communicated with the machine body heat transfer cavity 23, the movable cone heat-absorbing unit 26 is arranged between a movable cone 13 and the machine body 14, the upper part of the machine body heat transfer cavity 23 is communicated with the upper part of the movable cone heat-absorbing unit 26 through a machine body inflow channel 25, a machine body outflow channel 27 is also arranged inside the machine body 14, the lower part of the movable cone heat-absorbing unit 26 is communicated with the upper end of the main shaft.
When the crusher works, stone enters a crushing gap from a feeding hopper 18, the fixed cone 11 is kept fixed, the transmission shaft 17 drives the eccentric sleeve 16 to rotate, the movable cone 13 does eccentric motion under the rotation action of the eccentric sleeve 16, the crushing gap is regularly changed, and the stone is extruded and crushed; cooling lubricating liquid flows into the crusher through the crusher inflow pipe 21, then flows to the machine body heat transfer cavity 23 through the main shaft inflow channel 22, then flows through the moving cone heat absorption unit 26, then sequentially flows through the machine body outflow channel 27 and the main shaft outflow channel 28, and finally flows out of the crusher through the crusher outflow pipe 29; in the process, the heat absorption system absorbs heat generated by friction between the stone and the moving cone, and has two heat absorption paths, wherein one path is that part of the heat is transferred to the cooling lubricating liquid in the heat transfer cavity 23 of the machine body through the machine body 14, and the other path is that the part of the heat is absorbed by the cooling lubricating liquid in the moving cone heat absorption unit 26; in the two ways, the heat absorbed by the cooling lubricating liquid in the moving cone heat absorption unit 26 accounts for about 90% of the total absorbed heat, the heat is absorbed by the moving cone heat absorption unit 26, the heat absorption rate is high, the temperature of the moving cone 13 can be effectively controlled, and in operation, the temperature of the machine body 14 is greatly reduced, so that the service life of the machine body 14 is prolonged.
Preferably, the heat exchange device 3 comprises a rear shell 31, a front shell 32, a first baffle 34, a second baffle 341, a plurality of heat exchange tubules 35, a circulating pump and a storage tank, wherein the rear shell 31 and the front shell 32 are both hollow cylinders, one end of each of the rear shell 31 and the front shell 32 is closed, the open ends of the rear shell 31 and the front shell 32 are hermetically connected through the first baffle 34, the second baffle 341 is axially installed inside the front shell 32, the upper part of the second baffle 341, the first baffle 34 and the front shell 32 jointly form a closed heat flow space, the lower part of the second baffle 341, the first baffle 34 and the front shell 32 jointly form a closed cold flow space, the first baffle 34 and the rear shell 31 jointly form a closed heat exchange space, the front shell 32 is provided with a first inflow pipe 33 and a first outflow pipe 36, one end of the first inflow pipe 33 is communicated with the heat flow space, the other end of the first inflow pipe 33 is communicated with the crusher outflow pipe 29, one end of the first outflow pipe 36, the other end of the first outflow pipe 36 is communicated with the storage box, the circulating pump is arranged in the storage box and is connected with the crusher inflow pipe 21, the plurality of heat exchange thin pipes 35 are U-shaped pipes and are arranged in parallel, the upper part of the first baffle 34 is provided with a plurality of first thin pipe through holes, the lower part of the first baffle 34 is provided with a plurality of second thin pipe through holes, one end of each heat exchange thin pipe 35 penetrates through the plurality of first thin pipe through holes to be communicated with the heat flow space, and the other end of each heat exchange thin pipe 35 penetrates through the plurality of second thin pipe through holes to be communicated with the cold flow space;
the plurality of third baffles 351 are arranged in the rear shell 31, the plurality of third baffles 351 are all semicircular and are arranged inside the rear shell 31 in an up-down alternating radial mode, the rear shell 31 is provided with a second inflow pipe 37 and a second outflow pipe 38, the second inflow pipe 37 is located at the front end of the rear shell 31, the second outflow pipe 38 is located at the rear end of the rear shell 31, cold water to be heated flows into a heat exchange space of the second inflow pipe 37, and hot water after heating flows out of the second outflow pipe 38.
The heat exchange device 3 can reuse heat generated by the crusher, cooling and lubricating liquid flowing out of the crusher outflow pipe 29 flows to the heat flow space through the first inflow pipe 33, flows to the cold flow space through the plurality of heat exchange tubules 35, flows to the storage tank through the first outflow pipe 36, the circulating pump provides circulating power, the circulating pump pumps the cooling and lubricating liquid in the storage tank to the crusher inflow pipe 21, and circulation of the cooling and lubricating liquid between the heat absorption system and the heat exchange device 3 is completed; meanwhile, the second inflow pipe 37 flows in the cold water to be heated, the cold water flows in the back shell 31 in an S-shaped path under the limitation of the plurality of third baffles 351, the flow path is increased, heat in the cooling and lubricating liquid can be efficiently conducted to the cold water from the plurality of heat exchange thin pipes 35, the water absorbing the heat is changed into hot water, and the hot water flows out through the second outflow pipe 38 and is used by an operator. This device can be with heat conduction to the aquatic in the cooling and lubrication liquid, when realizing the effect of cooling to the cooling and lubrication liquid, can also make full use of the heat, and the hot water after the heating can be people's domestic water.
Preferably, the vibration mechanism 4 further includes a vibration mounting plate 41, a vibration motor 42, a driving rotation rod 43, a driven rotation rod 44, a connecting body 441, a connecting seat 442, a first connecting arm 443, a first connecting plate 45, two first pull rods 451, two first springs 452, and a first balance rod 453, the mounting plate 41 is mounted on the supporting sleeve 12, the vibration motor 42 is mounted on the vibration mounting plate 41 through a vibration motor mounting plate 411, the driving rotation rod 43 is mounted on the vibration mounting plate 41 through a third mounting plate 432 and a fourth mounting plate 433, an output shaft of the vibration motor 42 is connected with one end of the driving rotation rod 43 through a coupling 421, the driven rotation rod 44 is mounted on the vibration mounting plate 41 through a first mounting plate 412 and a second mounting plate 413, the driving rotation rod 43 is parallel to the driven rotation rod 44, the vibration motor mounting plate 411, the first mounting plate 412, the second mounting plate, The third mounting plate 432 and the fourth mounting plate 433 are parallel to each other and perpendicular to the vibration mounting plate 41, a cam 431 is arranged on the driving rotary rod 43, the connecting body 441 is strip-shaped, a driven rotary rod through hole is formed in the middle of the connecting body 441, the driven rotary rod 44 penetrates through the driven rotary rod through hole to be fixedly connected with the connecting body 441, the connecting seat 442 is mounted on one side of the connecting body 441, and the cam 431 is connected with the connecting body 441;
one end of a first connecting arm 443 is hinged to one end of the connecting body 441, the other end of the first connecting arm 443 is hinged to the middle of the first connecting plate 45, the first connecting plate 45 is connected to the side face of the hopper 18, the lower portion of the hopper 18 is connected to the supporting sleeve 12 in a sliding manner, two first pull rod through holes are formed in the vibration mounting plate 41, the two first pull rods 451 respectively penetrate through the two first pull rod through holes to be connected to the vibration mounting plate 41 in a sliding manner, one ends of the two first pull rods 451 are connected to each other through the first connecting plate 45, the other ends of the two first pull rods 451 are connected to each other through the first balance rod 453, the two first springs 452 are all sleeved outside the two first pull rods 451, one end of each first spring 452 is fixed to the first pull rod 451, and the other end.
The vibration motor 42 drives the active rotating rod 43 and the cam 431 to rotate, the elastic force of the two first springs 452 is transmitted to the connecting body 441 through the two first pull rods 451, the first connecting plate 45 and the first connecting arm 443, so that the connecting body 442 is always attached to the cam 431, when the cam 431 rotates, the connecting body 441 periodically rotates back and forth due to the irregular round shape of the cam 431, and the first connecting arm 443 drives the first connecting plate 45 to move back and forth along the direction of the first pull rod 451; the first balance bar 453 can prevent the two first pull rods 451 from crossing, so that the two first pull rods 451 are always parallel, the abrasion of the through holes of the two first pull rods is reduced, and the service life and the structural strength are improved.
Preferably, the deironing device 5 further comprises a deironing motor 51, a screw rod 52, a plurality of slide bars 521, a deironing bracket 53, a cylinder 54, an expansion link 55, a connecting rod 551 and a plurality of deironing iron rods 56, wherein the deironing bracket 53 is horizontally arranged above the hopper 18, the deironing bracket 53 is provided with a plurality of deironing iron rod through holes distributed circumferentially, the plurality of deironing iron rods 56 respectively penetrate through the plurality of deironing iron rod through holes, the lower part of each deironing iron rod 56 is sleeved with a third spring 58, the upper end of the third spring 58 is fixedly connected with the lower surface of the deironing bracket 53, the lower end of the third spring 58 is fixed on the deironing iron rod 56, the lower end of each deironing iron rod 56 is provided with a magnet 561, the upper end of each deironing iron rod 56 is connected with the connecting rod;
an iron removing rod sleeve 57 is arranged outside the third spring 58, the upper end of the iron removing rod sleeve 57 is connected with the iron removing support 53, a protection plate 59 is arranged at the lower end of the iron removing rod sleeve 57, and the protection plate 59 is in a circular truncated cone shape and is small in upper part and large in lower part;
the iron removing motor 51 is mounted on the side surface of the support sleeve 12, a screw rod thread through hole and a plurality of slide rod through holes circumferentially distributed around the screw rod thread through hole are further formed in the iron removing support 53, the screw rod 52 penetrates through the screw rod thread through hole to be in threaded connection with the iron removing support 53, the lower end of the screw rod 52 is connected with an output shaft of the iron removing motor 51, a plurality of slide rods 521 respectively penetrate through the plurality of slide rod through holes and are in sliding connection with the iron removing support 53, and the lower ends of the plurality of slide rods 521 are fixedly connected.
Inserting a plurality of iron removing rods 56 into the feeding hopper 18, adsorbing ferrous metals in stones by a magnet 561, starting an iron removing motor 51, driving a screw rod 52 to rotate by the iron removing motor 51, so that an iron removing bracket 53 moves upwards along the direction of a sliding rod 521, driving the magnet 561 and the ferrous metals adsorbed on the magnet to move upwards and leave the feeding hopper 18, and preventing the ferrous metals from being blocked by the stones and hanging down by the magnet 561 in the ascending process by a protection plate 59 in the process; the cylinder 54 is started to drive the telescopic rod 55 to move upwards, so as to drive the iron removing rods 56 to move upwards, and the ferrous metal adsorbed on the magnet 561 is hung down by the protective plate 59, so that the aim of removing iron is achieved; the cylinder 54 is closed, the iron removing rod 56 moves downwards under the action of the elastic force of the third spring 58 and returns to the initial position, the iron removing motor 51 rotates reversely, the iron removing bracket 53 moves downwards, the iron removing device 5 returns to the original state, and iron removing is continuously and circularly performed. This device can high-efficient deironing, prevents simultaneously that the iron-bearing metal from being blockked by the building stones and hanging down, has improved the reliability of deironing.
Example two
As a further improvement of the previous embodiment, as shown in fig. 1 to 9, the conical waste heat collecting crusher of this embodiment includes a crusher, a heat exchanger 3, a vibration mechanism 4, an iron removing device 5, and a heat absorbing system disposed inside the crusher, wherein the heat exchanger 3 is connected to the heat absorbing system in a through manner, and a cooling lubricant is contained inside the heat exchanger 3, the cooling lubricant circulates inside the heat exchanger 3 and the heat absorbing system, the vibration mechanism 4 and the iron removing device 5 are both mounted on the upper portion of the crusher, and stone materials enter the crusher through the iron removing device 5.
In order to avoid the burning of the cone crusher caused by high temperature operation, the temperature of the position of the transmission shaft of the cone crusher should be kept in the range of 38 to 55 degrees, and the cone crusher is not allowed to work in the state of higher than 60 degrees or lower than 16 degrees. According to the crusher, the heat generated at the transmission connection part is collected through the heat absorption system arranged in the crusher, and the transmission connection part is lubricated, so that the effects of reducing friction and reducing heat are achieved; in addition, the heat absorption system can also absorb heat generated when the crusher crushes stones, when the crusher continuously crushes stones, the temperature of a conical plate of the crusher can reach 90-100 ℃, and the heat absorption system can also collect the heat generated when the stones are crushed and then utilize the heat exchange device 3; simultaneously, 4 vibrations to building stones of vibrations mechanism prevent that building stones from piling up the card at the feed inlet, and iron-containing metal in the building stones can be detached to deironing device 5, guarantees broken safety and breaker continuation work. The crusher can collect the heat generated when the crusher crushes stones and utilize the heat; the friction at the transmission connection part can be reduced, so that the heat produced at the transmission connection part is reduced, and the part of heat is collected and utilized; stone materials can be prevented from being accumulated and clamped at the feed inlet, and the continuous work of the crusher is ensured; can detach the ferrous metal in the building stones, guarantee broken safety, further guarantee that the breaker lasts work, continuously produce the heat, crushing efficiency is high.
As a preferred scheme, the crusher further comprises a fixed cone 11, a support sleeve 12, a movable cone 13, a machine body 14, a main shaft 15, an eccentric sleeve 16, a transmission shaft 17 and a feeding hopper 18, wherein the support sleeve 12 is arranged on the upper part of the machine body 14, the fixed cone 11 is arranged on the lower part of the support sleeve 12 and is detachably connected with the support sleeve, the movable cone 13 is arranged on the upper part of the machine body 14 and is detachably connected with the machine body, the fixed cone 11 and the movable cone 13 are both conical, a crushing gap is reserved between the fixed cone 11 and the movable cone 13, a vertical machine body through hole is formed in the machine body 14, a vertical sleeve hole is formed in the support sleeve 12, the main shaft 15 penetrates through the machine body through hole and is fixedly connected with the machine body 14, the upper end of the main shaft 15 is arranged in the sleeve hole and is movably connected with the support sleeve 12, the lower end of the main shaft;
the heat absorption system comprises a crusher inflow pipe 21, a main shaft inflow channel 22 and a machine body inflow channel 25, the energy-saving heat-absorbing machine comprises a movable cone heat-absorbing unit 26, a main shaft outflow channel 28 and a crusher outflow pipe 29, wherein the main shaft inflow channel 22 and the main shaft outflow channel 28 are axially arranged inside a main shaft 15, the lower end of the main shaft inflow channel 22 is communicated with a heat exchange device 3 through a crusher inflow pipe 21, an annular machine body heat transfer cavity 23 is arranged inside a machine body 14, the upper end of the main shaft inflow channel 22 is communicated with the machine body heat transfer cavity 23, the movable cone heat-absorbing unit 26 is arranged between a movable cone 13 and the machine body 14, the upper part of the machine body heat transfer cavity 23 is communicated with the upper part of the movable cone heat-absorbing unit 26 through a machine body inflow channel 25, a machine body outflow channel 27 is also arranged inside the machine body 14, the lower part of the movable cone heat-absorbing unit 26 is communicated with the upper end of the main shaft.
When the crusher works, stone enters a crushing gap from a feeding hopper 18, the fixed cone 11 is kept fixed, the transmission shaft 17 drives the eccentric sleeve 16 to rotate, the movable cone 13 does eccentric motion under the rotation action of the eccentric sleeve 16, the crushing gap is regularly changed, and the stone is extruded and crushed; cooling lubricating liquid flows into the crusher through the crusher inflow pipe 21, then flows to the machine body heat transfer cavity 23 through the main shaft inflow channel 22, then flows through the moving cone heat absorption unit 26, then sequentially flows through the machine body outflow channel 27 and the main shaft outflow channel 28, and finally flows out of the crusher through the crusher outflow pipe 29; in the process, the heat absorption system absorbs heat generated by friction between the stone and the moving cone, and has two heat absorption paths, wherein one path is that part of the heat is transferred to the cooling lubricating liquid in the heat transfer cavity 23 of the machine body through the machine body 14, and the other path is that the part of the heat is absorbed by the cooling lubricating liquid in the moving cone heat absorption unit 26; in the two ways, the heat absorbed by the cooling lubricating liquid in the moving cone heat absorption unit 26 accounts for about 90% of the total absorbed heat, the heat is absorbed by the moving cone heat absorption unit 26, the heat absorption rate is high, the temperature of the moving cone 13 can be effectively controlled, and in operation, the temperature of the machine body 14 is greatly reduced, so that the service life of the machine body 14 is prolonged.
Preferably, the heat exchange device 3 comprises a rear shell 31, a front shell 32, a first baffle 34, a second baffle 341, a plurality of heat exchange tubules 35, a circulating pump and a storage tank, wherein the rear shell 31 and the front shell 32 are both hollow cylinders, one end of each of the rear shell 31 and the front shell 32 is closed, the open ends of the rear shell 31 and the front shell 32 are hermetically connected through the first baffle 34, the second baffle 341 is axially installed inside the front shell 32, the upper part of the second baffle 341, the first baffle 34 and the front shell 32 jointly form a closed heat flow space, the lower part of the second baffle 341, the first baffle 34 and the front shell 32 jointly form a closed cold flow space, the first baffle 34 and the rear shell 31 jointly form a closed heat exchange space, the front shell 32 is provided with a first inflow pipe 33 and a first outflow pipe 36, one end of the first inflow pipe 33 is communicated with the heat flow space, the other end of the first inflow pipe 33 is communicated with the crusher outflow pipe 29, one end of the first outflow pipe 36, the other end of the first outflow pipe 36 is communicated with the storage box, the circulating pump is arranged in the storage box and is connected with the crusher inflow pipe 21, the plurality of heat exchange thin pipes 35 are U-shaped pipes and are arranged in parallel, the upper part of the first baffle 34 is provided with a plurality of first thin pipe through holes, the lower part of the first baffle 34 is provided with a plurality of second thin pipe through holes, one end of each heat exchange thin pipe 35 penetrates through the plurality of first thin pipe through holes to be communicated with the heat flow space, and the other end of each heat exchange thin pipe 35 penetrates through the plurality of second thin pipe through holes to be communicated with the cold flow space;
the plurality of third baffles 351 are arranged in the rear shell 31, the plurality of third baffles 351 are all semicircular and are arranged inside the rear shell 31 in an up-down alternating radial mode, the rear shell 31 is provided with a second inflow pipe 37 and a second outflow pipe 38, the second inflow pipe 37 is located at the front end of the rear shell 31, the second outflow pipe 38 is located at the rear end of the rear shell 31, cold water to be heated flows into a heat exchange space of the second inflow pipe 37, and hot water after heating flows out of the second outflow pipe 38.
The heat exchange device 3 can reuse heat generated by the crusher, cooling and lubricating liquid flowing out of the crusher outflow pipe 29 flows to the heat flow space through the first inflow pipe 33, flows to the cold flow space through the plurality of heat exchange tubules 35, flows to the storage tank through the first outflow pipe 36, the circulating pump provides circulating power, the circulating pump pumps the cooling and lubricating liquid in the storage tank to the crusher inflow pipe 21, and circulation of the cooling and lubricating liquid between the heat absorption system and the heat exchange device 3 is completed; meanwhile, the second inflow pipe 37 flows in the cold water to be heated, the cold water flows in the back shell 31 in an S-shaped path under the limitation of the plurality of third baffles 351, the flow path is increased, heat in the cooling and lubricating liquid can be efficiently conducted to the cold water from the plurality of heat exchange thin pipes 35, the water absorbing the heat is changed into hot water, and the hot water flows out through the second outflow pipe 38 and is used by an operator. This device can be with heat conduction to the aquatic in the cooling and lubrication liquid, when realizing the effect of cooling to the cooling and lubrication liquid, can also make full use of the heat, and the hot water after the heating can be people's domestic water.
Preferably, the vibration mechanism 4 further includes a vibration mounting plate 41, a vibration motor 42, a driving rotation rod 43, a driven rotation rod 44, a connecting body 441, a connecting seat 442, a first connecting arm 443, a first connecting plate 45, two first pull rods 451, two first springs 452, and a first balance rod 453, the mounting plate 41 is mounted on the supporting sleeve 12, the vibration motor 42 is mounted on the vibration mounting plate 41 through a vibration motor mounting plate 411, the driving rotation rod 43 is mounted on the vibration mounting plate 41 through a third mounting plate 432 and a fourth mounting plate 433, an output shaft of the vibration motor 42 is connected with one end of the driving rotation rod 43 through a coupling 421, the driven rotation rod 44 is mounted on the vibration mounting plate 41 through a first mounting plate 412 and a second mounting plate 413, the driving rotation rod 43 is parallel to the driven rotation rod 44, the vibration motor mounting plate 411, the first mounting plate 412, the second mounting plate, The third mounting plate 432 and the fourth mounting plate 433 are parallel to each other and perpendicular to the vibration mounting plate 41, a cam 431 is arranged on the driving rotary rod 43, the connecting body 441 is strip-shaped, a driven rotary rod through hole is formed in the middle of the connecting body 441, the driven rotary rod 44 penetrates through the driven rotary rod through hole to be fixedly connected with the connecting body 441, the connecting seat 442 is mounted on one side of the connecting body 441, and the cam 431 is connected with the connecting body 441;
one end of a first connecting arm 443 is hinged to one end of the connecting body 441, the other end of the first connecting arm 443 is hinged to the middle of the first connecting plate 45, the first connecting plate 45 is connected to the side face of the hopper 18, the lower portion of the hopper 18 is connected to the supporting sleeve 12 in a sliding manner, two first pull rod through holes are formed in the vibration mounting plate 41, the two first pull rods 451 respectively penetrate through the two first pull rod through holes to be connected to the vibration mounting plate 41 in a sliding manner, one ends of the two first pull rods 451 are connected to each other through the first connecting plate 45, the other ends of the two first pull rods 451 are connected to each other through the first balance rod 453, the two first springs 452 are all sleeved outside the two first pull rods 451, one end of each first spring 452 is fixed to the first pull rod 451, and the other end.
The vibration motor 42 drives the active rotating rod 43 and the cam 431 to rotate, the elastic force of the two first springs 452 is transmitted to the connecting body 441 through the two first pull rods 451, the first connecting plate 45 and the first connecting arm 443, so that the connecting body 442 is always attached to the cam 431, when the cam 431 rotates, the connecting body 441 periodically rotates back and forth due to the irregular round shape of the cam 431, and the first connecting arm 443 drives the first connecting plate 45 to move back and forth along the direction of the first pull rod 451; the first balance bar 453 can prevent the two first pull rods 451 from crossing, so that the two first pull rods 451 are always parallel, the abrasion of the through holes of the two first pull rods is reduced, and the service life and the structural strength are improved.
Preferably, the deironing device 5 further comprises a deironing motor 51, a screw rod 52, a plurality of slide bars 521, a deironing bracket 53, a cylinder 54, an expansion link 55, a connecting rod 551 and a plurality of deironing iron rods 56, wherein the deironing bracket 53 is horizontally arranged above the hopper 18, the deironing bracket 53 is provided with a plurality of deironing iron rod through holes distributed circumferentially, the plurality of deironing iron rods 56 respectively penetrate through the plurality of deironing iron rod through holes, the lower part of each deironing iron rod 56 is sleeved with a third spring 58, the upper end of the third spring 58 is fixedly connected with the lower surface of the deironing bracket 53, the lower end of the third spring 58 is fixed on the deironing iron rod 56, the lower end of each deironing iron rod 56 is provided with a magnet 561, the upper end of each deironing iron rod 56 is connected with the connecting rod;
an iron removing rod sleeve 57 is arranged outside the third spring 58, the upper end of the iron removing rod sleeve 57 is connected with the iron removing support 53, a protection plate 59 is arranged at the lower end of the iron removing rod sleeve 57, and the protection plate 59 is in a circular truncated cone shape and is small in upper part and large in lower part;
the iron removing motor 51 is mounted on the side surface of the support sleeve 12, a screw rod thread through hole and a plurality of slide rod through holes circumferentially distributed around the screw rod thread through hole are further formed in the iron removing support 53, the screw rod 52 penetrates through the screw rod thread through hole to be in threaded connection with the iron removing support 53, the lower end of the screw rod 52 is connected with an output shaft of the iron removing motor 51, a plurality of slide rods 521 respectively penetrate through the plurality of slide rod through holes and are in sliding connection with the iron removing support 53, and the lower ends of the plurality of slide rods 521 are fixedly connected.
Inserting a plurality of iron removing rods 56 into the feeding hopper 18, adsorbing ferrous metals in stones by a magnet 561, starting an iron removing motor 51, driving a screw rod 52 to rotate by the iron removing motor 51, so that an iron removing bracket 53 moves upwards along the direction of a sliding rod 521, driving the magnet 561 and the ferrous metals adsorbed on the magnet to move upwards and leave the feeding hopper 18, and preventing the ferrous metals from being blocked by the stones and hanging down by the magnet 561 in the ascending process by a protection plate 59 in the process; the cylinder 54 is started to drive the telescopic rod 55 to move upwards, so as to drive the iron removing rods 56 to move upwards, and the ferrous metal adsorbed on the magnet 561 is hung down by the protective plate 59, so that the aim of removing iron is achieved; the cylinder 54 is closed, the iron removing rod 56 moves downwards under the action of the elastic force of the third spring 58 and returns to the initial position, the iron removing motor 51 rotates reversely, the iron removing bracket 53 moves downwards, the iron removing device 5 returns to the original state, and iron removing is continuously and circularly performed. This device can high-efficient deironing, prevents simultaneously that the iron-bearing metal from being blockked by the building stones and hanging down, has improved the reliability of deironing.
Preferably, the upper conical surface of the body 14 is further provided with an upper heat absorbing groove 141, a plurality of heat absorbing fine grooves 142 and a lower heat absorbing groove 143, the upper heat absorbing groove 141 and the lower heat absorbing groove 143 are both "C" shaped, the upper heat absorbing groove 141 is at the upper end of the body 14, the lower heat absorbing groove 143 is at the lower end of the body 14, the plurality of heat absorbing fine grooves 142 are all continuous "S" shaped, the upper ends of the plurality of heat absorbing fine grooves 142 are equidistantly connected to the upper heat absorbing groove 141, and the lower ends of the plurality of heat absorbing fine grooves 142 are equidistantly connected to the lower heat absorbing groove 143;
the moving cone heat absorption unit 26 further includes an upper heat absorption manifold 261, a plurality of heat absorption tubules 262 and an upper heat absorption manifold 261, the upper heat absorption manifold 261 and a lower heat absorption manifold 263 are both "C" shaped, the plurality of heat absorption tubules 262 are all continuous "S" shaped, the upper heat absorption manifold 261 is installed in the upper heat absorption groove 141, the plurality of heat absorption tubules 262 are respectively installed in the plurality of heat absorption thin grooves 142, the lower heat absorption manifold 263 is installed in the lower heat absorption groove 143, one end of the upper heat absorption manifold 261 is connected with the body inflow channel 25 in a penetrating manner, the other end of the upper heat absorption manifold 261 is closed, one end of the lower heat absorption manifold 263 is connected with the body outflow channel 27 in a penetrating manner, the other end of the lower heat absorption manifold 263 is closed, the upper ends of the plurality of heat absorption tubules 262 are connected with the upper heat absorption manifold 261 in a penetrating manner.
The cooling lubricating fluid flows into the upper heat absorption manifold 261 from the body inflow channel 25, then is divided by the upper heat absorption manifold 261, and is divided into each heat absorption tubule 262, the continuous S-shaped heat absorption tubules 262 can increase the heat absorption area and improve the heat absorption efficiency, and the lower heat absorption manifold 263 collects the cooling lubricating fluid in each heat absorption tubule 262 and flows out to the body outflow channel 27; in the process, the heat absorbed by the heat absorption tubules 262 accounts for more than 50% of the heat absorption capacity of the whole moving cone heat absorption unit 26, meanwhile, the plurality of heat absorption tubules 262 are connected with the upper heat absorption manifold 261 and the upper heat absorption manifold 261 in parallel, and after one heat absorption tubule 262 is blocked, the rest heat absorption tubules 262 can still work normally, so that the reliability is improved.
Preferably, the heat absorbing system further comprises a first connecting pipe 241 and a second connecting pipe 242, the upper end of the first connecting pipe 241 is communicated with the machine body heat transfer cavity 23, the lower end of the first connecting pipe 241 is arranged above the gear meshing part of the transmission shaft 17 and the eccentric sleeve 16, the upper end of the second connecting pipe 242 is arranged below the gear meshing part of the transmission shaft 17 and the eccentric sleeve 16, and the lower end of the second connecting pipe 242 is converged on the crusher outflow pipe 29.
The addition of the first connecting pipe 241 can introduce a part of the cooling and lubricating fluid in the heat transfer cavity 23 of the machine body to the gear meshing position of the transmission shaft 17 and the eccentric sleeve 16, lubricate the meshing position, reduce friction, reduce heat generation, and take away the part of heat for collection, wherein the part of heat is collected by the third way, and the part of cooling and lubricating fluid is collected to the outflow pipe 29 of the crusher through the second connecting pipe 242.
As a preferable scheme, a heat transfer layer 264 is further arranged between the movable cone 13 and the machine body 14, and the heat transfer layer 264 is copper or copper alloy and has a thickness of 1.5 mm to 3 mm;
the upper heat absorption groove 141, the plurality of heat absorption slots 142 and the lower heat absorption groove 143 are all provided with filling layers 265, the filling layers 265 fill the gaps between the grooves and the pipes, and the filling layers 265 are heat conduction pouring sealant or heat conduction silicone grease.
The heat transfer layer 264 is made of a high-thermal-conductivity and pressure-resistant material, so that the stone can be crushed, the generated heat can be transferred to the moving cone heat absorption unit 26 through the heat transfer layer 264, the heat transfer efficiency is improved, and the pressure of the stone on the moving cone 13 can be borne;
the filling layer 265 is a filling material with high thermal conductivity, and graphite powder, iron powder and other fillers for increasing the thermal conductivity are added into the heat-conducting pouring sealant or the heat-conducting silicone grease so as to increase the thermal conductivity of the filling layer 265.
Preferably, the vibration mechanism 4 further includes a second connecting arm 444, a second connecting plate 46, two second pull rods 461, two second springs 462 and a second balance rod 463, one end of the second connecting arm 444 is hinged to the other end of the connecting body 441, the other end of the second connecting arm 444 is hinged to the middle of the second connecting plate 46, the vibration mounting plate 41 is provided with two second pull rod through holes, the two second pull rods 461 respectively penetrate through the two second pull rod through holes to be slidably connected with the vibration mounting plate 41, one end of each of the two second pull rods 461 is connected through the second connecting plate 46, the other end of each of the two second pull rods 461 is connected through the second balance rod 463, the two second springs 462 are respectively sleeved outside the two second pull rods 461, one end of each of the second springs 462 is fixed on the second pull rod 461, and the other end of each of the first spring 452 is fixed on the vibration mounting plate.
The two second springs 462 are stressed in a manner opposite to that of the two first springs 452, i.e., the two first springs 452 are in a compressed state and the two second springs 462 are in a stretched state; the two second springs 462 and the two first springs 452 act on the connecting holder 442 together with each other to keep the connecting holder 442 closely attached to the cam 431, and the movement of the second connecting arm 444 balances the force generated by the movement of the first connecting arm 443, thereby improving the structural strength and reliability of the vibration mechanism 4.
The advantages of the second embodiment over the first embodiment are:
the crusher of the second embodiment improves the structural strength and reliability of the vibrating mechanism 4; the stone crushing device can transmit the generated heat to the moving cone heat absorption unit 26 through the heat transfer layer 264, improve the heat conduction efficiency and bear the pressure of the stone to the moving cone 13; the heat at the meshing position of the transmission shaft 17 and the eccentric sleeve 16 is collected and lubricated, so that the friction is reduced, and the heat generation is reduced; the heat absorbing tubule 262 can increase the heat absorbing area, improving the heat absorbing efficiency.
The use method of the cone type waste heat collecting crusher comprises the following steps:
s1, the crusher works, stone enters the crushing gap from the hopper 18, the fixed cone 11 is fixed, the transmission shaft 17 drives the eccentric sleeve 16 to rotate, the movable cone 13 does eccentric motion under the rotation action of the eccentric sleeve 16, the crushing gap is regularly changed, and the stone is extruded and crushed;
s2, absorbing heat for the first time by the heat absorbing system, enabling the cooling lubricating liquid to flow into the crusher through the crusher inflow pipe 21 and then flow to the body heat transfer cavity 23 through the main shaft inflow channel 22, enabling the cooling lubricating liquid to flow through the movable cone heat absorbing unit 26 and then sequentially flow through the body outflow channel 27 and the main shaft outflow channel 28, and finally enabling the crusher outflow pipe 29 to flow out of the crusher;
s3, absorbing heat for the second time by the heat absorption system, wherein the first connecting pipe 241 can introduce a part of cooling and lubricating liquid in the heat transfer cavity 23 of the machine body to the meshing position of the transmission shaft 17 and the gear of the eccentric sleeve 16, lubricate the meshing position and take away the part of heat for collection, and the part of cooling and lubricating liquid is collected into the outflow pipe 29 of the crusher through the second connecting pipe 242;
s4, recycling heat, wherein cooling and lubricating liquid flowing out of the crusher outflow pipe 29 flows to a hot flow space through the first inflow pipe 33, flows to a cold flow space through the plurality of heat exchange thin pipes 35, flows into the storage tank through the first outflow pipe 36, and provides circulating power for the circulating pump, the circulating pump pumps the cooling and lubricating liquid in the storage tank to the crusher inflow pipe 21, and circulation of the cooling and lubricating liquid between the heat absorption system and the heat exchange device 3 is completed;
meanwhile, the cold water to be heated flows into the second inflow pipe 37, the cold water flows in an S-shaped path inside the rear shell 31 under the limitation of the plurality of third baffles 351, a flow path is increased, so that the heat in the cooling and lubricating liquid can be efficiently conducted into the cold water from the plurality of heat exchange thin pipes 35, the water absorbing the heat is changed into hot water, and the hot water flows out through the second outflow pipe 38 and is used by an operator;
s5, stone accumulation is prevented, the vibration motor 42 drives the driving rotating rod 43 and the cam 431 to rotate, the elastic force of the two first springs 452 and the second connecting arm 444 is transmitted to the connecting body 441, so that the connecting seat 442 is always attached to the cam 431, when the cam 431 rotates, the connecting body 441 periodically rotates back and forth due to the irregular round shape of the cam 431, the first connecting plate 45 is driven to move back and forth along the direction of the first pull rod 451 by the first connecting arm 443, and the feeding hopper 18 is driven to slide back and forth by the first connecting plate 45, so that stone vibration is realized;
s6, removing iron, inserting a plurality of iron removing rods 56 into the hopper 18, adsorbing iron-containing metal in stone materials by a magnet 561, starting an iron removing motor 51, driving a screw rod 52 to rotate by the iron removing motor 51, enabling an iron removing bracket 53 to move upwards along the direction of a sliding rod 521, driving the magnet 561 and the iron-containing metal adsorbed on the magnet to move upwards, and leaving the hopper 18;
the cylinder 54 is started to drive the telescopic rod 55 to move upwards, so as to drive the iron removing rods 56 to move upwards, and the ferrous metal adsorbed on the magnet 561 is hung down by the protective plate 59, so that the aim of removing iron is achieved;
the cylinder 54 is closed, and the deironing rod 56 moves downwards under the action of the elastic force of the third spring 58 and returns to the initial position;
the iron removing motor 51 rotates reversely, so that the iron removing bracket 53 moves downwards, the iron removing device 5 recovers the original state, and the iron is continuously removed circularly;
s7, S1 to S6 are performed simultaneously.
The method is convenient to operate, simple and understandable, and operators can be skillfully mastered through simple training; the crusher can be ensured to work continuously by the steps of preventing the stone from being piled and removing iron, the crushing efficiency of the crusher is high, and meanwhile, the heat absorption system can absorb heat generated by the crusher and utilize the heat through the heat exchange device 3; each step can also work independently, and one device or system can be adjusted independently according to needs during adjustment, so that the operability of the invention is improved.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. The utility model provides a cone type waste heat collection breaker which characterized in that: including breaker, heat transfer device (3), vibrations mechanism (4), deironing device (5) and locate the inside heat absorption system of breaker, heat transfer device (3) and heat absorption system through connection and inside cooling lubricant that is equipped with, cooling lubricant are in heat transfer device (3) and heat absorption system inner loop flow, vibrations mechanism (4) and deironing device (5) are all installed in breaker upper portion, and the building stones enter into the breaker through deironing device (5).
2. The cone type waste heat collecting crusher as claimed in claim 1, wherein: the crusher also comprises a fixed cone (11), a supporting sleeve (12), a movable cone (13), a crusher body (14), a main shaft (15), an eccentric sleeve (16), a transmission shaft (17) and a feeding hopper (18), wherein the supporting sleeve (12) is arranged on the upper part of the crusher body (14), the fixed cone (11) is arranged on the lower part of the supporting sleeve (12) and is detachably connected with the supporting sleeve, the movable cone (13) is arranged on the upper part of the crusher body (14) and is detachably connected with the crusher body, the fixed cone (11) and the movable cone (13) are both conical, a crushing gap is reserved between the fixed cone and the movable cone, a vertical crusher body through hole is arranged on the crusher body (14), a vertical sleeve hole is arranged on the supporting sleeve (12), the main shaft (15) penetrates through the crusher body through hole to be fixedly connected with the crusher body (14), the upper end of the main shaft (15) is arranged in the sleeve hole and is movably connected with the supporting sleeve (12), the transmission shaft (17) is horizontally arranged and is in toothed connection with the eccentric sleeve (16), and the lower part of the feed hopper (18) is provided with a feed port and is arranged at the upper part of the support sleeve (12);
the heat absorption system comprises a crusher inflow pipe (21), a main shaft flow inlet channel (22), a machine body flow inlet channel (25), a moving cone heat absorption unit (26), a main shaft flow outlet channel (28) and a crusher outflow pipe (29), wherein the main shaft flow inlet channel (22) and the main shaft flow outlet channel (28) are axially arranged inside a main shaft (15), the lower end of the main shaft flow inlet channel (22) is communicated with a heat exchange device (3) through the crusher inflow pipe (21), an annular machine body heat transfer cavity (23) is arranged inside a machine body (14), the upper end of the main shaft flow inlet channel (22) is communicated with the machine body heat transfer cavity (23), the moving cone heat absorption unit (26) is arranged between a moving cone (13) and the machine body (14), the upper part of the machine body heat transfer cavity (23) is communicated with the upper part of the moving cone heat absorption unit (26) through the machine body flow inlet channel (25), and the machine body outflow channel (27) is further arranged inside the machine body (14, the lower part of the moving cone heat absorption unit (26) is in through connection with the upper end of a main shaft outflow channel (28) through a machine body outflow channel (27), and the lower end of the main shaft outflow channel (28) is in through connection with the heat exchange device (3) through the main shaft outflow channel (28).
3. The cone type waste heat collecting crusher as claimed in claim 2, wherein: the heat exchange device (3) comprises a rear shell (31), a front shell (32), a first baffle (34), a second baffle (341), a plurality of heat exchange tubules (35), a circulating pump and a storage box, wherein the rear shell (31) and the front shell (32) are hollow cylinders, one end of each of the rear shell (31) and the front shell (32) is sealed, the open ends of the rear shell (31) and the front shell (32) are hermetically connected through the first baffle (34), the second baffle (341) is axially installed inside the front shell (32), the upper part of the second baffle (341), the first baffle (34) and the front shell (32) jointly form a sealed heat flow space, the lower part of the second baffle (341), the first baffle (34) and the front shell (32) jointly form a sealed cold flow space, the first baffle (34) and the rear shell (31) jointly form a sealed heat exchange space, and the front shell (32) is provided with a first inflow pipe (33) and a first outflow pipe (36), one end of the first inflow pipe (33) is communicated with the heat flow space, the other end of the first inflow pipe (33) is communicated with the crusher outflow pipe (29), one end of the first outflow pipe (36) is communicated with the cold flow space, the other end of the first outflow pipe (36) is communicated with the storage tank, the circulating pump is arranged in the storage tank, the circulating pump is connected with the crusher inflow pipe (21), a plurality of heat exchange thin pipes (35) are all U-shaped pipes and are arranged in parallel, a plurality of first thin tube through holes are formed in the upper part of the first baffle (34), a plurality of second thin tube through holes are formed in the lower part of the first baffle (34), one ends of a plurality of heat exchange thin tubes (35) penetrate through the plurality of first thin tube through holes to be communicated with the heat flow space, and the other ends of the plurality of heat exchange thin tubes (35) penetrate through the plurality of second thin tube through holes to be communicated with the cold flow space;
the utility model discloses a solar water heater, including backshell (31), backshell (31) are inside to be equipped with several third baffle (351), and the several third baffle (351) are semicircular and radial installation from top to bottom in backshell (31) are inside in turn, be equipped with second influent pipe (37) and second effluent pipe (38) on backshell (31), second influent pipe (37) are located backshell (31) front end, second effluent pipe (38) are located backshell (31) rear end, and the cold water that needs heating is followed second influent pipe (37) heat transfer space, and the hot water after the heating flows out from second effluent pipe (38).
4. The cone type waste heat collecting crusher as claimed in claim 3, wherein: the vibration mechanism (4) comprises a vibration mounting plate (41), a vibration motor (42), a driving rotating rod (43), a driven rotating rod (44), a connecting body (441), a connecting seat (442), a first connecting arm (443), a first connecting plate (45), two first pull rods (451), two first springs (452) and a first balance rod (453), the mounting plate (41) is mounted on a supporting sleeve (12), the vibration motor (42) is mounted on the vibration mounting plate (41) through a vibration motor mounting plate (411), the driving rotating rod (43) is mounted on the vibration mounting plate (41) through a third mounting plate (432) and a fourth mounting plate (433), an output shaft of the vibration motor (42) is connected with one end of the driving rotating rod (43) through a coupling (421), the driven rotating rod (44) is mounted on the vibration mounting plate (41) through a first mounting plate (412) and a second mounting plate (413), the driving rotary rod (43) is parallel to the driven rotary rod (44), the vibration motor mounting plate (411), the first mounting plate (412), the second mounting plate (413), the third mounting plate (432) and the fourth mounting plate (433) are parallel to each other and perpendicular to the vibration mounting plate (41), a cam (431) is arranged on the driving rotary rod (43), the connecting body (441) is strip-shaped, a driven rotary rod through hole is formed in the middle of the connecting body (441), the driven rotary rod (44) penetrates through the driven rotary rod through hole to be fixedly connected with the connecting body (441), the connecting body (442) is mounted on one side of the connecting body (441), and the cam (431) is connected with the connecting body (441);
one end of the first connecting arm (443) is hinged with one end of the connecting body (441), the other end of the first connecting arm (443) is hinged with the middle of the first connecting plate (45), the first connecting plate (45) is connected with the side surface of the hopper (18), the lower part of the hopper (18) is in sliding connection with the support sleeve (12), the vibration mounting plate (41) is provided with two first pull rod through holes, the two first pull rods (451) respectively penetrate through the two first pull rod through holes to be in sliding connection with the vibration mounting plate (41), one ends of the two first pull rods (451) are connected through the first connecting plate (45), the other ends of the two first pull rods (451) are connected through the first balance rod (453), the two first springs (452) are sleeved outside the two first pull rods (451), and one end of the first spring (452) is fixed on the first pull rod (451), the other end of the first spring (452) is fixed on the vibration mounting plate (41).
5. The cone type waste heat collecting crusher as claimed in claim 4, wherein: the iron removing device (5) comprises an iron removing motor (51), a screw rod (52), a plurality of sliding rods (521), an iron removing support (53), a cylinder (54), a telescopic rod (55), a connecting rod (551) and a plurality of iron removing rods (56), wherein the iron removing support (53) is horizontally arranged above the hopper (18), a plurality of iron removing rod through holes distributed circumferentially are formed in the iron removing support (53), the iron removing rods (56) respectively penetrate through the iron removing rod through holes, a third spring (58) is sleeved on the lower portion of each iron removing rod (56), the upper end of each third spring (58) is fixedly connected with the lower surface of the iron removing support (53), the lower end of each third spring (58) is fixed on the iron removing rod (56), a magnet (561) is installed at the lower end of each iron removing rod (56), and the upper end of each iron removing rod (56) is connected with the connecting rod (551), the air cylinder (54) is arranged above the iron removing bracket (53), one end of the telescopic rod (55) is arranged in the air cylinder (54) and movably connected with the air cylinder, and the other end of the telescopic rod (55) is connected with the connecting rod (551);
an iron removing rod sleeve (57) is arranged outside the third spring (58), the upper end of the iron removing rod sleeve (57) is connected with the iron removing support (53), a protection plate (59) is arranged at the lower end of the iron removing rod sleeve (57), and the protection plate (59) is in a circular truncated cone shape and is small in top and large in bottom;
deironing motor (51) are installed in supporting cover (12) side, a lead screw thread through-hole has still been seted up on deironing support (53) to and the several slide bar through-hole that the circumference distributes around lead screw thread through-hole, lead screw (52) pass lead screw thread through-hole and deironing support (53) threaded connection, the output shaft of lead screw (52) lower extreme and deironing motor (51), several slide bar (521) pass several slide bar through-hole respectively and with deironing support (53) sliding connection, several slide bar (521) lower extreme and deironing motor (51) fixed connection.
6. The cone type waste heat collecting crusher as claimed in claim 5, wherein: the conical upper surface of the machine body (14) is further provided with an upper heat absorption groove (141), a plurality of heat absorption fine grooves (142) and a lower heat absorption groove (143), the upper heat absorption groove (141) and the lower heat absorption groove (143) are C-shaped, the upper heat absorption groove (141) is arranged at the upper end of the machine body (14), the lower heat absorption groove (143) is arranged at the lower end of the machine body (14), the plurality of heat absorption fine grooves (142) are continuous S-shaped, the upper ends of the plurality of heat absorption fine grooves (142) are connected to the upper heat absorption groove (141) at equal intervals, and the lower ends of the plurality of heat absorption fine grooves (142) are connected to the lower heat absorption groove (143) at equal intervals;
the movable cone heat absorption unit (26) comprises an upper heat absorption manifold (261), a plurality of heat absorption tubules (262) and a lower heat absorption manifold (263), the upper heat absorption manifold (261) and the lower heat absorption manifold (263) are C-shaped, the plurality of heat absorption tubules (262) are continuous S-shaped, the upper heat absorption manifold (261) is arranged in an upper heat absorption groove (141), the plurality of heat absorption tubules (262) are respectively arranged in a plurality of heat absorption grooves (142), the lower heat absorption manifold (263) is arranged in a lower heat absorption groove (143), one end of the upper heat absorption manifold (261) is communicated with a machine body inflow channel (25), the other end of the upper heat absorption manifold (261) is sealed, one end of the lower heat absorption manifold (263) is communicated with a machine body outflow channel (27), the other end of the lower manifold (263) is sealed, the upper ends of the plurality of heat absorption tubules (262) are connected with the upper heat absorption manifold (261), the lower ends of the plurality of heat absorption thin pipes (262) are communicated with the lower heat absorption manifold (263).
7. The cone type waste heat collecting crusher as claimed in claim 6, wherein: the heat absorption system further comprises a first connecting pipe (241) and a second connecting pipe (242), the upper end of the first connecting pipe (241) is communicated with the machine body heat transfer cavity (23), the lower end of the first connecting pipe (241) is arranged above the gear meshing position of the transmission shaft (17) and the eccentric sleeve (16), the upper end of the second connecting pipe (242) is arranged below the gear meshing position of the transmission shaft (17) and the eccentric sleeve (16), and the lower end of the second connecting pipe (242) is converged onto the crusher outflow pipe (29).
8. The cone type waste heat collecting crusher as claimed in claim 7, wherein: a heat transfer layer (264) is further arranged between the movable cone (13) and the machine body (14), the heat transfer layer (264) is made of copper or copper alloy, and the thickness of the heat transfer layer (264) is 1.5 mm-3 mm;
all be equipped with filling layer (265) in last heat absorption groove (141), several heat absorption slot (142) and lower heat absorption groove (143), the clearance between groove and the pipe is filled up to filling layer (265), filling layer (265) are heat conduction pouring sealant or heat conduction silicone grease.
9. The cone type waste heat collecting crusher as claimed in claim 8, wherein: the vibration mechanism (4) further comprises a second connecting arm (444), a second connecting plate (46), two second pull rods (461), two second springs (462) and a second balance rod (463), one end of the second connecting arm (444) is hinged to the other end of the connecting body (441), the other end of the second connecting arm (444) is hinged to the middle of the second connecting plate (46), two second pull rod through holes are formed in the vibration mounting plate (41), the two second pull rods (461) respectively penetrate through the two second pull rod through holes to be slidably connected with the vibration mounting plate (41), one ends of the two second pull rods (461) are connected through the second connecting plate (46), the other ends of the two second pull rods (461) are connected through the second balance rod (463), the two second springs (462) are sleeved outside the two second pull rods (461), and one end of the second spring (462) is fixed on the second pull rod (461), the other end of the first spring (452) is fixed on the vibration mounting plate (41).
10. The use method of the cone type waste heat collecting crusher as claimed in claim 9, characterized by comprising the following steps:
s1, the crusher works, stone enters the crushing gap from the hopper (18), the fixed cone (11) is kept fixed, the transmission shaft (17) drives the eccentric sleeve (16) to rotate, the movable cone (13) does eccentric motion under the rotating action of the eccentric sleeve (16), the crushing gap is regularly changed, and the stone is extruded and crushed;
s2, absorbing heat for the first time by the heat absorbing system, enabling cooling lubricating liquid to flow into the crusher through the crusher inflow pipe (21), then flowing to the machine body heat transfer cavity (23) through the main shaft flow inlet channel (22), enabling the cooling lubricating liquid to flow through the movable cone heat absorbing unit (26), then sequentially passing through the machine body outflow channel (27) and the main shaft outflow channel (28), and finally enabling the crusher outflow pipe (29) to flow out of the crusher;
s3, absorbing heat for the second time by the heat absorbing system, wherein the first connecting pipe (241) can introduce a part of cooling lubricating liquid in the heat transfer cavity (23) of the machine body to the meshing position of the transmission shaft (17) and the gear of the eccentric sleeve (16), lubricate the meshing position and take away the part of heat for collection, and the part of cooling lubricating liquid is collected into the outflow pipe (29) of the crusher through the second connecting pipe (242);
s4, recycling heat, wherein cooling and lubricating fluid flowing out of a crusher outflow pipe (29) flows to a hot flow space through a first inflow pipe (33), flows to a cold flow space through a plurality of heat exchange thin pipes (35), flows into the storage tank through a first outflow pipe (36), the circulating pump provides circulating power, pumps the cooling and lubricating fluid in the storage tank to a crusher inflow pipe (21) through the circulating pump, and completes circulation of the cooling and lubricating fluid between a heat absorption system and a heat exchange device (3);
meanwhile, the cold water to be heated flows into the second inflow pipe (37), the cold water flows in an S-shaped route in the rear shell (31) under the limitation of a plurality of third baffles (351), a flow path is increased, so that the heat in the cooling lubricating liquid can be efficiently conducted into the cold water from a plurality of heat exchange thin pipes (35), the water absorbing the heat is changed into hot water, and the hot water flows out through the second outflow pipe (38) and is used by an operator;
s5, stone accumulation is prevented, the vibration motor (42) drives the driving rotating rod (43) and the cam (431) to rotate, the elastic force of the two first springs (452) and the second connecting arm (444) is transmitted to the connecting body (441), so that the connecting seat (442) is always attached to the cam (431), when the cam (431) rotates, the connecting body (441) rotates back and forth periodically due to the fact that the shape of the cam (431) is irregular round, the first connecting arm (443) drives the first connecting plate (45) to move back and forth along the direction of the first pull rod (451), and the first connecting plate (45) drives the feeding hopper (18) to slide back and forth, so that stone vibration is achieved;
s6, removing iron, wherein a plurality of iron removing rods (56) are inserted into the hopper (18), iron-containing metal in stone is adsorbed by the magnet (561), the iron removing motor (51) is started, the iron removing motor (51) drives the screw rod (52) to rotate, so that the iron removing bracket (53) moves upwards along the direction of the sliding rod (521), and the magnet (561) and the iron-containing metal adsorbed on the magnet are driven to move upwards to leave the hopper (18);
the cylinder (54) is started to drive the telescopic rod (55) to move upwards, so that a plurality of iron removing rods (56) are driven to move upwards, and iron-containing metal adsorbed on the magnet (561) is hung down by the protection plate (59) to achieve the purpose of removing iron;
a closing cylinder (54), under the action of the elastic force of the third spring (58), the de-ironing rod (56) moves downwards and returns to the initial position;
the iron removing motor (51) rotates reversely, so that the iron removing bracket (53) moves downwards, the iron removing device (5) recovers the original state, and the iron is continuously removed circularly;
s7, S1 to S6 are performed simultaneously.
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Cited By (3)
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CN115371482A (en) * | 2022-10-21 | 2022-11-22 | 江苏成华能源化工设备有限公司 | Flow equalizing device for shell-and-tube heat exchanger |
CN115364929A (en) * | 2022-09-08 | 2022-11-22 | 塞尔姆(北京)科技有限责任公司 | Vibration crusher and vibration crushing method |
CN115722330A (en) * | 2022-11-28 | 2023-03-03 | 江苏振强机械科技股份有限公司 | High-efficient feed mechanism is used to mine breaker |
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