CN112403323A

CN112403323A - Beating machine for ceramic process

Info

Publication number: CN112403323A
Application number: CN202011143050.7A
Authority: CN
Inventors: 蔡壮
Original assignee: Individual
Current assignee: Luoyang Meidiya Ceramics Co ltd
Priority date: 2020-10-23
Filing date: 2020-10-23
Publication date: 2021-02-26
Anticipated expiration: 2040-10-23
Also published as: CN112403323B

Abstract

The invention relates to a beater, in particular to a beater for a ceramic process. The invention aims to provide a beater for ceramic technology, which has the function of fully mixing mud with large-particle soil smashing function. A beating machine for ceramic technology comprises a bracket and the like; one side fixed mounting of agitator is on the support, and feed frame fixed mounting is in the one side of keeping away from the support of agitator, and the slotted one side intercommunication of seting up of feed frame and agitator, the one side that is close to the feed frame of water inlet intercommunication agitator, ejection of compact ball valve fixed mounting is in the one side of keeping away from the agitator of agitator, and rabbling mechanism installs the inside at the agitator. According to the invention, the manual stirring process is replaced by mixing and stirring the soil and the water by adding the stirring mechanism, so that the manpower is saved, and the working efficiency is accelerated.

Description

Beating machine for ceramic process

Technical Field

The invention relates to a beater, in particular to a beater for a ceramic process.

Background

China is one of the earliest countries in the world to apply pottery, and Chinese porcelain is highly popular among people due to its high practicability and artistry, and plays an important role in the development of science and technology in addition to the use of tableware and decoration.

The ceramic is various products made of materials which are prepared by crushing, mixing, molding and calcining natural clay and various natural minerals serving as main raw materials, the prior ceramic which is made of argil and is fired at high temperature in a special furnace is called as ceramic, the ceramic is a general name of pottery and porcelain, and a pulping device is required to be used in the production process of the ceramic to carry out pulping work on the production raw materials.

The ceramic material generally has higher hardness but poorer plasticity, the slurry is required to be uniformly beaten firstly when the ceramic is manufactured, and then the subsequent production can be carried out.

The document with the application patent number of 201711338587.7 on the Chinese patent net provides a ceramic beater, which is characterized in that the invention discloses a ceramic beater, which comprises a workbench and a stirring barrel, wherein the top of the workbench is provided with the stirring barrel, the outer side of the stirring barrel is provided with a motor, the top of the motor is connected with a rotating shaft, the top end of the rotating shaft is provided with a first rotating wheel, the inner end of the stirring barrel is provided with a rotating shaft, the top end of the rotating shaft in the barrel is provided with a second rotating wheel, the outsides of the first rotating wheel and the second rotating wheel are sleeved with a belt, one side of the top of the barrel cover is also provided with a feeding barrel, one side of the feeding barrel is provided with a water pipe, the inner wall of the stirring barrel is sequentially provided with a first filter screen, a first partition plate, a first stirring rod, a second partition plate, a second stirring rod, a third partition plate, a second filter screen and a cleaning rod from top to, feeding, water inflow, stirring and the disposable completion of ejection of compact have twice and filter and layering stirring for the stirring is more even, has saved manpower and materials, has improved work efficiency greatly, and reduce cost, but the device has wasted a large amount of large granule earth, when using great granule earth, needs the manual work to smash great granule earth, and it advances to stir to put into the agitator to mix again, has wasted workman's physical power, and the availability factor of earth is not high.

The above-mentioned problems of the background art are solved by providing a beater for ceramic processes with a well-mixed slurry having the function of crushing large-particle soil.

Disclosure of Invention

In order to overcome the defects that manual pulping is poor in pulping effect, not uniform, time-consuming, and high in labor waste, production cost is improved, a large amount of large-particle soil is wasted by a pulping machine, when large-particle soil is used, the large-particle soil needs to be manually smashed and then put into a stirring barrel for stirring, physical power of workers is wasted, and the using efficiency of the soil is low, the invention has the technical problems that: provides a beater for ceramic technology, which can fully mix mud with the function of breaking up large-particle soil.

The technical scheme is as follows: the utility model provides a beating machine for ceramic technology, including support, agitator, feed frame, ejection of compact ball valve, water inlet and rabbling mechanism, one side fixed mounting of agitator is on the support, and feed frame fixed mounting is in the one side of keeping away from the support of agitator, and the feed frame communicates with the slotted one side of seting up of agitator, and the one side that is close to the feed frame of water inlet intercommunication agitator, ejection of compact ball valve fixed mounting is in the one side of keeping away from the agitator of agitator, and the inside at the agitator is installed to the rabbling mechanism.

Further explain, the rabbling mechanism is including the motor, driving pulley, driven pulleys, the belt, the puddler, first filter screen and second filter screen, motor fixed mounting is in the one side of keeping away from the support of agitator, driving pulley fixed mounting is on the output shaft of motor, driven pulleys rotates and installs the intermediate position in one side of agitator, the belt is around on driving pulley and driven pulleys, the puddler rotates and installs the inside at the agitator, the one end of puddler and one side fixed connection of driven pulleys, first filter screen fixed mounting is in the inside of agitator, first filter screen is located one side of the other end of puddler, second filter screen fixed mounting is close to one side of ejection of compact ball valve in the agitator.

Further explaining, the device also comprises a return mechanism, the return mechanism comprises three sliding cylinders, a sleeve, a first straight gear, a rotating rod, a second straight gear, a cutting knife, an electric heating wire and spiral blades, the sliding cylinders are uniformly and fixedly arranged on the upper side in the stirring barrel, the middle position of the sliding cylinder is fixedly connected with the stirring rod, one side of the sliding cylinder, which is far away from the stirring barrel, is provided with a plurality of rows of filtering holes, the sleeve is fixedly connected in the sliding cylinder, the first straight gear is fixedly arranged at the middle position of the upper side in the stirring barrel, the rotating rod is rotatably connected with the sliding cylinder and the sleeve, one side of the rotating rod is slidably connected with a groove formed in a first filtering net, the second straight gear is fixedly arranged on one side of the rotating rod, which is close to the sliding cylinder, the first straight gear is meshed with the second straight gear, the plurality of rows of cutters are fixedly arranged on one side of the sleeve, which is close to the sliding, the spiral blade is fixedly arranged on the outer side of the rotating rod and is positioned in the sleeve.

Further, a sliding rod is arranged on the lower side of the stirring rod, the sliding rod is fixedly connected with the lower end of the stirring rod, the sliding rod is in sliding connection with the first filter screen, and slurry stuck on the filter screen is hung down and stirred again.

Further, a sliding frame is arranged on the lower side of the rotating rod and used for sending the stirred slurry into the return mechanism, so that the slurry with larger particles can be sent into the upper part again to be stirred and crushed, and when the rotating rod rotates, the clamping plate on one side of the sliding frame extrudes the slurry in the groove formed in the first filter screen out of the groove, and the rotating rod is guaranteed to slide smoothly.

Further, the design of the first filter screen and the second filter screen is used for carrying out two times of selection deletion on the slurry, so that the slurry which is fully and uniformly mixed flows out of the device, and the quality of the slurry used in the ceramic manufacturing process is ensured.

The beneficial effects are that:

1. according to the invention, the manual stirring process is replaced by mixing and stirring the soil and the water by adding the stirring mechanism, so that the manpower is saved, and the working efficiency is accelerated.

2. The return mechanism is added, when the stirring mechanism stirs, and when slightly larger particles cannot be stirred, slightly larger particle soil enters the return mechanism along with stirring, after being smashed by the cutting knife, the slightly larger particle soil enters the stirring mechanism again to be fully mixed and stirred, and the soil is fully utilized.

3. The invention adopts twice filtration and twice screening process for the slurry, thereby ensuring that the granularity of the slurry used in the ceramic manufacture meets the requirement.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic structural diagram of the stirring mechanism of the present invention.

Fig. 3 is a schematic structural diagram of a return mechanism of the present invention.

Fig. 4 is a first partial structure diagram of the restoring mechanism of the present invention.

FIG. 5 is a second partial structure of the restoring mechanism of the present invention.

Fig. 6 is a first partial schematic view of the stirring mechanism structure of the present invention.

Fig. 7 is a second partial schematic view of the stirring mechanism structure of the present invention.

Reference numerals: 1_ support, 101_ agitator, 102_ feeding frame, 103_ ejection of compact ball valve, 104_ water inlet, 2_ motor, 201_ driving pulley, 202_ driven pulley, 203_ belt, 204_ puddler, 2041_ slide bar, 205_ first filter screen, 2051_ sliding frame, 2052_ cardboard, 206_ second filter screen, 3_ sliding cylinder, 3a _ filtration pore, 301_ sleeve, 302_ first spur gear, 303_ bull stick, 304_ second spur gear, 305_ cutting knife, 306_ heating wire, 307_ helical blade.

Detailed Description

The technical scheme of the invention is further explained by combining the attached drawings.

Example 1

A beating machine for a ceramic process is disclosed, as shown in figures 1-2 and 6-7, and comprises a support 1, a stirring barrel 101, a feeding frame 102, a discharging ball valve 103, a water inlet 104 and a stirring mechanism, wherein the lower side of the stirring barrel 101 is fixedly arranged on the support 1, the feeding frame 102 is fixedly arranged on the left side of the middle position of the upper part of the stirring barrel 101, the feeding frame 102 is communicated with the upper side of the stirring barrel 101, which is provided with a groove, the water inlet 104 is communicated with the right side of the upper part of the stirring barrel 101, the discharging ball valve 103 is fixedly arranged on the lower side of the stirring barrel 101, and the stirring mechanism is arranged inside the stirring barrel.

The working principle is as follows: when preparing preparation mud, artifical will need the earth of dilution to pour into agitator 101 from feed frame 102 in, artifical through injecting a certain amount water into agitator 101 through water inlet 104 after that, the operation is accomplished, starts rabbling mechanism, and the rabbling mechanism makes earth and water misce bene into mud, and after mud mixed reaches the requirement, mud flowed out through ejection of compact ball valve 103 of agitator 101 downside, and the manual work is collected.

Example 2

On the basis of embodiment 1, as shown in fig. 2 and fig. 6-7, the stirring mechanism comprises a motor 2, a driving pulley 201 and a driven pulley 202, the stirring device comprises a belt 203, a stirring rod 204, a first filter screen 205 and a second filter screen 206, wherein the motor 2 is fixedly arranged on the upper side of the right rear part of the stirring barrel 101, a driving pulley 201 is fixedly arranged at the upper end of an output shaft of the motor 2, a driven pulley 202 is rotatably arranged at the upper middle position of the stirring barrel 101, the belt 203 is wound on the driving pulley 201 and the driven pulley 202, the stirring rod 204 is rotatably arranged at the inner middle position of the stirring barrel 101, the upper end of the stirring rod 204 is fixedly connected with the lower middle position of the driven pulley 202, the first filter screen 205 is fixedly arranged inside the stirring barrel 101 and close to the lower side, the second filter screen 206 is fixedly arranged at the inner lower side of the stirring barrel 101, and the second filter.

The working principle is as follows: after starting the rabbling mechanism, the rotation of the output shaft of motor 2, take the rotation of fixed mounting at the epaxial driving pulley 201 of motor 2 output, belt 203 conveys driven pulley 202 with the rotation of driving pulley 201, puddler 204 with driven pulley 202 fixed connection begins to rotate, carry out abundant mixture with earth and water, return mechanism fixed mounting at puddler 204 upside simultaneously begins to function, carry out stirring again with the great graininess mud of the unable stirring of puddler 204 and smash the mixture, after the granularity of mud reaches the requirement, mud passes through the filtration of first filter screen 205 and second filter screen 206, finally through ejection of compact ball valve 103 outflow device, the manual work is collected.

Example 3

On the basis of the embodiment 2, as shown in fig. 3-5, the device further comprises a restoring mechanism, the restoring mechanism comprises a sliding cylinder 3, a sleeve 301, a first straight gear 302, a rotating rod 303, a second straight gear 304, a cutting knife 305, an electric heating wire 306 and a spiral blade 307, three sliding cylinders 3 are uniformly and slidably mounted on the upper side inside the stirring barrel 101, the middle position of each sliding cylinder 3 is fixedly connected with the stirring rod 204, the lower side inside the sliding cylinder 3 is provided with a plurality of rows of filtering holes 3a, the sleeve 301 is fixedly connected inside the sliding cylinder 3, the first straight gear 302 is fixedly mounted at the middle position on the upper side inside the stirring barrel 101, the rotating rod 303 is rotatably connected with the sliding cylinder 3 and the inner part of the sleeve 301, the lower side of the rotating rod 303 is slidably connected with a groove formed in the upper part of the first filtering net 205, the second straight gear 304 is fixedly mounted on the upper side of the rotating rod 303, the first straight gear 302 is meshed with the second straight gear 304, the plurality of rows, the cutting knife 305 is located at the lower side of the inner part of the sliding barrel 3, the heating wire 306 is fixedly arranged in the rotating rod 303, the spiral blade 307 is fixedly arranged at the outer side of the rotating rod 303, and the spiral blade 307 is located in the sleeve 301.

The working principle is as follows: when the stirring mechanism can not stir and mix slightly larger particle mud, the slightly larger particle mud enters the recovery mechanism, when the mud enters the lower side of the amount of the rotating rod 303, the spiral blade 307 on the outer side of the rotating rod 303 rotates in the forward direction, the mud is sent to the sliding barrel 3 above the rotating rod 303 along the sleeve 301 a little, when the mud enters the uppermost end of the sleeve 301, the mud enters the sliding barrel 3 through the groove formed in the upper side of the sleeve 301, then the mud cuts up the larger particle mud through the multiple rows of cutting knives 305 on the outer side of the sleeve 301 under the action of gravity, the cut mud flows out of the sliding barrel 3 through the filtering holes 3a formed in the lower side of the sliding barrel 3, enters the stirring barrel 101 again for stirring, and finally flows out of the device through the first filtering net 205 and the second filtering net 206.

As shown in fig. 6, a sliding rod 2041 is disposed at the lower side of the stirring rod 204, the sliding rod 2041 is fixedly connected to the lower end of the stirring rod 204, and the sliding rod 2041 is slidably connected to the first filter screen 205 to hang down the slurry stuck on the filter screen for stirring again.

The working principle is as follows: a sliding rod 2041 is arranged on the lower side of the stirring rod 204, the sliding rod 2041 is fixedly connected with the lower end of the stirring rod 204, and the sliding rod 2041 is slidably connected with the upper side of the first filter screen 205, so that slurry stuck on the filter screen is hung down and stirred again.

As shown in fig. 7, a sliding frame 2051 is arranged on the lower side of the rotating rod 303 and used for sending the stirred slurry into the returning mechanism, so that the slurry with larger particles can be sent to the upper part again and crushed, and when the rotating rod 303 rotates, a clamping plate 2052 on one side of the sliding frame 2051 extrudes the slurry in a groove formed in the first filter screen 205 out of the groove, thereby ensuring the smooth sliding of the rotating rod 303.

The working principle is as follows: the downside of bull stick 303 is provided with smooth frame 2051 for send into the return mechanism with the mud of stirring for the mud of bigger granule can be sent into the top again and stir garrulous, and the cardboard 2052 of the right front side of smooth frame 2051 when the bull stick 303 rotates extrudes the inslot with the mud of the inslot that sets up on the first filter screen 205, guarantees the smooth slip of bull stick 303.

As shown in fig. 2, the first filter 205 and the second filter 206 are designed to perform two selection processes on the slurry, so that the slurry which is fully and uniformly mixed flows out of the device, and the quality of the slurry used in the ceramic manufacturing process is ensured.

The working principle is as follows: the design of first filter screen 205 and second filter screen 206 carry out twice screening process to mud for the quality of the mud that uses when making pottery has been guaranteed to the mud outflow device of abundant homogeneous mixing.

The embodiments described above are provided to enable persons skilled in the art to make or use the invention and that modifications or variations can be made to the embodiments described above by persons skilled in the art without departing from the inventive concept of the present invention, so that the scope of protection of the present invention is not limited by the embodiments described above but should be accorded the widest scope consistent with the innovative features set forth in the claims.

Claims

1. The utility model provides a beating machine for ceramic technology, including support (1), agitator (101), feed frame (102), ejection of compact ball valve (103) and water inlet (104), one side fixed mounting of agitator (101) is on support (1), one side of keeping away from support (1) of feed frame (102) fixed mounting in agitator (101), the slotted one side intercommunication is seted up to feed frame (102) and agitator (101), one side that is close to feed frame (102) of water inlet (104) intercommunication agitator (101), ejection of compact ball valve (103) fixed mounting is in one side of keeping away from the agitator of agitator (101), characterized by, still including: and the stirring mechanism is arranged in the stirring barrel (101).

2. A beater for ceramic processes according to claim 1, wherein: the stirring mechanism comprises a motor (2), a driving belt wheel (201), a driven belt wheel (202), a belt (203), a stirring rod (204), a first filter screen (205) and a second filter screen (206), the motor (2) is fixedly installed on one side, far away from the support (1), of the stirring barrel (101), the driving belt wheel (201) is fixedly installed on an output shaft of the motor (2), the driven belt wheel (202) is rotatably installed at the middle position of one side of the stirring barrel (101), the belt (203) is wound on the driving belt wheel (201) and the driven belt wheel (202), the stirring rod (204) is rotatably installed inside the stirring barrel (101), one end of the stirring rod (204) is fixedly connected with one side of the driven belt wheel (202), the first filter screen (205) is fixedly installed inside the stirring barrel (101), the first filter screen (205) is located on one side of the other end of the stirring rod (204), and the second filter screen (206) is fixedly installed on one side, close to the discharging ball valve (103), inside the stirring barrel (101).

3. A beater for ceramic processes according to claim 1, wherein: the device also comprises a return mechanism, the return mechanism comprises three sliding cylinders (3), sleeves (301), three first straight gears (302), rotating rods (303), two second straight gears (304), a cutting knife (305), an electric heating wire (306) and spiral blades (307), the sliding cylinders (3) are uniformly and fixedly arranged on the upper side in the stirring barrel (101), the middle position of the sliding cylinder (3) is fixedly connected with the stirring rods (204), one side of the sliding cylinder (3) far away from the stirring barrel (101) is provided with a plurality of rows of filtering holes (3a), the sleeves (301) are fixedly connected in the sliding cylinders (3), the first straight gears (302) are fixedly arranged in the middle position of the upper side in the stirring barrel (101), the rotating rods (303) are rotatably connected with the sliding cylinders (3) and the sleeves (301), one side of the rotating rods (303) is slidably connected with grooves formed in the first filtering net (205), the second straight gear (304) is fixedly installed on one side, close to the sliding barrel (3), of the rotating rod (303), the first straight gear (302) is meshed with the second straight gear (304), a plurality of rows of cutting knives (305) are fixedly installed on one side, close to the sliding barrel (3), of the sleeve (301), the cutting knives (305) are located inside the sliding barrel (3), the heating wires (306) are fixedly installed inside the rotating rod (303), the spiral blades (307) are fixedly installed on the outer side of the rotating rod (303), and the spiral blades (307) are located inside the sleeve (301).

4. A beater for ceramic processes according to claim 2, wherein: a sliding rod (2041) is arranged on the lower side of the stirring rod (204), the sliding rod (2041) is fixedly connected with the lower end of the stirring rod (204), the sliding rod (2041) is slidably connected with the first filter screen (205), and slurry stuck on the filter screen is hung down and stirred again.

5. A beater for ceramic processes according to claim 2, wherein: the downside of bull stick (303) is provided with smooth frame (2051) for send the mud of stirring into return mechanism, make the mud of great granule can be sent into the top again and stir garrulous, cardboard (2052) of smooth frame (2051) one side when bull stick (303) rotates, extrude the inslot with the mud of the inslot of seting up on first filter screen (205), guarantee the smooth slip of bull stick (303).

6. A beater for ceramic processes according to claim 2, wherein: the design of first filter screen (205) and second filter screen (206), carry out twice to the selection process of deleting to mud for the mud outflow device of abundant homogeneous mixing has guaranteed the quality of the mud that uses when making pottery.