CN112403130A - A zinc cigarette collector dust collector for hot dip galvanizing production line - Google Patents
A zinc cigarette collector dust collector for hot dip galvanizing production line Download PDFInfo
- Publication number
- CN112403130A CN112403130A CN202011351509.2A CN202011351509A CN112403130A CN 112403130 A CN112403130 A CN 112403130A CN 202011351509 A CN202011351509 A CN 202011351509A CN 112403130 A CN112403130 A CN 112403130A
- Authority
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- China
- Prior art keywords
- collector
- smoking
- zinc
- smoke
- dip galvanizing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 239000011701 zinc Substances 0.000 title claims abstract description 78
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 78
- 239000000428 dust Substances 0.000 title claims abstract description 62
- 238000005246 galvanizing Methods 0.000 title claims abstract description 43
- 235000019504 cigarettes Nutrition 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 239000000779 smoke Substances 0.000 claims abstract description 89
- 230000000391 smoking effect Effects 0.000 claims abstract description 59
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 13
- 239000003517 fume Substances 0.000 claims description 8
- 238000001914 filtration Methods 0.000 description 16
- 238000007598 dipping method Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a dust removing device of a zinc smoke collector for a hot dip galvanizing production line, which belongs to the field of hot dip galvanizing, and comprises a collector, wherein a plurality of mounting seats are mounted at the lower end of the collector, moving wheels are mounted at the lower ends of the mounting seats, a plurality of supporting columns are mounted at the lower end of the collector, a top cover is mounted at the top end of the collector, a heat exhaust window is arranged on the top cover, a heat exhaust fan is mounted in the heat exhaust window, a plurality of smoking machines are mounted in the collector, a fixing seat is mounted at the front ends of the smoking machines, a sealing sleeve is mounted at the rear ends of the smoking machines, smoking pipes are communicated with the front ends of the smoking machines, mounting blocks are mounted at the top ends of the smoking pipes, the collector is supported on the ground through the supporting columns, the collector is moved to a hot dip galvanizing pan, the smoking pipes are mounted on the zinc pan through the mounting blocks, the smoking heads penetrate through the wall of the zinc pan and enter the zinc pan, the smoking machines are started, and two smoking machines start simultaneously, improve smoking efficiency.
Description
Technical Field
The invention relates to the field of hot-dip galvanizing, in particular to a dust removal device of a zinc smoke collector for a hot-dip galvanizing production line.
Background
The principle of hot dip galvanizing is that the cleaned iron piece is immersed into the zinc bath through the wetting action of Flux to enable the steel and the molten zinc to react to generate an alloyed film, so that the good hot dip galvanizing operation is realized.
In the prior art, a dust removing device of a zinc smoke collector of a hot dip galvanizing production line is incomplete in function and low in zinc smoke absorption efficiency, so that a large amount of zinc smoke leaks during hot dip galvanizing production, the human body is harmed, the environmental air is polluted, and the practicability of the zinc smoke collector is reduced; and the dust collector of the zinc smoke collector of the hot-dip galvanizing production line can only filter dust contained in the zinc smoke after collecting the zinc smoke, but can not filter small-particle harmful substances contained in the zinc smoke, and the harmful substances are inhaled into human bodies to cause harm to the human bodies, so that the safety performance of the zinc smoke collector is reduced.
Disclosure of Invention
The invention aims to provide a dust removal device of a zinc fume collector for a hot dip galvanizing production line, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a zinc cigarette collector dust collector for a hot-dip galvanizing production line comprises a collector, wherein a plurality of mounting seats are mounted at the lower end of the collector, moving wheels are mounted at the lower ends of the mounting seats, a plurality of supporting columns are mounted at the lower end of the collector, a top cover is mounted at the top end of the collector, a heat exhaust window is arranged on the top cover, a heat exhaust fan is mounted inside the heat exhaust window, a plurality of smoking machines are mounted inside the collector, a fixing seat is mounted at the front ends of the smoking machines, a sealing sleeve is mounted at the rear ends of the smoking machines, smoking pipes are communicated with the front ends of the smoking machines, mounting blocks are mounted at the top ends of the smoking pipes, sealing rings are mounted on the inner side wall of each mounting block, smoking heads are mounted in the middle of the inner side wall of each mounting block, smoke guide pipes are mounted at the rear ends of the collector, and connecting rings are mounted on the smoke guide pipes, the utility model discloses a smoke guide pipe, including leading smoke pipe, cooling tower, smoke exhaust machine, base, smoke exhaust machine rear end, guide pipe rear end, dust removal mechanism right side wall mounting has the access cover, a plurality of bolts are installed on dust removal mechanism top, install the blast pipe on the dust removal mechanism rear end wall, dust removal mechanism internally mounted has a plurality of installation covers, and is anterior install first filter core, rear portion install the second filter core in the installation cover.
As a further scheme of the invention: the collecting machine is supported on the ground through a plurality of supporting columns, the collecting machine can move through the moving wheels, during use, the collecting machine is moved to a hot dipping galvanizing pot, the smoke absorbing pipe is installed on the galvanizing pot through the installation block, and zinc smoke generated when galvanizing is dipped in the hot dipping galvanizing pot is absorbed and treated.
As a still further scheme of the invention: the smoking head penetrates through the wall of the zinc pot to enter the zinc pot, the joint of the mounting block and the zinc pot is sealed by the sealing ring, then the smoking machines are started to suck zinc smoke in the zinc pot out through the smoking pipes, and the two smoking machines are started simultaneously, so that the smoking efficiency is improved.
As a still further scheme of the invention: the heat extraction window runs through the top cover and is communicated with the inside of the collector, the dustproof net is installed at the top end of the heat extraction window, when a large amount of heat is generated after the smoking machine inside the collector runs for a long time, the heat extraction fan is started to run to discharge the heat inside the collector, the smoking machine is favorably maintained, and the dustproof net can prevent external dust from entering the inside.
As a still further scheme of the invention: the collecting machine is communicated with the inside of the cooling tower through the smoke guide pipe, the smoke guide pipe is combined by two smoke guide pipes, the smoking machine cools absorbed zinc smoke through the smoke guide pipe, the phenomenon that the heat of the zinc smoke is too high and safety accidents occur is avoided, and the cooled zinc smoke is convenient for subsequent filtering.
As a still further scheme of the invention: the zinc smoke after cooling inside the cooling tower is pumped out through the rear smoke extractor, and the cooled zinc smoke is guided into the dust removing mechanism through the guide pipe to be subjected to dust removing and filtering, and then is discharged, so that the environment is protected.
As a still further scheme of the invention: dust removal mechanism installs first filter core and second filter core inside respectively, and two filter cores all install inside dust removal mechanism through the installation cover, and during the use, will cool off back zinc cigarette remove dust through two filter cores and filter, improve zinc cigarette security, discharge it again.
As a still further scheme of the invention: the hole is considered to first filter core to be greater than the hole is considered to the second filter core, during the use, filters some large granule dust and harmful particulate matter in with the zinc cigarette through first filter core, filters the tiny particle harmful substance that contains in with the zinc cigarette through the second filter core, is favorable to reaching better filter effect.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the collector is supported on the ground through a plurality of support columns, the collector is moved to a hot dipping zinc pot, the smoke suction pipe is arranged on the zinc pot through the mounting block, the smoke suction head penetrates through the wall of the zinc pot and enters the zinc pot, the smoke suction machines are started to suck zinc smoke in the zinc pot through the smoke suction pipe, and the two smoke suction machines are started simultaneously, so that the smoke suction efficiency is improved; the hole is considered to first filter core to be greater than the hole is considered to the second filter core, during the use, filters some large granule dust and harmful particulate matter in with the zinc cigarette through first filter core, filters the tiny particle harmful substance that contains in with the zinc cigarette through the second filter core, is favorable to reaching better filter effect, improves its security performance.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top cross-sectional view of the collector of the present invention;
FIG. 3 is a side sectional view of the dust removing mechanism of the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 5 is an enlarged view of the invention at B in FIG. 1
In the figure: 1. a collector; 11. a mounting seat; 111. a moving wheel; 12. a support pillar; 13. a top cover; 14. a smoking machine; 141. a fixed seat; 142. sealing sleeves; 2. a smoking pipe; 21. mounting blocks; 22. a seal ring; 23. a cigarette end; 3. a heat-exhausting window; 31. a heat exhaust fan; 4. a smoke guide pipe; 41. a connecting ring; 5. a cooling tower; 51. an upper cover; 511. a cooling window; 52. a display; 53. a bracket; 6. a smoke extractor; 61. a base; 7. a conduit; 8. a dust removal mechanism; 81. an access cover; 82. a bolt; 83. an exhaust pipe; 84. mounting a cover; 841. a first filter element; 842. a second filter element.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, in the embodiment of the present invention, a dust removing device for a zinc smoke collector used in a hot dip galvanizing production line includes a collector 1, a plurality of mounting seats 11 are mounted at a lower end of the collector 1, moving wheels 111 are mounted at lower ends of the mounting seats 11, a plurality of supporting pillars 12 are mounted at a lower end of the collector 1, a top cover 13 is mounted at a top end of the collector 1, a heat exhaust window 3 is disposed on the top cover 13, a heat exhaust fan 31 is mounted inside the heat exhaust window 3, a plurality of smoking machines 14 are mounted inside the collector 1, a fixing seat 141 is mounted at front ends of the smoking machines 14, a sealing sleeve 142 is mounted at rear ends of the smoking machines 14, smoking pipes 2 are communicated with front ends of the smoking pipes 14, a mounting block 21 is mounted at a top end of the smoking pipes 2, a sealing ring 22 is mounted on an inner side wall of the mounting block 21, a smoking head 23 is mounted at a middle portion of the inner side wall of the, the smoke guide pipe 4 is provided with a connecting ring 41, the rear end of the smoke guide pipe 4 is communicated with a cooling tower 5, the top end of the cooling tower 5 is provided with an upper cover 51, the top end of the upper cover 51 is provided with a cooling window 511, the lower end of the cooling tower 5 is provided with a bracket 53, the right end wall of the cooling tower 5 is provided with a display 52, the rear end of the cooling tower 5 is provided with a smoke extractor 6, the lower end of the smoke extractor 6 is provided with a base 61, the rear end of the smoke extractor 6 is provided with a guide pipe 7, the rear end of the guide pipe 7 is provided with a dust removing mechanism 8, the right side wall of the dust removing mechanism 8 is provided with an access cover 81, the top end of the dust removing mechanism 8 is provided with a plurality of bolts 82, the rear end wall of the dust removing mechanism 8 is provided with an exhaust pipe 83.
Wherein the collector 1 is supported on the ground through a plurality of support columns 12, and the collector 1 can move through the moving wheel 111, when in use, the collector 1 is moved to a hot dipping galvanizing pot, the smoking pipe 2 is installed on the galvanizing pot through the installation block 21, the zinc smoke generated in the hot dipping galvanizing in the galvanizing pot is absorbed, the smoking head 23 penetrates through the wall of the galvanizing pot and enters the galvanizing pot, the connection part of the installation block 21 and the galvanizing pot is sealed by the sealing ring 22, then the smoking machine 14 is started to suck the zinc smoke in the galvanizing pot through the smoking pipe 2, and the two smoking machines 14 are started simultaneously, so as to improve the smoking efficiency, the heat exhausting window 3 penetrates through the top cover 13 and is communicated with the interior of the collector 1, the dust screen is installed at the top end of the heat exhausting window 3, when the smoking machine 14 in the collector 1 runs for a long time and generates a large amount of heat, the fan 31 is started to run to exhaust the heat in the collector 1, so as to be beneficial to the maintenance of, and the dust screen can prevent external dust from entering the interior, the collector 1 is communicated with the interior of the cooling tower 5 through the smoke guide pipe 4, the smoke guide pipe 4 is formed by combining two smoke guide pipes into one, the smoking machine 14 guides absorbed zinc smoke into the interior of the cooling tower 5 through the smoke guide pipe 4 for cooling, the phenomenon that the heat quantity of the zinc smoke is too high and a safety accident occurs is avoided, the cooled zinc smoke is convenient for subsequent filtering, the cooled zinc smoke in the interior of the cooling tower 5 is extracted through the rear smoke extractor 6 and is guided into the interior of the dust removing mechanism 8 through the guide pipe 7 for dust removing and filtering, and then is removed, so that the environment is protected, the first filter element 841 and the second filter element 842 are respectively installed in the dust removing mechanism 8, and the two filter elements are both installed in the interior of the dust removing mechanism 8 through the installation cover 84, when in use, the cooled zinc smoke is subjected to dust removing and filtering through the two filter elements, so that the safety, and then the zinc smoke is discharged, the filtering holes of the first filter element 841 are larger than the filtering holes of the second filter element 842, when the zinc smoke filtering device is used, large granular dust and harmful particles in the zinc smoke are filtered through the first filter element 841, and small granular harmful substances contained in the zinc smoke are filtered through the second filter element 842, so that a better filtering effect is achieved.
The working principle of the invention is as follows: the collector 1 is supported on the ground through a plurality of support columns 12, the collector 1 can move through a moving wheel 111, when the collector is used, the collector 1 is moved to a hot dipping galvanizing pot, the smoking pipe 2 is installed on the galvanizing pot through an installation block 21, the zinc smoke generated in the hot dipping galvanizing process in the galvanizing pot is absorbed, the smoking head 23 penetrates through the wall of the galvanizing pot and enters the galvanizing pot, the connection part of the installation block 21 and the galvanizing pot is sealed by a sealing ring 22, then the smoking machine 14 is started to suck the zinc smoke in the galvanizing pot through the smoking pipe 2, the two smoking machines 14 are started simultaneously, the smoking efficiency is improved, the heat exhausting window 3 penetrates through the top cover 13 and is communicated with the interior of the collector 1, the dust screen is installed at the top end of the heat exhausting window 3, when the smoking machines 14 in the collector 1 run for a long time and generate a large amount of heat, the fan 31 is started to run to exhaust the heat in the collector 1, and the maintenance of the smoking machines 14 is facilitated, and the dust screen can prevent external dust from entering the interior, the collector 1 is communicated with the interior of the cooling tower 5 through the smoke guide pipe 4, the smoke guide pipe 4 is formed by combining two smoke guide pipes into one, the smoking machine 14 guides absorbed zinc smoke into the interior of the cooling tower 5 through the smoke guide pipe 4 for cooling, the phenomenon that the heat quantity of the zinc smoke is too high and a safety accident occurs is avoided, the cooled zinc smoke is convenient for subsequent filtering, the cooled zinc smoke in the interior of the cooling tower 5 is extracted through the rear smoke extractor 6 and is guided into the interior of the dust removing mechanism 8 through the guide pipe 7 for dust removing and filtering, and then is removed, so that the environment is protected, the first filter element 841 and the second filter element 842 are respectively installed in the dust removing mechanism 8, and the two filter elements are both installed in the interior of the dust removing mechanism 8 through the installation cover 84, when in use, the cooled zinc smoke is subjected to dust removing and filtering through the two filter elements, so that the safety, and then the zinc smoke is discharged, the filtering holes of the first filter element 841 are larger than the filtering holes of the second filter element 842, when the zinc smoke filtering device is used, large granular dust and harmful particles in the zinc smoke are filtered through the first filter element 841, and small granular harmful substances contained in the zinc smoke are filtered through the second filter element 842, so that a better filtering effect is achieved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. A zinc smoke collector dust collector for hot dip galvanizing line, includes a collector (1), characterized in that: the cigarette box is characterized in that a plurality of mounting seats (11) are mounted at the lower end of the collector (1), a plurality of moving wheels (111) are mounted at the lower end of the mounting seats (11), a plurality of supporting columns (12) are mounted at the lower end of the collector (1), a top cover (13) is mounted at the top end of the collector (1), a heat exhaust window (3) is arranged on the top cover (13), a heat exhaust fan (31) is mounted inside the heat exhaust window (3), a plurality of smoking machines (14) are mounted inside the collector (1), a fixing seat (141) is mounted at the front ends of the smoking machines (14), a sealing sleeve (142) is mounted at the rear ends of the smoking machines (14), a plurality of smoking machines (14) are communicated with smoking pipes (2), a plurality of mounting blocks (21) are mounted at the top ends of the smoking pipes (2), and a sealing ring (22) is mounted on the inner side wall of the mounting blocks (21, install piece (21) inside wall mid-mounting and have smoking head (23), smoke guide pipe (4) are installed to gathering machine (1) rear end, install go-between (41) on smoke guide pipe (4), smoke guide pipe (4) rear end intercommunication has cooling tower (5), upper cover (51) are installed on cooling tower (5) top, upper cover (51) top is equipped with cooling window (511), bracket (53) are installed to cooling tower (5) lower extreme, cooling tower (5) right-hand member wall mounting has display (52), smoke extractor (6) are installed to cooling tower (5) rear end, base (61) are installed to smoke extractor (6) lower extreme, pipe (7) are installed to smoke extractor (6) rear end, dust removal mechanism (8) are installed to pipe (7) rear end, dust removal mechanism (8) right side wall mounting has access cover (81), a plurality of bolts (82) are installed on dust removal mechanism (8) top, install blast pipe (83) on dust removal mechanism (8) rear end wall, dust removal mechanism (8) internally mounted has a plurality of installation covers (84), and is anterior installation cover (84) internally mounted has first filter core (841), rear portion install second filter core (842) in installation cover (84).
2. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: the collecting machine (1) is supported on the ground by a plurality of supporting columns (12), and the collecting machine (1) can be moved by moving wheels (111).
3. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: the smoke absorbing head (23) penetrates through the wall of the zinc pot to enter the zinc pot, and the joint of the mounting block (21) and the zinc pot is sealed by the sealing ring (22).
4. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: the heat exhausting window (3) penetrates through the top cover (13) and is communicated with the interior of the collector (1), and the dust screen is installed at the top end of the heat exhausting window (3).
5. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: the collector (1) is communicated with the interior of the cooling tower (5) through a smoke guide pipe (4), and the smoke guide pipe (4) is combined into one by two.
6. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: and the zinc smoke cooled in the cooling tower (5) is extracted by a rear smoke extractor (6).
7. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: dust removal mechanism (8) inside first filter core (841) and second filter core (842) of installing respectively, and two filter cores are all installed inside dust removal mechanism (8) through installing cover (84).
8. The dust collector of zinc fume collector for hot dip galvanizing line according to claim 1, characterized in that: the filter hole of the first filter element (841) is larger than that of the second filter element (842).
Priority Applications (1)
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CN202011351509.2A CN112403130A (en) | 2020-11-27 | 2020-11-27 | A zinc cigarette collector dust collector for hot dip galvanizing production line |
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CN202011351509.2A CN112403130A (en) | 2020-11-27 | 2020-11-27 | A zinc cigarette collector dust collector for hot dip galvanizing production line |
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CN112403130A true CN112403130A (en) | 2021-02-26 |
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CN202011351509.2A Pending CN112403130A (en) | 2020-11-27 | 2020-11-27 | A zinc cigarette collector dust collector for hot dip galvanizing production line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113385510A (en) * | 2021-05-08 | 2021-09-14 | 宜兴大平杆塔制造有限公司 | Zinc smoke collecting device for thin metal material galvanizing workshop and using method |
CN113983485A (en) * | 2021-11-01 | 2022-01-28 | 天长市飞龙金属制品有限公司 | Recovery and purification equipment for hot galvanizing zinc smoke of metal product |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113385510A (en) * | 2021-05-08 | 2021-09-14 | 宜兴大平杆塔制造有限公司 | Zinc smoke collecting device for thin metal material galvanizing workshop and using method |
CN113385510B (en) * | 2021-05-08 | 2022-04-08 | 宜兴大平杆塔制造有限公司 | Zinc smoke collecting device for thin metal material galvanizing workshop and using method |
CN113983485A (en) * | 2021-11-01 | 2022-01-28 | 天长市飞龙金属制品有限公司 | Recovery and purification equipment for hot galvanizing zinc smoke of metal product |
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